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OPERATION MANUAL
Document Version: 1.0
Last Updated: 17 July 2011
COPYRIGHT
All rights reserves. No part of this publication may be produced, stored in a retrieval system, or
transmitted, in any form or by means of electronic, mechanical, photocopying, recording and/or
otherwise without the prior written permission of IMG Logics Pte. Ltd.
No patent liability is assumed with respect to the use of the information contained herein. Every
precaution has been made to supply complete and accurate information. However, IMG Logics
Pte.Ltd assumes no responsibility for its use, or for any infringement of patents or other rights of
third parties which would result.
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TABLE OF CONTENTS
TABLE OF CONTENTS...................................................................................................................ii
1 I-MATRIX ENVIRONMENT..................................................................................................4
1.1 LOGGING-IN TO I-MATRIX......................................................................................4
1.2 I-MATRIX MAIN SCREEN.......................................................................................4
1.3 BACKUP DATA...................................................................................................6
2 SETTING SYSTEM PARAMETERS AND OPTIONS.........................................................7
3 INPUTTING INGREDIENTS................................................................................................13
3.1 VIEW INGREDIENT LIST......................................................................................13
3.2 ADD NEW INGREDIENT.......................................................................................14
3.3 EDITING/DELETING EXISTING INGREDIENTS..............................................................16
4 ADJUSTING DISCHARGE FORMULA.............................................................................17
4.1 VIEW DISCHARGE FORMULA.................................................................................17
4.2 ADD A NEW DISCHARGE FORMULA.........................................................................18
4.3 EDIT OR DELETE EXISTING DISCHARGE FORMULA.......................................................20
5 DEFINING DESIGN MIXES.................................................................................................21
5.1 VIEW DESIGN MIXES.........................................................................................21
5.2 ADD A NEW DESIGN MIX....................................................................................22
5.3 EDIT OR DELETE EXISTING DESIGN MIX..................................................................25
5.4 IMPORTING DESIGN MIXES..................................................................................25
5.5 EXPORT DESIGN MIXES TO AN EXCEL FILE................................................................28
6 ADJUSTING SYSTEM PARAMETERS..............................................................................29
6.1 AGGREGATE MOISTURE.......................................................................................29
6.2 FREEFALL.......................................................................................................30
6.3 TRANSPORTER DELAY.........................................................................................31
6.4 CHOPPING TIME...............................................................................................31
6.5 MIXING PARAMETERS.........................................................................................32
6.6 CEMENT PROPORTION........................................................................................32
7 CUSTOMER MANAGEMENT.............................................................................................33
7.1 ADD A NEW CUSTOMER......................................................................................33
7.2 VIEW CUSTOMER LIST........................................................................................38
7.3 SET CUSTOMER OPTIONS....................................................................................40
8 EMPLOYEE MANAGEMENT.............................................................................................41
8.1 EMPLOYEE LIST................................................................................................41
8.2 EMPLOYEE BOOK-IN/BOOK-OUT............................................................................43
8.3 EMPLOYEE MODULE OPTIONS................................................................................45
9 TRUCK MANAGEMENT......................................................................................................46
9.1 VIEW AND MANAGE TRUCKS.................................................................................47
9.2 ASSIGN DRIVERS TO TRUCKS...............................................................................48
9.3 TRANSPORT COMPANY AND COST CENTRE.................................................................49
9.4 SET TRUCK OPTIONS.........................................................................................50
10 INVENTORY & SUPPLIER MANAGEMENT...............................................................51
10.1 SUPPLIER MANAGEMENT......................................................................................51
10.2 INVENTORY ORDER MANAGEMENT..........................................................................53
10.3 INVENTORY MAINTAIN........................................................................................57
10.4 INVENTORY & SUPPLIER OPTIONS..........................................................................59
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11 ORDER AND DELIVERY MANAGEMENT..................................................................60
11.1 ADD AND EDIT ORDERS.......................................................................................60
11.2 DELIVERY SCHEDULE.........................................................................................62
11.3 DELIVERY SCHEDULE AND BATCHING PROCESS...........................................................64
11.4 ORDER AND DELIVERY OPTIONS............................................................................66
12 BATCHING SCREEN.........................................................................................................68
12.1 THE BATCHING SCREEN......................................................................................68
12.2 CONTROL BATCHING PROCESS..............................................................................70
12.3 POP-UP DIALOG BOXES......................................................................................73
13 PRINTING REPORTS........................................................................................................76
13.1 PRINT REPORTS...............................................................................................76
13.2 CHANGE REPORT SETTINGS.................................................................................77
14 SETTING UP USER GROUPS AND SECURITY RIGHTS...........................................79
14.1 DEFINING USER GROUPS....................................................................................79
14.2 ASSIGNING EMPLOYEES......................................................................................81
14.3 Changing User’s Password...............................................................................82
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11 I-MATRIX ENVIRONMENT
Main Menu
After logging-in, you will come to I-Matrix Main Screen. The main buttons are organised into
two groups:
(i) Operations (left-hand-side) - includes functions which are operated daily; and
(ii) Setup & Administration (right-hand-side) – includes functions to change system
configuration, options and settings.
4
To exit I-Matrix or to switch to another user,
click [Exit >>].
Top Bar
The top of the application is Top Bar. The top bar includes information of the company and the
Quick Menu.
The square box at the top right corner of the top bar indicates whether the batching system has been
connected to I-Matrix HMI. Green indicates CONNECTED and grey indicates NOT
CONNECTED.
Double click on the date and time display on the top-right hand corner of the Main Menu calls up a
screen to set the date and time.
Select the correct date and time, then click the ‘OK’ button to set.
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Note: Pressing F1 at all screens will bring up a short-cut key
list.
