Escolar Documentos
Profissional Documentos
Cultura Documentos
June 2013
Parts
Manual
120K Motor Grader
S ZN 1-U p (Mac h ine )
K HX 1-U p (E n g ine )
CK 41 -U p (Tra n s mis s ion )
DMJ 1-Up (Tran s miss ion)
J S E 1 -Up (Tra ns mis s io n )
Powered B y C7 Engine
SAFETY.CAT.COM
P roduc t and Deal er Informati on
Note: For product identification plate locations, see the section “Product Identification Information” in the
Operation and Maintenance Manual.
P roduc t Information
Model:
Attachment Information:
Deal er Information
Name: Branch:
Address:
Sales:
Parts:
Service:
ME MORA NDA
MEMORANDA SEBP4985-04
TA BLE OF CONTENTS
NA ME PA GE NAME P AGE
S E RV ICE E QUIP ME NT A ND
SUPPLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 934
BOX GP-TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 934
FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 935
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . 936
P A RT NUMB E R INDE X . . . . . . . . . . . . . . . . . . . . . . . . B 1
A numerical index listing all part numbers and the O . D . – Outside Diameter
corresponding page number(s) appears at the back of I . D . – Inside Diameter
the manual. A – Not Part Of This Group
B – Use As Required
8. CAPTIONS C – Change From Previous Type
D – Order By The Meter
Captions located at the beginning of each information E – Order By The Centimeter
element identify the part number and part name along F – Not Shown
with additional descriptive information. PIN and S/N G – Order By The Inch
information found in each caption should be used to I – Refer To Hydraulic Information System
select correct information for a specific machine. Field M – Metric Part
replacement options, identification of optional attachment R – Remfg Part May Be Available
components, and where used ("part of") information is Y – Separate Illustration
also provided. Z – Not Serviced Separately
The first line of a caption is shown in larger type font to
indicate the beginning of an information element. 14. DESCRIPTION OF TYPE CHANGES
Captions for additional pages that may be required to Type - A type is defined as any configuration change that
illustrate an information element will be shown in requires an additional Information Element for an
standard type font and will include the term (contd.) . Arrangement, Group, or Assembly. If serial number
breaks for types are not available, a type # ( Type 1,
9. NON-SERVICED PARTS Type 2, etc.) will be displayed in the caption. These
"type" changes are identified with a "C" note (change
In some instances it is necessary to display non-serviced
from previous type) in the Parts List. Only the "types" that
parts that are a link to a lower level serviceable consist
apply to this Parts Manual will be included. Additional
lists. These non-serviced part numbers are shown in
types may exist causing "C" notes to appear on an
italic type indicating that they are not available. Information Element when no other types are shown.
DESCRIPTION:
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must
be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged
antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to
the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin-
on element. (No Spin-on available for 3600 Family of Engines)
NOTE:
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM
D4985 or ASTM D5345 Specifications.
NOTE:
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PARTS NEEDED:
C ooling Sy stem C apac ity Liquid SCA at S p i n -o n S C A Ma i n t e n a n c e
Li quid SCA at Ini ti al Fill
L i t e rs Gallons Maintenanc e* Element*
3P-2044 (1)
30-38 (8-10) 111-2372 (1) 111-2369 (1)
6V-3542 (1)
3P-2044 (1)
38-49 (10-13) 111-2372 (1) 111-2369 (1)
8T-1589 (1)
3P-2044 (3)
83-114 (22-30) 3P-2044 (1) 9N-3718 (1)
8T-1589 (1)
3P-2044 (1)
114-163 (30-43) 3P-2044 (5) 111-2371 (2)
6V-3542 (1)
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant
maintenance instructions.
( ) Indicates quantity required.
BASIC ENGINE
BELT-SERPENTINE 198-3611 1 MOUNTING GP-ENGINE & XMSN 57
PLUG
57 AS-DRAIN (MAGNETIC) (ENGINE 168-2288 1 PAN GP-OIL 59
OIL PAN)
SEAL-VALVE
59 COVER 272-0388 1 COVER GP-VALVE MECHANISM 27
27 1 COVER GP-VALVE MECHANISM 31
V-BELT SET (INCLUDES 3-BELTS)
31 9L-1630 1 DRIVE GP-FAN 45
45
B RA K ING S Y S TE M
FUSE (10-AMPERE) 9W-1442 1 AIR DRYER GP 515
515
COOLING SYSTEM
CAP AS-COOLANT TANK 251-3227 1 TANK GP-COOLANT 108
GASKET (TEMPERATURE REGULATOR
108 222-5915 1 LINES GP-WATER 88
HOUSING)
GASKET (WATER REGULATOR
88 222-5915 1 LINES GP-WATER 94
HOUSING)
REGULATOR-WATER
94 TEMPERATURE 115-4223 2 LINES GP-WATER 88
(97-DEG C) (COOLANT)
88 2 LINES GP-WATER 94
94
FRA ME A ND B ODY
PLUG-MAGNETIC (FINAL DRIVE OIL 8M-3837 1 CASE & FRAME GP 487
DRAIN)
487
FUEL SYSTEM
CAP AS-FUEL (LOCKABLE, VENTED) 349-7059 1 TANK GP-FUEL 144
FILTER
144 AS-WATER SEP & FUEL 326-1644 1 FILTER GP-WATER SEP & FUEL 127
(PRIMARY)
FILTER-FUEL (ADVANCED EFFICIENCY)
127 1R-0762 1 LINES GP-FUEL 132
STRAINER-FUEL
132 (TANK) 9P-7121 1 TANK GP-FUEL 144
144
HYDRAULIC SYSTEM
CAP AS 8W-2842 4 CYLINDER & MTG GP-BLADE LIFT 538
CAP GP-PROTECTION
538 380-6949 1 LOCK GP-CENTERSHIFT 609
CAP-FILLER
609 (HYDRAULIC TANK) 7H-1447 1 TANK & FILTER GP-HYDRAULIC 626
FILTER ELEMENT AS-OIL (ADVANCED
626 1R-0774 1 TANK & FILTER GP-HYDRAULIC 626
EFFICIENCY)
STRAINER
626 (HYDRAULIC) 9J-3047 1 TANK & FILTER GP-HYDRAULIC 626
626
LUBRICATION SYSTEM
BREATHER (CRANKCASE) 164-0210 1 BREATHER GP 72
CAP-OIL FILLER (ENGINE)
72 068-4497 1 FILLER GP-ENGINE OIL 73
FILTER
73 AS-ENGINE OIL (ADVANCED 1R-1807 1 FILTER GP-ENGINE OIL 74
EFFICIENCY)
74
FUSE
907 (15-AMPERE) 9W-1441 1 AIR CONDITIONER AR 731
731 1 AIR CONDITIONER AR 732
732 1 AIR CONDITIONER AR 733
FUSE (15-AMPERE) (HEATER)
733 9W-1441 1 HEATER & MTG GP-CAB 781
781 1 HEATER & MTG GP-CAB 782
KEY
782 113-5805 1 HOUSING GP-SEAT SUSPENSION 793
LAMP (12-VOLT)
793 8M-6176 2 MODULE GP-QUAD GAUGE 828
LAMP
828 (24-VOLT, 0.2-AMPERE) 7N-5876 2 PANEL GP-INSTRUMENT 836
836 2 PANEL GP-INSTRUMENT 839
839 2 PANEL GP-INSTRUMENT 842
842 2 PANEL GP-INSTRUMENT 844
844 2 PANEL GP-INSTRUMENT 846
846 2 PANEL GP-INSTRUMENT 848
848 2 PANEL GP-INSTRUMENT 850
850 2 PANEL GP-INSTRUMENT 853
853 2 PANEL GP-INSTRUMENT 856
856 2 PANEL GP-INSTRUMENT 858
LAMP
858 (24-VOLT) 107-1983 14 PANEL GP-INSTRUMENT 836
836 14 PANEL GP-INSTRUMENT 839
839 14 PANEL GP-INSTRUMENT 842
842 14 PANEL GP-INSTRUMENT 844
844 15 PANEL GP-INSTRUMENT 846
846 15 PANEL GP-INSTRUMENT 848
848 15 PANEL GP-INSTRUMENT 850
850 15 PANEL GP-INSTRUMENT 853
853 14 PANEL GP-INSTRUMENT 856
856 14 PANEL GP-INSTRUMENT 858
858 8D-1429 1 AIR CONDITIONER & HEATER GP 726
726 1 AIR CONDITIONER GP 736
736 1 HEATER GP-CAB 784
784 1 HEATER GP-CAB 788
SEAT
788 BELT GP (ADJUSTABLE, 3-IN) 8Y-4030 1 SEAT GP 881
SEAT BELT GP (RETRACTABLE, 3-IN)
881 222-0345 1 SEAT GP 884
884
POWER TRAIN
BREATHER AS (POWER TRAIN OIL 9G-5127 1 FILLER GP-POWER TRAIN OIL 435
FILLER)
FILTER ELEMENT AS-OIL (ADVANCED
