Escolar Documentos
Profissional Documentos
Cultura Documentos
Andreas Tei
Pharmaceutical Segment Manager
QbD Method Development & Method Transfer Workflow
From UHPLC to HPLC in a nutshell
Target System
Method development Target Systems in
Emulation by ISET
System QA/QC labs
Use of 1.8 µ particles
Robustness study by
and QbD software
QbD software
2
Content
• Introduction
- Traditional approach of method development and transfer
- QbD approach for method development
4
OFAT Approach: Method Transfer is a balancing act
10% of analytical methods are discarded per year to avoid high revalidation costs
after the methdod showed instabilities on the QC system
Quality by Design - A systematic approach to obtain a
“consistent quality” output
System System
Variabilities Understand
variability Variabilities
Fixed Flexible
process Quality
by process
Design
Control Continuous
Variability improvement
Variable
Consistent
output
output
ICH Q8-Q11
http://www.fda.gov/downloads/Drugs/Guidances/ucm073507.pdf
6
More Robustness by Applying QbD Principles
7
QbD Approach for Method Development
8
Creating a Design Space
Optimizing through One Variable at a Time vs. DoE
% Organic mobile
phase (methanol)
Variable 2
1.6 10
Flow Rate (ml/min)
0.8
Variable 1 30 Column Temp. (oC) 40
Impact of variables 1 and 2 (e.g. % organic mobile phase and column temperature)
on Critical Method Attributes (CMAs) e.g. peak resolution or %recovery
9
What Are The Advantages ?
10
Content
• Introduction
- Traditional approach of method development and transfer
- QbD approach for method development
ISET
Harmonized Qualification
ACE RA
Remote Advisor
Rapid Development of Robust New Methods
Agilent 1290 Infinity II Series Method Development Solution
13
1290 Infinity II Series Method Development Solution
Schematics
1290 Infinity II
MCT 8
12 + 1
A1 A2 B1 B2
External Solvent
Selection Valves x = 169
SSV1 SSV2
12 + 1
Up to 12 solvents
per SSV!!!
14
Agilent ChemStation Method Scouting Wizard
There is no easier way to set up even complex screening campaigns
• Define project
Choose scouting combinations and
base method.
• Select columns
All installed columns are shown
automatically.
• Select solvents
Pump types and valves are
automatically detected.
• Define gradients
Select between different gradients and
temperatures.
• Review and select screening
methods
Check for incompatible combinations.
• Set up samples
Define injection volumes and number of
repetitions. Easy and fast
setup of sequences !
15
Agilent ChemStation Method Scouting Wizard
Ease of Use: Screening Report
Fast screening of mobile and stationary phases with 1290 Infinity II LC –
Analysis of Degradation Products of Metoprolol
Injections
16
Intelligent System Emulation Technology (ISET)
- Seamless transfer of methods between LCs, regardless of the brand
PO-Nr. G2197AA
Method Transfer Between Different LC Instruments
Method transfer from a UHPLC system with a minimized dwell
volume and optimized mixing behavior to any other LC system is
often challenging and affects rentention time and resolution
175
150
125
50
0
3 4 5 6 7 8 9 10 11 min
Practical aspects how to measure dwell volumes, transfer & optimize methods
19
How To Measure Dwell Volumes
Add a UV active tracer to solvent B (often acetone)
Remove the column, fit a restriction capillary
Run a step gradient from 10%B to 90%B
Calculate the dwell volume by the delay between
UV response and the step with respect to the flow rate
20
Method Transfer Between Different LC Instruments
300
200
100
21
Method Transfer Between Different LC Instruments
Approach # 1: Isocratic holding step to synchronize
1290 Infinity LC
mAU
Still gradient differences due to 1 min isocratic hold
different mixing behavior
400
1100 Series Quaternary LC
300
200
100
0 1 2 3 4 5 6 7 8 9 min
22
Approach # 1: Applying Isocratic Holding Steps
Results
1260 Infinity LC
1290 Infinity LC
+ 900 µl hold
23
Method Transfer Between Different LC Instruments
Approach # 2: Adding a physical void volume
1290 Infinity LC
mAU
Almost consistency of both 1 mL loop installed
gradient curves
400
1100 Series Quaternary LC
300
200
100
0 1 2 3 4 5 6 7 8 9 min
24
Approach # 2: Adding a Physical Void Volume
Results
25
Agilent Solution:
Intelligent System Emulation Technology (ISET)
mAU
400
350
Injection
300
Software controlled compensation
250
of dwell volume differences and
synchronization of mixing
200 behaviors
150
26
Agilent Solution: Method Transfer by ISET
Results: 1260 Infinity Binary LC to 1290 Infinity LC
Paracetamol
mAU
• Consistency of results
40
Imp J
Imp H
30
Imp K
Imp F
20
Imp A
Imp B
10
1 2 3 4 5 6 7 8 9 min
27
Agilent Application Notes
Method Transfer by ISET
• Fast screening of mobile and stationary phases with the Agilent 1290 Infinity LC
and seamless method transfer to an Agilent 1200 Series LC using ISET
• Developing faster methods for generic drugs within USP <621>allowed limits
• Developing faster methods for generic drugs within EP 2.2.46E allowed limits
28
3rd Party Add-On QbD Software
Turn your LC into an automated
QbD method development system!
