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LTC4054-4.2/LTC4054X-4.

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Standalone Linear
Li-Ion Battery Charger with
Thermal Regulation in ThinSOT
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FEATURES DESCRIPTIO
■ Programmable Charge Current Up to 800mA The LTC®4054 is a complete constant-current/constant-
■ No MOSFET, Sense Resistor or Blocking voltage linear charger for single cell lithium-ion batteries.
Diode Required Its ThinSOT package and low external component count
■ Complete Linear Charger in ThinSOTTM Package for make the LTC4054 ideally suited for portable applications.
Single Cell Lithium-Ion Batteries Furthermore, the LTC4054 is specifically designed to work
■ Constant-Current/Constant-Voltage Operation with within USB power specifications.
Thermal Regulation* to Maximize Charge Rate No external sense resistor is needed, and no blocking
Without Risk of Overheating diode is required due to the internal MOSFET architecture.
■ Charges Single Cell Li-Ion Batteries Directly Thermal feedback regulates the charge current to limit the
from USB Port die temperature during high power operation or high
■ Preset 4.2V Charge Voltage with ±1% Accuracy ambient temperature. The charge voltage is fixed at 4.2V,
■ Charge Current Monitor Output for Gas and the charge current can be programmed externally with
Gauging* a single resistor. The LTC4054 automatically terminates
■ Automatic Recharge the charge cycle when the charge current drops to 1/10th
■ Charge Status Output Pin the programmed value after the final float voltage is
■ C/10 Charge Termination reached.
■ 25µA Supply Current in Shutdown
When the input supply (wall adapter or USB supply) is
■ 2.9V Trickle Charge Threshold (LTC4054)
removed, the LTC4054 automatically enters a low current
■ Available Without Trickle Charge (LTC4054X)
state, dropping the battery drain current to less than 2µA.
■ Soft-Start Limits Inrush Current
The LTC4054 can be put into shutdown mode, reducing
■ Available in 5-Lead SOT-23 Package the supply current to 25µA.
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APPLICATIO S Other features include charge current monitor, undervoltage
lockout, automatic recharge and a status pin to indicate
■ Cellular Telephones, PDAs, MP3 Players
charge termination and the presence of an input voltage.
■ Charging Docks and Cradles
, LTC and LT are registered trademarks of Linear Technology Corporation.
■ Bluetooth Applications ThinSOT is a trademark of Linear Technology Corporation.
*U.S.Patent No. 6,522,118

U Complete Charge Cycle (750mAh Battery)


TYPICAL APPLICATIO 700 4.75
CONSTANT
CURRENT
600mA Single Cell Li-Ion Charger 600 4.50
CONSTANT CONSTANT
CHARGE CURRENT (mA)

VIN POWER
BATTERY VOLTAGE (V)

500 VOLTAGE 4.25


4.5V TO 6.5V
400 4.00
1µF 4
300 3.75
VCC 3
BAT
LTC4054-4.2 600mA 200 3.50
5 VCC = 5V
PROG 4.2V
100 θJA = 130°C/W 3.25
GND Li-Ion CHARGE
RPROG = 1.65k
1.65k BATTERY TERMINATED
TA = 25°C
2 0 3.00
405442 TA01a 0 0.25 0.5 0.75 1.0 1.25 1.5 1.75 2.0
TIME (HOURS) 405442 TAO1b

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LTC4054-4.2/LTC4054X-4.2
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ABSOLUTE AXI U RATI GS PACKAGE/ORDER I FOR ATIO
(Note 1)
Input Supply Voltage (VCC) ....................... –0.3V to 10V ORDER PART
PROG ............................................. – 0.3V to VCC + 0.3V TOP VIEW NUMBER
BAT .............................................................. –0.3V to 7V CHRG 1 5 PROG
CHRG ........................................................ –0.3V to 10V GND 2 LTC4054ES5-4.2
BAT Short-Circuit Duration .......................... Continuous BAT 3 4 VCC LTC4054XES5-4.2
BAT Pin Current ................................................. 800mA S5 PACKAGE
PROG Pin Current ................................................ 800µA 5-LEAD PLASTIC TSOT-23 S5 PART MARKING
Maximum Junction Temperature .......................... 125°C TJMAX = 125°C, (θJA = 80°C/ W TO
LTH7
150°C/W DEPENDING ON PC BOARD LAYOUT)
Operating Ambient Temperature Range (N0TE 3) LTADY
(Note 2) .............................................. – 40°C to 85°C
Storage Temperature Range ................. – 65°C to 125°C Consult LTC Marketing for parts specified with wider operating temperature ranges.
Lead Temperature (Soldering, 10 sec).................. 300°C

