National Award for Excellence in Energy Management 2017 Winner

18th National Award for
Excellence in Energy Management 2017
E.I.D-Parry (India) Limited,

Nellikuppam.
9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 1

Murugappa group
28 Business
295

EID Parry – Nellikuppam
First sugar plant in India
Sugar Plant 7500 Refinery 170

Tons cane Tons sugar per Distillery 75 Kilo Co-Generation
crushing per day day litres per day 24.5 MW/Hr
First cane sugar

factory in the
world to practise
TPM

Our Certifications
ISO 14001
British Pharmacopeia Halal
ISO 9001-2008
Accreditations
&
Certifications
US Pharmacopeia
Indian Pharmacopeia FSSC 22000

UNDERSTANDING THE SUGAR FLOW PROCESS
Sugar
Refinery
Molasses
Pressmud Bagasse
Distillery
Waste water POWER

ENA / (Spent wash)
Rectified Bio-Compost
Spirit / An integrated sugar
Ethanol factory produces sugar,
power for export,
alcohol and organic
9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. manure 5
Energy Conservation Activities – 2014 to 2017
Energy
Year of
Conservation Activities – 2014 to 2017 Annual
S. No Energy Saving project Savings
Implementation
(Rs. In Lakh)
Sugar recirculation in batch centrifugals reduced by the introduction
1 2014-15 95.37
of air cutting in plough scrapper.
2 2014-15 VFD for Cooling Tower Fan-2 3.02
3 2014-15 DM Make up Water Transfer Pump 0.86
4 2015-16 Installation of VFD screw compressor 11.34
5 2015-16 Sugar recirculation avoided by altering the grader transfer points. 33.80
Usage of first vapour for heating treated juice reduced by 50 % by

6 2015-16 22.50
adding a new direct contact heater for second body vapour.
7 2015-16 Installation of VFD for condensate Extraction Pump-2 2.16
8 2015-16 Installation of VFD for Submergible belt conveyor (Both Boiler) 1.29
9 2015-16 Installation special alloy multi nozzle roller in 4th mill 279.27
Contd.,
Energy Conservation Activities – 2014 to 2017
Annual
Year of
S. No Energy Saving project Savings
Implementation
(Rs. In Lakh)
Injection Header modification by eliminating separate pump for
10 2015-16 27.27
evaporator
11 2015-16 Eliminating sugar grader operation during Raw sugar producction 2.27
Improvement in refinery input melt brix from 60 to 64 – Reduction

12 2016-17 37.40
of steam consumption by 0.1 Ton/Ton of Refined Sugar Output.
Second body vapor Bleeding for 8 hrs/day to refinery operation -

13 2016-17 56.10
Reduction of steam consumption by 0.15 Ton/Ton of RSO.
Evaporator syrup brix improvement by challenging the standard
14 2016-17 208.89
operating Procedure Covered in Case Study-1
Replacement of electric strip heater with hot water coil system in

15 2016-17 3.45
VAM – Eliminated 12 KW/hr power consumption
16 2016-17 Waste Heat Recovery from Sugar second body condensate 104.13
Covered in Case Study-2
17 2016-17 Utilization of Bio-gas from Bio digester 104.90

Covered in case Study-3
Direct pumping of sugar first body condensate to Cogen deaerator
18 2016-17 105.27
instead of Feed water storage tank

Reduction in Thermal Energy Consumption (Steam % Cane)
9/6/2017 8
E.I.D Parry (India) Ltd, Nellikuppam.
Reduction in Electrical Energy Consumption(KWH / MT of Cane)
34
32
30.58
30.18
29.58
Power (KWH) / MT of Cane
30 29.30
28.72
28.3
28
26.00 25.98
26
25.15
24.74 24.51
24
22
20
06-07 07- 08 08-09 09-10 10-11 11-12 12-13 13-14 14-15 15-16 16-17
Financial Year
Comparison with global benchmarks
EID –
National Global Bench
Parameters Nellikuppam
Bench mark mark
Achievement
38 %
Specific Thermal
As per
Energy Consumption
38-40 % ISSCT proceedings
32.60 %
2005
Specific Electrical Energy 28 27-28 kWh/ton of

24.51
consumption kWh / ton of cane
kWh / ton of cane
cane As per NFCSF

• A Whopping reduction in Thermal Energy
Steam % Cane prior to

Implementation 35.22 %
Steam % Cane post to
Implementation 32.60 %
• A Saving of 2.62 % of Thermal energy