1.3 Backup Data
It is recommended that data be backed-up into an external storage media, e.g. thumb-drive, portable
hard-disk, etc. after each day’s batching.
To display the back-up dialog, click on the ‘Backup’ button above the ‘Exit >>’ button. You will
see:
Click on the ‘Browse’ button to select another drive or folder to save to. Click on ‘Backup’ if the
destination path is correct.
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22 SETTING SYSTEM PARAMETERS AND OPTIONS
To set the system parameters and options, from the system menu, click [System Options]. The
Option screen is displayed as follows:
Aggregate
To set aggregate parameters, click [Aggregate] on system option menu. Aggregate options and
parameters are categorized into 3 groups:
General parameters
Weighing Rate parameters
Discharging Rate parameters
After inputting all the parameters, you can either click [OK] to save the settings or click [Cancel] to
discard the new settings.
Cement
From System Option Menu, click [Cement], the Cement Option screen will be shown.
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General parameters:
Interval blowing: Select this option to start the vibrators/air-blows regardless of weighing
and discharging speeds.
Air-blow on/off intervals: The vibrator will do a start/stop cycle according to the intervals. If
‘Off interval’ = 0, the vibrator will be activated all the time when rate is slow.
Zero-band: Discharging is considered complete if the amount stuck in the cement weighing
hopper is less than this zero band (can select either in ‘kg’ or ‘% of target amount’).
Adjustment ranges: Operators are allowed to adjust batching parameters within the ranges
specified by Supervisors here. If adjustment range = 0, it means that the corresponding
parameter is not allowed to be adjusted. For cement, users can adjust these following
parameters:
- Silos’ Freefall
- Transporters’ delay
- Silos’ chopping time
After inputting all the parameters, you can either click [OK] to save the settings or click [Cancel] to
discard and go back to option menu.
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Water
General parameters:
Chopping adjustment range: operators can adjust the chopping time within this range
Free fall adjustment range: operators can adjust the free-fall within this range
After inputting all the parameters, you can either click [OK] to save the settings or click [Cancel] to
discard and go back to option menu.
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Admixture
From Option Menu screen, click [Admixture] to change the settings of admixture. Admixture
parameters are similar to those of water.
After inputting all parameters, click [OK] to save the changes. If you want to discard the changes,
click [Cancel]
Plant Options
Clicking on the [Plant Options] button on Option Menu calls up the screen below.
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General Parameters:
Time from jam to prompt swp : Time to prompt out a dialog box for user to swap
compartment.
Manual Batching : This option will only be selected, if then deliveries has be batched
manually outside of the system. The delivery information can be entered through the
Manual Batching Dialog. (pg 66)
System auto batching: If this option is selected, when discharging phase is ready, system
will automatically discharge all ingredients into mixer/truck. If this option is not selected,
users will start discharging phase by clicking [Batch] button on the batching screen.
System discharge of concrete: Select this option so that the system will automatically
discharge concrete into truck. If the option is not selected, users have to manually discharge
the concrete.
- System discharge of concrete with prompt: User starts the discharging process by
clicking [Discharge] button on Batching screen.
- System discharge of concrete without prompt: The discharging process will start
automatically without waiting for users’ input.
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33 INPUTTING INGREDIENTS
From the Ingredient Menu, click [View Ingredient], you will come to View Ingredient screen
The Ingredient Type list on the left lists four ingredient types: Aggregate, Cement, Water and
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Admixture. Select one of the ingredient type, the ingredients of that type will be displayed on
Ingredient list on the right. To display all ingredients available on the system, select All on
Ingredient Type list.
To add a new ingredient, click [Add New Ingredient] on Ingredient Menu or in View Ingredient
screen, click [Add Ingredient]
General Information
Ingredient Type: Either Aggregate, Cement, Water or Admixture
Ingredient Name: Name of the ingredient
Ingredient Code: Code of the ingredient. If the ingredient type is Water, select one of the
three option buttons: Clean, Chilled, Recycled)
Moisture: Moisture is the percentage of water in aggregate (apply on ‘aggregate’ type only)
Tolerance: The acceptable error for the actual weighed amount from the target. Can be in
‘%’ or ‘Kg’.
Storage Locations:
The left storage list shows all storage locations available to store the ingredient, the right list
shows the selected storage locations to store the ingredient
To add a location for the ingredient, double click the location name on the left location list
To add all locations for the ingredient, click [>>] button
To remove a location of the ingredient, double click the location name on the right location
list
To remove all locations of the ingredient, click [<<] button
Note: You can save an ingredient without specifying the locations, but you
have to specify the locations for all ingredients before exiting from the
Ingredient menu. The ingredients without any location will be shown red on
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View Ingredient screen. When such a ingredient exists, if you try to exit from
Ingredient Menu, the following message box will pop up
Inventory maintain
Select one of the options to maintain ingredient inventory:
Do not maintain inventory level: the ingredient inventory is not maintained
Maintain inventory level by ingredient: the ingredient inventory is maintained by ingredient
only, i.e. not by specific location. If this option is selected, you must specify the Start
Balance of the ingredient.
Maintain inventory level by Storage locations: the ingredient inventory level is maintained
for every location which stores the ingredient. If this option is selected, you must specify
the Start Balance of individual locations by entering into the Start Balance column of
Location table at the bottom of the dialog
Input
Input Start
Start Balance
Balance for
for
locations here
locations here
Note: Once a physical stock-take is done for an ingredient, its Start Balance
cannot be edited
Note: If the ingredient has only one location, Concurrent weighing will be
automatically selected.
After inputting data, click [Save Ingredient] to save the ingredient or click [Back] to go back
without saving changes.
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3.3 Editing/Deleting Existing Ingredients
To edit an existing ingredient, on View Ingredient screen, select the ingredient on Ingredient List,
then click [Edit Ingredient] or double click the ingredient, the Ingredient Edit screen will be
displayed.
To delete an existing ingredient, on View Ingredient screen, select the ingredient on Ingredient
List, and then click [Delete Ingredient]. Click [Yes] to delete, or click [No] to keep the ingredient.
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44 ADJUSTING DISCHARGE FORMULA
From the Main Menu, click [Discharge Formula] to come to the Discharge Formula Menu:
From Discharge Formula menu, click [View Discharge Formula], the View Discharge Formula
screen is displayed.
17
On Discharge Formula List on the left, select a discharge formula and the steps or sequence
in the discharge formula will be displayed on the right.
The general information of the discharge formula is on the left panel of Add Discharge Formula
screen.
Add Step
After the discharge formula name is inputted, the [Add Step] button will be enabled.
Click [Add Step] button. The Add Step dialog will appear:
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Enter the following information for the step:
Ingredient Type: Used to specify a ‘general discharge step’. i.e. either aggregate, cement,
water or admixture. E.g. when the type is ‘admixture’, if there are 2 admixtures in the
design mix, both will be discharged at the same time.
Discharge Point: Used to specify a ‘specific discharge step’. E.g. you can specify that the 1 st
admixture discharges first, followed by the 2 nd admixture. Note that a specific discharge
needs to be partnered with the correct design mix, else the system will prompt an error.
Start Trigger: The step in which this current step depends on to start discharging. The 1 st
step in the entire discharge formula does not need a ‘start trigger’.
Start time or %: The trigger point based on the ‘start trigger’, e.g. to start discharging
cement when aggregate has discharged 30% of the weighed amount, you would enter ‘30%’
for this field.
After Trigger Stopped?: This is enabled when a ‘start time’ is used as the start trigger. E.g.,
you wish the step to started 10s after the triggering step starts, you would click on the ‘No’
button.
Stop time or %: The point which the step is stopped. E.g. in this step, you wish to discharge
up to 30% of the amount of cement weighed, you would enter ‘30%’ in this field.
Delete a step
From Add/Edit Discharge Formula screen, click on the step, and then click [Delete Step].
Click [Yes] to delete the step from the discharge formula, or click [No] to cancel deleting.
From Add Discharge Formula screen, click [Save Formula], if the discharge formula is
saved successfully, the screen will be closed.
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4.3 Edit or Delete Existing Discharge Formula
Select the discharge formula from View Discharge Formula screen, then click [Edit
Formula] or double click on that discharge formula, the Edit Discharge Formula screen
will appear for you to edit.
Follow the steps of adding discharge formula
Select the discharge formula from View Discharge Formula screen, then click [Delete
Formula]
Click [Yes] button of the message box to delete, or click [No] to go back without deleting
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55 DEFINING DESIGN MIXES
From System Main Menu, click [Design Mix], Design Mix menu will appear to let you organise
the batching design mixes.
From Design Mix menu, click [View Design Mixes], the View Design Mixes screen is displayed
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From Sort by discharge formula combo box, select a discharge formula. The design mixes
which are tagged to that discharge formula will be displayed on Concrete List. If you want
to view all the design mixes, select View All
On Concrete List, select a design mix name (concrete name), the design mix details will be
displayed on Design Mix Detail table.
To view the discharge formula which is tagged to the design mix, click [View Formula], the
discharge formula details will be displayed
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Step 1: Input General Information of the Design Mix
The general information of the design mix is on the left panel of Add Design Mix screen.
Add ingredients
After the concrete name and the discharge formula name is inputted, the [Add Ingredient]
button will be enabled.
Click [Add Ingredient] button. The Add Ingredient dialog will appear
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Select the Ingredient Name and enter the amount of the ingredient in Amount textbox
Click [OK] to add the ingredient, or click [Cancel] to go back to Add Design Mix screen
Edit an Ingredient
From Add Design Mix screen, click [Edit Ingredient] or double click on any ingredient, the
Edit Design Mix Ingredient will be displayed
Follow the steps of Add Ingredient described above
Delete an Ingredient
From Add Design Mix screen, select the ingredient on Ingredient table, and then click
[Delete Ingredient].
Click [Yes] to delete the ingredient from design mix, or click [No] to cancel deleting.
From Add Design Mix screen, click [Save Design Mix], if the design mix is saved
successfully, the screen will be closed.
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5.3 Edit or Delete Existing Design Mix
Select the design mix from View Design Mix screen, then click [Edit Design Mix] or
double click on that design mix, the Edit Design Mix screen will appear for you to edit.
Follow the steps of adding design mix
Select the design mix from View Design Mix screen, then click [Delete Design Mix]
Click [Yes] button of the message box to delete, or click [No] to go back without deleting
Another way to input design mixes into the system is to import them from a Microsoft Excel file.
To import design mixes, follow these steps:
Input your design mixes into the green region of the template. Each design mix occupies
one row.
For each row of design mix:
- Input Product Code, Concrete Grade, Slump, Strength and Discharge Formula Name
into General information columns
- Enter the amount of ingredients needed for each design mix. If any ingredient is not
used, simply leave that cell empty.
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Repeat until you finish inputting all the design mixes
Save the file
Enter the path of the Microsoft Excel file to be imported into ‘Import from Excel template’
textbox, or click [Browse] to select the path. The Select File dialog appears. Select the file
and press [OK]
Click [Start Import]. The design mixes will be imported into the system
If import is successful, a message box “Import successfully” will appear. You then can click
[Exit] to exit from the Import dialog
Close the message box, then press [Next Step] button, you will see the details of the import
errors
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Duplicate Design
Mixes section
If there are errors reported, re-open the Excel file, those records with errors will be shown in
red. Under System Message column, the specific error is described. Resolve those errors and
save the file
If the Excel file contains design mixes which already exist in the system, those design mixes
will be listed in Duplicate section of the dialog (see screenshot above). You can choose to
override the existing design mixes by clicking on the corresponding cell under Override
column, or you can choose not to override them by removing the selection from the cell.
To override all duplicated design mixes, click [Override All]. To ignore all duplicated
design mixes, click [Override None]
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5.5 Export Design Mixes to an Excel File
Click [OK]. Go to the export folder, you will see the export Excel file. The Excel file name
follows the convention “DM Export 1 – [today’s date].xls”.
Click [Exit] to close the Export Design Mix dialog
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66 ADJUSTING SYSTEM PARAMETERS
From the Main Menu, click [System Adjustment] to come to the System Adjustment Menu:
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6.2 Freefall
Clicking [Freefall] from System Adjustment Menu displays the Freefall Adjustment screen.
On the screen, all locations which can be adjusted are displayed and categorized into four groups:
Aggregate, Cement, Water and Admixture
For Aggregate, you can adjust freefalls of the bins and weighing hoppers
For Cement, you can adjust freefalls of the silos, transporters and weighing hoppers
For Water, you can adjust freefalls of the storage tanks and weighing hoppers
For Admixture, you can adjust freefalls of the storage tanks and weighing hoppers
The freefall adjustment ranges (see Chapter 1) are displayed at the top of freefall tables,
adjustments freefall must fall inside these ranges.
Enter the new, adjusted values into Adjustment columns. For water tanks, since each tank can have
either one or two valves, you can adjust the freefalls of these valves under Adjustment 1 and
Adjustment 2 columns.
Click [Save Changes] to save the new, adjusted values, or click [Back] to go back to System
Adjustment Menu without saving the changes.
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6.3 Transporter Delay
From System Adjustment Menu, click [Chopping Time] to call up the Chopping Time
Adjustment dialog. Similar to freefall, chopping time are organised into four groups: Aggregate
(bins), Cement (silos), Water (tanks) and Admixture (tanks)
Key in the new, adjusted values, then click [Save Changes] to save, or click [Back] to go back to
System Adjustment Menu
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6.5 Mixing Parameters
From System Adjustment Menu, click [Mixing Parameters]. The Mixing Parameters
Adjustment dialog will pop up.
Adjust the mixer gate’s open time and concrete holding hopper’s open time by keying the
values into text box
You can also adjust the mixing time for each discharge formula by keying in the cells under
‘Adjusted’ column of Mixing Time table.
Click [OK] to save the new, adjusted values, or click [Cancel] to cancel the changes
Note: Mixing Parameters can only be adjusted if the batching plant is a Wet
Mix Plant
If there is more than 1 silo containing the same cement, you can change how much to discharge
from each during batching. To adjust the proportion of cement, from System Adjustment Menu,
click [Cement Proportion]. You will see the following dialog:
Key in the new values under ‘Adjusted’ column, then click [OK] to save the changes
Below shows the Customer Menu, to open this menu, click [Customer] on Main Menu.
To add a new customer, from Customer Menu, click [Add New Customer] and Customer Add
Wizard will be displayed.
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Customer ID (compulsory): the system alto assigns a customer ID according to the running
order in Customer Option (will be described later). You can change this Customer ID if
needed.
Customer Name (compulsory): Name of the customer
Address: customer’s address
Country
Postal Code
Main Tel
Remarks
After inputting the information, click [Next Step] to input customer’s details, or you can click
[Exit] to finish the wizard without entering customer’s details.
Click [Yes] to save the customer. Click [No] to not save the customer. Or click [Cancel] to remain
at Step 1’s dialog.
A customer can have one or more project sites. The project sites are listed on the left. Each project
site can be located in one or more locations. If you select a project site, its locations will be
displayed on Location List on the right.
34
Add a project site to the
customer
The new Project Site Name will be displayed on Project Site List
35
Click [Exit] to finish the wizard without going to next step. A message will ask you whether
you want to save the customer, click [Yes] to save, click [No] to cancel adding new
customer, or click [Cancel] to go back to Project Site Step.
Note: Step 2 (Project Site information) is an optional step. You still can save
the customer without entering Project Site information.
If a customer does not have Project Site information, click [Next Step] will
exit the Add Customer Wizard, since the following steps depends on Step 2.
Step 3 is to input contracts for individual project sites of the customer. It allows you to input
contract’s period, as well as the restrictions enforced on the contracts.
To view contracts of a project site, select the project site name on Project Site combo box.
Edit a contract
Select the contract, and click [Edit (F3)]
Modify the contract’s details on Contract Dialog popped up, then click [Save]
Delete a contract
Select the contract, and click [Del (F4)]
A message prompt appears and asks you whether you want to delete the contract, click [Yes]
to confirm
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Add a restriction to a contract
Select the contract
Click [Add (F5)], the Restriction Dialog appears. Each
restriction will restrict a concrete grade by limited
quantity.
Select the concrete to be restricted. If you want the
restriction take effect for every concrete grade, select
All Concrete Grade
Input the restricted quantity on the concrete grade.
Click [Save] to add the restriction to the contract
To add a new customer and go through the wizard again, click [Yes], or click [No] to exit
the wizard
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7.2 View Customer List
Click [View Customer] on Customer Menu and the View Customer Screen will be displayed.
The Customer Table shows you all the customers existed in system, together with its general
information. To view a customer’s details, select that customer and click [View Cust Details (F2)]
When Customer Details Dialog pops up, you can still use ‘Tab’ key to switch back and forth
between View Customer Screen and Customer Details Dialog. If you select another customer on
View Customer Screen, its details are automatically shown on Customer Details Dialog
With View Customer Screen and Customer Details Dialog, the application allows you to manage
the customers. You can add new customer, edit a customer details or remove a customer from the
system.
