Escolar Documentos
Profissional Documentos
Cultura Documentos
Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.
EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.
FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability
CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)
Unidirectional Bidirectional
MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump
Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated
COMBINATION CONTROLS
LINES MEASUREMENT
Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow
Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR5188-01
August 2014
Component Locations
Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Hydraulic 397-6929 1 D-3
Control Gp - Joystick (LH) 394-9996 2 F-3
Control Gp - Joystick (RH) 394-9996 3 F-1
Core As - Oil Cooler (303.5E2 & 304E2) 380-3496
4 A-6
Core As - Oil Cooler (305E2 & 305.5E2) 378-1259
Cylinder Gp - Angle Blade (303.5E2 & 304E2) 397-6961
5 E-4
Cylinder Gp - Angle Blade (305E2 & 305.5E2) 397-6962
Cylinder Gp - Blade (303.5E2 & 304E2) 397-6963
Cylinder Gp - Blade (305.5E2) 397-6965 6 E-5
Cylinder Gp - Blade (305E2) 397-6964
Cylinder Gp - Boom (303.5E2) 397-6967
Cylinder Gp - Boom (304E2) 397-6968 7 E-7
Cylinder Gp - Boom (305E2 & 305.5E2) 397-6970
Cylinder Gp - Bucket (303.5E2) 397-6978
Cylinder Gp - Bucket (304E2) 397-6979
8 D-4
Cylinder Gp - Bucket (305.5E2) 397-6981
Cylinder Gp - Bucket (305E2) 397-6980
Cylinder Gp - Stick (303.5E2) 397-6983
Cylinder Gp - Stick (304E2) 397-6984
9 D-5
Cylinder Gp - Stick (305.5E2) 397-6986
Cylinder Gp - Stick (305E2) 397-6985
Cylinder Gp - Swing (Boom) (303.5E2 & 304E2) 397-6975
10 E-4
Cylinder Gp - Swing (Boom) (305.5E2 & 305E2) 397-6976
Drive Gp - Travel (LH) (303.5E2 & 304E2) 417-1113
Drive Gp - Travel (LH) (305.5E2) 417-1115 11 F-5
Drive Gp - Travel (LH) (305E2) 417-1114
Drive Gp - Travel (RH) (303.5E2 & 304E2) 417-1113
Drive Gp - Travel (RH) (305.5E2) 417-1115 12 F-7
Drive Gp - Travel (RH) (305E2) 417-1114
Filter Gp - Oil (Return) 421-5424 13 B-6
Fitting Orifice - Travel (LH) 9X-6639 14 A-4
Fitting Orifice - Travel (RH) 9X-6639 15 A-5
Manifold - Drain 293-9743 16 C-1
Manifold - Pilot Pressure 293-9743 17 C-1
Motor Gp - Swing (303.5E2 & 304E2) 266-6396
18 F-8
Motor Gp - Swing (305E2 & 305.5E2) 456-7221
Pump Gp - Main Hydraulic (303.5E2) 442-5649
Pump Gp - Main Hydraulic (304E2) 398-7478 19 B-8
Pump Gp - Main Hydraulic (305E2 & 305.5E2) 423-0089
Sensor Gp - Pressure Switch (Pump) (303.5E2 Only) 344-7391 20 B-8
Strainer As - Hydraulic Tank 262-5689 21 A-8
Swivel Gp - Angle Blade 266-6836 22 E-7
Swivel Gp - Straight Blade (303.5E2 & 304E2) 191-7516
23 E-5
Swivel Gp - Straight Blade (305E2 & 305.5E2) 373-4693
Tank Gp - Hydraulic (303.5E2 & 304E2) 425-5618
24 A-8
Tank Gp - Hydraulic (305E2 & 305.5E2) 425-5615
Valve Gp - Check (Load Sensing) (303.5E2 Only) 359-6658 25 C-7
Valve Gp - Main Control (W/ Angle Blade) (305.5E2 & 305E2) 397-6923
26 D-8
Valve Gp - Main Control (W/ Angle Blade) (303.5E2 & 304E2) 397-6915
Valve Gp - Main Control (W/O Angle Blade) (303.5E2 & 304E2) 397-6913
27 C-3
Valve Gp - Main Control (W/O Angle Blade) (305.5E2 & 305E2) 397-6921
Valve Gp - Pilot (Blade) 438-8361 28 A-3
Valve Gp - Pilot (Travel) 417-1100 29 A-4
Note: Check Part Number In The Part Manual For Your Specific Machine.