435 328-3655 1 LINES GP-TRANSMISSION OIL 437
EFFICIENCY)
FILTER
437 ELEMENT AS-OIL (ADVANCED 328-3655 1 FILTER GP-OIL 436
EFFICIENCY) (TRANSMISSION)
FILTER-MAGNETIC (TRANSMISSION)
436 8S-9129 1 CASE & PARTS GP-PLANETARY 400
400 1 CASE & PARTS GP-PLANETARY 405
405 1 SCREEN GP-MAGNETIC 444
SCREEN-SUCTION (TRANSMISSION)
444 8S-9130 1 CASE & PARTS GP-PLANETARY 400
400 1 CASE & PARTS GP-PLANETARY 405
405 1 SCREEN GP-MAGNETIC 444
444
M
MANIFOLD GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . 82
O
83 OPTION AR-CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 117 OPTION AR-CAB–ACCUGRADE . . . . . . . . . . . . . . . . . 5
MANIFOLD GP-VALVE–LH . . . . . . . . . . . . . . . . . . . . 610 6
MANIFOLD GP-VALVE–RH . . . . . . . . . . . . . . . . . . . . 612 7
METER GP-SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . 382 OPTION AR-COLD WEATHER. . . . . . . . . . . . . . . . . . . 7
385 OPTION AR-GRADE CONTROL–ACCUGRADE . . . 8
389 OPTION AR-GUARD–FRONT BLADE . . . . . . . . . . . . 8
MIRROR GP-REAR VIEW . . . . . . . . . . . . . . . . . . . . . 825 OPTION AR-REGIONAL–ACCUGRADE . . . . . . . . . . . 8
MIRROR GP-REAR VIEW–DUAL INTERIOR . . . . 823 OPTION AR-WORK TOOL . . . . . . . . . . . . . . . . . . . . . . 9
MIRROR GP-REAR VIEW–DUAL, INTERIOR . . . 824 OPTION AR-WORK TOOL–RIPPER . . . . . . . . . . . . . . 9
MIRROR GP-REAR VIEW–EXTERIOR. . . . . . . . . . 822 ORIFICE AS-AIR CONDITIONER . . . . . . . . . . . . . . 811
MIRROR GP-REAR VIEW–EXTERIOR, LH. . . . . . 827 813
MIRROR GP-REAR VIEW–EXTERIOR, RH . . . . . 826
MIRROR GP-REAR VIEW–INSIDE . . . . . . . . . . . . . 821
MODULE GP-INTERFACE. . . . . . . . . . . . . . . . . . . . . 830
MODULE GP-QUAD GAUGE . . . . . . . . . . . . . . . . . . 828
P
MODULE GP-SPEEDOMETER & TACH . . . . . . . . 829 PADLOCK GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
830 484
MOTOR GP-ELECTRIC–CIRCULATING FAN . . . . 243 509
244 628
MOTOR GP-GEROTOR . . . . . . . . . . . . . . . . . . . . . . . 613 881
MOTOR GP-WINDOW WIPER (24-VOLT, 2- 883
SPEED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 904 934
906 PAN GP-BACKREST. . . . . . . . . . . . . . . . . . . . . . . . . . 834
MOTOR GP-WINDOW WIPER (24-VOLT, 2-SPEED) PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
(FRONT LOWER). . . . . . . . . . . . . . . . . . . . . . . . . . . 904 60
MOTOR GP-WINDOW WIPER (24-VOLT, 2-SPEED) 61
(REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 907 PANEL GP-CAB–HIGH PROFILE . . . . . . . . . . . . . . 835
MOTOR GP-WINDOW WIPER (24-VOLT) (FRONT PANEL GP-INSTRUMENT (ENCLOSED). . . . . . . . 743
UPPER). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 904 863
MOTOR GP-WINDOW WIPER (24-VOLT) 864
(FRONT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 906 PANEL GP-INSTRUMENT–ENCLOSED . . . . . . . . . 836
MOTOR GP-WINDOW WIPER (24-VOLT) 839
(REAR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 907 850
MOUNTING GP-CAB–ENCLOSED, NON- 853
ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 831 858
MOUNTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 56 PANEL GP-INSTRUMENT–OPEN . . . . . . . . . . . . . . 842
MOUNTING GP-ENGINE & XMSN . . . . . . . . . . . . . . 57 844
MOUNTING GP-GRADE CONTROL–CIRCLE. . . . 246 846
247 848
248 856
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 936
RADIATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
103 S
105 SCARIFIER AR–VEE TYPE . . . . . . . . . . . . . . . . . . . 930
106 SCARIFIER GP–VEE TYPE . . . . . . . . . . . . . . . . . . . 931
RADIO GP-COMMUNICATION (PRODUCT LINK SCREEN GP-MAGNETIC–TRANSMISSION. . . . . . 444
121SR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 SCREEN GP-SUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . 876
RADIO GP-COMMUNICATION–PRODUCT LINK SCREEN GP-SUN–REAR . . . . . . . . . . . . . . . . . . . . . 876
121SR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251 SCREEN-SUCTION (TRANSMISSION). . . . . . . . . . 400
RECLINER GP-SEAT . . . . . . . . . . . . . . . . . . . . . . . . . 861 405
REFLECTOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507 444
REGULATOR AS-VOLTAGE (24-VOLT). . . . . . . . . 146 SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . 68
REGULATOR GP-FUEL PRESSURE . . . . . . . . . . . 143 SEAL-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
REGULATOR-WATER TEMPERATURE (97-DEG C) SEAL-VALVE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . 27
(COOLANT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 31
94 SEAT BELT GP (ADJUSTABLE, 3-IN). . . . . . . . . . 881
RELAY (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340 SEAT BELT GP (RETRACTABLE, 3-IN) . . . . . . . . 884
350 SEAT BELT GP–RETRACTABLE . . . . . . . . . . . . . . 877
RELAY (24-VOLT) (IMPLEMENT ENABLE) . . . . . 344 878
RELAY (24-VOLT) (IMPLEMENT) . . . . . . . . . . . . . . 355 SEAT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 882
6V-1970 1 LITERATURE GP
139-3593 1 PANEL
Y - SEPARATE ILLUSTRATION
<END>
131-5171 1 CLIP
8X-7845 2 COVER
122-7045 6 COVER (LOUVER)
7T-9302 1 KNOB AS-WIPER SWITCH
139-3593 1 PANEL
117-9966 2 PLUG
5P-5969 SEAL (1.0-M)
Y - SEPARATE ILLUSTRATION
<END>
8X-7845 2 COVER
122-7045 6 COVER (LOUVER)
139-3593 1 PANEL
117-9966 2 PLUG
D 5P-5969 SEAL (5-METERS)
D - ORDER BY THE METER
Y - SEPARATE ILLUSTRATION
<END>
8X-7845 2 COVER
D 5P-5969 SEAL (2-M)
D - ORDER BY THE METER
Y - SEPARATE ILLUSTRATION
<END>
1 107-7604 SLEEVE-CYLINDER
(FOR SALVAGE OF CYLINDER BORE IN BLOCK.
QUANTITY TO BE DETERMINED BY USER.)
Y - SEPARATE ILLUSTRATION
BF 1U-8846 SEALANT-GASKET
B - USE AS REQUIRED
F - NOT SHOWN
M - METRIC PART
BF 1U-8846 SEALANT-GASKET
B - USE AS REQUIRED
F - NOT SHOWN
GRAPHIC #1 g02141861
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GRAPHIC #2 g02141755
BF 1U-8846 SEALANT-GASKET
B - USE AS REQUIRED
D - ORDER BY THE METER
E - ORDER BY THE CENTIMETER
F - NOT SHOWN
M - METRIC PART
Y - SEPARATE ILLUSTRATION
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