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Article history: Coiled springs (mainsprings) are coiled steel ribbons that have been used as a power source for centuries.
Received 26 June 2010 A major disadvantage of mainsprings is that they do not deliver a uniform torque during unwinding. The-
Received in revised form 13 November 2010 oretical analysis of mainsprings is notoriously difficult, and they are usually designed using well estab-
Accepted 15 November 2010
lished rules of thumb. In service mainsprings are subjected to low cycle fatigue loading. They can fail
Available online 24 November 2010
either by breaking due to fatigue, or by shakedown into a shape where they no longer deliver adequate
power. Some features of the behaviour of mainsprings used as power sources are described and illus-
Keywords:
trated by examples. In particular, the importance of correct lubrication is emphasised. The primary load-
Coiled springs
Mainsprings
ing on a mainspring is a bending moment, but sequential biaxial loading can occur, as can biaxial stresses
Powers source due to distortion at end fittings. A fracture mechanics approach to some aspects of mainspring behaviour
Low cycle fatigue is promising.
Fracture mechanics Ó 2010 Elsevier Ltd. All rights reserved.
0142-1123/$ - see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.ijfatigue.2010.11.014
Author's personal copy
Fig. 1. Early 20th century American shelf clock by New Haven Clock Co.
Fig. 3. A Meccano Magic motor with fully unwound mainspring. Hole for hook at
side of casing. Mainspring width 7 mm. Fig. 5. Click work in a mainspring powered clock.
Author's personal copy
pawl and a ratchet wheel mounted on the squared end of the arbor. mainspring has a hook which engages a hole part way along one
In Fig. 4 the mainspring is shown partly wound. There is a closely side of the motor casing (Fig. 8). The kink is caused by the annealed
wound bundle of coils on the arbor, and another closely wound portion of the mainspring bearing against a corner of the motor
bundle inside the barrel, with free coils in between. In practice, casing when fully wound. A different version of Magic motor has
adjacent coils in closely wound bundles are not completely in con- the hole at the corner of the casing (Fig. 9) and no kink forms.
tact. If oil is applied to a bundle it is drawn into interstices by cap- The major disadvantage in the use of mainsprings as a power
illary action. As the mainspring unwinds coils transfer from the source is that they do not deliver a uniform torque during unwinding
arbor to the inside of the barrel. One free coil is shown in the figure, [1,7–11]. This can be compensated for by using a device known as a
in practice the number of free coils increases as the mainspring un- fusee [1,8,10]. An alternative approach is to use only a part of the
winds. Sometimes stop work is fitted to clocks and watches so that available turns, between fully wound and fully unwound, during
the mainspring is never fully wound or fully unwound. Even if stop which the torque is approximately constant [12]. Saunier [10] gives
work is not fitted, watches usually include a device which releases detailed instructions on how to achieve this. Mainsprings have to be
the mainspring slightly if it is fully wound. properly lubricated to wind and unwind smoothly. Nevertheless,
An unwound open mainspring, shown schematically in Fig. 6, is there is usually some hysteresis due to friction [10], as shown sche-
not enclosed. The mainspring has a hole at the inner end which en- matically in Fig. 10. Typically, the torque during unwinding is 10–
gages a hook on the central arbor. This central arbor is used for 20% less than that during winding. The figure also shows a portion
both winding the mainspring, as for an enclosed mainspring, and where the unwinding torque is approximately constant.
for driving the mechanism. The outer end is pin jointed. This Repeated winding and unwinding means that mainsprings are
may be by a hook which engages in a convenient hole, or by a loop loaded in fatigue. Very little information is available on the fatigue
around a convenient pillar. In the latter case it is called a looped lives of mainsprings, that is the number of cycles (windings and
mainspring. Fully wound (Fig. 7) there is a closely wound bundle
of coils around the arbor and a nearly straight free length extend-
ing to the pin joint. An unlubricated open mainspring tends to un-
wind from the outside of the bundle of coils, whereas a properly
lubricated open mainspring unwinds uniformly, with immediate
separation of adjacent coils.
In practice, because of inference with other parts of a clock, or
clockwork motor, the shape of an unwound, or partly wound, open
mainspring, is usually noticeably asymmetrical. For example, Fig. 3
shows a fully unwound Meccano Magic motor. In addition, there is
kink near the outer end of the mainspring. The outer end of the
Fig. 8. A Meccano Magic motor with fully wound mainspring. Hole for hook at side
of casing. Mainspring width 7 mm.
Fig. 9. A Meccano Magic motor with fully wound mainspring. Hole for hook at
corner of casing. Mainspring width 7 mm.
Fig. 7. Fully wound open mainspring. Fig. 10. Hysteresis during winding and unwinding of a mainspring.
Author's personal copy
Table 1
Known service lives of some unbroken clock mainsprings.
3. Mainspring failures
Fig. 12. Central portion of fatigue failure of a 12 mm wide open mainspring, two coils from the centre of the wound mainspring. (a) Fracture profile, (b) fracture surface.
Author's personal copy
Fig. 15. Enclosed mainspring broken into six pieces. (a) Still in the barrel, with cover removed. (b) Removed from the barrel. (c) Pieces broken at both ends. Photos courtesy
Bill Butcher.
Author's personal copy
In a fully wound open mainspring there is a cusp where the free 7. Concluding remarks
length meets bundle of coils (Fig. 7). Stress singularities for cusps
are the same as those for cracks so intensity factors can be defined Theoretical analysis of mainsprings used as a power source is
[18]. Lack of appropriate information means that at present only a notoriously difficult, and in practice they are usually designed
qualitative fracture mechanics analysis of mainsprings is possible. using well established rules of thumb. At the present state of the
However, energy rate analysis of a crack in a similar configuration art it is not in general possible to design a mainspring by carrying
[19] shows that Modes I and II stress intensity factors, KI and KII, out a stress analysis and using material property data. Based on
are present for both a bending moment and a direct force. In both general considerations, and on the evidence presented above, some
cases KI is roughly equal to KII. However, for a mainspring KI must features of the behaviour of mainsprings used as power sources
be zero, unless adjacent coils are stuck together. Since KII is present can be summarised as follows.
there will be a small amount of relative movement between adja-
cent coils in the vicinity of a cusp, analogous to a crack tip plastic (a) A major disadvantage of mainsprings is that they do not
zone [2]. This relative movement explains why witness marks are deliver a uniform torque during unwinding.
observed on mainsprings. Similar arguments apply to the cusps in (b) Relative movement takes place between adjacent coils in
enclosed mainsprings. contact. Lubrication conditions can have a significant effect
The clock shown in Fig. 16 had been stored for many years with on the behaviour of a mainspring, so correct lubrication is
the open mainspring fully wound. Adjacent coils in the bundle had important. Appropriate oil is available from horological
become stuck together by solidified oil. The bundle was effectively suppliers.
solid since fresh oil applied to the mainspring was not drawn into (c) Winding and unwinding of a mainspring results in an
the bundle. The clock ran after rectification of an escapement fault, approximately constant amplitude low cycle fatigue loading
and the mainspring unwound inwards, with the cusp moving on a given cross section. In general, the fatigue loading is is
towards the inner end of the mainspring. Hence, stress intensity bending between an upper and lower bending moment. This
factors at the cusp must have been high enough to debond adjacent is a uniaxial loading. When a mainspring is fully wound, or
coils. On subsequent windings, after oil had been applied, the nearly so, axial tensile forces appear in the vicinity of the
mainspring unwound uniformly, as is usual for an open outer end, and loading on cross sections in this vicinity
mainspring. becomes biaxial. Depending on lubrication conditions biaxi-
ality can extend as far as the inner end.
(d) A mainspring subjected to low cycle fatigue loading can fail
6. Fatigue loads on a mainspring either by fatigue or by becoming tired, that is shaking down
into a shape in which it can no longer supply adequate
Fatigue loads on a mainspring, and their effects, can be summa- power. Fatigue failure of a mainspring is usually by the ini-
rised qualitatively as follows. Repeated winding and unwinding of tiation propagation and final failure of a dominant fatigue
a mainspring results in an approximately constant amplitude low crack, near the inner end.
cycle fatigue loading. The upper load depends on how hard the (e) A fracture mechanics approach to some aspects of main-
key is turned as the mainspring becomes fully wound. However, spring behaviour is promising, but further work is needed.
in a clock fitted with stop work this upper load is constant. The
lower load depends on how far the spring unwinds before being re- Acknowledgements
wound. In a clock rewound on a regular schedule, as is usual, the
lower load is approximately constant, but in a clockwork motor Helpful comments by anonymous reviewer, and discussions
the lower load tends to vary. with members of the Horological Science Newsletter Chapter of
The main fatigue loading on a given cross section of a main- the National Association of Watch and Clock Collectors, and of
spring is bending between an upper and lower bending moment. the Spanner online discussion forum is acknowledged. Figures
This is a uniaxial loading. When a mainspring is fully wound, or are copyright and are reproduced with permission.
nearly so, axial tensile forces appear in the vicinity of the outer
end, and loading on cross sections in this vicinity becomes a References
sequential biaxial loading. Depending on lubrication conditions
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Author's personal copy
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