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LAPORAN PRAKTIKUM

ANALISA GETARAN MESIN

Disusun Oleh :

Nama Mahasiswa : Andi Iswan


NIM : 161430004
Program Studi : Teknik Mesin Kilang
Konsentrasi : Teknik Mesin Kilang
Diploma : IV (Empat)
Tingkat : III (Tiga)

KEMENTERIAN ENERGI DAN SUMBER DAYA MINERAL


BADAN PENGEMBANGAN SUMBER DAYA MANUSIA ENERGI DAN SUMBER DAYA MINERAL
POLITEKNIK ENERGI DAN MINERAL Akamigas
PEM Akamigas

Cepu, November 2018


DAFTAR ISI

Halaman
DAFTAR ISI ........................................................................................................... i
1. Blower ................................................................................................................ 1
1.1. Buat Sket Mesin ................................................................................................... 1
1.2. Data Mesin........................................................................................................... 1
1.3. Data Bantalan Gelinding ...................................................................................... 2
1.3.1. Perhitungan pada Bearing......................................................................... 3
1.4. Data Gear Box ...................................................................................................... 4
1.4.1. Perhitungan Gear ...................................................................................... 4
1.5. Data Sudu Blower : .............................................................................................. 5
1.5.1. Perhitungan Sudu Blower .......................................................................... 5
1.6. Data Belt .............................................................................................................. 5
2. Piringan 1 ........................................................................................................... 8
2.1. Buat Sket Mesin ................................................................................................... 8
2.2. Data Mesin........................................................................................................... 8
2.3. Data Bantalan ...................................................................................................... 9
2.3.1. Perhitungan pada Bearing......................................................................... 9
3. Piringan 2 ............................................................................................... 11
3.1. Buat Sket Mesin ................................................................................................. 11
3.2. Data Mesin......................................................................................................... 11
3.3. Data Bantalan .................................................................................................... 12
3.4. Perhitungan pada Bearing ................................................................................. 13
3.4.1. Perhitungan pada Bearing 1 dan 2 .......................................................... 13
3.4.2. Perhitungan pada Bearing 3 .................................................................... 13
3.4.3. Perhitungan pada Bearing 4 .................................................................... 14
4. Piringan 3 ......................................................................................................... 15
4.1. Buat Sket Mesin ................................................................................................. 15
4.2. Data Mesin......................................................................................................... 15
4.3. Data Bantalan .................................................................................................... 16
4.3.1. Perhitungan Bearing ............................................................................... 17
5. Pompa ............................................................................................................... 19
5.1. Buat Sket Mesin ................................................................................................. 19
5.2. Data Mesin......................................................................................................... 19
5.3. Data Bantalan Gelinding .................................................................................... 20
5.3.1. Perhitungan pada Bearing 1 dan 2 .......................................................... 21
5.4. Data Sudu Impeller Pompa : .............................................................................. 21
5.4.1. Perhitungan Sudu Impeller...................................................................... 21
6. Kompresor ....................................................................................................... 22
6.1. Buat Sket Mesin ................................................................................................. 22
6.2. Data Mesin......................................................................................................... 22
6.3. Data Bantalan Gelinding .................................................................................... 23
6.3.1. Perhitungan pada Bearing....................................................................... 24
6.4. Data Gear Box ........................................................Error! Bookmark not defined.
6.4.1. Perhitungan Gear ........................................Error! Bookmark not defined.
6.5. Data Belt ............................................................................................................ 25

i
1. Blower

1.1. Buat Sket Mesin

1.2. Data Mesin


Blower
Nama : Centrifugal Blower
Model / Type : DE190/Direct
Air Flow : 2300 CMH
Pressure : 840 Pa
Rotation : 2800 rpm
Power : 1,1 kW
Voltage / Phase : 220 V / 1
Motor Class : IP44B
Serial Number 011 211 212 046
Motor Listrik
Nama : 3 Phase Motor
Model : IEC 60038
Type : A-Y3A-80 M2-4 B5
Voltage : 220/380 V
Power : 0,75 kW
Frequency : 50 Hz
Isolation : F
IP : 55
Serial Number : 121003007
Current : 3,6 / 2,1 A
Cos 𝜙 : 0.76
Rotation : 1390 m

1
1.3. Data Bantalan Gelinding

Data :
Putaran mesin (rpm) =
Bantalan
No. Parameter Simbol
1 2 3 4 5 6
Kode
1 - 6204RZ 6204RZ 6204RZ 6204RZ 6204RZ 6204RZ
Bantalan
Diameter
2 Pd 47 mm 47 mm 47 mm 47 mm 47 mm 47 mm
pitch
Diameter
3 Bd 7.92 mm 7.92 mm 7.92 mm 7.92 mm 7.92 mm 7.92 mm
bola
Jumlah
4 N 8 8 8 8 8 8
bola
Sudut
5 𝜙 0 0 0 0 0 0
kontak

2
1.3.1. Perhitungan pada Bearing

Rumus Hasil
8 1390 7,92
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 0]
1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 47
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 = 𝟕𝟕, 𝟎𝟓 𝑯𝒛
8 1390 7,92
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 0]
2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60 47
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 = 𝟏𝟎𝟖, 𝟐𝟖 𝑯𝒛
1 1390 7,92
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 0]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 47
2 60 𝑃𝑑
𝑭𝑻𝑭 = 𝟗, 𝟔𝟑
2
2
47 1390 7,92
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2 𝑥 7,92 60 47
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟔𝟔, 𝟕𝟗 𝑯𝒛
2
2
47 1390 7,92
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 7,92 60 47
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟏𝟑𝟑, 𝟓𝟖 𝑯𝒛

3
1.4. Data Gear Box
Putaran mesin (rpm) = 1390 rpm.
Jumlah gigi gear
1. Gigi Poros Motor = 7 buah
2. Jumlah gigi ke 1 = 10 buah
3. Jumlah gigi ke 2 = 34 buah
4. Gigi Keluar Poros = 42 buah
1.4.1. Perhitungan Gear

Berikut merupakan perhitungan frekuensi pada gear :

Gigi Rumus Hasil


1390
𝑓𝑔𝑒𝑎𝑟 = 𝑍𝑔 𝑓𝑝 𝑓𝑔𝑒𝑎𝑟 = 7 𝑥
Poros Motor 60
𝑟𝑝𝑚
𝑓𝑔𝑒𝑎𝑟 = 𝑍𝑔 𝑥 𝑓𝑔𝑒𝑎𝑟 = 𝟏𝟔𝟐, 𝟏𝟕 𝑯𝒛
60
1390
𝑓𝑔𝑒𝑎𝑟 = 𝑍𝑔 𝑓𝑝 𝑓𝑔𝑒𝑎𝑟 = 10 𝑥
Ke-1 60
𝑟𝑝𝑚
𝑓𝑔𝑒𝑎𝑟 = 𝑍𝑔 𝑥 𝑓𝑔𝑒𝑎𝑟 = 𝟐𝟑𝟏, 𝟔𝟕 𝑯𝒛
60
Ke-2 𝑓𝑔𝑒𝑎𝑟 = 𝑍𝑔 𝑓𝑝 1390
𝑓𝑔𝑒𝑎𝑟 = 34 𝑥
𝑟𝑝𝑚 60
𝑓𝑔𝑒𝑎𝑟 = 𝑍𝑔 𝑥
60 𝑓𝑔𝑒𝑎𝑟 = 𝟕𝟖𝟕, 𝟔𝟕 𝑯𝒛
Keluar Poros 𝑓𝑔𝑒𝑎𝑟 = 𝑍𝑔 𝑓𝑝 1390
𝑓𝑔𝑒𝑎𝑟 = 42 𝑥
𝑟𝑝𝑚 60
𝑓𝑔𝑒𝑎𝑟 = 𝑍𝑔 𝑥
60 𝑓𝑔𝑒𝑎𝑟 = 𝟗𝟕𝟑 𝑯𝒛

4
1.5. Data Sudu Blower :
Putaran mesin (rpm) = 1390 rpm
Jumlah sudu (Zs) = 36 buah
1.5.1. Perhitungan Sudu Blower

Berikut merupakan perhitungan pada sudu blower :

Rumus Hasil
𝑓𝑠𝑢𝑑𝑢 = 𝑍𝑠 𝑓𝑝 1390
𝑓𝑠𝑢𝑑𝑢 = 36 𝑥
𝑟𝑝𝑚 60
𝑓𝑠𝑢𝑑𝑢 = 𝑍𝑠 𝑥 𝒇𝒔𝒖𝒅𝒖 = 𝟖𝟑𝟒 𝑯𝒛
60

1.6. Data Belt

Data :
Putaran mesin (rpm1, rpm2) = 1390 rpm / 342 rpm
Diameter pulley (Dp1, Dp2) = 33,25 mm / 135,05 mm
Panjang belt (Bl) = 1140 mm

Atau :
Jari-jari (r1, r2) = 16,63 mm / 67,53 mm
Jarak antar sumbu (c) = 410 mm

5
Persamaan :
𝑙 = √𝑐 2 − (𝑟2 − 𝑟1 )2 , mm

𝑙 = √4102 − (67,53 − 16,63)2 , mm


𝑙 = 406,83 𝑚𝑚

𝜃
𝐷1 = 𝜋 𝑟1 (90) ,mm

α = 21O

𝜃1 = 90𝑂 + 𝛼
𝜃1 = 90𝑂 + 21
𝜃1 = 111O

𝜃2 = 90𝑂 − 𝛼
𝜃2 = 90𝑂 − 21
𝜃2 = 69O

𝜃
𝐷1 = 𝜋 𝑟1 ( 1 ) ,mm
90
111
𝐷1 = 𝜋 16,63 ( )
90
𝐷1 = 64,44 mm

𝜃2
𝐷2 = 2𝜋 𝑟2 (1 − )
180
69
𝐷2 = 2𝜋 𝑥 67,53 𝑥 (1 − )
180
𝐷2 = 261,65

Belt length (Bl) = 2l + D1 + D2


= 1139,75 mm = 1140 mm

6
1.7. Data Pulley
Putaran mesin 1 (rpm1) = 1390 rpm.
Putaran mesin 2 (rpm2) = 342 rpm.
Diameter pulley 1 (Dp1) = 33,25 mm
Diameter pulley 2 (Dp2) = 135,05 mm
Panjang Belt (Bl) = 1140 mm

1.7.1. Perhitungan Pulley


Berikut perhitungan pada pulley :

Pulley Rumus Hasil


𝜋. 33,25
𝜋. 𝐷𝑝1 𝐹𝑝1 = 1 .1390 . , 𝑯𝒛
1 𝐹𝑝1 = 𝑘. 𝑟𝑝𝑚1 . , 𝑯𝒛 1140
𝐵𝑙 𝑭𝒑𝟏 = 𝟏𝟐𝟕, 𝟑𝟕 𝑯𝒛
𝜋 . 135,05
𝜋. 𝐷𝑝2 𝐹𝑝2 = 1 .342 . , 𝑯𝒛
2 𝐹𝑝2 = 𝑘. 𝑟𝑝𝑚2 . , 𝑯𝒛 1140
𝐵𝑙 𝑭𝒑𝟐 = 𝟏𝟐𝟕, 𝟐𝟖 𝑯𝒛

7
2. Piringan 1

2.1. Buat Sket Mesin

2.2. Data Mesin

Motor Listrik
Nama 3 Phase Electric Motor
Tipe A-Y3A 80 M1-2 B3
Serial Number 120313051
Voltage 220/380 V
Current 3,2/1,9 A
Power 0,75 kW
Cos Ø 0,83
Frequency 50 Hz
Isolation F
IP 55
Rotation 2845

8
2.3. Data Bantalan

Data :
Putaran mesin (rpm) = 2845
Bantalan
Parameter Simbol
1 2 3 4
Kode
1 - 6204-2Z 6204-2Z 6204-2Z 6204-2Z
Bantalan
Diameter
2 Pd 38,5 38,5 38,5 38,5
pitch
Diameter
3 Bd 6 6 9 9
bola
Jumlah
4 N 12 12 14 14
bola
Sudut
5 𝜙 0 0 0 0
kontak

2.3.1. Perhitungan pada Bearing 1 dan Bearing 2

Rumus Hasil
12 2845 6
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 0]
1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 38,5
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 = 𝟐𝟒𝟎, 𝟏𝟔 𝑯𝒛

9
12 2845 6
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 0]
2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60 38,5
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 = 𝟑𝟐𝟖, 𝟖𝟒 𝑯𝒛
1 2845 6
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 0]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 38,5
2 60 𝑃𝑑
𝑭𝑻𝑭 = 𝟐𝟎, 𝟎𝟏 𝑯𝒛
2
2
38,5 2845 6
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2𝑥6 60 38,5
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟏𝟒𝟖, 𝟒𝟑 𝑯𝒛
2
2
38,5 2845 6
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 6 60 38,5
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟐𝟗𝟔, 𝟖𝟕 𝑯𝒛

2.3.2. Perhitungan pada Bearing 3 dan Bearing 4

Rumus Hasil
14 2845 9
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 0]
1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 38,5
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 = 𝟐𝟓𝟒, 𝟑𝟑 𝑯𝒛
14 2845 9
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 0]
2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60 38,5
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 = 𝟒𝟎𝟗, 𝟓𝟏 𝑯𝒛
1 2845 9
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 0]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 38,5
2 60 𝑃𝑑
𝑭𝑻𝑭 = 𝟏𝟖, 𝟏𝟕 𝑯𝒛
2
2
38,5 2845 9
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2𝑥9 60 38,5
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟗𝟓, 𝟖𝟖 𝑯𝒛
2
2
38,5 2845 9
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 9 60 38,5
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟏𝟗𝟏, 𝟕𝟓 𝑯𝒛

10
3. Piringan 2

3.1. Buat Sket Mesin

3.2. Data Mesin

Motor Listrik
Nama 1 Phase Electric Motor
Merk Alliance Motori IEC 34-1
Tipe AY71 LI PHS
Serial Number 88863
Power 0,16 kW / 0,25 HP
Current 25 A
Voltage 220 V
Rotation 1440 rpm
Connection Δ/Y
Frequency 50 Hz
Weight 14 kg
Isolation F
IP 55

11
3.3. Data Bantalan

Data :
Putaran mesin (rpm) = 1440 rpm
Bantalan
Parameter Simbol
1 2 3 4
Kode
1 - UC202 UC202 6202 6201
Bantalan
Diameter
2 Pd 31 mm 31 mm 24,25 mm 23,25 mm
pitch
Diameter
3 Bd 8,4 mm 8,4 mm 5,75 mm 5,25 mm
bola
Jumlah
4 N 11 11 11 12
bola
Sudut
5 𝜙 0 0 0 0
kontak

12
3.4. Perhitungan pada Bearing

Berikut ini hasil perhitungan kemungkinan terjadinya getaran pada


bearing :

3.4.1. Perhitungan pada Bearing 1 dan 2

Rumus Hasil
11 1440 8,4
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 0]
1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 31
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 = 𝟗𝟔, 𝟐𝟑 𝑯𝒛
11 1440 8,4
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 0]
2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60 31
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 = 𝟏𝟔𝟕, 𝟕𝟕 𝑯𝒛
1 1440 8,4
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 0]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 31
2 60 𝑃𝑑
𝑭𝑻𝑭 = 𝟖, 𝟕𝟓 𝑯𝒛
2
2
31 1440 8,4
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 0] }
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2 𝑥 8,4 60 31
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟒𝟏, 𝟎𝟑 𝑯𝒛
2
2
31 1440 8,4
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 8,4 60 31
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟖𝟐, 𝟎𝟕 𝑯𝒛

3.4.2. Perhitungan pada Bearing 3

Rumus Hasil
11 1440 5,75
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙]
1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 24,25
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 = 𝟏𝟎𝟎, 𝟕𝟎 𝑯𝒛
11 1440 5,75
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙]
2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60 24,25
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 = 𝟏𝟔𝟑, 𝟐𝟗 𝑯𝒛
1 1440 5,75
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 24,25
2 60 𝑃𝑑
𝑭𝑻𝑭 = 𝟗, 𝟏𝟓 𝑯𝒛

13
2
2
24,25 1440 5,75
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] }
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2 𝑥 5,75 60 24,25
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟒𝟕, 𝟕𝟔 𝑯𝒛
2
2
24,25 1440 5,75
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] }
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 5,75 60 24,25
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟗𝟓, 𝟓𝟑 𝑯𝒛

3.4.3. Perhitungan pada Bearing 4

Rumus Hasil
12 1440 5,25
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 0]
1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 23,25
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 = 𝟏𝟏𝟏, 𝟒𝟖 𝑯𝒛
12 1440 5,25
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 0]
2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60 23,25
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 = 𝟏𝟕𝟔, 𝟓𝟐 𝑯𝒛
1 1440 5,25
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 0]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 23,25
2 60 𝑃𝑑
𝑭𝑻𝑭 = 𝟗, 𝟐𝟗 𝑯𝒛
2
2
23,25 1440 5,25
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 0] }
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2 𝑥 5,25 60 23,25
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟓𝟎, 𝟒𝟑 𝑯𝒛
2
2
23,25 1440 5,25
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 5,25 60 23,25
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟏𝟎𝟎, 𝟖𝟕 𝑯𝒛

14
4. Piringan 3

4.1. Buat Sket Mesin

4.2. Data Mesin

Motor Listrik
Nama 1 Phase Electric Motor
Merk Alliance Motori IEC 34-1
Tipe AY71 LI PHS
Serial Number 88863
Power 0,1 kW / 0,25 HP
Current 25 A
Voltage 220 V
Rotation 1440 rpm
Connection Δ/Y
Frequency 50 Hz
Weight 14 kg
Isolation F
IP 55

15
4.3. Data Bantalan

Data :
Putaran mesin (rpm) = 1440 rpm
Bantalan
Parameter Simbol
1 2 3 4
Kode
1 - UC202 UC202 6202 6201
Bantalan
Diameter
2 Pd 38,5 mm 38,5 mm 24,25 mm 23,25 mm
pitch
Diameter
3 Bd 6 mm 6 mm 5,75 mm 5,25 mm
bola
Jumlah
4 N 12 12 8 8
bola
Sudut
5 𝜙 0 0 0 0
kontak

16
4.4. Perhitungan Bearing

Berikut perhitungan pada bearing :

4.4.1. Perhitungan Bearing 1 dan Bearing 2

Rumus Hasil

𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos ]


1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 =

𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos ]


2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 =
1
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos ]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60
2 60 𝑃𝑑
𝑭𝑻𝑭 =
2
2 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos ] }
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2𝑥 60
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 =
2
2 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos ] }
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 60
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 =

4.4.2. Perhitungan Bearing 3

Rumus Hasil

𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos ]


1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 =

𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos ]


2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 =
1
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos ]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60
2 60 𝑃𝑑
𝑭𝑻𝑭 =

17
2
2 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos ] }
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2𝑥 60
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 =
2
2 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos ] }
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 60
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 =

4.4.3. Perhitungan Bearing 4

Rumus Hasil

𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos ]


1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 =

𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos ]


2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 =
1
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos ]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60
2 60 𝑃𝑑
𝑭𝑻𝑭 =
2
2 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos ] }
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2𝑥 60
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 =
2
2 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos ] }
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 60
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 =

18
5. Pompa

5.1. Buat Sket Mesin

5.2. Data Mesin

Pompa
Nama Centrifugal Pump
Merk Lowara
Serial Number 02759
Code 107330130
Temperature Max. 85OC
Flow Rate 30 – 80 ltr/min
Head 20,1 – 12,8 m
Power 0,378 kW
Motor Listrik
Nama Lowara
Tipe SM63BG/304
Frequency 50 Hz
Power 0,61 kW
Voltage 220 – 240 Δ atau 380 – 415 Y
Electric Current 2,51 Δ atau 1,45 Y
Protection IPX 5

19
5.3. Data Bantalan Gelinding

Data :
Putaran mesin (rpm) = 2850 rpm
Bantalan
Parameter Simbol
1 2
Kode
1 - 6202 6202
Bantalan
Diameter
2 Pd 25,3 mm 25,3 mm
pitch
Diameter
3 Bd 5,953 mm 5,953 mm
bola
Jumlah
4 N 8 8
bola
Sudut
5 𝜙 0 0
kontak

20
5.3.1. Perhitungan pada Bearing 1 dan 2

Rumus Hasil
8 1440 5,953
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 0]
1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 25,3
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 =
8 1440 5,953
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 0]
2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60 25,3
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 =
1 1440 5,593
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 0]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 25,3
2 60 𝑃𝑑
𝑭𝑻𝑭 =
2
2
25,3 1440 5,953
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 0] }
4 𝐵𝑆𝐹1 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2 𝑥 5,953 60 25,3
2𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 =
2
2
25,3 1440 5,953
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 5,953 60 25,3
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 =

5.4. Data Sudu Impeller Pompa :


Putaran mesin (rpm) = 2850 rpm
Jumlah sudu (Zs) = 7 buah
5.4.1. Perhitungan Sudu Impeller

Berikut merupakan perhitungan pada sudu blower :

Rumus Hasil
𝑓𝑠𝑢𝑑𝑢 = 𝑍𝑠 𝑓𝑝 2850
𝑓𝑠𝑢𝑑𝑢 = 7 𝑥
𝑟𝑝𝑚 60
𝑓𝑠𝑢𝑑𝑢 = 𝑍𝑠 𝑥
60 𝒇𝒔𝒖𝒅𝒖 = 𝟑𝟑𝟐, 𝟓 𝑯𝒛

21
6. Kompresor

6.1. Buat Sket Mesin

6.2. Data Mesin


Kompresor
Nama Kompresor Torak Multistage
Merk SWAN Air-Compressor
Model SVU-201
MFG No. 11131085
Number of Cylinder 2
Stroke 45 mm
Bore 50,8 mm
Max. Press 8 kg/cm2
Motor Listrik
Single Phase Two Value Capacitor
Nama
Asynchronous Motor
Merk Famoza
Type YL.90L4

22
6.3. Data Bantalan

Data :
Putaran mesin (rpm) =
Bantalan
Parameter Simbol
1 2 3 4
Kode
1 - 6205 6205
Bantalan
Diameter
2 Pd 39.15 39.15
pitch
Diameter
3 Bd 7.85 7.85
bola
Jumlah
4 N 13 13
bola
Sudut
5 𝜙 0 0
kontak

23
6.3.1. Perhitungan pada Bearing

Rumus Hasil
13 1400 7,85
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 0]
1 𝐵𝑃𝐹𝑂 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 39,15
2 60 𝑃𝑑
𝑩𝑷𝑭𝑶 = 𝟏𝟐𝟏, 𝟐𝟔 𝑯𝒛
13 1400 7,85
𝑁 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 0]
2 𝐵𝑃𝐹𝐼 = 𝑥 𝑥 [1 + cos 𝜙] 2 60 39,15
2 60 𝑃𝑑
𝑩𝑷𝑭𝑰 = 𝟏𝟖𝟐, 𝟎𝟖 𝑯𝒛
1 1400 7,85
1 𝑅𝑃𝑀 𝐵𝑑 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 0]
3 𝐹𝑇𝐹 = 𝑥 𝑥 [1 − cos 𝜙] 2 60 39,15
2 60 𝑃𝑑
𝑭𝑻𝑭 = 𝟗, 𝟑𝟑 𝑯𝒛
𝑃𝑑 𝑅𝑃𝑀 2
𝐵𝑆𝐹1 = 𝑥 𝑥 {1 39,15 1400 7,85
2𝐵𝑑 60 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
4 2 𝑥 7,85 60 39,15
2
𝐵𝑑
− [ cos 𝜙] } 𝑩𝑺𝑭 = 𝟓𝟓, 𝟖𝟓 𝑯𝒛
𝑃𝑑
2
2
39,15 1400 7,85
𝑃𝑑 𝑅𝑃𝑀 𝐵𝑑 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 0] }
5 𝐵𝑆𝐹2 = 𝑥 𝑥 {1 − [ cos 𝜙] } 2 𝑥 7,85 60 39,15
𝐵𝑑 60 𝑃𝑑
𝑩𝑺𝑭 = 𝟏𝟏𝟏, 𝟔𝟗 𝑯𝒛

24
6.4. Data Belt

Data :
Putaran mesin (rpm1, rpm2) = 1400 rpm / 587 rpm
Diameter pulley (Dp1, Dp2) = 102,81 mm / 245,13 mm
Panjang belt (Bl) = 1354,5 mm

Atau :
Jari-jari (r1, r2) = 51,41 mm / 122,57 mm
Jarak antar sumbu (c) = 379 mm

Persamaan :
𝑙 = √𝑐 2 − (𝑟2 − 𝑟1 )2 , mm

𝑙 = √3792 − (122,57 − 51,41 )2 , mm


𝑙 = 372,26 𝑚𝑚

𝜃
𝐷1 = 𝜋 𝑟1 (90) ,mm

α = 10,5 O

𝜃1 = 90𝑂 + 𝛼

25
𝜃1 = 90𝑂 + 10,5
𝜃1 = 100,5O

𝜃2 = 90𝑂 − 𝛼
𝜃2 = 90𝑂 − 10,5
𝜃2 = 79,5O

𝜃
𝐷1 = 𝜋 𝑟1 ( 1 ) ,mm
90
100,5
𝐷1 = 𝜋 𝑥 51,41 𝑥 ( )
90
𝐷1 = 180,35 mm

𝜃2
𝐷2 = 2𝜋 𝑟2 (1 − )
180
79,5
𝐷2 = 2𝜋 𝑥 122,57 𝑥 (1 − )
180
𝐷2 = 429,99 𝑚𝑚

Belt length (Bl) = 2l + D1 + D2


= 1354,86 mm

6.5. Data Pulley


Putaran mesin 1 (rpm1) = 1400 rpm.
Putaran mesin 2 (rpm2) = 587 rpm.
Diameter pulley 1 (Dp1) = 102,81 mm
Diameter pulley 2 (Dp2) = 245,13 mm
Panjang Belt (Bl) = 1354,5 mm

26
6.5.1. Perhitungan Pulley
Berikut perhitungan pada pulley :

Pulley Rumus Hasil


𝜋. 102,81
𝜋. 𝐷𝑝1 𝐹𝑝1 = 1 .1400 . , 𝑯𝒛
1 𝐹𝑝1 = 𝑘. 𝑟𝑝𝑚1 . , 𝑯𝒛 1354,5
𝐵𝑙
𝑭𝒑𝟏 = 𝟑𝟑𝟑, 𝟖𝟒 𝑯𝒛
𝜋 . 245,13
𝜋. 𝐷𝑝2 𝐹𝑝2 = 1 .587 . , 𝑯𝒛
2 𝐹𝑝2 = 𝑘. 𝑟𝑝𝑚2 . , 𝑯𝒛 1354,5
𝐵𝑙
𝑭𝒑𝟐 = 𝟑𝟑𝟑, 𝟕𝟒 𝑯𝒛

27

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