AutoChrom
ChromSwordAuto
Chemstation
Fusion QbD
Only Agilent‘s Method Development Solution is supported by all
three big manufactures of automated method optimization software!
29
Fusion QbD Software (S-Matrix)
Statistical approach identifying the best separation conditions
15.0
Initial %
Organic 4.5
3.5
pH
5.0
2.5
30.0 60.0
Oven Temp
30
Creating a Design Space
Simple DoE Example for HPLC Method
40 % ACN
Level -1 = 4.0 25 ºC 10 cm 2.0 ml/min
-
60% ACN
Level +1 = 6.0 40 ºC 20 cm 2.5 ml/min
40% Water
31
Creating a Design Space (Fusion QbD Software)
Robustness Testing & Establishing a Design Space (MODR)
Design Space
List of CMPs and CMAs for robustness
testing
32
Chromsword Software
• Method scouting • Interactive
• User defined • Find workable
• Statistical DOE method ASAP
Rapid
Screening
optimization
Robustness Fine
Studies Optimization
33
Details of Chromsword Software
34
Details of Chromsword Software
3.232
Norm.
Norm.
3.070
100 600
80 500
60 400
300
40
1.136
1.384
200
20
1.970
2.820
2.049
100
0
0
1 2 3 4 5 6 7 8 9 min 0.5 1 1.5 2 2.5 3 3.5 4 4.5 min
35
Details of Chromsword Software
Design space creation after robustness study is fundamental to the
Quality by Design approach
36
ACD/AutoChrom Software
1. Data Collection
Start
5. Next
Experiment Column, Buffer &
2. Peak Tracking
Solvent Screening
Select Best
Optimize Gradient
& Temperature
End
4. Modeling
3. Interpretation
Gradient
Temperature
Report
37
Content
•Introduction
– Traditional approach of method development and transfer
– QbD approach for method development
Target System
Method development Target Systems in
Emulation by ISET
System QA/QC labs
Use of 1.8 µ particles
Robustness study by
and QbD software
QbD software
39
QbD Based Method Development Workflow
40
Optimization
Results: peak purity and separation after optimization 99.8%
| |
| ' ' ' ' ' |
| |
| ' ' ' ' ' |
Set by User
998
Set by User 998
10.543
mAU
++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++
350 ++++++++++++++------+++++++++----------+++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++++ 10 10.2 10.4 min
300 10.5 10.55 10.6 10.65 10.7 min
250
200 Purity< 90%
150 Before
100
50
Optimization
0
2.5 5 7.5 10 12.5 15 17.5 20 min
10.007
mAU
350
300
250 99.8 % purity After
200
150 Optimization
100
50
0
2.5 5 7.5 10 12.5 15 17.5 20 min
41
QbD Based Method Development Workflow
42
Method Transfer & Verification
From UHPLC to HPLC
Target System
Emulation by ISET
Robustness study by
QbD software
43
Method Transfer From UHPLC To HPLC
http://www.unige.ch/sciences/pharm/fanal/lcap/telechargement.htm
44
Robustness Study
Modeling a HPLC design space on an emulated 1260 system
HPLC design space parameters HPLC design space with new CMA
Critical Method Proven Critical Method
Parameters (CMPs) Acceptable Attributes (CMAs)
Range (PARs)
Column: Agilent ZORBAX No. of peaks (>40)
Eclipse Plus C8 4.6X150 API resolution (>4)
mm, 3.5 µm Peak purity (≥ 98%)
Peak tailing (<1.3)
Gradient range: 5% to
87.5%
Oven Temperature: 37°C
45
Proof Of Robustness
Conditions applied from center point and the four corner points of the Design Space