ELECTRICAL CHARACTERISTICS The ● denotes specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = 5V, unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
VCC Input Supply Voltage ● 4.25 6.5 V
ICC Input Supply Current Charge Mode (Note 4), RPROG = 10k ● 300 2000 µA
Standby Mode (Charge Terminated) ● 200 500 µA
Shutdown Mode (RPROG Not Connected, ● 25 50 µA
VCC < VBAT, or VCC < VUV)
VFLOAT Regulated Output (Float) Voltage 0°C ≤ TA ≤ 85°C, IBAT = 40mA 4.158 4.2 4.242 V
IBAT BAT Pin Current RPROG = 10k, Current Mode ● 93 100 107 mA
RPROG = 2k, Current Mode ● 465 500 535 mA
Standby Mode, VBAT = 4.2V ● 0 –2.5 –6 µA
Shutdown Mode (RPROG Not Connected) ±1 ±2 µA
Sleep Mode, VCC = 0V ±1 ±2 µA
ITRIKL Trickle Charge Current VBAT < VTRIKL, RPROG = 2k (Note 5) ● 20 45 70 mA
VTRIKL Trickle Charge Threshold Voltage RPROG = 10k, VBAT Rising (Note 5) 2.8 2.9 3.0 V
VTRHYS Trickle Charge Hysteresis Voltage RPROG = 10k (Note 5) 60 80 110 mV
VUV VCC Undervoltage Lockout Threshold From VCC Low to High ● 3.7 3.8 3.92 V
VUVHYS VCC Undervoltage Lockout Hysteresis ● 150 200 300 mV
VMSD Manual Shutdown Threshold Voltage PROG Pin Rising ● 1.15 1.21 1.30 V
PROG Pin Falling ● 0.9 1.0 1.1 V
VASD VCC – VBAT Lockout Threshold Voltage VCC from Low to High 70 100 140 mV
VCC from High to Low 5 30 50 mV
ITERM C/10 Termination Current Threshold RPROG = 10k (Note 6) ● 0.085 0.10 0.115 mA/mA
RPROG = 2k ● 0.085 0.10 0.115 mA/mA
VPROG PROG Pin Voltage RPROG = 10k, Current Mode ● 0.93 1.0 1.07 V
ICHRG CHRG Pin Weak Pull-Down Current VCHRG = 5V 8 20 35 µA
VCHRG CHRG Pin Output Low Voltage ICHRG = 5mA 0.35 0.6 V
∆VRECHRG Recharge Battery Threshold Voltage VFLOAT - VRECHRG 100 150 200 mV

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LTC4054-4.2/LTC4054X-4.2
ELECTRICAL CHARACTERISTICS The ● denotes specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = 5V, unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
TLIM Junction Temperature in Constant 120 °C
Temperature Mode
RON Power FET “ON” Resistance 600 mΩ
(Between VCC and BAT)
tSS Soft-Start Time IBAT = 0 to IBAT =1000V/RPROG 100 µs
tRECHARGE Recharge Comparator Filter Time VBAT High to Low 0.75 2 4.5 ms
tTERM Termination Comparator Filter Time IBAT Falling Below ICHG/10 400 1000 2500 µs
IPROG PROG Pin Pull-Up Current 3 µA

Note 1: Absolute Maximum Ratings are those values beyond which the life Note 4: Supply current includes PROG pin current (approximately 100µA)
of the device may be impaired. but does not include any current delivered to the battery through the BAT
Note 2: The LTC4054E-4.2 and the LTC4054XE-4.2 are guaranteed to meet pin (approximately 100mA).
performance specifications from 0°C to 70°C. Specifications over the Note 5: This parameter is not applicable to the LTC4054X.
–40°C to 85°C operating temperature range are assured by design, Note 6: ITERM is expressed as a fraction of measured full charge current
characterization and correlation with statistical process controls. with indicated PROG resistor.
Note 3: See Thermal Considerations.

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TYPICAL PERFOR A CE CHARACTERISTICS
PROG Pin Voltage vs Supply PROG Pin Voltage vs Charge Current vs
Voltage(Constant Current Mode) Temperature PROG Pin Voltage
1.015 1.0100 600
VCC = 5V VCC = 5V VCC = 5V
VBAT = 4V 1.0075 VBAT = 4V TA = 25°C
1.010 TA = 25°C RPROG = 10k 500 RPROG = 2k
RPROG = 10k 1.0050
1.005 400
1.0025
VPROG (V)

VPROG (V)

IBAT (mA)

1.000 1.0000 300

0.9975
0.995 200
0.9950
0.990 100
0.9925

0.985 0.9900 0
4.0 4.5 5.0 5.5 6.0 6.5 7.0 –50 –25 0 25 50 75 100 0 0.25 0.50 0.75 1.00 1.25
VCC (V) TEMPERATURE (°C) VPROG (V)
4054 G01 4054 G02 4054 G03

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LTC4054-4.2/LTC4054X-4.2
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TYPICAL PERFOR A CE CHARACTERISTICS
PROG Pin Pull-Up Current vs PROG Pin Current vs PROG Pin PROG Pin Current vs PROG Pin
Temperature and Supply Voltage Voltage (Pull-Up Current) Voltage (Clamp Current)
3.7 3.5 0
VBAT = 4.3V
VPROG = 0V –50
3.0
3.5
VCC = 4.2V –100
2.5
3.3
–150