COMPONENT TABLE - ATTACHMENTS
Component Locations
Part Machine Schematic
Description
Number Location Location
Cylinder Gp - Angle Blade 397-6962 35 E-3
Cylinder Gp - Boom (BLCV) (305E2) 397-6973 B-5
Cylinder Gp - Boom (BLCV) (304E2) 397-6972 B-5
36
Cylinder Gp - Boom (BLCV) (305.5E2) 397-6974 B-5
Cylinder Gp - Boom (BLCV) (303.5E2) 397-6971 B-5
Fitting As - Quick Disconnect (Female) 153-2997 37 E-4
Fitting As - Quick Disconnect (Male) 153-2996 38 E-4
Manifold - Quick Coupler 358-2091 39 B-3
Sensor Gp - Pressure (BLCV) 344-7391 40 B-5
Swivel Gp - Angle Blade 266-6836 41 E-2
Valve As - Ball (1-Way, 2-Way Flow) 362-1008 42 E-6
Valve Gp - Check (BLCV) 437-2876 43 B-4
Valve Gp - Check (SLCV) 417-1105 44 B-6
Valve Gp - Control (Swing Boom, Work Tool) 372-9897 45 D-4
Valve Gp - Main Control (W/ Angle Blade) (305.5E2 & 305E2) 397-6923
46 D-8
Valve Gp - Main Control (W/ Angle Blade) (303.5E2 & 304E2) 397-6915
Valve Gp - Relief (Aux) 421-5455 47 E-7
Valve Gp - Selector (2-Way) 372-9898 48 B-1
Note: Check Part Number In The Part Manual For Your Specific Machine.
TAP TABLE - MAIN HYDRAULICS
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
AA Main Pump Pressure B-8
BB Load Sensing Pressure (303.5E2 Only) B-6
PP Pilot Pressure D-3
SOS Oil Sampling Pressure B-6
8 7 6 5 4 3 2 1
(12) DRIVE GP - TRAVEL (RH)
417-1115 (305.5E2) DR1 DR2 DR2 DR1
417-1114 (305E2)
417-1113 (303.5E2) (304E2) (11) DRIVE GP - TRAVEL (LH) L3 R3
SWING RED (STICK OUT) (BOOM LOWER)
RED 417-1115 (305.5E2)
(18) MOTOR GP SWING
417-1114 (305E2)
456-7221 (305.5E2) (305E2)
417-1113 (303.5E2) (304E2)
266-6396 (303.5E2) (304E2) RED.
L2 L4 R2 R4
(SWING LEFT) (SWING RIGHT) (BUCKET CURL IN) (BUCKET DUMP)
F P P
F
(3) CONTROL GP - JOYSTICK (RH)
(2) CONTROL GP - JOYSTICK (LH)
T 394-9996
394-9996 RIGHT JOYSTICK T
L1 R1
(STICK IN) (BOOM RAISE)
L/H R/H
IDENT CONNECTOR
2 AUTO DECEL PRESS SW
B D A C F E
G P
E E
4
SUMP (TO)
D D
PILOT
SUPPLY
(Pp)
TRAVEL
SPEED 5
(TS)
SLEW BRAKE
SUPPLY PP
(SBS)
SLEW BRAKE
UNLOCK
SIGNAL
(SBU)
8b 8a 9b 9a 10b 10a
LS END SWING BOOM TRAVEL RIGHT TRAVEL LEFT BLADE STICK BUCKET AUX BOOM SWING ANGLE BLADE END COVER (17) MANIFOLD - PILOT PRESSURE
COVER 1b 3b 4b 5b 6b 7b PILOT BLOCK
2b 293-9743 (16) MANIFOLD - DRAIN
LS
293-9743
LINE PATTERNS
AA Pressure Line
B B
D1 U1 Pilot / Load Sensing Pressure
(19) PUMP GP - MAIN HYDRAULIC Drain / Return Lines
(305.5E2) B
423-0089 (305E2)
Component Group
442-5649 (303.5E2) D2
303.5E2 Air Line
398-7478 (304E2)
PUMP CONFIG.