mAU
350
A
250 API Rs> 4 and API tailing = 1.2 for all runs
150 % B max: 86 %; pH: 7.6
50
0
10 20 30 40 50 min
mAU B
350
250
% B max: 89 %; pH: 7.6
150
50
0
10 20 30 40 50 min
mAU T
350
250
% B max: 87.5 %; pH: 7.7
150
50
0
10 20 30 40 50 min
mAU D
350
250 % B max: 89 %; pH: 7.8
150
50
0
10 20 30 40 50 min
mAU C
350 % B max: 86 %; pH: 7.8
250
150
50
0
10 20 30 40 50 min
46
QbD Based Method Development Workflow
Screening
• Column Chemistry
Overall workflow which has Agilent Method • pH conditions
• Organic Solvent Selection
four main steps namely Scouting
Wizard
• Gradients, temperatures
Optimization & DOE
• Optimize Gradient Profiles
•Step #1: Screening • DOE
QbD Software • Creating a Design Space
•Step #2: Optimization Emulate Target System
•Step #3: DOE & Emulate • Transfer gradient profile
•Step #4: Verify ISET •
•
Emulate target system
DOE
QbD Software
• Creating a Design Space
Verify on Target System
• Apply Method
Target System • Verify Results
• Validate Results
47
Verification Of The Final Method With The Target System
Results: 1260 Infinity data compared to 1290 Infinity data in emulation mode
Final gradient
Time %B
24.115
mAU
1260 target system 0.3 5
45.6 87.5
400
49.2 87.5
300 49.5 95
49.8 95
200
API Rs = 4.1
23.347
50.1 5
API tailing = 1.2 53.1 5
100
10 20 30 40 50 min
24.091
mAU
10 20 30 40 50 min
48
Conclusions
Agilent Method Scouting Wizard Software supports
automated method development workflows
49
Agilent Application Note
50
Agilent Application Notes
QbD based Method Development
51
Agilent Instrument Control Framework (ICF)
Seamless Integration Of Innovative Technology
WATERS THERMO AB SCIEX SHIMADZU
Empower Chromeleon Analyst LabSolution
ICF
RC.NET
API
Driver
Agilent
Instrument
Agilent LC Hardware
Time A ICF A.02.03 Time B ICF A.02.03 DU1
LC Drivers 2.10 LC Drivers 2.11
Waters Empower 3
CDS and CDS specific
adapter from Waters
Adapter: Waters ICS 2.1 HF1 (ICS= Instrument Control Software)
Core
Driver
A.02.11SP1
Agilent RC.Net Drivers
Agilent
1290 LC
Agilent 1290 Infinity II under Empower 3
How does it look like?
LC Status Interface
Method Interface
Agilent’s ICF Concept
Please download our Technical Notes
ICF website: www.agilent.com/chem/icf
57
QbD terminology in Method Development
Appendix
Analytical QbD Terminology
Quality Target Product Quality Target Method Profile pKa, Log P, Solubility
Profile (QTPP) (QTMP)
Critical Process Parameters Critical Method Parameters Flow rate,
(CPP) (CMP) Temperature, pH
Critical Quality Attributes Critical Method Attributes Resolution, Peak
(CQA) (CMA) Tailing, Peak Capacity
Control Strategy pH ± 0.1; Wavelength
± 2 nm
Appendix: Agilent Application Notes
Method Transfer by ISET
• Fast screening of mobile and stationary phases with the Agilent 1290 Infinity LC
and seamless method transfer to an Agilent 1200 Series LC using ISET
• Developing faster methods for generic drugs within USP <621>allowed limits
• Developing faster methods for generic drugs within EP 2.2.46E allowed limits
59
Appendix : Agilent Application Notes
QbD based Method Development
60