SSRG International Journal of Electronics and Communication Engineering– (ICEEMST’17) - Special Issue- March 2017

Controlling and Monitoring Of Industrial

Parameters by Using GSM
GUIDE: Mr. S. CHANDRA SHEKAR, PROFESSOR IN ECE

P.WASEEM NAZMA, G.SUDHA PRIYANKA, S.DHANA LAKSHMI, SK.SHAHID

DEPARTMENT OF ELECTRONICS AND COMMUNICATION ENGINEERING

RISE KRISHNA SAI PRAKASAM GROUPS OF INSTITUTIONS, ONGOLE, AP, INDIA

ABSTRACT- In the modern era industrial sector has
a rapid growth. To meet the present demand of
market there must be continuous control and
monitoring of different parameters like temperature,
gas, speed of the motors. This can be achieved by
using GSM technology. This project is built on
AT89S52 micro controller3, Temperature sensor1,
Gas sensor, Fire sensor, and IR sensor is interface to
the micro controller. Two push buttons are also
interfaced to the controller to control the speed o f
the motor. If SW1 is pressed, motor will rotate with
slow speed, if SW2 is pressed the motor will rotate
with high speed. IR sensor is used to measure the
speed of the motor. If we send a message to the
system, it will send a reply with the status of all the
sensors. If the sensors exceed the threshold limit then
an automatic SMS2 will be sent to the registered
mobile number. A Buzzer is also made high for
abnormal values.
In this project SIM300 GSM5 module is used.
The messages are sent from the mobile set that
contain commands in written form which are then
processed accordingly to perform the required task. A
microcontroller based system has been proposed for
our project. IC LM35 is used as sensor for detecting
accurate centigrade temperature MQ2 fire sensor is
used to detect smoke and flammable gases like LPG,
butane, propane, methane, hydrogen and alcohol. An
infrared sensor is used to detect the speed and
measures the heat of the objects.
The micro controller used here is AT89S52. It has 4K
bytes internal ROM, 128 bytes internal RAM, Four
8-bit I/O ports (P0-P3), Two 16-bit timers / counters,
One serial interface, 64K external memory for code,
64K external memory for data and 210 bit
addressable.
II. STRUCTURE OF THE SYSTEM

Keywords- GSM, AT89S52 microcontroller, IR GSM module connected with controller for send
sensor, Temperature sensor and gas sensor. emergency alert to the supervisor. In one port of
AT89S52 connected peripherals for control
I. INTRODUCTION parameters and sensors for measurement
parameters.LCD 16x2 for display current temperature
Increasing the production and safety of the plant is and speed.
necessary criteria. There is no time limit for the
production. For this we must present at the industry
all the time but wireless technology made this
process easier. We can have the benefits by using
GSM technology getting status of Industrial
Parameters to registered mobile number in the form
of message. This project uses embedded technology
from Atmel 8051 microcontroller and built for
application to have proper remote monitoring and
controlling.

The principle in which the project is First, the sent

SMS is stored and polled from the receiver mobile
station and then the required control signal is
generated and sent to the intermediate hardware that
we have designed according to the command
received in form of the sent message. Figure 1: Block diagram

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SSRG International Journal of Electronics and Communication Engineering– (ICEEMST’17) - Special Issue- March 2017

III. DESCRIPTION OF
MICROCONTROLLER

AT89C52 is an 8-bit Microcontroller and belongs to

Atmel's 8051 family. ATMEL 89C52 has 4KB of
Flash programmable and erasable read only memory
(PEROM) and 128 bytes of RAM. It can be erased
and program to a maximum of 1000 times.

In 40 pin AT89C52, there are four ports designated

as P1, P2, P3 and P0. All these ports are 8-bit bi-
directional ports, i.e., they can be used as both input
and output ports. Except P0 which needs external
pull-ups, rest of the ports have internal pull-ups. \
When 1s are written to these port pins, they are
pulled high by the internal pull-ups and can be used Figure 3: Pin diagram of AT89S52
as inputs. These ports are also bit addressable and so
their bits can also be accessed individually.
V. SENSORS AND THEIR INTERFACING
WITH MICRO CONTROLLER
Port P0 and P2 are also used to provide low byte and
high byte addresses, respectively, when connected to
A sensor is a device that measures a physical quantity
an external memory. Port 3 has multiplexed pins for
and converts it into an equivalent digital signal. The
special functions like serial communication hardware
basic parameters which are measured in the industrial
interrupts, timer inputs and read/write operation from
monitoring are temperature, gas and speed. For this,
external memory. AT89C52 has an inbuilt UART for
temperature, gas and IR sensors are used.
serial communication. It can be programmed to
operate at different baud rates. Including two timers
& hardware interrupts, it has a total of six interrupts.
A. Temperature Sensor

LM35 IC which was manufactured by National

Semiconductors is used to measure temperature. The
temperature sensor has three terminals as shown in
figure. The data pin is connected to the chanel-3 of
the inbuilt ADC. The sensor gives electrical output
proportional to the temperature (0C).