IPROG (µA)

IPROG (µA)
IPROG (µA)

2.0
3.1 –200
VCC = 6.5V 1.5
–250
2.9
1.0
–300
2.7 VCC = 5V VCC = 5V
0.5 –350
VBAT = 4.3V VBAT = 4.3V
TA = 25°C TA = 25°C
2.5 0 –400
–50 –25 0 25 50 75 100 125 2.0 2.1 2.2 2.3 2.4 2.5 2.6 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5
TEMPERATURE (°C) VPROG (V) VPROG (V)
4054 G04 4054 G05 4054 G06

Regulated Output (Float) Voltage Regulated Output (Float) Voltage Regulated Output (Float) Voltage
vs Charge Current vs Temperature vs Supply Voltage
4.26 4.215 4.215
VCC = 5V VCC = 5V TA = 25°C
4.24 TA = 25°C RPROG = 10k RPROG = 10k
RPROG = 1.25k 4.210 4.210
4.22
4.205 4.205
4.20
VFLOAT (V)

VFLOAT (V)

VFLOAT (V)

4.18 4.200 4.200

4.16
4.195 4.195
4.14
4.190 4.190
4.12

4.10 4.185 4.185


0 100 200 300 400 500 600 700 –50 –25 0 25 50 75 100 4.0 4.5 5.0 5.5 6.0 6.5 7.0
IBAT (mA) TEMPERATURE (°C) VCC (V)
4054 G07 4054 G08 4054 G09

CHRG Pin I-V Curve CHRG Pin Current vs Temperature CHRG Pin I-V Curve
(Strong Pull-Down State) (Strong Pull-Down State) (Weak Pull-Down State)
25 20 22
VCC = 5V
18 VBAT = 4V 20
20 VCHRG = 1V
16
18
14
ICHRG (mA)

15
ICHRG (mA)

ICHRG (µA)

16
12
10 14
10
12
8
5 VCC = 5V VCC = 5V
VBAT = 4V 6 10 VBAT = 4.3V
TA = 25°C TA = 25°C
0 4 8
0 1 2 3 4 5 6 7 –50 –25 0 25 50 75 100 125 0 1 2 3 4 5 6 7
VCHRG (V) TEMPERATURE (°C) VCHRG (V)
4054 G10 4054 G11 4054 G12

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LTC4054-4.2/LTC4054X-4.2
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TYPICAL PERFOR A CE CHARACTERISTICS
CHRG Pin Current vs Temperature Trickle Charge Current Trickle Charge Current vs
(Weak Pull-Down State) vs Temperature Supply Voltage
28 50 50
VCC = 5V
VBAT = 4.3V RPROG = 2k RPROG = 2k
25 VCHRG = 5V 40 40

23

ITRIKL (mA)

ITRIKL (mA)
30 30
ICHRG (µA)

19 VCC = 5V VBAT = 2.5V


VBAT = 2.5V TA = 25°C
20 20
16

10 10 RPROG = 10k
13 RPROG = 10k

10 0 0
–50 –25 0 25 50 75 100 –50 –25 0 25 50 75 100 4.0 4.5 5.0 5.5 6.0 6.5 7.0
TEMPERATURE (°C) TEMPERATURE (°C) VCC (V)
4054 G13 4054 G14 4054 G15

Trickle Charge Threshold vs


Temperature Charge Current vs Battery Voltage Charge Current vs Supply Voltage
3.000 600 600
VCC = 5V
RPROG = 10k TA = 0°C RPROG = 2k
2.975
500 500
2.950
400 TA = 40°C 400 ONSET OF
2.925 THERMAL
VTRIKL (V)

IBAT (mA)

TA = 25°C IBAT (mA) VBAT = 4V REGULATION


2.900 300 300 TA = 25°C
θJA = 80°C/W
2.875
200 200
2.850 RPROG = 10k
VCC = 5V 100
100
2.825 θJA = 125°C/W
RPROG = 2k
2.800 0 0
–50 –25 0 25 50 75 100 2.7 3.0 3.3 3.6 3.9 4.2 4.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0
TEMPERATURE (°C) VBAT (V) VCC (V)
4054 G16 4054 G17 4054 G18

Charge Current vs Ambient Recharge Voltage Threshold Power FET “ON” Resistance
Temperature vs Temperature vs Temperature
600 4.11 700
VCC = 5V VCC = 4.2V
RPROG = 2k RPROG = 10k IBAT = 100mA
500 4.09 650 RPROG = 2k

600
400 4.07
RDS(ON) (mΩ)
VRECHRG (V)
IBAT (mA)

VCC = 5V ONSET OF 550


300 VBAT = 4V THERMAL 4.05
θJA = 80°C/W REGULATION 500
200 4.03
450
RPROG = 10k
100 4.01 400

0 3.99 350
–50 –25 0 25 50 75 100 125 –50 –25 0 25 50 75 100 –50 –25 0 25 50 75 100 125
TEMPERATURE (°C) TEMPERATURE (°C) TEMPERATURE (°C)
4054 G19 4054 G20 4054 G21

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LTC4054-4.2/LTC4054X-4.2
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PI FU CTIO S
CHRG (Pin 1): Open-Drain Charge Status Output. When PROG (Pin 5): Charge Current Program, Charge Current
the battery is charging, the CHRG pin is pulled low by an Monitor and Shutdown Pin. The charge current is pro-
internal N-channel MOSFET. When the charge cycle is grammed by connecting a 1% resistor, RPROG, to ground.
completed, a weak pull-down of approximately 20µA is When charging in constant-current mode, this pin servos
connected to the CHRG pin, indicating an “AC present” to 1V. In all modes, the voltage on this pin can be used to
condition. When the LTC4054 detects an undervoltage measure the charge current using the following formula:
lockout condition, CHRG is forced high impedance. IBAT = (VPROG/RPROG) • 1000
GND (Pin 2): Ground. The PROG pin can also be used to shut down the charger.
BAT (Pin 3): Charge Current Output. Provides charge Disconnecting the program resistor from ground allows
current to the battery and regulates the final float voltage a 3µA current to pull the PROG pin high. When it reaches
to 4.2V. An internal precision resistor divider from this pin the 1.21V shutdown threshold voltage, the charger enters
sets the float voltage which is disconnected in shutdown shutdown mode, charging stops and the input supply
mode. current drops to 25µA. This pin is also clamped to
approximately 2.4V. Driving this pin to voltages beyond
VCC (Pin 4): Positive Input Supply Voltage. Provides
the clamp voltage will draw currents as high as 1.5mA.
power to the charger. VCC can range from 4.25V to 6.5V
Reconnecting RPROG to ground will return the charger to
and should be bypassed with at least a 1µF capacitor.
normal operation.
When VCC drops to within 30mV of the BAT pin voltage, the
LTC4054 enters shutdown mode, dropping IBAT to less
than 2µA.

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LTC4054-4.2/LTC4054X-4.2
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BLOCK DIAGRA
4
VCC
120°C
TA 1×
1000×
TDIE
– +
5µA BAT
3
MA
R1

+
VA R2
CA

– +


REF
SHDN C1 1.21V
+
R3

1V

R4

+ 0.1V
C2 R5
CHRG
1

STANDBY

TRICKLE CHARGE 3µA


DISABLED ON + TO VCC
LTC4054X BAT
C3

– 2.9V
PROG GND
5 2
RPROG 405442 BD

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LTC4054-4.2/LTC4054X-4.2
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OPERATIO
The LTC4054 is a single cell lithium-ion battery charger VPROG
IBAT = •1000
using a constant-current/constant-voltage algorithm. It RPROG
can deliver up to 800mA of charge current (using a good
thermal PCB layout) with a final float voltage accuracy of Charge Termination
±1%. The LTC4054 includes an internal P-channel power
MOSFET and thermal regulation circuitry. No blocking A charge cycle is terminated when the charge current falls
diode or external current sense resistor is required; thus, to 1/10th the programmed value after the final float voltage
the basic charger circuit requires only two external com- is reached. This condition is detected by using an internal,
ponents. Furthermore, the LTC4054 is capable of operat- filtered comparator to monitor the PROG pin. When the
ing from a USB power source. PROG pin voltage falls below 100mV1 for longer than
tTERM (typically 1ms), charging is terminated. The charge
Normal Charge Cycle current is latched off and the LTC4054 enters standby
mode, where the input supply current drops to 200µA.
A charge cycle begins when the voltage at the VCC pin rises
(Note: C/10 termination is disabled in trickle charging and
above the UVLO threshold level and a 1% program resistor
thermal limiting modes).
is connected from the PROG pin to ground or when a
battery is connected to the charger output. If the BAT pin When charging, transient loads on the BAT pin can cause
is less than 2.9V, the charger enters trickle charge mode. the PROG pin to fall below 100mV for short periods of time
In this mode, the LTC4054 supplies approximately 1/10 before the DC charge current has dropped to 1/10th the
the programmed charge current to bring the battery volt- programmed value. The 1ms filter time (tTERM) on the
age up to a safe level for full current charging. (Note: The termination comparator ensures that transient loads of
LTC4054X does not include this trickle charge feature). this nature do not result in premature charge cycle termi-
nation. Once the average charge current drops below
When the BAT pin voltage rises above 2.9V, the charger
1/10th the programmed value, the LTC4054 terminates
enters constant-current mode, where the programmed
the charge cycle and ceases to provide any current through
charge current is supplied to the battery. When the BAT
the BAT pin. In this state, all loads on the BAT pin must be
pin approaches the final float voltage (4.2V), the LTC4054
supplied by the battery.
enters constant-voltage mode and the charge current
begins to decrease. When the charge current drops to The LTC4054 constantly monitors the BAT pin voltage in
1/10 of the programmed value, the charge cycle ends. standby mode. If this voltage drops below the 4.05V
recharge threshold (VRECHRG), another charge cycle be-
Programming Charge Current gins and current is once again supplied to the battery. To
The charge current is programmed using a single resistor manually restart a charge cycle when in standby mode, the
from the PROG pin to ground. The battery charge current input voltage must be removed and reapplied, or the
is 1000 times the current out of the PROG pin. The charger must be shut down and restarted using the PROG
program resistor and the charge current are calculated pin. Figure 1 shows the state diagram of a typical charge
using the following equations: cycle.

