WIRE ROD MILL

Sl. No. Description Supply Remarks

1 Mill "A" - Wire Rod Mill
1.1
Billet Charging Area :
Equipment weight 156 ton approx. (of ich local supply 155.5 ton
approx., 0.2 ton approx. impoted)

1.1.1 Hot Charging Roller Table

a Roller Table D
b Fixed stop D
1.1.2 Chain transfer and rotating trolleys
a Liftable chain transfer D
b Fixed chain transfer with insulating hoods D
c Rotating trolleys D
1.1.3 Elevating transfer
a Elevating transfer D
b Charging device D
1.1.5 Furnace Inlet Roller Table
a Roller Table D
b Disappearing dampened stop D
c Weighing platform D
Weighing cells D&C
d Emergency collecting bench D
e Fixed stop D
Billet Charging Area :
1.2 Equipment weight 54 ton approx. (of which local supply 32 ton
approx., 22 ton approx. impoted)
1.2.1 Water Static Descaler
a Descaler box D&C
b Pumping unit D&C
c Valves bench D&C
1.2.2 Furnace Outlet Roller Table
a Roller Table D
b Emergency collecting bench D
c Disappearing stop D
d Heat retaining hoods D
1.2.3 Furnace Outlet Pinch
a Pinch roll D&C
b Motor Coupling D&C
c Motor baseplate and coupling guards D
1.2.4 Snap shear
a Snap shear D&C
Rolling Mill Area
1.3 Equipment weight 460 ton approx. (of which local supply 73 ton
approx., 387 ton imported)
 Housingless stands with in-line changing
DOM 6548
1.3.1 DVM 6548
DOM 4838
DVM 4838
Each unit includes :

a Stand cartridge D&C

b Screw down machinery D&C
c Cover D&C
d Container D&C
HORIZANTAL STAND
e Motor coupling D&C
f Motor baseplate and coupling guards D
g Gear box / pinion stand D&C
h Spindles D&C
j Spindles guard D
k Coupling boxes D&C
l Spindle coupling holder D&C
m Stand baseplate D&C
VERTICAL STAND
e Motor Coupling D&C
f Motor baseplate and coupling guards D
g Gear box / pinion stand D&C
h Spindles D&C
j Spindles guard D
k Coupling boxes D&C
l Spindle coupling holder D&C
m Stand baseplate D&C
n Extraction device D&C
p Extraction device rails D
v Gearbox baseplate D
Rolling units with housingless stands with off-line changing
1.3.2 DOM 3830
DVM 3830
a Stand cartridge D&C
b Screw down machinery D&C
c Cover D&C
d Stand container D&C
HORIZANTAL STAND
e Motor coupling D&C
f Motor baseplate and coupling guards D
g Gear box / pinion stand D&C
h Spindles D&C
j Spindles guard D
k Coupling boxes D&C
 l Spindle coupling holder D&C
m Stand baseplate D&C
VERTICAL STAND
e Motor Coupling D&C
f Motor baseplate and coupling guards D
g Gear box / pinion stand D&C
h Spindles D&C
j Spindles guard D
k Coupling boxes D&C
l Spindle coupling holder D&C
m Stand baseplate D&C
n Extraction device D&C
p Extraction device rails D
v Gearbox baseplate D
1.3.3 Crop shear after stand 4V
a Crop shear D&C
b Inlet / outlet equipment D&C
c Motor Coupling D&C
d Motor baseplate and coupling guards D
e Conveying chute D
f Scrap collecting unit D
g Protection cabin D
1.3.4 Crop shear after stand 10V
a Crop shear D&C
b Inlet / outlet equipment D&C
c Motor Coupling D&C
d Motor baseplate and coupling guards D
e Conveying chute D
f Scrap collecting unit D
g Protection cabin D
1.3.5 Vertical looper
a Vertical looper D
Each looper includes:
b Hold down and persuader rollers D
c Conveying funnels and troughs D
1.3.6 By-pass roller table for off-line changing
a By-pass roller table D
1.3.7 Stand changing table
a Stand changing table D
b Releasing unit D&C
c Runways D
FAST FINISHING BLOCK AREA
Weights from item 1.4 (included) to item 1.7 (included) Equipment
1.4
weight 431 ton approx. (of which local supply 98 ton approx., 333ton
imported)
 2 passes Fast Finishing Block
1.4.1
Finishing block
a Mandrel unit D&C
b Module unit D&C
c Ring locking unit D&C
d Baseplate D&C
e Distributor gear box D&C
f Motor Coupling D&C
g Motor baseplate and coupling guards D
h Guard D&C
j Snap shear and emergency box D&C
k Valves bench D&C
l Vibration and temperature monitor device. D&C
1.4.2 Water cooling line
a Water box D&C
b Cooling elements D&C
1.4.3 Valves bench
a Valves bench D&C
1.4.4 Conveyors
a Conveying pipe D
b Diverter D
1.4.5 Horizontal Looper
a Horizontal Looper D
1.4.6 Pinch roll
a Pinch roll D&C
b Pinch roll baseplate D&C
c Inlet / outlet equipment D&C
d Motor coupling D&C
e Motor baseplate and coupling guards D
1.4.7 Crop shear
a Crop shear D&C
b Inlet / outlet equipment D&C
c Motor Coupling D&C
d Motor baseplate and coupling guards D
e Conveying chute D
f Scrap collecting unit D
g Protection cabin D
1.4.8 Vertical looper
a Vertical looper D
b Hold down and persuader rollers D
1.4.9 8 passes Fast Fining Block
Finishing block D&C
a Mandrel unit D&C
b Module unit D&C
c Ring locking unit D&C
 d Baseplate D&C
e Distributor gear box D&C
f Motor coupling D&C
g Motor baseplate and coupling guards D
h Guard D&C
j Snap shear and emergency box D&C
k Valves bench D&C
l Vibration and temperature monitor device. D&C
1.5 DSC/QTR WATER COOLING LINE
1.5.1 Water cooling line
a Water box D&C
b Cooling elements
c Equalisation sections D
d Frame for higauge D
1.5.2 Valve benches and pumping unit
a Valve bench D&C
b Pumping unit D&C
1.5.3 Pinch Roll
a Pinch Roll D&C
b Ring locking group D&C
c Inlet / outlet equipment D&C
d Motor Coupling D&C
e Pinch roll baseplate and coupling guard D
1.6 HIGH SPEED SHEAR AND TWIN MODULE BLOCK AREA
1.6.1 High speed shear (HSS)
a High speed shear D&C
b Inlet / outlet guiding equipment D&C
c Motor Coupling D&C
d Motor baseplate and coupling guards D
e Scrap conveying chute D
f Scrap collecting system D
1.6.2 Twin Module Block (TMB)
Twin Module Block D&C
a Mandrel unit D&C
b Twin module unit D&C
c Ring locking unit D&C
d Baseplate D&C
e Insertion unit D&C
f Disengaging unit D&C
g Distributor over gear box D&C
h Motor Coupling D&C
j Motor baseplate and coupling guards D
k Quick changing device D&C
l Guard D&C
m Walkways D
 n Snap shear and emergency box D&C
o Valve bench D&C
p Vibration and temperature monitor device. D&C
1.7 PINCH ROLL AND LAYING HEAD AREA
1.7.1 Pinch roll
a Pinch roll D&C
b Ring locking group D&C
c Inlet/outlet equipment D&C
d Motor Coupling D&C
e Pinch roll baseplate and coupling guard D
1.7.2 Laying head
a Laying head D&C
b Cantilever rotor D&C
c Guard, retaining and movable flaps D&C
d Motor Coupling D&C
e Protection cabin D
f Laying head and motor baseplate with coupling guard D&C
g Vibration detector D&C
COOLING CONVEYOR AND COLI FORMING AREA
1.8 Equipmet weight 364 ton approx. (of which local supply 137 ton
approx., 227 ton imported)
1.8.1 Roller Cooling Conveyor
a Titable roller table D&C
b Intermediate roller table D&C
c Final roller table D&C
d Driving units for roller table sections D&C
e Cooling conveyor supporting frame and walkways (in concrete) -
f Electro fans D
g Air dumper D
h Insulating hoods D
1.8.2 Coil Forming Station
a Coil reforming tube with rotating ring distributor D&C
b Easy down system D&C
COIL HANDLING AND DISCHARGEING AREA
1.9 Equipment weight 576 ton approx (of which local supply 365 ton
approx., 211 ton approx. imported)
1.9.1 Lifting and rotating platform
a Vertical reel D&C
b Lifting and rotating table D&C
c Rotating platform D&C
d Tilting table D&C
1.9.2 Extraction trolley
a Extraction trolley D
b Runways D
1.9.3 Horizontal c-hook conveyer
 a Twin rail D&C
b Carriers D&C
c Hooks D&C
d Driving unit D&C
e Steel work structures D
f Walkways D
1.9.4 Horizantal Coil Compactor
a Eatarction trolley D
b Weighing platform D
Weighing cells D&C
c Collecting saddles car D
d Runways D
e Embossing machine D&C
2
 BARD MILL
Sl. No. Description Supply Remarks
2 Mill "B" - Bar Mill
BILLET CHARGING AREA
2.1 Equipment weight 142 ton approx. (of which local supply
141.5 ton approx., 0.2 approx. ton imported)
2.1.1 Hot Charging Roller Table
a Roller table D
b Fixed stop D
2.1.2 Chain transfers and charging device
a Liftable chain tranfer D
b Fixed chain tranfer with insulating hoods D
c Charging device D
2.1.3 Pawl Tranfer
a Pawl Tranfer D
b Charging device D
2.1.4 Furnace Inlet Roller Table
a Roller table D
b Disappearing dampened stop D
c Weighing platform D
Weighing cells D&C
d Emergency collecting bench D
e Fixed stop D
BILLET DISCHARGING AREA
2.2 Equipment weight 176 ton approx. (of which local supply
34 ton approx., 142 approx. ton imported)
2.2.1 Water Static Descaler
a Descaler box D&C
b Pumping unit D&C
c Valves bench D&C
2.2.2 Furnace Outlet Roller Table
a Roller table D
2.2.3 Disappearing roller table
a Disappearing roller table D&C
b Disapperaring stop D
2.2.4 Wheeled welder
a Wheeled welder D&C
b Runways D&C
c Conveying chute D
d Burr collecting unit D
e Off line system D&C
2.2.5 Emergency collecting table
a Emergency collecting table
2.2.6 Roughter entry side Roller Table
a Roller table D
 b Disappearing stop D
c Heat retaining stop D
2.2.7 Furnace Outlet Pinch Roll
a Pinch roll D&C
b Motor coupling D&C
c Baseplate and copling guards D
2.2.8 Snap Shear
a Snap Shear D&C
ROLLING MILL AREA
2.3 Equipment weight 488 ton approx. (of which local supply
82 ton approx., 406 approx. ton imported)

Hosingless stands with in-line changing

DOM 6548
2.3.1 DVM 6548
DOM 4838
DVM 4838

a Stand cartridge D&C

b Screw down machinery D&C
c Cover D&C
d Container D&C
HORIZANTAL STAND
e Motor coupling D&C
f Motor baseplate and coupling guards D
g Gear box / pinion stand D&C
h Spindles D&C
j Spindles guard D
k Coupling boxes D&C
l Spindle coupling holder D&C
m Stand baseplate D&C
VERTICAL STAND
e Motor Coupling D&C
f Motor baseplate and coupling guards D
g Gear box / pinion stand D&C
h Spindles D&C
j Spindles guard D
k Coupling boxes D&C
l Spindle coupling holder D&C
m Stand baseplate D&C
n Extraction device D&C
p Extraction device rails D
v Gearbox baseplate D
 Rolling units with housingless stands with off-line
changing
2.3.2 DOM 3830
DVM 3830
DCR 3830

a Stand cartridge D&C

b Screw down machinery D&C
c Cover D&C
d Stand container D&C
HORIZANTAL STAND
e Motor coupling D&C
f Motor baseplate and coupling guards D
g Gear box / pinion stand D&C
h Spindles D&C
j Spindles guard D
k Coupling boxes D&C
l Spindle coupling holder D&C
m Stand baseplate D&C
VERTICAL STAND
e Motor Coupling D&C
f Motor baseplate and coupling guards D
g Gear box / pinion stand D&C
h Spindles D&C
j Spindles guard D
k Coupling boxes D&C
l Spindle coupling holder D&C
m Stand baseplate D&C
n Extraction device D&C
p Extraction device rails D
v Gearbox baseplate D
CONVERTIBLE STAND
e Motor coupling D&C
f Motor baseplate and coupling guards D
g Gear box D&C
h Spindles D&C
j Spindles guard D
k Coupling boxes D&C
l Coupling holder D&C
q Fixed baseplate D&C
r Rotating baseplate D&C
s Disengaging unit D&C
t Bevel gear box D&C
u Pinion stand D&C
2.3.3 Crop shear after stand 4V
a Crop shear D&C
 b Inlet / outlet equipment D&C
c Motor Coupling D&C
d Motor baseplate and coupling guards D
e Conveying chute D
f Scrap collecting unit D
g Protection cabin D
2.3.4 Crop shear after stand 10V
a Crop shear D&C
b Inlet / outlet equipment D&C
c Motor Coupling D&C
d Motor baseplate and coupling guards D
e Conveying chute D
f Scrap collecting unit D
g Protection cabin D
2.3.5 Vertical looper
a Vertical looper D
Each looper includes:
b Hold down and persuader rollers D
c Conveying funnels and troughs D
2.3.6 By-pass roller table for off-line changing
a By-pass roller table D
2.3.7 Stand changing table
a Stand changing table D
b Releasing unit D&C
c Runways D

FAST FINISHING BLOCK AREA

Weights from item 2.4 (included) to item 2.6 (included)
2.4
Equipment weight 346 ton approx. (of which local supply
111 ton approx., 235 approx. ton imported)

2.4.1 Conveyors
a Conveying pipe D
2.4.2 Horizantal looper
a Horizantal looper D
2.4.3 Pinch Roll
a Pinch Roll D&C
Each pinch roll includes :
b Pinch roll baseplate D&C
c Inlet / outlet equipment D&C
d Motor coupling D&C
e Motor baseplate and coupling guards D
2.4.4 Cropping shear
a Crop shear D&C
Each shear includes :
b Inlet / outlet equipment D&C
 c Motor Coupling D&C
d Motor baseplate and coupling guards D
e Conveying chute D
f Scrap collecting unit D
g Protection cabin D
6 passes fast finishing block
2.4.5 Finishing blocks
Each unit has the following characteristics :
a Mandrel unit D&C
b Module unit D&C
c Ring locking unit D&C
d Baseplate D&C
e Distributor gear box D&C
f Motor coupling D&C
g Motor baseplate and coupling guards D
h Cover D&C
j Snap shear and emergency box D&C
k Valves bench D&C
l Vibration and temperature monitoring device D&C
WATER COOLING AREA FOR "SMAL ROUNDS" (ø8 ÷ 18
2.5 mm)
2.5.1 QTB water cooling line
a Water - box D&C
b Cooling elements -
2.5.2 Conveyors
a Conveying pipe D
2.5.3 Pinch Roll along water cooling lines
a Pinch roll D&C
Each pinch roll includes :
b Pinch roll baseplate D&C
c Inlet / outlet equipment D&C
d Motor Coupling D&C
e Motor baseplate and coupling guards D
2.5.4 Chopping shear for small rounds
a Chopping shear D&C
b Shear baseplate D&C
c Inlet / outlet equipment D&C
d Motor Coupling D&C
e Motor baseplate and coupling guards D
f Conveying chute D
g Crop collecting unit D
h Protection guard D
i Diverter D&C
2.5.5 Pinch Roll
a Pinch roll D&C
 Each pinch roll includes :
b Pinch roll baseplate D&C
c Inlet / outlet equipment D&C
d Motor coupling D&C
e Motor baseplate and coupling guards D
2.5.6 Dividing shears for small rounds
a Dividing shear D&C
Each shear includes :
b Shear baseplate D&C
c Inlet / outlet equipment D&C
d Motor Coupling D&C
e Motor baseplate and coupling guards D
f Protection guard D
g Diverter D&C
2.5.7 Twin conveyors
a Conveying pipe D
WATER COOLING AREA FOR "BIG ROUNDS" AT COOLING
2.6
BED ENTRY SIDE (ø20 ÷ 40 mm)
2.6.1 QTB water cooling line
a Water box D&C
b Cooling elements -
2.6.2 Valve bench and pumping unit
a Valve bench D&C
b Pumping unit D&C
2.6.3 Pinch Roll along water cooling line for big rounds
a Pinch roll D&C
b Pinch roll baseplate D&C
c Inlet / outlet equipment D&C
d Motor Coupling D&C
e Motor baseplate and coupling guards D
2.6.4 Dividing shear
a Dividing shear D&C
b Inlet / outlet equipment D&C
c Motor coupling D&C
d Motor baseplate and coupling guards D
e Protection guard D
f Shear baseplate D&C
2.6.5 Conveying pipe
a Conveying pipe D

COOLING BED AREA

From item 2.7 (included) to item 2.9 (included)
2.7
equipment weight 1.050 ton approx. (of which local
supply 482 ton approx., 568 approx. ton imported)

2.7.1 Double twin bar breaker

 a Double twin bar breaker D&C
b Moveable baseplate D&C
c Ring locking group D&C
d Inlet / outlet equipment D&C
e Motor coupling D&C
f Motor baseplate and coupling guards D
2.7.2 Double twin channel
a Double twin channel D&C
b Motor coupling D&C
c Supports group D
d Straightening plate grid group D
e Fixed safety stop D
2.7.3 Cooling Bed
a Fixed and moveable frame D
b Transmission group D&C
c Lining up roller table D&C
d Fixed stop D
2.7.4 Roller table with translating trolleys
a Roller table with translating trolleys D&C
2.8 COLD CUTTING TO LENGTH AREA
2.8.1 Stationer shear
a Stationer shear D&C
b Blades and roller holders D&C
c Device for tail cropping evacuation D&C
d Motor belt transmission D&C
e Flywheel and belt transmission guard D&C
f Conveying chute D
g Scrap collecting unit D
h Trolley for blades change D
j Rails for trolley D
2.8.2 Wheeled stop on gauge beam
a Mobile stop D&C
b Supporting gauge beam D
2.8.3 Shear exit roller table
a Roller table D
b Roller table with translating trolleys D&C
c Disappearing dampened stop D
2.8.4 Short bar collecting station
a Roller table D
b Liftable chain tranfer D
c Fixed chain tranfer D
d Collecting pockets D
e Fixed dampedned stop D
2.9 FINISHING SERVICED AREA
2.9.1 Counting Station
 a Fixed chain transfer D
b Counterfeeding chain transfer D&C
c Final transfer D&C
d Bar counter D&C
e Counter walkways D&C
f Bar separating device D&C
g Layer deposit device D&C
h Bar aligning device D&C
i Bundle forming lances & discharging device D&C
2.9.2 Roller table with inclined rollers
a Roller table with inclined rollers D&C
b Disappearing dampened stop D&C
2.9.3 Collecting roller table
a Binding roller table D&C
b Collecting roller table D&C
c Disappearing dampened stoper D&C
d Fixed dampedned stop D&C
2.9.4 Wire binding machines
a Hydraulic wire binding machine D&C
Each unit includes :
b Wire magazine D&C
c Reel for the binding wire D&C
d Runways D
e Bundle former D&C
f Jib crane D
2.9.5 Collecting stations
a Liftable chain tranfer D
b Collecting dhain transfer D
c Weighing platform D
Weighing cells D&C
d Embossing machine D&C
HYDRAULIC AND LUBRICATION SYSTEM FOR WIRE ROD
3 MILL
Equipment weight 140 ton approx. (local supply)
3.1 HYDRAULIC FACILITIES
3.1.1 Hydraulic Unit
a Hydraulic unit for RH furnace inlet area D&C
3.1.2 Hydraulic Unit
Hydraulic unit for stands, Fast finishing block, Twin
a module module block, laying head area D&C

3.1.3 Hydraulic Unit

a Hydraulic unit for wire rod finishing area D
3.1.4 Hydraulic Unit
a Hydraulic unit for compacting and stamping machine D
3.1.5 Hydraulic Unit
 a Hydraulic unit for workshop D
3.1.6 Hydraulic Storage System
a Hydraulic fresh oil filling D
b Hydraulic spent oil emptying D
3.1.7 Hydraulic oil auxiliary system

a Mobile hydraulic fluid filling / filtering for small units D

b Vacuum dehydrator for hydraulic units D

c Electrostatic liquid cleaner for hydraulic units D
3.2 LUBRICATION FACILITIES
3.2.1 Oil lubrication unit
Oil lubrication unit housingless stands from 1 to 10 and
a shear D

b Tank D
3.2.2 Oil lubrication unit
Oil lubrication unit housingless stands from 11 to 16 and
a D
shear
b Tank D
3.2.3 Oil lubrication unit

a Lubrication unit for 2 passes and 8 passes finishing block D

b Tank D
3.2.4 Oil lubrication unit
a Lubrication unit for Twin module block D
b Tank D
3.2.5 Oil lubrication unit
a Lubrication unit for laying head D
b Tank D
3.2.6 Oil lubrication Storage Unit
a Lube fresh oil filling D
b Lube fresh oil filling D
c Lube spent oil emptying D
d Unit for grease units filling, with lifting device D
3.2.7 Oil lubrication auxiliary system
a Fixed centrifuge for gear lube units D
b Vacume dehydrator for gear lube units D
c Fixed centrifuge for BGV lube units D
d Vacume dehydrator for BGV lube units D
e Fixed centrifuge for TMB lube units D
f Fixed centrifuge for laying head lube units D
g Vacuum dehydrator for TMB/TFS lube units D
h Mobile lube fluid filling / filtering for small units. D
3.2.8 Air / oil lubrication Unit
a Air / oil lubrication Unit for mill D
3.2.9 Air / oil lubrication Unit
 Air/oil lubrication unit for 2 passes and 8 passes finishing
a D
blocks area
3.2.10 Air / oil lubrication Unit
a Air / oil lubrication Unit for TMB D
3.3 GREASE LUBRICATION FAC.
3.3.1 Centralised grease lubrication unit
a Centralised grease lubrication unit D
3.3.2 Mobile grease unit
a Mobile grease unit D

HYDRAULIC AND LUBRICATION SYSTEM FOR BAR MILL

4
Equipment weight 117 ton approx. (local supply)

4.1 HYDRAULIC FACILITIES

4.1.1 Hydraulic Units
a Hydraulic unit for RH furnace inlet area D
4.1.2 Hydraulic Units
a Hydraulic unit for EWR D
4.1.3 Hydraulic Units
a Hydraulic unit for mill and finishing blocks D
4.1.4 Hydraulic Units
Hydarulic unit for cooling bed services and finishing bar
a equipment D

4.1.5 Hydraulic Units

a Hydraulic unit for workshop D
4.1.6 Hydraulic Storage System
a Hydraulic fresh oil filling D
b Hydraulic spent oil emptying D
4.1.7 Hydraluc oil auxiliary system
a Mobile unit for EWR hydraulic HFC fluid filling D

b Mobile hydraulic fluid filling / filtering for small units D

c Vacuum dehydrator for hydraulic units D

d Electrostatic liquid cleaner for hydraulic units D
4.2 LUBRICATION FACILITIES
4.2.1 Oil lubrication Unit
a Lubrication unit for mill stands from 1 to 10 D
b Tank D
4.2.2 Oil lubrication Unit
a Lubrication unit for mill stands from 11 to 16 D
b Tank D
4.2.3 Oil lubrication Unit
Lubrication unit for 6 passes finishing block and crop
a D
shears (right side)
b Tank D
4.2.4 Oil lubrication Unit
 a Lubrication unit for shears and tail breaks D
b Tank D
4.2.5 Oil lubrication Unit
a Lubrication unit for shears and tail breaks D
b Tank D
4.2.6 Oil lubrication Storage Unit D
a Lube fresh oil filling D
b Lube fresh oil filling D
c Lube spent oil emptying D
d Unit for grease units filling, with lifting device D
4.2.7 Oil lubrication auxiliary system
a Fixed centrifuge for gear lube units D
b Fixed centrifuge for finishing block lube units D
c Vacuum dehydrator for gear lube units D
d Vacuum dehydrator for BGV lube units D
e Mobile lube fluid filling / filtering for small units. D
4.2.8 Air/oil lubrication unit
a Air / oil lubrication unit for stands D
4.2.9 Air/oil lubrication unit

a Air / oil lubrication unit for fast finishing block (right side) D

4.2.10 Air/oil lubrication unit

a Air / oil lubrication unit for fast finishing block (left side) D

b Tank D
4.3 GREASE LUBRICATION FACILITIES
4.3.1 Centralised grease lubrication unit D
a Centralised grease lubrication unit D
4.3.2 Mobile grease unit D
a Mobile grease unit D
AUXILIARY MECHANICAL PARTS
5
Equipment weight 1975 ton approx. (local supply)
5.1 AUXILIARY MECHANICAL PARTS
Foundation bolts and levelingshims for mechanical
1 D
equipment
T-head bolds with anchor platesand sleeves for the
2 D
anchor bolts, where necessary
Stairs, handrails and access platform, ladders, handrails,
3 D
walkways.
4 Embedded parts (at civil contractor's care) -
5 Cover grids and cover plates for piping D
6 Supports for sensors and instrumentation D
Cabins for main pulpit (3 for the wire rod mill and 3 for
7 D
the rebar mill)
5.2 INTERCONNECTING PIPING (INSIDE BUILDING)
 Interconnecting piping - Technological utilities (Water,
1 compressed air, gas) with relevant supports, including SH
also the piping for portable water and firefighting

Interconnecting piping - hydraulic lubrication and grease

2 with relevent supports including the piping from/to the SH
oil storage area
 EOT CRANES Total weight 1380 ton approx
Sl. No. Description Supply

200 (at magnets) / 50 kN EOT billet crane with rotating

trolley (F-G)

1 Hoisting beam with two magnets for billet handling D

complete of electrical panel and back up batteries.

Maintenance hoist 2 ton capacity

200/50 kN capacity EOT crane for wire rod mill bay (K-L)

2 Maintenance hoist 2 ton capacity D

Circular magnet for various handling

3 50 kN capacity EOT crane for bar mill furnace bay D

200/50 kN capacity EOT crane for bar mill bay (M-N) with
rotating trolley and magnet attachment
4 D
Maintenance hoist 2 ton capacity

Circular magnet for various handling

50 kN capacity EOT crane for rod mill furnace bay

5 D
Maintenance hoist 2 ton capacity

200/50 kN capacity EOT crane for workshop bay (L-M) with

detachable magnet
6 D
Maintanance hoist 2 ton capacity
7 200/500 kN capacity EOT crane for workshop bay (L-M) D

200 (at magnets) / 50 kN EOT billet crane with rotating

trolley for coil handling bay (L-M)
8 D
Rectangular magnet for coil handling complete of electrical
pannel and back up batteries

200 (at magnets)/50kNcapacity at ropes EOT crane with

rotating trolley for bundless handling bay (N-P)
9 D
Hoisting beam with 4 magnets for bundle handling complete
of electrical panel and backup batt.
 200 (at magnets)/50kN capacity at ropes EOT crane with
rotating trolley for bundless handling bay (N-P)

10 Hoisting beam with 4 magnets for bundle handling complete D

of electrical panel and backup batt.

Maintainance hoist 2 ton capacity

11 32 kN capacity Underhung crane for WTP pump room D

service

200/50 kN capacity EOT crane for wire rod mill bay (K-L) with
rotating trolley and magnet attachment for handiling coils
13 D
Maintenance hoist 2 ton capacity

Circular magnet for various handling

200/50 kN capacity EOT crane for bar mill bay (M-N)

14 Maintenance hoist 2 ton capacity D

Circular magnet for various handling

x
Remarks
 FIRST FILLING, OPERATORATIONAL, SPARES AND CONSUMERS
Sl. No. Description Supply
1 MILL "A" - WIRE ROD MILL
1.1 FIRST FILLING
1.1.1 Rolling Mill Area
1.1.1.1 Pinch Roll at Furnace exit side
Set of plain blades (2 rolls each set)
a D&C
Relevant weight included in the machine /
equipment weight
1.1.1.2 Snap shear
Set of plain blades (2 blades each set)
a Relevant weight included in the machine / D&C
equipment weight

Rolls weight including item 1.1.13, approx. 78

1.1.1.3
ton (local supply)
Grooved cast iron rolls for stand 6548 for PG test
1 D
sizes
Grooved cast iron rolls for stand 4838 for PG test
2 sizes D

1.1.1.4 Housing-less stands off-line changing

Grooved cast iron rolls for stand 3830 for PG test
1 D
sizes
Crop shears
1.1.1.5 Relevant weight included in the machine /
equipment weight

1 Set of plain blades for CVSB 125 for PG test sizes D&C

2 Set of plain blades for CVSD 020 for PG test sizes D&C

Wire Rod Line Area

1.1.2
Pinch Roll
Relevant weight included in the machine /
1.1.2.1
equipment weight

Set of grooved rings and guides for covering the

range of PG test sizes for No. 2 pinch rolls
1 D&C
TRO250 at 8 passes finishing block entry side
(i.e. 1 set for each pinch roll)

Set of grooved rings and guides for covering the

range of PG test sizes for No. 4 pinch rolls TRH
2 D&C
320 at finishing block exit side (i.e. 1 set for each
pinch roll)
 Crop shear
1.1.2.2 Relevant weight included in the machine /
equipment weight

Set of plain blades for covering the range of PG

1 D&C
test sizes of CVR 012 in front of finishing block

N. 2-passes and n. 8 passes Fast Finishing Blocks

1.1.2.3 Rings weight approx. 2.9 ton including item
1.12.5 (imprted supply)

Tungsten carbide grooved rings for covering the

1 D&C
range of PG test
2 Blades for the snap shear for 2 passes block D&C
3 Blades for the snap shear for 8 passes block D&C
High Speed Shear
1.1.2.4 Relevant weight included in the machine /
equipment weight

1 Set of plain blades for high speed shear (6 pieces D&C

each) for covering the range of PG test

1.1.2.5 Twin module Block

Tungsten carbide grooved rings for covering the
1 D&C
range of PG test
Laying head and pinch roll
1.1.2.6 Relevant weight included in the machine /
equipment weight
Set of rings and guids for pinch roll for covering
1 D&C
the range of PG test
Laying head pipe for covering the range of PG
2 D&C
test
1.2 OPERATIONAL EQUIPMENT
1.2.1 Rolling Mill Area
Water Static Descaler
1.2.1.1 Relevant weight included in the machine /
equipment weight
1 Descaling ramp for square billet 150 mm D&C
Housing-less stands in-line changing
Relevant weight included in the machine /
1.2.1.2
equipment weight
Stand size 6548 composed of :

A - Stand cartridge with restbars (with cooling

1 manifold)
D&C
B - Screw down machinery
C - Cover
 A - Stand cartridge with restbars (with cooling
2
manifold)
D&C
B - Screw down machinery
C - Cover
Housing-less stands off-line changing
1.2.1.3 Relevant weight included in the machine /
equipment weight
1 Stand size 3830 composed of :
A - Stand cartridge with restbars (with cooling
manifold)
B - Screw down machinery D&C
C - Cover
D - Container

Roller Guides for Stands for covering the range

of PG test sizes

1.2.1.4 Weights of the guides including items 1.2.2.2

and 1.2.2.5 is 30 ton approx. (imported supply)

Roller guid composed of :

1 A - Roller guid body

B - Base for roller guide D&C
C - Set of grooved rollers and half guides
Static composed of :
2 A - guide body
B - base for guide D&C
C - set of guide
3 Tools for roller guide type RG D&C

1.2.2 Wire Rod Line Area

2 and 8 passes Fast Finishing Blocks

1.2.2.1 Relevant weight included in the machine /

equipment weight
1 Mandrel unit D&C
2 Ring locking groups D&C
Roller Guides for 2 passes and 8 passes First
1.2.2.2
Finishing Blocks
1 Entry / exit guides for PG test sizes D&C
Water cooling line
1.2.2.3 Relevant weight included in the machine /
equipment weight
1 Coolers for 2 pre boxes for PG test sizes D&C

2 Strippers / dryers for 2 pre boxes for PG test sizes D&C

 Coolers for 4 water boxes (sets for cover the
3 D&C
range of products) for PG test sizes

4 Strippers / dryers for 4 boxes for PG test sizes D&C

5 Coolers for water box after TMB for PG test sizes D&C

Strippers / dryers for water box after TMB for PG

6 D&C
test sizes
Twin module Block
1.2.2.4 Relevant weight included in the machine /
equipment weight
1 Mandrel units for quick changing D&C
2 Mandrel unit (spare) D&C
3 Ring locking groups D&C
4 Preheating bench D&C
1.2.2.5 Roller Guides for Twin Module Block
1 Entry / exit guides for PG test sizes D&C
Laying head
1.2.2.6 Relevant weight included in the machine /
equipment weight
1 Cantilever rotor D&C
Balancing equipment for cantilever rotor
2 D&C
(portable)

3 Motorized template for construction of helical D&C

pipes
4 Straps and tags for strapping machines D&C
FIRST FILLING LUBRICATION AND HYDRULIC
1.3 FLUIDS
Weight approx. 503 ton (local supply)
First filling for hydraulic oil, lubrication oil and D&C
grease (MILL A)
2 MILL "B" - BAR MILL
2.1 FIRST FILLING
2.1.1 Rolling Mill Area
Pinch Roll at Furnace exit side
2.1.1.1
Set of plain rolls
Relevant weight included in the machine /
1 D&C
equipment weight
2.1.1.2 Snap shear
Set of plain blades (2 blades each set)
1 Relevant weight included in the machine / D&C
equipment weight
 Housing-less stands in-line changing
2.1.1.3 Rolls weight including item 2.1.13, approx 78
ton (local supply)

1 Grooved rolling rolls in cast iron rolls for stand D

6548 for PG test sizes
Grooved rolling rolls in cast iron rolls for stand
2 D
4838 for PG test sizes
2.1.1.4 Housing-less stands off-line changing

1 Grooved rolling rolls in cast iron rolls for stand D

3830 for PG test sizes
Crop shears
2.1.1.5 Relevant weight included in the machine /
equipment weight
Set of plain blades for CVSB 125 (2 pieces) for PG
1 D&C
test sizes
Set of plain blades for CVSD 020 (4 pieces) for PG
2 D&C
test sizes
2.1.2 Bar Line Area
Pinch Roll
2.1.2.1 Relevant weight included in the machine /
equipment weight

Set of grooved rings for No. 2 pinch rolls at entry

1 side finishing blocks for PG test sizes (i.e. 1 set D&C
each)

Set of grooved rings for No. 4 pinch rolls along

2 D&C
water cooling linefro PG test sizes (i.e. 1 set each)

Crop shear
2.1.2.2 Relevant weight included in the machine /
equipment weight
Set of plain blades for No. 2 CVR 012 for PG test
1 D&C
sizes (1 set each)

6-Passes Fast Finishing Block

2.1.2.3
Rings weight approx. 1,6 ton (imported supply)

Tungsten carbide grooved rings for covering the

1 range of PG test (1 set for each of the two D&C
blocks)
Blades for the snap shear for two 6 passes block
2 (1 set each) D&C

Chopping Shear
2.1.2.4 Relevant weight included in the machine /
equipment weight)
 Set of plain blades for No. 2 shears for covering
1 D&C
the range of PG test sizes (1 set each)

Dividing Shear
2.1.2.5 Relevant weight included in the machine /
equipment weight)

Set of plain blades for No. 2 CVR 012 for covering

1 D&C
the range of PG test sizes (1 set each)

Set of plain blades for CVSA for covering the

2 D&C
range of PG tezt sizes
Pinch Roll at dividing shear
2.1.2.6 Relevant weight included in the machine /
equipment weight)

Set of grooved rings for PG test sizes for 4 Nos.

1 TRO 320 at CVR 012 inlet / outlet (1 set for each D&C
pinch roll)

Set of grooved rings for PG test sizes for 3 Nos.

2 TRO 320 at CVSA 040 inlet (1 set for each pinch D&C
roll)

Bar braker
2.1.2.7 Relevant weight included in the machine /
equipment weight)
1 Set of grooved rings for PG test sizes D&C
Cold Shear
2.1.2.8. Relevant weight included in the machine /
equipment weight)

1 Set of plain blades for cold shear for PG test sizes D&C

2 Set of grooved blades for cold shear for PG test D&C

sizes
2.1.2.9 Tying machines
1 Wire for tying machine -
2.2 OPERATIONAL EQUIPMENT
2.2.1 Rolling Mill Area
Water Static Descaler
2.2.1.1 Relevant weight included in the machine /
equipment weight)
1 Descaling ramp for square billet 150 mm D&C
Housing-less stands in-line changing
2.2.1.2 Relevant weight included in the machine /
equipment weight)
Stand size 6548 composed of :
A - Stand cartridge with rest bars (complete with
1
cooling manifold)
D&C
 D&C
B - Screw down machinery
C - Cover
Stand size 4838 composed of :

2 A - Stand cartridge with rest bars (complete with

cooling manifold)
D&C
B - Screw down machinery
C - Cover
Housing-less stands off-line changing
2.2.1.3 Relevant weight included in the machine /
equipment weight)
Stand size 3830 composed of :
A - Stand cartridge with rest bars (complete with
1 cooling manifold)
B - Screw down machinery D&C
C - Cover
D - Container
Roller Guides for Stands
2.2.1.4 Weights of the guides including items 2.2.2.2 is
39 ton approx. (imported supply)
Roller gide for PG test sizes composed of :
1 A - Roller guid body
B - Base for roller guide D&C
C - Set of grooved rollers and half guides

Static guides for PG test sizes composed of :

2 A - guide body
B - base for guide D&C
C - Set of guide
3 Tools for roller guide type RG D&C
2.2.2 Bar Line Area
6-Passes Fast Finishing Block
2.2.2.1 Relevant weight included in the machine /
equipment weight)
1 Mandrel unit (in total) D&C
2 Ring locking groups (In total) D&C

2.2.2.2 Roller Guides for 6 passes Fast Finishing Block

1 Entry / exit guides for PG test sizes D&C

2.2.2.3 Water cooling line
Set of Coolers for water boxes of central line for
1 D&C
PG test sizes
Set of Strippers / dryers for water boxes of
2 D&C
central line for PG test sizes
 Set of Coolers for water boxes of central line for
3 D&C
PG test sizes (1 set for each side line)

Set of Strippers / dryers for water boxes of

4 central line for PG test sizes (1 set for each side D&C
line)
2.2.2.4 Bar Counter

1 Counting screws for rounds for PG test sizes D&C

FIRST FILLING LUBRICATION AND HYDRULIC

2.3 FLUIDS
Weight approx. 393 ton (local supply)
First filling for hydraulic oil, lubrication oil and
1 grease (MILL B) D

COMMON PARTS FOR BOTH MILLS IN

3 WORKSHOP
STAND PREPARATION AREA
3.1
Housing - less Stands

Equipment weight including items 3.1.2, 3.1.4,

3.1.5, 3.1.6, 3.1.7
3.1.1 162 ton approx. (of which local supply 134 ton
approx., 28 approx. ton imported)
1 Lifting device for stand sizes 6548 and 4838 D
2 Frame for seat 1 stand of size of 6548 D
3 Frame for seat 1 stand of size of 4838 D
4 Lifting device for stand sizes 3830 D
5 Frame for seat 1 stand of size of 3830 D
3.1.2 Tools for roll assembly and dismantling
Wheeled pneumatic hydrulic pump for locking
1 D&C
nuts locking unlocking
Pneumatic wrench for locking / unlocking cross
2 beams and axial roll bolts with socket wrenches D&C
for

Manual wrench for locking / unlocking of rest bar

3 D&C
slide, rolling guides, axial adjustment

Introduction heater for the extraction of the

4 roller bearings inner ring from the neck of the D&C
roling rolls, for size
Demagnetising plate for inner ring of roller
5 D&C
bearing
Electric switch board for induction heater and
6 D&C
demagnetising plate
7 Jib crane 5 kN capacity D
 Manual hoists for roll cellar, 5 kN capacity
8 Note : the number wil be confirmed during job D
execution

Special tools for Fast Finishings Blocks and Twin

Module Block
3.1.3
Relevant weight included in the machine /
equipment and guides weight

1 Device for mandrel disassembling / assembly D&C

from finishing block
2 Device for cylindrical pin extraction D&C

3 Device for bushes mounting and dismantling D&C

4 Device for mandrel rotation D&C

5 Mandrel wheel for centre distance adjustment D&C

6 Dyanmometric wench for ring locking checking D&C

7 Plug gauge D&C

Guides optical aligning device complete of
8 D&C
adapters (in line)
Guides optical aligning device complete of
9 adapters (in workshop) D&C

Male and female tapered shaft templates for

10 D&C
mandrel

11 Pneumatic wrench for locking / unlocking rolling D&C

rings (mandrel unit)
Wheeled pneumatic hydrulic pump for locking
12 D&C
nuts locking unlocking

3.1.4 Racks for storage of rolling rolls and rolling ring

1 Racks for the storage of 24 rolling rolls D

2 Racks for the storage of 44 rings D
Transfer trucks for billets and for finished
3.1.5 products
1 Transfer trucks for billets (30 ton capacity) D
2 Transfer truck for coils (20 ton capacity) D
3 Transfer truck for bundles (20 ton capacity) D
3.1.6 Roll Changing Device with Tilter
1 Robot D&C
2 Adapter D&C
3 Basket D&C
4 Runways D&C
5 Stand tilter D
3.1.7 Stand washing cabin
1 Washing cabin D
 2 Washing hydro cleaner D
3 Runways D
4 Transfer truck for roll units D
3.2 SPARE PARTS
D&C/D/S
3.2.1 Spare parts for commissing
H
3.2.2 Spare parts for one year of operation -
3.2.3 Spare parts for one year of operation -
, SPARES AND CONSUMERS
Remarks