U2
CALLOUTS
(13) FILTER GP - OIL (RETURN)
YY Taps (Pressure, Sampling, Sensor - by letter)
421-5424
DL DL D Connectors (By letter)
8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
(35) CYLINDER GP
ANGLE BLADE
397-6962
(37) FITTING AS (38) FITTING AS
QUICK DISCONNECT (FEMALE) QUICK DISCONNECT (MALE) I F
153-2997 153-2996 E (41) SWIVEL GP - ANGLE BLADE
H
(42) VALVE AS 266-6836
BALL (1-WAY, 2-WAY FLOW)
8B 8A 362-1008
E E E
H F
I LOC: VOL 1 (A-2)
10B 10A 5a
5B 5A
215 BAR 215 BAR 275 BAR
P
C2 C4 T
C1 C3
2 1
P1 P2
(45) VALVE GP
CONTROL
D (SWING BOOM, WORK TOOL) D
372-9897
9 8 B9 A9
LOC: VOL 1 (D-4)
CONTROL VALVE SIDE
8b 8a
P3 P1 T1 T3
D1 U1
LOC: VOL 1 (B-6) 10b 0a
ANGLE BLADE BLADE LOC: VOL 1 (B-1)
IDENT CONNECTOR (46) VALVE GP - MAIN CONTROL 5b
(W/ ANGLE BLADE)
8 AUX SOL A 11 10 397-6923 (305.5E2) (305E2)
397-6915 (303.5E2) (304E2)
9 AUX SOL B
D2 U2 ANGLE BLADE FUNCTION (OSJ)
C 10 ANGLE BLADE RIGHT C
CONTROL VALVE SIDE
T6 T5 11 ANGLE BLADE LEFT LOC: VOL 1 (F-2) 2a 6a LOC: VOL 1 (F-3)
LOC: VOL 1 (F-3) 6b 2b LOC: VOL 1 (F-2)
12 SAFETY SOL P1 P2 P3 P4
13 WEDGE SOL
AUXILIARY LINE 14 OSJ PATTERN CHANGE SOL 1
15 OSJ PATTERN CHANGE SOL 2 14
15
(48) VALVE GP
SELECTOR (2-WAY)
372-9898
(36) CYLINDER GP
BOOM (BLCV)
397-6973
B B
(44) VALVE GP C2 C3
(39) MANIFOLD
CHECK (SLCV) (43) VALVE GP
417-1105
QUICK COUPLER P5 P6 P7 P8
CHECK (BLCV) 358-2091 LOC: VOL 1 (F-3) L1 R3 LOC: VOL 1 (F-2)
437-2876
C2 C2 LOC: VOL 1 (F-2) R1 L3 LOC: VOL 1 (F-3)
(40) SENSOR GP 13
TWO WAY PATTERN CHANGE (OSJ)
PRESSURE (BLCV)
344-7391 M
M
LINE PATTERNS
12 Pressure Line
A V2 Pi1 V2 Pi1 P
SWING BREAK CONTROL CIRCUIT
SPEED CONTROL CIRCUIT
A
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
P PORT Component LocationsTable)
138-1234 Part Number LEFT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
7 6 5 4 3 2 1
MACHINE RIGHT SIDE VIEW
VIEW ALL CALLOUTS
24
21
4
13
SOS
PP
25
BB
26
27
1 10
MACHINE LEFT SIDE VIEW
VIEW ALL CALLOUTS
9
12
11
AA 20
19
CAB TOP VIEW
VIEW ALL CALLOUTS
16
28
29
17
22
23
15
14
18
RIGHT SIDE BOOM VIEW
VIEW ALL CALLOUTS
40
37
44
MACHINE RIGHT SIDE VIEW
VIEW ALL CALLOUTS
46
42
47
45
MACHINE LEFT SIDE VIEW
VIEW ALL CALLOUTS
43
38
36
35
CAB TOP VIEW
VIEW ALL CALLOUTS
48
41
39