Charge Status Indicator (CHRG)


1000V 1000V
RPROG = , ICHG = The charge status output has three different states: strong
ICHG RPROG
pull-down (~10mA), weak pull-down (~20µA) and high
The charge current out of the BAT pin can be determined impedance. The strong pull-down state indicates that the
at any time by monitoring the PROG pin voltage using the LTC4054 is in a charge cycle. Once the charge cycle has
following equation: terminated, the pin state is determined by undervoltage
Note 1: Any external sources that hold the PROG pin above 100mV will prevent the LTC4054
from terminating a charge cycle.
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LTC4054-4.2/LTC4054X-4.2
U
OPERATIO
lockout conditions. A weak pull-down indicates that VCC than 2µA and the supply current to less than 50µA. A new
meets the UVLO conditions and the LTC4054 is ready to charge cycle can be initiated by reconnecting the program
charge. High impedance indicates that the LTC4054 is in resistor.
undervoltage lockout mode: either VCC is less than 100mV In manual shutdown, the CHRG pin is in a weak pull-down
above the BAT pin voltage or insufficient voltage is applied state as long as VCC is high enough to exceed the UVLO
to the VCC pin. A microprocessor can be used to distin- conditions. The CHRG pin is in a high impedance state if
guish between these three states—this method is dis- the LTC4054 is in undervoltage lockout mode: either VCC
cussed in the Applications Information section. is within 100mV of the BAT pin voltage or insufficient voltage
is applied to the VCC pin.
Thermal Limiting
An internal thermal feedback loop reduces the programmed Automatic Recharge
charge current if the die temperature attempts to rise Once the charge cycle is terminated, the LTC4054 continu-
above a preset value of approximately 120°C. This feature ously monitors the voltage on the BAT pin using a com-
protects the LTC4054 from excessive temperature and parator with a 2ms filter time (tRECHARGE). A charge cycle
allows the user to push the limits of the power handling restarts when the battery voltage falls below 4.05V (which
capability of a given circuit board without risk of damaging corresponds to approximately 80% to 90% battery capac-
the LTC4054. The charge current can be set according to ity). This ensures that the battery is kept at or near a fully
typical (not worst-case) ambient temperature with the charged condition and eliminates the need for periodic
assurance that the charger will automatically reduce the charge cycle initiations. CHRG output enters a strong pull-
current in worst-case conditions. ThinSOT power consid- down state during recharge cycles.
erations are discussed further in the Applications Informa-
tion section. POWER ON
BAT < 2.9V

Undervoltage Lockout (UVLO) TRICKLE CHARGE


PROG MODE
An internal undervoltage lockout circuit monitors the input RECONNECTED 1/10TH FULL CURRENT
OR
voltage and keeps the charger in shutdown mode until VCC UVLO CONDITION CHRG: STRONG
STOPS PULL-DOWN
rises above the undervoltage lockout threshold. The UVLO
BAT > 2.9V
circuit has a built-in hysteresis of 200mV. Furthermore, to
BAT > 2.9V
protect against reverse current in the power MOSFET, the SHUTDOWN MODE CHARGE MODE
ICC DROPS TO <25µA
FULL CURRENT
UVLO circuit keeps the charger in shutdown mode if VCC
CHRG: Hi-Z IN UVLO CHRG: STRONG
falls to within 30mV of the battery voltage. If the UVLO WEAK PULL-DOWN PULL-DOWN
OTHERWISE
comparator is tripped, the charger will not come out of PROG < 100mV
shutdown mode until VCC rises 100mV above the battery
STANDBY MODE
voltage. NO CHARGE CURRENT
PROG FLOATED
OR CHRG: WEAK
Manual Shutdown UVLO CONDITION PULL-DOWN

At any point in the charge cycle, the LTC4054 can be put 2.9V < BAT < 4.05V
405442 F01
into shutdown mode by removing RPROG thus floating the
PROG pin. This reduces the battery drain current to less Figure 1. State Diagram of a Typical Charge Cycle

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LTC4054-4.2/LTC4054X-4.2
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APPLICATIO S I FOR ATIO
Stability Considerations 10k CHARGE
CURRENT
PROG
MONITOR
The constant-voltage mode feedback loop is stable with- LTC4054 CIRCUITRY
RPROG CFILTER
out an output capacitor provided a battery is connected to GND
the charger output. With no battery present, an output
405442 F02

capacitor is recommended to reduce ripple voltage. When


using high value, low ESR ceramic capacitors, it is recom-
mended to add a 1Ω resistor in series with the capacitor. Figure 2. Isolating Capacitive Load on PROG Pin and Filtering
No series resistor is needed if tantalum capacitors are
used. Power Dissipation
In constant-current mode, the PROG pin is in the feedback The conditions that cause the LTC4054 to reduce charge
loop, not the battery. The constant-current mode stability current through thermal feedback can be approximated by
is affected by the impedance at the PROG pin. With no considering the power dissipated in the IC. Nearly all of
additional capacitance on the PROG pin, the charger is this power dissipation is generated by the internal
stable with program resistor values as high as 20k. How- MOSFET—this is calculated to be approximately:
ever, additional capacitance on this node reduces the PD = (VCC – VBAT) • IBAT
maximum allowed program resistor. The pole frequency
at the PROG pin should be kept above 100kHz. Therefore, where PD is the power dissipated, VCC is the input supply
if the PROG pin is loaded with a capacitance, CPROG, the voltage, VBAT is the battery voltage and IBAT is the charge
following equation can be used to calculate the maximum current. The approximate ambient temperature at which
resistance value for RPROG: the thermal feedback begins to protect the IC is:
TA = 120°C – PDθJA
1
RPROG ≤ TA = 120°C – (VCC – VBAT) • IBAT • θJA
2π • 10 • CPROG
5
Example: An LTC4054 operating from a 5V USB supply is
Average, rather than instantaneous, charge current may programmed to supply 400mA full-scale current to a
be of interest to the user. For example, if a switching power discharged Li-Ion battery with a voltage of 3.75V. Assum-
supply operating in low current mode is connected in ing θJA is 150°C/W (see Board Layout Considerations), the
parallel with the battery, the average current being pulled ambient temperature at which the LTC4054 will begin to
out of the BAT pin is typically of more interest than the reduce the charge current is approximately:
instantaneous current pulses. In such a case, a simple RC
filter can be used on the PROG pin to measure the average TA = 120°C – (5V – 3.75V) • (400mA) • 150°C/W
battery current as shown in Figure 2. A 10k resistor has TA = 120°C – 0.5W • 150°C/W = 120°C – 75°C
been added between the PROG pin and the filter capacitor
to ensure stability. TA = 45°C

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LTC4054-4.2/LTC4054X-4.2
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APPLICATIO S I FOR ATIO
The LTC4054 can be used above 45°C ambient, but the The following table lists thermal resistance for several
charge current will be reduced from 400mA. The approxi- different board sizes and copper areas. All measurements
mate current at a given ambient temperature can be were taken in still air on 3/32" FR-4 board with the device
approximated by: mounted on topside.
Table 1. Measured Thermal Resistance (2-Layer Board*)
120°C – TA
IBAT = COPPER AREA BOARD THERMAL RESISTANCE
(VCC – VBAT ) • θJA TOPSIDE
2500mm2
BACKSIDE
2500mm2
AREA
2500mm2
JUNCTION-TO-AMBIENT
125°C/W

Using the previous example with an ambient temperature 1000mm2 2500mm2 2500mm2 125°C/W
of 60°C, the charge current will be reduced to approxi- 225mm2 2500mm2 2500mm2 130°C/W
mately: 100mm2 2500mm2 2500mm2 135°C/W
50mm2 2500mm2 2500mm2 150°C/W
120°C – 60°C 60°C *Each layer uses one ounce copper
= =
( )
IBAT
5V – 3.75V • 150°C /W 187.5°C /A Table 2. Measured Thermal Resistance (4-Layer Board**)
COPPER AREA BOARD THERMAL RESISTANCE
IBAT = 320mA (EACH SIDE) AREA JUNCTION-TO-AMBIENT
2500mm2*** 2500mm2 80°C/W
Moreover, when thermal feedback reduces the charge *Top and bottom layers use two ounce copper, inner layers use one ounce copper.
current, the voltage at the PROG pin is also reduced **10,000mm2 total copper area

proportionally as discussed in the Operation section. Increasing Thermal Regulation Current


It is important to remember that LTC4054 applications do Reducing the voltage drop across the internal MOSFET
not need to be designed for worst-case thermal conditions can significantly decrease the power dissipation in the IC.
since the IC will automatically reduce power dissipation This has the effect of increasing the current delivered to
when the junction temperature reaches approximately the battery during thermal regulation. One method is by
120°C. dissipating some of the power through an external compo-
nent, such as a resistor or diode.
Thermal Considerations
Example: An LTC4054 operating from a 5V wall adapter is
Because of the small size of the ThinSOT package, it is very programmed to supply 800mA full-scale current to a
important to use a good thermal PC board layout to discharged Li-Ion battery with a voltage of 3.75V. Assum-
maximize the available charge current. The thermal path ing θJA is 125°C/W, the approximate charge current at an
for the heat generated by the IC is from the die to the ambient temperature of 25°C is:
copper lead frame, through the package leads, (especially
the ground lead) to the PC board copper. The PC board 120°C – 25°C
copper is the heat sink. The footprint copper pads should IBAT = = 608mA
be as wide as possible and expand out to larger copper (5V – 3.75V)• 125°C / W
areas to spread and dissipate the heat to the surrounding By dropping voltage across a resistor in series with a 5V
ambient. Feedthrough vias to inner or backside copper wall adapter (shown in Figure 3), the on-chip power
layers are also useful in improving the overall thermal dissipation can be decreased, thus increasing the ther-
performance of the charger. Other heat sources on the mally regulated charge current
board, not related to the charger, must also be considered
when designing a PC board layout because they will affect 120°C – 25°C
overall temperature rise and the maximum charge current. IBAT =
(VS – IBATRCC – VBAT )• θ JA

405442xf

11
LTC4054-4.2/LTC4054X-4.2
U U W U
APPLICATIO S I FOR ATIO
VS enough to put the LTC4054 into dropout. Figure 4 shows
RCC
how this circuit can result in dropout as RCC becomes
large.
VCC This technique works best when RCC values are minimized
BAT to keep component size small and avoid dropout. Remem-
LTC4054-4.2
1µF ber to choose a resistor with adequate power handling
PROG Li-Ion
GND CELL capability.
RPROG

VCC Bypass Capacitor


405442 F03

Many types of capacitors can be used for input bypassing,


Figure 3. A Circuit to Maximize Thermal Mode Charge Current however, caution must be exercised when using multi-
layer ceramic capacitors. Because of the self-resonant and
Solving for IBAT using the quadratic formula2. high Q characteristics of some types of ceramic capaci-
tors, high voltage transients can be generated under some
IBAT = start-up conditions, such as connecting the charger input
to a live power source. Adding a 1.5Ω resistor in series
 4R (120°C – TA )
(VS – VBAT ) –  (VS – VBAT )2 CC  with an X5R ceramic capacitor will minimize start-up
 θ JA  voltage transients. For more information, refer to Applica-
2RCC tion Note 88.
Using RCC = 0.25Ω, VS = 5V, VBAT = 3.75V, TA = 25°C and Charge Current Soft-Start
θJA = 125°C/W we can calculate the thermally regulated
charge current to be: The LTC4054 includes a soft-start circuit to minimize the
inrush current at the start of a charge cycle. When a charge
IBAT = 708.4mA cycle is initiated, the charge current ramps from zero to the
While this application delivers more energy to the battery full-scale current over a period of approximately 100µs.
and reduces charge time in thermal mode, it may actually This has the effect of minimizing the transient current load
lengthen charge time in voltage mode if VCC becomes low on the power supply during start-up.

1000
VS = 5V CONSTANT
CURRENT
800
CHARGE CURRENT (mA)

600
VS = 5.5V
DROPOUT
VS = 5.25V
400 THERMAL
MODE
VBAT = 3.75V
200
TA = 25°C
θJA = 125°C/W
RPROG = 1.25kΩ
0
0 0.25 0.5 0.75 1.0 1.25 1.5 1.75
RCC (Ω)
405442 F04

Figure 4. Charge Current vs RCC

Note 2: Large values of RCC will result in no solution for IBAT. This indicates that the LTC4054
will not generate enough heat to require thermal regulation.
405442xf

12
LTC4054-4.2/LTC4054X-4.2
U U W U
APPLICATIO S I FOR ATIO
CHRG Status Output Pin To detect when the LTC4054 is in charge mode, force the
The CHRG pin can provide an indication that the input digital output pin (OUT) high and measure the voltage at
voltage is greater than the undervoltage lockout threshold the CHRG pin. The N-channel MOSFET will pull the pin
level. A weak pull-down current of approximately 20µA voltage low even with the 2k pull-up resistor. Once the
indicates that sufficient voltage is applied to VCC to begin charge cycle terminates, the N-channel MOSFET is turned
charging. When a discharged battery is connected to the off and a 20µA current source is connected to the CHRG
charger, the constant current portion of the charge cycle pin. The IN pin will then be pulled high by the 2k pull-up
begins and the CHRG pin pulls to ground. The CHRG pin resistor. To determine if there is a weak pull-down current,
can sink up to 10mA to drive an LED that indicates that a the OUT pin should be forced to a high impedance state.
charge cycle is in progress. The weak current source will pull the IN pin low through
the 800k resistor; if CHRG is high impedance, the IN pin
When the battery is nearing full charge, the charger enters will be pulled high, indicating that the part is in a UVLO
the constant-voltage portion of the charge cycle and the state.
charge current begins to drop. When the charge current
drops below 1/10 of the programmed current, the charge Reverse Polarity Input Voltage Protection
cycle ends and the strong pull-down is replaced by the
In some applications, protection from reverse polarity
20µA pull-down, indicating that the charge cycle has
voltage on VCC is desired. If the supply voltage is high
ended. If the input voltage is removed or drops below the
enough, a series blocking diode can be used. In other
undervoltage lockout threshold, the CHRG pin becomes
cases, where the voltage drop must be kept low a P-
high impedance. Figure 5 shows that by using two
channel MOSFET can be used (as shown in Figure 6).
different value pull-up resistors, a microprocessor can
detect all three states from this pin.

V+ VDD DRAIN-BULK
DIODE OF FET

LTC4054
VCC VIN VCC
800k
LTC4054 µPROCESSOR 4054 F06
2k
CHRG OUT
IN
405442 F05

Figure 5. Using a Microprocessor to Determine CHRG State Figure 6. Low Loss Input Reverse Polarity Protection

405442xf

Information furnished by Linear Technology Corporation is believed to be accurate and reliable.


However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen-
tation that the interconnection of its circuits as described herein will not infringe on existing patent rights. 13
LTC4054-4.2/LTC4054X-4.2
U U W U
APPLICATIO S I FOR ATIO
USB and Wall Adapter Power
5V WALL
The LTC4054 allows charging from both a wall adapter ADAPTER
ICHG
600mA ICHG LTC4054-4.2
and a USB port. Figure 7 shows an example of how to D1 BAT
3 SYSTEM
USB POWER LOAD
combine wall adapter and USB power inputs. A P-channel 500mA ICHG
4
VCC
MP1 5
MOSFET, MP1, is used to prevent back conducting into the PROG + Li-Ion
USB port when a wall adapter is present and a Schottky BATTERY
10k
diode, D1, is used to prevent USB power loss through the 1k MN1 2k
1k pull-down resistor. 405442 F07

Typically a wall adapter can supply more current than the


500mA-limited USB port. Therefore, an N-channel MOSFET,
MN1, and an extra 10k program resistor are used to Figure 7. Combining Wall Adapter and USB Power
increase the charge current to 600mA when the wall
adapter is present.

405442xf

14
LTC4054-4.2/LTC4054X-4.2
U
PACKAGE DESCRIPTIO
S5 Package
5-Lead Plastic TSOT-23
(Reference LTC DWG # 05-08-1635)

0.62 0.95
2.90 BSC
MAX REF
(NOTE 4)

1.22 REF

1.50 – 1.75
3.85 MAX 2.62 REF 1.4 MIN 2.80 BSC
(NOTE 4)

PIN ONE

RECOMMENDED SOLDER PAD LAYOUT 0.30 – 0.45 TYP


0.95 BSC
PER IPC CALCULATOR 5 PLCS (NOTE 3)

0.80 – 0.90

0.20 BSC 0.01 – 0.10


1.00 MAX
DATUM ‘A’

0.30 – 0.50 REF


0.09 – 0.20 1.90 BSC
NOTE: (NOTE 3) S5 TSOT-23 0302
1. DIMENSIONS ARE IN MILLIMETERS
2. DRAWING NOT TO SCALE
3. DIMENSIONS ARE INCLUSIVE OF PLATING
4. DIMENSIONS ARE EXCLUSIVE OF MOLD FLASH AND METAL BURR
5. MOLD FLASH SHALL NOT EXCEED 0.254mm
6. JEDEC PACKAGE REFERENCE IS MO-193

405442xf

15
LTC4054-4.2/LTC4054X-4.2
U
TYPICAL APPLICATIO S
USB/Wall Adapter Power Li-Ion Charger Full Featured Single Cell Li-Ion Charger

5V WALL IBAT VIN = 5V


3
ADAPTER BAT
LTC4054-4.2 + Li-Ion
4
1µF
USB VCC CELL 4
POWER 5 2.5k 500mA
1µF
VCC 3
PROG BAT
GND 330Ω
100mA/ LTC4054-4.2
1k 2 10k 500mA 1 5
CHRG PROG +
µC GND
2k
405442 TA05
2
SHDN

800mA Li-Ion Charger with External Power Dissipation


405442 TA02

VIN = 5V
Basic Li-Ion Charger with Reverse Polarity Input Protection
0.25Ω
800mA
4 3
VCC BAT
500mA
1µF LTC4054-4.2 5V WALL 4 3
VCC BAT
5 ADAPTER
PROG LTC4054-4.2
GND + 5 +
2 1µF PROG
1.25k GND
2
2k
405442 TA03

405442 TA04

RELATED PARTS
PART NUMBER DESCRIPTION COMMENTS
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Charger Detection and Programmable Timer, Input Power Good Indication,
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Port, Keeps Current Drawn from USB Port Constant, Keeps Battery Fresh, Use
with the LTC4053, LTC1733, or LTC4054
405442xf

Linear Technology Corporation LT/TP 0903 1K • PRINTED IN USA

16 1630 McCarthy Blvd., Milpitas, CA 95035-7417


(408) 432-1900 ● FAX: (408) 434-0507 ●
www.linear.com  LINEAR TECHNOLOGY CORPORATION 2003
www.s-manuals.com

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