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Add New Customer via View Customer Screen
Without Customer Details Dialog opened, click [Add Cust (F3)] on View Customer Screen. Add
Customer Wizard will be displayed. Follow the steps described in Chapter 8.1 to add new
customers.
Edit a Customer
On Edit Customer Dialog popped up, modify customer’s general information, then click
[Save]
Delete a Customer
To delete a customer, select the customer on View Customer Screen, and then click [Delete Cust]
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Click [Yes] to delete the customer, or click [No] to cancel deleting.
As mentioned above, when you add a new customer or a new contract, a system-generated ID will
be automatically displayed. The format of those IDs are specified in Customer Option Dialog
To open this dialog and change the format, on Customer Menu, click [Option]
Each ID Format consists of three parts: Front (prefix), Running Order, and Back (suffix).
Front and Back are fix strings which will be consistent for all the IDs generated by the system. The
middle Running Order is an auto-increased number. You specify the format of this running number
by inputting its length and its starting number.
Example: If the starting number is ‘001’, running number will have 3 digit-
length and starts from 1. With the Cust ID Format shown in the figure above,
the first customer will have the ID ‘Cust-001-05’, the second customer will
have the ID ‘Cust-002-05’. The maximum number of customers supported
by this ID format is 999. After that, you will have to change the format in
order to add new customer.
After inputting the formats, click [Save] to save the new ID Formats; or click [Back] to cancel the
changes.
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88 EMPLOYEE MANAGEMENT
Clicking [Employee] button on the Main Menu displays the Employee Menu. The Employee
Module allows you to manage and maintain an employee list.
Click [View Employee] from Employee Menu to display the View Employee Screen. The
screen shows you all employees that the system keeps track of.
At the bottom of the screen is the button panel which allows you to add/edit/delete an
employee.
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Enter the necessary information for the employee:
Click [Save]. The employee is added to system database
Edit an Employee
To modify an employee’s profile, from View Employee Screen, you can either double click
on the employee or click the [Edit Employee] button.
Edit the employee’s details on Edit Employee Dialog (similar to Add Employee Dialog).
Click [Save] to save the changes.
Delete an Employee
Click [Yes] to delete the employee, or click [No] if you no longer want to delete.
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8.2 Employee Book-in/Book-out
Book In/ Book Out functionality of the system keeps track of working schedule of all employees.
To open Book In/Out screen, click [Book In/Out] from Employee Menu.
Use Designation combo box to show the employees which have the selected designation on
Employee Table. If you want to view all employees, select ‘Show All’. Selecting from this
combo box will automatically refresh the grid content with the date shown on screen
By default, the date shown on the screen is today’s date. You can select another date by
clicking on the drop down icon besides the date. You must click on the [Display (F2)] to
refresh the grid content.
Employee Book In
If you want to undo the book in, click [Delete Booking (F5)], the employee book in will be
cancelled.
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Tip: Double click an employee at Book In column will open Book In Dialog
Employee Absence
For an employee, Book Out function is only enabled after that employee has booked in.
To book-out, select the employee and click [Book
Out (F3)]
On Book Out Dialog, input the book out date and
time, the meal hour and OT hour of the employee
in that date.
Click [Save]. The employee will be booked out
successfully and Book out time is displayed on
Employee List. Employee’s red highlight is
removed.
Tip: Double click an employee on Book Out column will open Book Out
Dialog
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All Book In/ All Book Out
If all employees have the same working time for a day, you can use All Book In/All Book Out
functions
Click [All Book In] button to book in all the employees at the same time.
Click [All Book Out] button to book out all employees at the same time.
To change the option settings for Employee Module, click [Option] from Employee Menu.
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99 TRUCK MANAGEMENT
Below is the Truck Menu. To open this menu, click [Truck] on Main Menu.
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9.1 View and Manage Trucks
View Trucks
To view all the trucks of the system, click [View/Edit Truck] on Truck Module. The View Truck
Screen is displayed. It shows all the trucks with their detailed information.
Note: If a truck is shown in red, either its Road Tax, Inspection or Insurance
is expired. The expired field is bold.
To add a new truck, click [Add New Truck] from Truck Menu or click [Add New Truck] from
View Truck Screen. The Add Truck Dialog appears as shown below:
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Truck Capacity (compulsory): the default capacity is specified in Truck Option
Reg No: The truck’s registration or license number.
Cost Centre: Truck’s cost centre. You can add a new cost centre by pressing Ctrl+C
Road Tax Exp: the expiry date of the truck’s road tax
Insurance Exp: the expiry date of the truck’s insurance
Inspection: the upcoming date of the truck’s inspection
Status: the current status of the truck (At Work-shop, Broke Down, Driver-Off Duty, Loan
Out, Return/Stand By, Truck-out
Select the truck on View Truck Screen, and click [Edit Truck]
Or double click the truck on View Truck Screen
Input the truck information to Edit Truck Dialog and save
Click [Assign Driver] from Truck Menu to open the Assign Driver Screen.
The Truck List shows all trucks that have not been assigned.
The Driver List shows available drivers for assigning.
The Assigned Truck List shows trucks that have been assigned to their drivers.
To assign driver to a truck:
- Select the truck on Truck List
- Select the driver on Driver List and click [Assign]
- The truck now will appear on the Assigned Truck List
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To remove an assignment between truck and driver, select it on Truck Driver List, then click
[Remove].
Transport Company
Cost Centre
Click [Cost Centre] from Truck Menu to open the Cost Centre Dialog.
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Add new Cost Centre
Input the Const Centre name into the text box, then click
[Add (F1)]
Delete a Cost Centre: Select the Cost Centre on the list, then
click [Del (F2)]
Shown above is Truck Option Dialog, to open this dialog, click [Option] from Truck Menu.
After inputting the changes, click [Save] to save the new settings, or click [Back] to close the
dialog without any changes.
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10
10 INVENTORY & SUPPLIER MANAGEMENT
The Inventory & Supplier Module allows you to maintain and manage your inventory. To access
the functionalities of this module, open Inventory & Supplier Menu by clicking on [Inventory &
Supplier] button of Main Menu.
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From Inventory & Supplier Menu, click [Supplier]
The View Supplier Screen is displayed as shown above.
To close the screen, click [Back]
Note: When the Add Supplier Dialog is opened, system auto generates
Supplier ID according to Supplier ID Format specified in module’s options.
You can choose to over-ride this default ID
Edit a Supplier
Select the supplier on Supplier Table of View Supplier Screen, press [Edit Supplier (F3)]
or double-click that supplier
Edit the supplier’s details in Edit Supplier Dialog
Click [Save]
Delete a Supplier
Select the supplier on Supplier Table of View Supplier Screen, then click [Delete Supplier
(F4)]
A message box appears and asks whether you want to delete the supplier, click [Yes] to
confirm.
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10.2 Inventory Order Management
From Inventory & Supplier menu, click [View Ingredient Order] to open the View
Ingredient Order Screen
Select the Month of Order at the top right corner. By default, the current month is selected
The ingredient orders are displayed on Ingredient Order Table. The orders which satisfy the
following conditions are displayed
- All orders made in the selected month are displayed, regardless of their status
- Late orders made before the selected month are displayed. Those are the orders which
have ‘To be fulfilled’ or ‘On hold’ status
Select an inventory order, its ingredient deliveries are automatically displayed in the
Ingredient Delivery Table
Click [Add Order (F2)] from View Ingredient Order Screen or click [New Ingredient
Order] from Inventory & Supplier Menu
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Input the new order into Add Ingredient Order Screen
- Supply Code: I-Matrix will generate a unique code to this order. You can choose to over-
ride with your choice of code
- Ingredient: The ingredient ordered
- Amount ordered: The amount of ingredient ordered
- Supplier: The supplier from which the order is made
- Ordered by: The employee who made this order
- Date and Time of Order: Default is the current date and time
- Date and Time of Supply: Default is the current date and time.
- Order Status: by default, ‘To be fulfilled’ is selected
Click [Save] to add the order to the list
There are four built-in status for Ingredient Order: ‘To be fulfilled’,
‘Fulfilled’, ‘On Hold’, ‘Cancelled’. You can add new status by pressing Ctrl
+S
Double click the Status column for the order in the Ingredient Order Table to
change its status. Alternatively, select the order, then press Ctrl + S.
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Add Ingredient Delivery for the Order
Select the Ingredient Order you need to add delivery, then click [Add Delivery (F4)] or
double click the Ingredient Order in the Ingredient Order Table
Only those orders which have ‘To be fulfilled’ status can new deliveries be
added
The Add Ingredient Delivery Dialog pops up
The top section, Truck In and Truck Out Weight, this is available when the Weigh Bridge
module is installed.
o Truck In Weight – weight of the truck before unloading the material
o Truck Out Weight – weight of the truck after unloading the material
At the bottom section, Ctrl+T: View Supplier Clock-In, this is available when the Thumb
Print – Supplier module is installed.
Input the delivery, then click [Save]
If the delivered amount meets or exceeds the order amount, the following message box will
be prompted:
Click [Yes] to change the status of the order to ‘Fulfilled’. If you do not want to change,
click [No].
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Edit Ingredient Delivery of an Order
Select the ingredient delivery, then click [Edit Delivery (F5)] or double click the ingredient
delivery on Ingredient Delivery List
Edit the delivery on Edit Ingredient Delivery Dialog
Click [Save] to save the changes
Follow the steps similar to adding normal delivery, and click [Save]
When an unplanned delivery is created, I-Matrix also automatically adds an unplanned order with
‘Fulfilled´ status.
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The end-of-day status is
Click [Yes]. All ‘To be fulfilled’ orders will be changed to the status defined in Options (to
be explained in section 9.4 (in this case, ‘Cancelled’ status).
If weigh bridge module is installed, follow these steps to add a new Ingredient Delivery
When the ingredient truck comes in, click [Add Delivery] to add new delivery. The truck-in
weight appears on Add Ingredient Delivery Dialog
Click [Save], the new delivery is added
After the truck discharges the ingredient, click [Edit Delivery], the truck-out weight is
recorded and Amount Delivered is calculated (Truck-in weight – Truck-out weight)
Click [Save]. The Delivery amount is updated.
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Update Ingredients’ Physical Levels
Click [Enter Physical Level]. Two columns appear on Level Table: Physical Balance and
Remarks
Enter the physical balance and remarks by typing into the correct cells.
Click [Update Physical Level]. The ingredients’ levels are updated
Select the Start Date and the End Date that you want to view
Click [View (F2)]
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After viewing the history, click [Back] to close the dialog
To change the options of Inventory & Supplier Modules, click [Option] from Inventory &
Supplier Menu
Click [Save] to save the changes, or click [Back] to discard the changes.
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13
11
11 ORDER AND DELIVERY MANAGEMENT
Clicking [Order & Schedule] from Main Menu opens the Order & Delivery Screen as shown
below:
The Order & Delivery Screen shows all today’s orders (including those ‘to be fulfilled’ from
previous dates. The orders are displayed in the Order Table. Orders which are late are shown in red,
orders which are delivered today are shown in blue.
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Add New Order
Click [Add New Order (F2)] from Order & Delivery Screen to open the Add Order
Dialog
Edit an Order
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Click [View/Edit Order (F3)]
Edit the details of the order on Edit Order Dialog
Click [Save] to save the order
Tip: double click on the order at Status column or press Ctrl+S will pop up
the Status Dialog which allows you to change the status of the order
End of Day
Click [End of Day] button to change the status of ‘to be fulfilled’ orders in that day to the
status specified in Options (to be explained in section 10.4 later). All the queues remaining
for those orders are also deleted.
The Delivery Schedule allows you to queue the trucks before batching starts. Batching can then be
done continuously, one batch immediately after the other. This way, speed is increased
tremendously.
Select the order, then click [Add Queue (F4)] or double click on the order from Order List
Table (but not on Status column)
The Schedule Queue Dialog pops up. In the dialog, it shows you the volume of the selected
order left
Enter the Delivery Volume. If it exceeds the balance left in the order, the system will
generate a warning message:
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Click [Yes] if you still want to batch that delivery, or click [No] to cancel and go back to
Schedule Queue Dialog
Click [Save]. The new queue will be added into delivery queue
To add more than one delivery of the same order with same
delivery volume, click [Quick Queue (F5)]
The Quick Queue Dialog is shown on the left
On the dialog, input the delivery volume of the queues and
number of queues
Click [Save]. The queues are added into delivery queue.
Select the delivery on the queue, then click [Edit Queue (F6)]
Edit the information in Edit Queue Dialog
Click [Save]
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Add Return Concrete to a Delivery
To add a return concrete to a delivery, double click that delivery on Return Concrete column, the
Return Concrete Dialog is displayed
To confirm delivery, select the delivery and press SPACEBAR, or use the mouse to check the
checkbox on Confirm column
Note: When a delivery is confirmed, all deliveries that are above it in queue
are also confirmed
Start Batching
When there is a delivery in the Delivery Schedule, the [Start Batching] button will be
enabled. Click it and a dialog will appear asking you to confirm start batching.
Click [Yes] and you will be brought to the Batching Screen. Batching is now started (this
will be explained in greater detail in chapter 11).
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View Batching Progress
Click [Delivery Progress] button at the bottom of Order & Delivery Screen
The Delivery Progress Screen is shown below
Select the Start Date and End Date to display delivery status
Click [View (F2)]
The orders between the period selected are displayed at Order Listing Table
Select an order, its deliveries are shown on Delivery Listing Table. The status of those
deliveries are listed on the last column
To change status of a delivery, select that delivery and press Ctrl + s. You also can double
click at the status column on that delivery
You are able to sort existing result by Delivery Date, Order Code, Customer name, Concrete
Grade or Vol of Order by double clicking on the column header.
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Manual Batching Delivery
When deliveries are batched manually outside of the system, the delivery information can be
entered through the Manual Batching Dialog.
To open the dialog, click [Manual Batching Delivery] from Delivery Status Screen:
After making sure that the information is correct, press [OK], or you can choose [Cancel] to
modify the information.
To change the options for the Order & Delivery Module, click on the [Option] button on the bottom
left corner of the Order & Delivery screen.
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In the Option Dialog, make your changes to the following settings:
Order Code Format: the format for generating the running Order Code
DO Format: the format for generating the unique running DO number
Seal No. Format: the format for generating the seal number
Default Queue Size: this is the default load size selected when you queue the trucks
End of Day Status: the order status which will be applied for all ‘To be fulfilled’ orders if
[End of Day] button is clicked
Click [Save] to save the changes, or click [Back] to discard the changes.
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12
12 BATCHING SCREEN
The Batching screen is where you monitor the batching progress and control various functions.
Delivery
Delivery queue
queue
Weighing
Weighing bars
bars
Discharge
Discharge bars
bars
Batching
Batching
Messages
Messages
Batching
Batching Control
Control Buttons
Buttons
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Batching Screen’s Components
Weighing Bars:
Each bar corresponds to an ingredient of the system. The bar will update the current batching
status
Batching
Batching in
in Batching
Batching
progress
progress completed
completed
Batch
Batch Batch
Batch Ingredient
Ingredient Moisture
Moisture (for
(for Target
Target amount
amount and
and
number
number progress
progress Code
Code aggregate
aggregate batched
batched amount
amount
only)
only)
The Batch Number is the current batch number for the current delivery. For every delivery,
Batch Number starts from 1, the Batch Number colour corresponds to the delivery colour on
Delivery List
Discharge bars:
Discharge bars are similar to weighing bars, except that the information displayed is for
discharging phase. The system shows four discharge bars corresponding to four ingredient
types: Aggregate, Cement, Water and Admixture
Batch
Batch Batch
Batch Ingredient
Ingredient Discharge
Discharge Discharge
Discharge
number
number progress
progress Type
Type Percentage
Percentage status
status
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[Batch] button: trigger the discharging phase of a batch
[Discharge] button: trigger discharging into truck
Mixing Time and Mixing Status: display mixing phase status
System Message Box: display batching messages (jam, slow, delivery saving, etc…)
To exit the batching screen and go back to Main Menu, click [Back to Main Menu] at the right
bottom of the Batching Screen
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Manual Batching: When a batch is ready for discharge into the truck/mixer, the system
enables [Batch] button. The system will start discharge when user clicks on [Batch] button.
Dry Mix Plant: For dry mix plant, there is no mixer, so during
discharging phase, the ingredients are discharged directly into
truck. Clicking [Batch] button discharges the concrete into truck.
System is ready to discharge concrete into truck if mixing phase has completed.
Manually discharge concrete: You control the discharge gates and inform I-Matrix when
discharging is complete.
- When system is not ready for discharge, the Ready For Discharge label indicates “No”
and the button [Complete] is disable
- When system is ready for discharge (i.e. mixing completes), the label Ready For
Discharge turns to “Yes” and the button [Complete] is enable
- Manually discharge the concrete, then click [Complete] to finish the discharge process.
