STANDARD OPERATING PROCEDURES

Form No. : EHSMSM/446/4013 Form Rev. No. : 00 Effective date: 01.03.2019

Effective
SOP No . ABM/R&D/11.2 06-04-2019 REVISION No 00
Date
SOP DESC: Epoxy Flooring Section Pardih Facility / Pusher Furnace Lab
DEPARTMENT: R&D Page 1 OF 6

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks / Reference
No. (WHAT) Requirements/Hazar (WHO)
ds/Impacts
Preparatory Job Checking the Job area Foreman / 1) Informed concerned agency who will be affected.
to know the possible six Contractor 2) Taking the measurement of the area where epoxy flooring is to be done
directional hazards and Supervisor 3) Cleaning of the area to minimize dust hazards
other area specific 4) Barricade the area
1. hazards
PPE Required Contractor 1) Use safety shoes, Safety Helmet, Safety goggles(must) PPE Standard
Supervisor 2)Florescent jacket, dust mask, ear plug, O2 & CO detector
3) Using Rubber Gloves or other insulated gloves while working near
electrical cables.
Tools Required Contractor 1)Hammer, Drilling machine etc
Supervisor 2) Insulated tools to be used for execution of the Job
3) All cables and electrical extension board should be in good condition.
4) Welding machine Clearance & checklist to be prepared.
Working Clearance Contractor 1)Working clearance should be filled up properly Use work permit form no EHSMSM
Supervisor 2) Name & Gate Pass No of all working people to be filled up /WORKS /446/4007
3) Six direction hazards to be identified and filled up properly.
4) Tool Box meeting to be conducted on daily basis.
Job Hazards review Foreman / 1) Before starting the jobs , all hazards related to the job should be
Contractor identified and discussed among the working people (including contractor
Supervisor workmen)
2) Discussed hazards mentioned in the sop and how to prevent them.
3) Checklist for the job (if required ) to be discussed.

PREPARED BY APPROVED BY
Name and Designation- Naman Kumar Jha (ABM Elect & Eng. Co.) Name and Designation -,

Signature with Date: Signature with Date:

 STANDARD OPERATING PROCEDURES
Form No. : EHSMSM/446/4013 Form Rev. No. : 00 Effective date: 01.03.2019
Effective
SOP No . ABM/R&D/11.2 06-04-2019 REVISION No 00
Date
SOP DESC: Epoxy Flooring Section Pardih Facility / Pusher Furnace Lab
DEPARTMENT: R&D Page 2 OF 6

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks / Reference
No. (WHAT) Requirements/Hazar (WHO)
ds/Impacts

Job Clearance and Work SAFETY: Take proper Contractor 1)Take Work Permit, Form should be filled with worker’s name, Gate pass Follow standard
Permit work permit from the Supervisor no. etc. EHSMSM/WORK/446/4007
2. authorized person in the 2)Site supervisor should brief the work, safety and associated hazards to
prescribed form.. his workers before starting of the job.
ENVIRONMENT: Study 3) Before starting Job good housekeeping to be maintained and before
six direction safeties at returning work permit after the job , maintain good housekeeping. Use
the work site. proper waste bin.
QUALITY: 4) According environment condition, Use dust mask, co gas detector, Use
1) Follow SOP Full body harness with double lanyard (1.8M)
2) Use tested Tools & 5) Use proper PPEs
tackles Check condition of tools & tackles for its fit for use.

PREPARED BY APPROVED BY
Name and Designation- Naman Kumar Jha (ABM Elect & Eng. Co.) Name and Designation -,

Signature with Date: Signature with Date:

 STANDARD OPERATING PROCEDURES
Form No. : EHSMSM/446/4013 Form Rev. No. : 00 Effective date: 01.03.2019
Effective
SOP No . ABM/R&D/11.2 06-04-2019 REVISION No 00
Date
SOP DESC: Epoxy Flooring Section Pardih Facility / Pusher Furnace Lab
DEPARTMENT: R&D Page 3 OF 6

Step Activity Associated Responsibility (WHO) Process / tools / PPEs (HOW) Remarks / Reference
No. (WHAT) Requirements/Hazards/
Impacts

Preparing the surface Safety: Six directional Contractor workmen Procedure

Hazard, Slip/trip/fall, dust 1. Preparation of the substrate is
3 hazard, Area specific hazard necessary in order to ensure
and Seasonal hazards adhesion between the epoxy
product and the substrate
Environment: Maintain
House keeping 2. Suitable methods are sanding or
Quality: Follow SOP and diamond-grinding
work safely using required 3. Cleaning of the floor
PPE’S 4. The floor must be cleaned of all
dusts and residues before starting
to prime
5. The less micro-dust on the surface
the less primer will be needed.
Tools
1. Manual handling of material requires proper
coordination
2. Lift material according to ergonomics standard
(not more than 35kg for male and 15kg for female)
PPE’S
Safety helmet, safety goggles, safety shoes,
fluorescent jacket, mechanical hand gloves

PREPARED BY APPROVED BY
Name and Designation- Naman Kumar Jha (ABM Elect & Eng. Co.) Name and Designation -,

Signature with Date: Signature with Date:

 STANDARD OPERATING PROCEDURES
Form No. : EHSMSM/446/4013 Form Rev. No. : 00 Effective date: 01.03.2019
Effective
SOP No . ABM/R&D/11.2 06-04-2019 REVISION No 00
Date
SOP DESC: Epoxy Flooring Section Pardih Facility / Pusher Furnace Lab
DEPARTMENT: R&D Page 4 OF 6

Step Activity Associated Responsibility (WHO) Process / tools / PPEs (HOW) Remarks / Reference
No. (WHAT) Requirements/Hazards/I
mpacts

4 Priming and Filling Safety: Six directional Contractor workmen Procedure

Hazard, Slip/trip/fall, dust 1. Read the material data sheet to know the
hazard, Chemical hazard, hazards of material
Area specific hazard and 2. Fill all cracks, holes etc with epoxy
Seasonal hazards grout
3. Always prime the floor properly before doing the
Environment: Maintain epoxy flooring
House keeping 4. Ensure that the area is ventilated properly
Quality: Follow SOP and 5. Properly Mix the A and B component of the
work safely using required primer
PPE’S 6. Coat two layers of primer in order to properly
seal the floor
7. Ensure that eye wash is nearby to flush the eye
in case of eye contact.

Tools
Industrial vacuum machine, brooms, dust wiper

PPE’S ( safety helmet, safety goggles, fluorescent jacket,

safety shoes, hand gloves, dust mask)

PREPARED BY APPROVED BY
Name and Designation- Naman Kumar Jha (ABM Elect & Eng. Co.) Name and Designation -,

Signature with Date: Signature with Date:

 STANDARD OPERATING PROCEDURES
Form No. : EHSMSM/446/4013 Form Rev. No. : 00 Effective date: 01.03.2019
Effective
SOP No . ABM/R&D/11.2 06-04-2019 REVISION No 00
Date
SOP DESC: Epoxy Flooring Section Pardih Facility / Pusher Furnace Lab
DEPARTMENT: R&D Page 5 OF 6

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks / Reference
No. (WHAT) Requirements/Hazards/ (WHO)
Impacts
Safety: Six directional Contractor workmen Procedure
5 Application of the Hazard, Slip/trip/fall, dust 1. Read material safety data sheet to know hazards of the
first coat of epoxy hazard, Chemical hazard, material
paint Area specific hazard and 2. Read and follow the instruction written on the package for
Seasonal hazards mixing two components of epoxy paint
3. Empty all the contents of the hardener in the
Environment: Maintain
component A
House keeping
Quality: Follow SOP and 4. Use an electrical mixer and mix at least for two
work safely using required minutes
PPE’S 5. This step is very important. Poor mixing will lead
to a tacky floor
6. Apply the product with a roller
7. Make sure there is no cracks before applying
the next coat
8. If needed sand uneven surfaces appeared after
first coating
9. If needed wait for an extra day for the grout to
dry before next coating

Tools
Electrical mixer, Good quality roller

PPE’S ( safety helmet, safety shoes, safety goggles, florescent

jacket, hand gloves, nose mask, PVC hand gloves)

PREPARED BY APPROVED BY
Name and Designation- Naman Kumar Jha (ABM Elect & Eng. Co.) Name and Designation -,

Signature with Date: Signature with Date:

 STANDARD OPERATING PROCEDURES
Form No. : EHSMSM/446/4013 Form Rev. No. : 00 Effective date: 01.03.2019
Effective
SOP No . ABM/R&D/11.2 06-04-2019 REVISION No 00
Date
SOP DESC: Epoxy Flooring Section Pardih Facility / Pusher Furnace Lab
DEPARTMENT: R&D Page 6 OF 6

Step Activity Associated Responsibility Process / tools / PPEs (HOW) Remarks / Reference
No. (WHAT) Requirements/Hazards/I (WHO)
mpacts

Safety: Six directional Contractor workmen Procedure

6 Hazard, Slip/trip/fall, dust 1. Read the material safety data sheet to know the hazards of
Application of final hazard, Chemical hazard, the material
coating Area specific hazard and 2. Before placing the final coat make sure all holes and cracks
Seasonal hazards have been filled
3. Remember most epoxy products have a pot life of
Environment: Maintain approximately 40 minutes (or less) so only mix
House keeping one bucket at a time and get to work
Quality: Follow SOP and
immediately.
work safely using required
PPE’S 4. Barricade the area after application of final coating
5. Use all the required PPE’s

Tools
Electrical mixer, Good quality roller

PPE’S ( safety helmet, safety shoes, safety goggles, florescent

jacket, hand gloves, nose mask, PVC hand gloves)

Returning of Work SAFETY: Contractor Workmen 1) All the dismantled material to be collected and disposed at the
permit to the . departmental designated waste bins. Follow standard
7 Department ENVIRONMENT: Maintain 2) Clean the area before leaving work place. EHSMSM/WORK/446/4013
House keeping 3) Fill up the work permit form and returned to the concerned agency
4) Ensure all the persons must be present while submitting work
QUALITY: permit form

PREPARED BY APPROVED BY
Name and Designation- Naman Kumar Jha (ABM Elect & Eng. Co.) Name and Designation -,

Signature with Date: Signature with Date: