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TAKREER

SPECIFICATION AMENDMENT PROJECT No 5578

Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No. 5578-AMD-CU-008


Rev. 1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-CD00-C0001

AMENDMENT TO
DESIGN GENERAL SPECIFICATION
DGS-CU-008

SANITARY SEWER (NY), OILY SEWER (SY) AND


ACCIDENTALLY OILY SEWER (AY) SYSTEMS

RUWAIS REFINERY EXPANSION PROJECT


FRONT END ENGINEERING DESIGN

INTERNATIONAL BECHTEL CO. LTD.

THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL
INTERNATIONAL BECHTEL COMPANY LIMITED PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR
INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL COMPANY LIMITED.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 1 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

This page is a record of all revisions of this document. All previous issues are hereby
superseded and are to be destroyed.

REASON APPROVED
REV DATE BY CHKD
FOR ISSUE DISC PEM PMC COMPANY

1 1 Aug 08 IFF DJW MCS TF/BR AG


0 07 July 08 IFA JAH TF TF/BR AG

Signed (Initials)

NOTES:

Revisions after IFD are denoted as follows:

(a) By a vertical line in the right-hand margin against the revised text.

(b) By a triangle symbol for graphics, the revision number being denoted within the symbol.
Revision symbols are positioned adjacent to the revision.

(c) CHKD = Checked by, DISC = Discipline Lead, PEM = Project Engineer Manager,
PMC = Project Management Consultant.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 2 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

PARAGRAPHS REVISED THIS ISSUE


Para. No. Para. No. Para. No. Para. No.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 3 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

TABLE OF CONTENTS

1. SCOPE .........................................................................................................................................5

2. AMENDMENTS ..........................................................................................................................5
2.1. Amendments to Section 1.0 – GENERAL............................................................................5
2.2. Amendments to Section 2.0 – CODES AND STANDARDS................................................6
2.3. Amendments to Section 3.0 – REFERENCE DOCUMENTS...............................................7
2.4. Amendments to Section 4.0 – DOCUMENT PRECEDENCE ..............................................7
2.5. Amendments to Section 5.0 – SPECIFICATION DEVIATION/CONCESSION CONTROL7
2.6. Amendments to Section 6.0 – QUALITY ASSURANCE/QUALITY CONTROL ...............8
2.7. Amendments to Section 10.2 – MATERIALS FOR SANITARY SEWER SYSTEMS.........8
2.8. Amendments to Section 10.4 – MANHOLES, INLETS & CATCH BASIN ACCESSORIES8
2.9. Amendments to Section 11.0 – EXECUTION......................................................................9
2.10 Amendments to Section 12.0 – INSPECTION AND TESTING .........................................10
2.11 Amendments to Section 12.4 – LEAK TEST FOR RCP SYSTEMS ..................................10
APPENDIX 1 - DGS-CU-008 REV 1 .......................................................................................11

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 4 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

1. SCOPE

This Specification Amendment covers the requirements for the Sanitary, Oily Water and
Accidentally Oily Water Sewer Systems for the new Ruwais Refinery Expansion Project.

This Specification Amendment shall be read in conjunction with the attached Takreer Design
General Specification (DGS) for Sanitary Sewer (NY), Oily Sewer (SY) and Accidentally Oily
Sewer (AY) Systems No DGS-CU-008 Revision 1 and the specific requirements of the
requisition(s) in which it is incorporated.

2. AMENDMENTS

The following amendments shall apply to the DGS, Sanitary Sewer (NY), Oily Sewer (SY) and
Accidentally Oily Sewer (AY) Systems, No DGS-CU-008 Revision 1.

All references to DGS shall be replaced with 5578-AMD- .

All references to STD-CU- shall be replaced with 5578-STD-CU-D-.

All references to “contract drawings” shall be replaced by “CONTRACT DOCUMENTS”.

2.1. Amendments to Section 1.0 – GENERAL

1.3 DEFINITIONS

Replace: CONTRACTOR – The party that carries out all or part of the design,
engineering, procurement construction, commissioning or management or the
Project.
With: CONTRACTOR – The Organisation to which TAKREER awards the
Engineering, Procurement and Construction (EPC) phase.

Add: COMPANY: The Abu Dhabi Oil Refining Company (TAKREER).

Add: VENDOR: The party that supplies material and or goods to perform the
duties specified by the CONTRACTOR.

Add: SUB-CONTRACTOR: Firm, partnership, corporation or combination


thereof engaged by CONTRACTOR for supplying services to
CONTRACTOR for requirements relating to the Sanitary, Oily Water and
Accidentally Oily Water Sewer systems.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 5 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

Add: MANUFACTURER: The service organization which actually manufactures


the material/product in question.

Add: CONTRACT DOCUMENTS: The complete set of documents, including


specifications and drawings, that defines the specific obligations and rights of
the parties involved in the accomplishment of the work covered by this
Specification Amendment.

2.2. Amendments to Section 2.0 – CODES AND STANDARDS

Replace: It shall be the CONTRACTORS responsibility to be, or to become,


knowledgeable of the requirements of the referenced Codes and Standards.
With: It shall be the CONTRACTORS, its Consultant’s and or
SUBCONTRACTORS, responsibility to be, or to become, knowledgeable of
the requirements of the referenced Codes and Standards.

Replace: The following codes and standards, to the extent specified herein, form part
of this specification. When an edition date is not indicated for a code or
standard the latest edition in force at the time of Contract award shall apply.
With: The following Codes and Standards, to the extent specified herein, form part
of this Specification. When an edition date is not indicated; for a Code or
Standard the latest edition in force on the 15th January 2008 shall apply.

2.1 AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM):

Replace: ASTM C497


With: ASTM A 497

Replace: Standard Specification for Rigid PVC Compounds and Chlorinated PVC
Compounds
With: Standard Specification for Rigid PVC Compounds and Chlorinated CPVC
Compounds

2.3 BRITISH STANDARDS INSTITUTION (BSI):

Replace: Elastometric
With: Elastomeric

2.4 INTERNATIONAL ORGANISATION FOR STANDIZATION (ISO):

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 6 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

Add: ISO 19011 Guidelines for Quality and/or Environmental System


Auditing.

2.3. Amendments to Section 3.0 – REFERENCE DOCUMENTS

Project Specifications:

Add: 5578-TEC-HU-002 Environmental Philosophy.

Project Reports

Replace: XXX Geotechnical Investigation Report


With: 5578-REP-CU-003 Onshore Geotechnical Investigation Report

2.4. Amendments to Section 4.0 – DOCUMENT PRECEDENCE

Replace: The CONTRACTOR shall notify the COMPANY of any apparent conflict
between this specification, the related data sheets, the Codes and Standards
and any other specifications noted herein. Resolution and/or interpretation
precedence shall be obtained from the COMPANY in writing before
proceeding with the design/manufacture.

With: The CONTRACTOR shall notify the COMPANY of any apparent conflict
between this Specification Amendment, the related drawings, the Codes and
Standards and any other specifications noted herein. Resolution and/or
interpretation precedence shall be obtained from the COMPANY in writing
before proceeding with the construction.

2.5. Amendments to Section 5.0 – SPECIFICATION DEVIATION/CONCESSION


CONTROL

Replace: Any technical deviations to this specification and its attachments shall be
sought through CONCESSION REQUEST format. CONCESSION
REQUESTS require COMPANY’S review/approval, prior to the proposed
technical changes being implemented. Technical changes implemented prior
to COMPANY approval are subject to rejection.

With: Any technical deviations to this Specification Amendment and its attachments
shall be sought through CONCESSION REQUEST format. CONCESSION
REQUESTS require COMPANY'S review/approval, prior to the proposed

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 7 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

technical changes being implemented. Technical changes implemented prior


to COMPANY approval are subject to rejection.

2.6. Amendments to Section 6.0 – QUALITY ASSURANCE/QUALITY CONTROL

Replace: CONTRACTOR’S proposed quality system shall fully satisfy all the elements
of ISO 9001 – 2000, “Quality Management Systems – Requirements” and
ISO 9004 – 2000, “Quality Management Systems – Guidelines for
Performance Improvements”.

With: CONTRACTOR’S proposed quality system shall fully satisfy all the elements
of ISO 9001 - 2000 and ISO 9004 - 2000, with due regard to ISO 19011.

2.7. Amendments to Section 10.2 – MATERIALS FOR SANITARY SEWER SYSTEMS

10.2.1.3

Replace: Force sewer mains (300mm diameter or smaller) shall be PVC pipe meeting
AWWA C900 Class 150 pipe standards. The pipe shall have gasket bell end
or plain end with elastomeric gasket coupling.

With: Pumped sanitary mains (300mm diameter or smaller) shall be PVC pipe with
solvent weld connections meeting AWWA C900 Class 150 pipe standards, or
GRE pipe with adhesive-bonded connections to 5578-AMD-PU-010

2.8. Amendments to Section 10.4 – MANHOLES, INLETS & CATCH BASIN


ACCESSORIES

10.4.2 Manhole. Inlet and Catch Basin Accessories

Replace: Manhole, frames and covers shall be gray iron castings in accordance with
ASTM A 48, Class 35, Manhole steps may be castings or bent rod per STD-
CU-00001.

With: Manhole, frames and covers shall be gray iron castings in accordance with
ASTM A 48, or BS EN 124. Class to be as shown on CONTRACT
DOCUMENTS. Manhole steps may be castings or bent rod as shown on
standard drawing 5578-STD-CU-D-007.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 8 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

Add:
10.4.6 Link Seal Alternative

Pipes passing through concrete walls shall be made water tight with a
Hydrotite (or equal) strip placed around the pipe within the centre of the wall
when the pipe is cast in-situ with the concrete. If the pipe is not cast in-situ
the Hydrotite strip is to be placed around the pipe and wall opening as per
detail on drawing 5578-STD-CU-D-007.

2.9. Amendments to Section 11.0 – EXECUTION

11.2.1 Pipe Laying

Replace: a. The pipe shall be laid and maintained to the required line and grade with
the necessary fittings, bends, manhole risers and other appurtenances
placed at the necessary locations. Installation shall commence at the
lowest point for each segment of the route.

With: a. All pipes including the necessary fittings, bends, manhole risers and
other appurtenances shall be laid true to line and level as indicated on the
contract drawings. Each pipe shall be checked for correct position before
laying the next pipe. All temporary supports used during installation shall
be removed before backfilling. Installation shall commence at the lowest
point for each segment of the route.

Replace: d. Carbon steel pipe excavations shall be enlarged at the flanges so that the
full load is carried by the pipe barrel. Additional requirements apply for
laying coated and wrapped carbon steel pipe in accordance with Project
Specification DGS-MY-001.

With: d. Additional requirements required for laying coated and wrapped carbon
steel pipe shall be in accordance with Project Specification 5578-AMD-
MY-001.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 9 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

2.10 Amendments to Section 12.0 – INSPECTION AND TESTING

12.1.1

Replace: Drainage systems, upon completion or at such time as directed, shall be


cleaned, inspected and tested. The system shall have a true grade and line.
Actual elevations shall be within 25 mm of the elevations given on the
contract drawings. Departure from and return to established grade and
alignment shall not exceed 10 mm per meter.

With: Drainage systems, upon completion or at such time as directed, shall be


cleaned, inspected and tested.

2.11 Amendments to Section 12.4 – LEAK TEST FOR RCP SYSTEMS

Replace: Leakage shall not exceed 0.75 litres per hour per 25 mm of pipe diameter per
30 metres of piping.

With: No measurable leakage shall be allowed.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 10 of 11
SPECIFICATION AMENDMENT TAKREER
TAKREER SANITARY SEWER (NY), OILY SEWER PROJECT No 5578
(SY) AND ACCIDENTALLY OILY
SEWER (AY) SYSTEMS Agreement no 07-5578-F-1

RUWAIS REFINERY
COMPANY Doc. No. 5578-AMD-CU-008 Rev.1
EXPANSION PROJECT
ENG Doc. 25418-1000-3PS-CD00-C0001

APPENDIX 1 - DGS-CU-008 REV 1

DESIGN GENERAL SPECIFICATION

SANITARY SEWER (NY), OILY SEWER (SY) AND ACCIDENTALLY OILY SEWER (AY)
SYSTEMS

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
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