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Not ready for discharge
Ready for discharge. Manually
discharge into truck, and then
click [Complete]
Use Batching Control Bar at the bottom of the Batching Screen to pause/resume the batching
process
Pause/Resume aggregate weighing
To pause aggregate weighing, click [Pause Agg Weighing]
To resume aggregate weighing, click [Resume Agg Weighing]
To postpone the batching process, click [Postpone] on Batching Screen, the system will complete
the current deliveries; those other deliveries on queue will be postponed
Click [Delivery Schedule] button, the Batching Screen will exit and the Order Schedule screen is
displayed. After editing the delivery schedule, you can come back to Batching Screen any time.
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12.3 Pop-up Dialog Boxes
During batching process, batching dialogs may pop to inform users about the batching process /
errors or get the required user inputs. These dialog boxes are:
Ingredient Level Warning Dialog
Input Truck and Driver
Chopping Failed
Limit Switch not Detected
Weighing/Discharging Jam
Ingredient Level is checked before every delivery starts, if any ingredient reaches below its re-order
level, the system will pop up an Ingredient Level Warning Dialog. When this dialog is displayed,
please check the inventory level.
Before discharging concrete into truck, the user needs to input the truck and driver for each
delivery. To get truck and driver input, the system pops up Input Truck Dialog:
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The DO number of the delivery is displayed at the top of the screen.
Select the truck on Truck List, its assigned driver is
automatically selected on Driver List.
If you accept the selected driver, press [OK], otherwise you
can select another driver, and press [OK].
By default, when clicking [OK], the system will print
Delivery Order for the delivery
Chopping Failed
The weighing gate/valve will be closed when the target amount is nearly reached. Once the weight
stabilises, if it is below the tolerance (compared to target amount), system will open and close the
gate/valve for the period of time specified in Adjustments (see Chapter 5.4). But this fails to
increase the weight to within the tolerance, a Chopping Failed Dialog will pop up to inform you
that chopping has failed.
Click [Retry] to retry chopping or click [Override] to accept the weighing results.
If limit switches are installed at the gates/valves, the system will check limit switches to confirm
that the gates are opened/ closed successfully.
If a limit switch is not detected, the limit switch may be spoilt or the gate is jammed. When this
happens, the system will pop up Limit Switch Dialog to inform users.
Weighing/Discharging Jam
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Ingredient Exceed
After weighing an ingredient, the system checks its batched amount. If this amount exceeds
ingredient’s tolerance, Ingredient Exceed Dialog appears.
Click [Override] to accept the amount and continue with the batching process.
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13
13 PRINTING REPORTS
From the Main Menu, click [Report] to open the Report Screen is as shown below.
You will see the list of reports under each category by clicking on the buttons [Daily],
[Monthly] and [Others].
Selecting the report
Select the report.
Set period of printings: for some reports you can specify the period to generate the reports.
Here are the options
- Today: print the data of today
- Month: print the data of the month and year specified
- Period: print the data of the period between Start Date and End Date
For DO and DR report only: Select a Delivery to print based on DO number.
- Select the date that delivery was create
- Choose the DO number in the combo box
Select the printer:
- Choose the printer to print by Select Printer combo box
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The combo box allow selecting of pages available for viewing
From the Print Preview Dialog, you can choose to print by clicking the [Print] button.
To close the Print Preview Dialog, click [Back]
Export the report to excel file (if optional Data Export module is installed)
After customizing the report for printing, click [Export (F2)]
The output excel file is exported to \Program Folder\Data\Report
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Delivery Order Settings
The Delivery Order and Delivery Report can be printed for every delivery during batching.
If you want to print Delivery Order, you must first set up its template. To do that, follow these
steps:
Open Report Setup Dialog, at the Delivery Order Settings section
Input the template path and Time to add Truck Out.
Print after each Batch?: to print the Delivery Order Report automatically after each Batch
had completed, select ‘Yes’
Default Print Port: The port which the printer for Delivery Order Report is connected to
Click [Save] button
Time to Add Truck-Out is the time added to Truck-In Time to get the Truck
Out Time for each delivery.
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14
14 SETTING UP USER GROUPS AND SECURITY RIGHTS
From Main Menu, click [Security] to enter Security Menu. The Security module allows you to
create/edit/delete user groups and user accounts.
The user group will define which module the user has the right to access to. To organise user
groups, from Security Menu, click [Define User Groups], the Define User Groups screen is
displayed as shown below:
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Add New User Groups
To add a new user group, click [Add User Group] button, a new user group is shown in User
Groups list with the default name “New Level”. Change the user group name and then customise
the access rights of the user groups.
If you have not saved the new user group, but you select another user group in the list or click
[Back] button, a message box will be displayed to prompt you to save the new user group.
Click [Yes] to save the changes, [No] to discard the changes or [Cancel] to continue working with
the current user group.
To edit an existing user group, select that user group in User Group List, the access rights of that
user group will be displayed on the screen. Edit those access rights (similar to Add New User
Group), then click [Save Changes] to save the user group.
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Delete an User Group
To delete an existing user group, select that user group in User Group List, then click [Delete User
Group], a message box will pop up
Note: There is a built-in user group called ‘Administrator’. You cannot delete
this built-in user group.
Note:
There is a built-in user account
‘Administrator’, you cannot delete
this user.
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Select the User Group that the employee belongs to.
Specify the password for the employee to log into I-Matrix
Click [OK] to save, or click [Cancel] to go back without saving
Edit User
From Assign User Groups dialog, select the user on the left table, click [Edit User], then follow
the steps of adding new user.
Note: There is a built-in user account ‘Administrator’, you cannot edit this
user.
Delete User
From Assign User Groups dialog, select the user, then click [Delete User], a message box
will appear:
Note: I-Matrix will not allow users to delete the built-in user account
‘Administrator’
Once a user logs into the system, he can change his password by clicking on [Set/Change
Password] from Security Menu
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