Figure 2: Microcontroller AT89S52

IV. PIN DIAGRAM OF AT89S52 MICRO

CONTROLLER

It has 40 pins with four 8 bit I/O ports.

Figure 4: Temperature sensor

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SSRG International Journal of Electronics and Communication Engineering– (ICEEMST’17) - Special Issue- March 2017

B. Gas Sensor data on to the LCD. When RS=0 and EN pin is

made high to low command is sent to LCD.
MQ2 fire sensor is sensitive to smoke and flammable When RS=1 and EN pin is made high to low data
gases like LPG, butane, propane, methane, hydrogen is sent to LCD. VEE is used to adjust contrast.
and alcohol. Resistance of the sensor is different
depending on the type of the gas. In built
potentiometer allows adjusting the sensor sensitivity
according to the gas that wanted to detect.

Figure 7: Interfacing of LCD

VII. ANALOG TO DIGITAL CONVERTER
(ADC)

An electronic IC MCP3202 which transforms a

signal from analog to digital form.
Microcontrollers can only perform complex
Figure 5: Gas Sensor processing on digitized signals. It provides a link
between the analog sensors, microcontroller and
data handling.

C. IR Sensor

An infrared sensor is an electronic device that emits

in order to sense some aspects of the surroundings. It
measures the heat of object as well as detects the
speed. It is used in security systems and speed
detection system.

Figure 8: ADC

VIII. BUZZER

A buzzer is a mechanical, electromechanical,

magnetic, electromagnetic, electro-acoustic or
piezoelectric audio signaling device. A piezo electric
buzzer can be driven by an oscillating electronic
circuit or other audio signal source. A click, beep or
ring can indicate that a button has been pressed or
gives alert.

Figure 6: IR Sensor

VI. LCD INTERFACING TO

MICROCONTROLLER

A liquid crystal display (LCD) is use to display

temperature, Relative Humidity and Pressure. Its Figure 9: Buzzer
major features are its lightweight construction,
and portability. Four data lines are used to send

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SSRG International Journal of Electronics and Communication Engineering– (ICEEMST’17) - Special Issue- March 2017
IX. GSM Modem
A GSM modem provides the communication
interface. It transports device protocols transparently
over the network through a serial interface. A GSM
modem is a wireless modem that works with a GSM
wireless network. This GSM Modem can accept any
GSM network operator SIM card and act just like a
mobile phone with its own unique phone number.
Advantage of using this modem will be that you can
use its RS232 port to communicate and develop
embedded applications. Applications like SMS
Control, data transfer, remote control and logging can
be developed easily. The modem can either be
connected to PC serial port directly or to any
microcontroller.
Figure 10: GSM Modem
X. DC MOTOR
A motor is an electrical machine which converts
electrical energy into mechanical energy.
The principle of working of a DC motor is that
"whenever a current carrying conductor is placed
in a magnetic field, it experiences a mechanical
force".
Figure 11: DC motor
Existing System: The use of single chip Data
acquisition system (DAS) method in Instrumentation
and process control application is not only limited in
processing capacity but also the problem of poor real
time and reliability. General web server requires
more resources and huge amount of memories. This
system can only measure the remote signals and it
ISSN: 2348 – 8549 www.internationaljournalssrg.org
cannot be used to control the process.
Proposed System:
We propound on GSM based industrial process
control and monitoring. The design of standalone
embedded system can monitor and control various
process, equipment and critical systems. The systems
are controlled by mobile phone by sending
commands via SMS. GSM provides the
communication between authority and system.
Figure 12: Screenshot of Hardware Kit
A. Conclusion
This project is used for sensing malfunctioning in
industrial machines and making corrective measures
in it. There is no limit for future scope in the
monitoring and control operation. More and more
automation is being handled via remote
communication.
The GSM network is used to help the user to control
the system from a distant area by sending secret code.
By this method we can easily interact with the device
and the user.
B. REFERENCES
1. Peng Wang “Design of Temperature and Humidity Intelligent
Control System Based on C8051F.” 2011 International
Conference on Electronics and Optoelectronics.
2. Wang, Y, Yin, Y, & Jiang, Y. Chinese real-time dynamic
monitoring of system development and implementation of the
Strategy [J]. 2005, 29(11): 44-48.
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3. Tang, B, Zeng, N, & Zheng, X. “Web-based Embedded

System Design and Implementation Of Remote Monitoring
and Control [J]. 2004, 43(5): 632-635.
4. Rakesh Trivedi, Prof. Vishal Vora „Wireless Monitoring and
Control System‟, AICON-13, paper id:
CSIT/AICON/2013/EI/005, April 2013.
5. Hardware Manual of SIM300 GSM module from SIMCOM
www.simcom.us/act_admin/.../SIM300_HD_V1.01(09
1226).pdf.
6. Datasheet of LM35 Temperature Sensor from TI
www.ti.com/lit/ds/symlink/lm35.pdf.

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