• In terms of money …..
• A saving of Rs.265 Lacs

• A Whopping reduction in Electrical Energy / MT of Cane
Power/MT of cane
prior to Implementation 25.98 KWH
Power/MT of Cane
post to Implementation 24.51 KWH
• A Saving of 1.47 Units of Electrical energy

• In terms of money …..
• A saving of Rs.87 Lacs

Case Study -1
“To reduce the energy consumption in

Sugar Manufacturing Process by challenging the
Standard Operating Procedure of juice clarification”

Analysis of high steam consumption in evaporators
Steam consumption high

Why?
Syrup concentration low
Why?
Evaporator tube scaling
Why?
Uneven Juice
Distribution
KAIZEN-1 Uneven Juice level in
evaporator
KAIZEN-2
Scaling of calcium
KAIZEN-3 sulphate salt
Why Why Analysis - Low Concentration Syrup
Kaizen-1 Kaizen-2 Kaizen-3

Uneven juice High scaling of Calcium
Uneven level in the
distribution sulphate salt
evaporator
Why 1 : Syrup tank level high at pan floor Why 1 : Syrup tank level high at pan floor Why 1 : Syrup tank level high at pan floor
Why 2 : Evaporator syrup concentration Why 2 : Evaporator syrup (concentration) Why 2 : Evaporator syrup (concentration
(brix) low brix low brix low
Why 3 : Evaporator tube scaling Why 3 : Evaporator tube scaling Why 3 : Evaporator tube scaling
Why 4 : Evaporator tube getting dry Why 4 : Evaporator tube getting dry Why 4 : High calcium scale
Why 4 : Juice level low in evaporator Why 5 : Evaporator body level low Why5 : Shock pH high
Why5 : No distribution coil Why 6 : Juice cut over valve passing Why 6 : Change in Spec
Why 6 : Weak Design Why 7 : Wrong Selection of Valves

Kaizen-1 Mechanism
Before After

Kaizen-2 Mechanism
Vacuum Vacuum Vacuum Vacuum

Evaporator Evaporator Evaporator Evaporator
Globe
Butterfly
Valve
Valve
Before After

Kaizen-3 Mechanism
Before After
Evaporator outlet syrup concentration
61
Syrup concentration 60
59
58
57
56 11 % increase
55
54 GOOD
53
52
51
BEFORE AFTER
Evaporator outlet
54 60
syrup concentration

Reduction in steam consumption
per 100 ton of cane crushed
Steam % Cane
35.50
35.00 6.62 % decrease
34.50
34.00
Percentage
33.50 0.24 % decrease

0.64 % decrease
33.00 35.22
32.50
32.00 GOOD
32.89 32.81 32.60
31.50
31.00
Before Kaizen-1 Kaizen-2 Kaizen-3
Steam % Cane 35.22 32.89 32.81 32.60
9/6/2017 E.I.D-PARRY (INDIA) LIMITED, NELLIKUPPAM 20

Benefit in crushing rate
7.9 % increase
1.6 % increase
6 % increase GOOD

Result
Amount saved on account of

reduction in evaporator steam
consumption by improving the
syrup concentration
Rs 208.89 lakhs
annually

Case Study - 2
Waste Heat Recovery from Evaporator second body condensate
Requirement
To provide clean environment with temperature and air control to reduce

microbial load for manufacturing Import substituted sugar to meet Pharma dry
blending by M/s Abbott
Problem
130TR of chilling load required to eliminate high microbial load in Refined sugar
packing area which is a cause of causing food safety concern.
Options Available
1)Vapor Compresssion – Power intensive

2)Vapor Absorption with Steam – Cogen steam available but power will get hit
3)Vapor Absorption with hot water – Available waste heat to be utilised
23
9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam.
Waste Heat Recovery from Sugar second body condensate
Kaizen 1
9/6/2017 E.I.D Parry (India) Ltd, Nellikupam. 24
Condensate Water temperature reduction
Process Hot Water Cooling

Tower Stage-I
Benefits:
Process Condensate
Temperature reduction up to
45°C
Fanless Cooling Tower

Stage-II
Benefits:
Cold Condensate Temperature
reduction up to 37°C
End Users:
1. Sugar plant & ECCT make up
2.Distillery Cooling tower make up
Absorption Chiller Technology
Environmental Benefits
Highest Lowest
• Zero Ozone Depletion Potential Energy
• Reduced Carbon Footprints COP Input
• Water Refrigerant
Simultaneous
Unmatched
Operational Benefits Cooling and Reliability Low ROI
Heating
• Minimal Operating cost
• High Durability and Long life
• Low Maintenance Remote Sub zero
monitoring cooling up
• Better Part load Performance
system to -40 °C
• Noiseless operation
• Reduced dependency on unreliable grid
power
Hot water
up to110 °C

VAM FLOW CHART
Kaizen 4
Kaizen 2
Kaizen 3

KAIZEN – 2 ( Sugar drying with Dehumidified air )
Stratification of the problem – Defect &
rework mapping
Raw sugar
Clarification Filtration
Melting
5% 1% 3%
Packing Drying
18% 70% 3%
E.I.D Parry (I)

28
Ltd,Nellikuppam
KAIZEN – 2 ( Sugar drying with Dehumidified air )
BEFORE AFTER
Benefit – Eliminate Remelting steam cost ( 1T of sugar requires 1.8T of

steam )
70T/month
rejection E.I.D Parry (I) Ltd,Nellikuppam 29
KAIZEN – 3 Control Humidity and Maintain temperature
Power
demand
12 KWH
12 KWH Power
demand
eliminated
KAIZEN – 4 Moisture percentage reduction in Bagasses ( Steam fuel saving)
What : High moisture in bagasses
Where : Mill Operation
When : Addition of Imbibition water
Who : Low temperature water
Which : Imbibition water
How : Bagasse moisture - 48.5%
Why 1 : High moisture in bagasses

BAGASSES MOISTURE %
49
Why 2 : Water content presence in bagasses Percentage %
Why 3 : moisture water not evaporated in

bagasses. 48.5
GOOD
Why 4 : Imbibition water temperature low 48.27
Why 5 : Existing in let water temperature low

48
Why 6 : Weak design Before After
E.I.D Parry (I) Ltd,Nellikuppam 31

Benefit from PQCDSM
COST
COST
SAVING
SAVING Rs.75
LAKHS/YEAR Rs.104.13
LAKHS/YEAR
ENERGY SAVING (Steam & Power)

PRODUCTIVITY INCREASED
(ABBOTTS PHARMA SUGAR) 80.6
2000 80
1500
1500
Rs. in Lakhs
60
MT / Year
1000
GOOD
40
500 23.53
20
0
0
Before After
0
STEAM POWER
9/6/2017
E.I.D-PARRY (INDIA) LIMITED E.I.D Parry (India) Ltd, Nellikuppam. 32
Case Study -3
Improved Bio-gas Boiler Steam generation
MOLASSES FERMENTATION DISTILLATION
BIO-GAS BURNER BIO-GAS BOILER
BIO DIGISTER
BIO-DIGESTER
Problem Analysis

Kaizens received to improve steam generation
Three important Kaizen ideas
1. Burner nozzle hole size to be increased
2. Introduction of Air preheater
3. Increase the line size of Bio-gas

COMPANY :EID NKM KEIZEN IDEA SHEET
DOC No: EID/NKM/CIR- 47/ KZ
THEME: PILLAR JH KK PM QM OTPM SHE E&T DM
Increase Bio –gas boiler steam LOSS

generation
P Q D C M S MACHINE Thermax Blr
KEIZEN IDEA BENCH MARK 10 TPH
PROBLEM /PRESENT STATUS TARGET 12 TPH
Increase Burner nozzle hole size
Low steam generation from Bio-gas START DATE 01.05.16
boiler
COUNTER MEASURE FINISH DATE 14.05.16
Gas Burner nozzle hole size increase from 3 mm to 5 mm in
all 24 nos. MEMBERS
1.Ravichandran
Before After
2. Ashok
ANALYSIS BENEFITS
W1 Low Steam Generation 1.Steam Generation
W2 Low bio gas feed to boiler increased to 12 THH
W3 Burner nozzle opening size 2 Monthly cost saving
less Rs.10 Lakhs
W4 Smaller size of nozzle hole
W5 Poor Design RESULT 13
H/D PLAN
Steam Generation (T PH) 12
12
11
Plan to implement in
MT / Hr
ROOTCAUSE 10
10 Nestler Boiler
9

Weak Design 8
Before After
Benefits
Tangible Benefit
 Bio Gas boiler steam generation increased from 10 TPH to 12 TPH
 Annual Cost Saving Rs. 105 Lakhs
Intangible benefits
 Entire bio gas utilized in boiler
 Reduction in green house emission.
 Morale of the employee increased.

Environmental Improvement Projects
 We have developed Green Belt of more than 35 % of the total factory area.
 Zero Effluent discharge system for distillery Covered in Case Study-4
 Bio-Gas utilized for generating steam for distillery plant requirement.
 Augmented the ESP field of the Co-gen boiler to reduce the emission levels to
less than 50mg/nm3 though the Pollution control board norm is at 100mg/nm3.
Zero Funding Investment Project
 CO2 Generation through Alcoholic Fermentation

Case Study-4 Zero Liquid Discharge
Distillery Bio Digester BMSW RO
750 800
KLPD KLPD
Recovered Permeate & Condensate recycled back to Process

400
KLPD
56 200
TPD TPD
K-Ash Powder BMSW Evaporator – II & ATFD BMSW Evaporator - I

&DRUM Dryer
NEED FOR THE PRACTICE
Present practice:
 The distillery is a largest red category industry which has the
Conventional effluent treatment system.
 Effluent is rich in Nutrients like N, P & K and other micro nutrients
 Conventional method of treating this effluent is mixing with press mud
to produce bio compost which is sold as a fertilizer as well as sold to
cement industries to use as alternative fuel & grinding agent.
Need for change:

 With the above technology, we were permitted to operate the plant
only for 270 days a year and we were proposing to operate 365 days a
year
 To achieve ZLD with new a concept & technology
 To create wealth from waste

40
UNIQUENESS OF THE PROJECT
 First of its kind in the world.

 The system can operate for 365 days a year.
 The final product is rich in Potash, Nitrogen & Organic carbon.
 With this system the plant can achieve complete zero liquid discharge.
 This is completely automated, built in a small area and operates with a
closed loop system.
 Water is recovered and recycled back to process.
 Reduce foreign exchange due to reduction in import of Potash.
 Create wealth to nation.
 What is taken from soil is given back – Eco system is maintained.

41
TANGIBLE & INTANGIBLE BENEFIT
Tangible benefits:
 Recovering Resources from Industrial Waste – Potash fertilizer
 Revenue generation from waste – Rs 4.39 cr
 Water and Air pollution are completely eliminated.
 Water recovery and recycle thereby reducing the ground water
drawl.
 Reduction of use of chemical fertilizer thereby retaining soil quality
and improving organic content of soil.
 No of operating days increased by 51 days thereby increase in
revenue.
Intangible benefits :
 Employment opportunities
 Organizational goals are achieved
 Reduce foreign exchange due to import of Potash
 Reduction in Green house gas emission

42
PRODUCT QUALITY
Govt of India – Fertilizer division – Fertilizer control order has listed this product as
“Potash derived from Molasses”

43
CO2 Generation through Alcoholic Fermentation
Zero Fund
investment
project
YEAST
ETHANOL CO2
SUCROSE

CO2 Recovery Plant Details
•Production Capacity: 36 TPD
•Flow rate: 1500 kg/hour.
•Operating Pressure: 20 kg/sq.cm.
•Liquid Temperature: -20 degree Celsius.
•Storage Tank capacity: 50 Tons

CO2 Recovery System
CO2 After Scrubbing
Alcoholic Compressor Activated Carbon

Cooler Tower
Fermentation
Storage Chillier Alumina Drier Purification

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. (KMNO4) 46Tower
Revenue Generation - CO2
Rs.250 Lakh/Year

Participation by down the line shop floor personal
in implementing ENCON ideas
Annual savings
Year of
S.No. ENCON Idea Source of Idea
Implementation Rs.in Lakh
Variable Frequency Drive for Cooling Electrical

1 2014-15 3.02
Tower Fan-2 Supervisor
Variable Frequency Drive for DM Water Electrical

2 2014-15 0.86
Transfer Pump Supervisor
Sugar recirculation avoided by altering the

3 2015-16 Fitter 33.75
grader transfer points.
Usage of first vapour for heating treated

juice reduced by 50 % by adding a new
4 2015-16 Pan Officer 22.5
direct contact heater for second body
vapour.
Variable Frequency Drive for condensate Electrical

5 2015-16 2.16
Extraction Pump-2 Supervisor
Injection Header modification by

6 2015-16 Shift Chemist 27.27
eliminating separate pump for evaporator

Participation by down the line shop floor personal
in implementing ENCON ideas
Annual
Year of Source of savings
S.No. ENCON Idea
Implementation Idea
Rs.in Lakh
Shift
7 Reusing of Boiler blow down water 2016-17 0.86
Chemist
Sugar lumps quantity reduction
Engg
8 during bin cleaning by polishing the 2016-17 4.86
Supervisor
bin internals
ATFD condensate recovery Engg

9 2016-17 2.64
improvement Supervisor
Variable Frequency Drive for

10 2016-17 Electrician 2.21
Sulphur burnor blower
Shift
11 B Grain pump with VFD 2016-17 0.66
supervisor
Resizing of sugar common
Shift
12 Condensate pump and eliminated 2 2016-17 6.86
supervisor
pump operation
Utilization of renewable energy sources
 Utilization of Second body vapour condensate heat for VAM Chiller ( 36 tpd ).
 Replaced 8 ata steam with heat from 1st body for sugar drying.
 For reducing ground water drawl following activities implemented.
 Water from bio methinated spent wash recovered through RO and

re-circulated for fermentation in distillery around 400 M3/day.
 Water recirculation system implemented for water ring vacuum pump

and double mechanical seal barrier fluid (240 M3/ day)
 Sugar second body condensate water utilized for cogen cooling tower
make up. (300 M3 / day)

Utilization of waste material as fuel
Generation of Bio gas from Raw spent wash and running entire distillery ( 38000 m3/
day )
Generation of Organic Potash with high organic Carbon from bio methinated spent
wash ( 25 tpd )
Generation of Carbon di Oxide from distillery fermented for bottling plants ( 36 tpd )
Utilization of heat from 3rd , 4th and 5th body condensate for preheating raw juice
from 35 deg C to 45 deg C
Moisture in the bagasse maintained at the level from 48.50 to 48.27 % on sustainable
basis by optimizing the mill extraction.

Best Practices implemented on energy front in Green
Supply Chain
 By reducing shock lime pH, evaporator scaling period is increased from 8 days to 15
days. This has helped in reducing chemical consumption, labour cost and
productivity. This practice was deployed in our other units.
 Persuaded the coal suppliers to shift importing of coal from Chennai to a nearby
port at Karaikal to reduce transportation distance by 200 KM per trip of truck….
Reduction in Diesel consumption by the trucks. ( 27000 tons coal purchased last 3
years ).
 Loose Bagasse transportation avoided to the extent possible and insisted on

transportation of baled Bagasse. An increase in transportation capacity of truck per
trip. 30% reduction in diesel consumption. ( 11000 tons )
 Special alloy multi nozzle rollers giving better juice extraction and moisture
reduction, resulted improved in Steam bagasse Ratio from 2.25 to 2.26
 Farmers were campaigned to cultivate sugar cane nearby factory area near to
reduce the transportation distance of 20 km per truck. Reduction in Diesel
consumption by the trucks. ( 6.3 lakhs MT last year ).
Implementation of Corrective / Preventive Actions
from ISO 14001 certification
Nature of non-conformance
The adequacy of disposal of Hazardous waste (Used Batteries) to an authorized

collector, whose permit is not detailing collection of used batteries, but “Lead acid
Plates, Lead scraps, Ashes & Residue’.
Correction
The Certificates of authorized battery purchaser revived thoroughly before selling.
Corrective action
Used batteries sold through either authorized TNPCB approved vendor or buy back
method

Implementation of Corrective / Preventive Actions
From ISO 9001 certification
Nature of non-conformance
The customer complaint handling process of the distillery unit is currently handled
manually ,the same can be re-visited and to be addressed through corporate
recognized software portal.
Correction
The system followed in other business will extend to Distillery
Corrective action
Customer complaint capturing System incorporated in SAP

ENCON projects for next 3 years
1. Bagasse dryer for reducing the moisture % Bagasse
2. Condenser modification in evaporator and pan condenser
3. Sugar Common Condensate treatment for boiler feed – Project.
4. VFD for Boiler Feed Pumps (Convert HT to LT Motors)
5. ZLD for Sugar Plant

Energy Conservation Monitoring & reporting
1. 23 flow meters for all process fluids including steam
2. DCS based data logging for daily energy monitoring and reporting
3. 35 energy meters were installed at all important stations
4. Utility report is generated on daily basis which captures specific power, steam and
water consumption.
5. Internal and external energy audits at regular interval
6. Displaying daily energy consumption figures in the plant
7. Daily report to the top management
8. Equipment running hours are monitored on daily basis to identify idle running/under
loading of the machineries

Energy Management monitoring methodology
• Introduced Real Time Online monitoring of Critical

parameters from the Desktop PCs of all Senior Executives
• Hourly SMS auto alerts
• Daily manufacturing report
• SAP generated auto alerts

- Plant comparison
• Stock reports from warehouse
• Trend charts from QA

• Incoming raw material
• In process
• Weekly compliance report Energy savings is our
prime motto
• Monthly employee productivity linked incentives

Energy and Environmental Policy

Awards and Recognitions….
Silver Award-2016 for the

“Best Sugar Cane Development”
Platinum Award-2016 for the

“Best Technical Efficiency” for
Sugar
Best Overall Performance of

SUGAR MILL AWARD 2016
Received from Bharatiya Sugar
Platinum Award-2016 for the
59
“Best Distillery” for Distillery
RECOGNITION FOR OUR INNOVATION
Recognition received from our SISSTA Awarded for best CII GREEN-CO Awarded for
group for best environmental Environmental focus – best Environmental project &
project –2016 May 2017 Useful project – June-2017
CII JIPM Kaizen

Competition Award
received in August-2017
60
9/6/2017 E.I.D Parry E.I.D
(India)PARRY (INDIA)
Ltd, Nellikuppam. 60
LTD
National Excellent Energy Efficient Unit Award 2016

62

National Award for Excellence in Energy Management 2017 Winner

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18th National Award for

Excellence in Energy Management 2017

E.I.D-Parry (India) Limited,

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 1

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 2

Sugar Plant 7500 Refinery 170

First cane sugar

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 3

British Pharmacopeia Halal

Indian Pharmacopeia FSSC 22000

Waste water POWER

2 2014-15 VFD for Cooling Tower Fan-2 3.02

3 2014-15 DM Make up Water Transfer Pump 0.86

4 2015-16 Installation of VFD screw compressor 11.34

Usage of first vapour for heating treated juice reduced by 50 % by

7 2015-16 Installation of VFD for condensate Extraction Pump-2 2.16

Improvement in refinery input melt brix from 60 to 64 – Reduction

Second body vapor Bleeding for 8 hrs/day to refinery operation -

Replacement of electric strip heater with hot water coil system in

17 2016-17 Utilization of Bio-gas from Bio digester 104.90

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 7

Specific Electrical Energy 28 27-28 kWh/ton of

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 10

Steam % Cane prior to

• A Saving of 2.62 % of Thermal energy

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 11

• A Saving of 1.47 Units of Electrical energy

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 12

“To reduce the energy consumption in

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 13

Steam consumption high

Kaizen-1 Kaizen-2 Kaizen-3

Why 6 : Weak Design Why 7 : Wrong Selection of Valves

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 15

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 16

Vacuum Vacuum Vacuum Vacuum

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 17

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 19

33.50 0.24 % decrease

Steam % Cane 35.22 32.89 32.81 32.60

9/6/2017 E.I.D-PARRY (INDIA) LIMITED, NELLIKUPPAM 20

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 21

Amount saved on account of

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 22

To provide clean environment with temperature and air control to reduce

1)Vapor Compresssion – Power intensive

Process Hot Water Cooling

Fanless Cooling Tower

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 26

9/6/2017 E.I.D Parry (India) Ltd, Nellikuppam. 27

E.I.D Parry (I)

Benefit – Eliminate Remelting steam cost ( 1T of sugar requires 1.8T of

What : High moisture in bagasses

Where : Mill Operation

When : Addition of Imbibition water

Who : Low temperature water

Which : Imbibition water

How : Bagasse moisture - 48.5%

Why 1 : High moisture in bagasses

Why 3 : moisture water not evaporated in

Why 5 : Existing in let water temperature low

E.I.D Parry (I) Ltd,Nellikuppam 31