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HARDNESS TEST
What is Hardness?
Hardness is the property of a material that enables it to resist plastic deformation,
usually by penetration. However, the term hardness may also refer to resistance to
bending, scratching, abrasion or cutting.
Measurement of Hardness:
Hardness is not an intrinsic material property dictated by precise definitions in terms of
fundamental units of mass, length and time. A hardness property value is the result of a
defined measurement procedure.
The above relative hardness tests are limited in practical use and do not provide
accurate numeric data or scales particularly for modern day metals and materials. The
usual method to achieve a hardness value is to measure the depth or area of an
indentation left by an indenter of a specific shape, with a specific force applied for a
specific time. There are three principal standard test methods for expressing the
relationship between hardness and the size of the impression, these being Brinell,
Vickers, and Rockwell. For practical and calibration reasons, each of these methods is
divided into a range of scales, defined by a combination of applied load and indenter
geometry.
Microhardness Test
Moh's Hardness Test
HR = E - e
HRA . . . . Cemented carbides, thin steel and shallow case hardened steel
HRB . . . . Copper alloys, soft steels, aluminium alloys, malleable irons, etc
HRC . . . . Steel, hard cast irons, case hardened steel and other materials harder than
100 HRB
HRD . . . . Thin steel and medium case hardened steel and pearlitic malleable iron
HRE . . . . Cast iron, aluminium and magnesium alloys, bearing metals
HRF . . . . Annealed copper alloys, thin soft sheet metals
HRG . . . . Phosphor bronze, beryllium copper, malleable irons HRH . . . . Aluminium,
zinc, lead
HRK . . . . }
HRL . . . . }
HRM . . . .} . . . . Soft bearing metals, plastics and other very soft materials
HRP . . . . }
HRR . . . . }
HRS . . . . }
HRV . . . . }
Advantages of the Rockwell hardness method include the direct Rockwell hardness
number readout and rapid testing time. Disadvantages include many arbitrary non-
related scales and possible effects from the specimen support anvil (try putting a
cigarette paper under a test block and take note of the effect on the hardness reading!
Vickers and Brinell methods don't suffer from this effect).
Appendix 4
HR = E - e
Appendix 5
The diameter of the impression is the average of two readings at right angles and the use
of a Brinell hardness number table can simplify the determination of the Brinell hardness.
A well structured Brinell hardness number reveals the test conditions, and looks like this,
"75 HB 10/500/30" which means that a Brinell Hardness of 75 was obtained using a
10mm diameter hardened steel with a 500 kilogram load applied for a period of 30
seconds. On tests of extremely hard metals a tungsten carbide ball is substituted for the
steel ball. Compared to the other hardness test methods, the Brinell ball makes the
deepest and widest indentation, so the test averages the hardness over a wider amount of
material, which will more accurately account for multiple grain structures and any
irregularities in the uniformity of the material. This method is the best for achieving the
bulk or macro-hardness of a material, particularly those materials with heterogeneous
structures.
Appendix 6
Vickers Hardness Test
The Vickers hardness test method consists of indenting the test material with a diamond
indenter, in the form of a right pyramid with a square base and an angle of 136 degrees
between opposite faces subjected to a load of 1 to 100 kgf. The full load is normally
applied for 10 to 15 seconds. The two diagonals of the indentation left in the surface of
the material after removal of the load are measured using a microscope and their average
calculated. The area of the sloping surface of the indentation is calculated. The Vickers
hardness is the quotient obtained by dividing the kgf load by the square mm area of
indentation.
F= Load in kgf
d = Arithmetic mean of the two diagonals, d1 and d2 in mm
HV = Vickers hardness
When the mean diagonal of the indentation has been determined the Vickers hardness
may be calculated from the formula, but is more convenient to use conversion tables. The
Vickers hardness should be reported like 800 HV/10, which means a Vickers hardness of
800, was obtained using a 10 kgf force. Several different loading settings give practically
identical hardness numbers on uniform material, which is much better than the arbitrary
changing of scale with the other hardness testing methods. The advantages of the Vickers
hardness test are that extremely accurate readings can be taken, and just one type of
indenter is used for all types of metals and surface treatments. Although thoroughly
adaptable and very precise for testing the softest and hardest of materials, under varying
loads, the Vickers machine is a floor standing unit that is more expensive than the Brinell
or Rockwell machines. There is now a trend towards reporting Vickers hardness in SI
units (MPa or GPa) particularly in academic papers. Unfortunately, this can cause
confusion. Vickers hardness (e.g. HV/30) value should normally be expressed as a
number only (without the units kgf/mm2). Rigorous application of SI is a problem. Most
Vickers hardness testing machines use forces of 1, 2, 5, 10, 30, 50 and 100 kgf and tables
for calculating HV. SI would involve reporting force in newtons (compare 700 HV/30 to
HV/294 N = 6.87 GPa) which is practically meaningless and messy to engineers and
technicians. To convert a Vickers hardness number the force applied needs converting
from kgf to newtons and the area needs converting form mm2 to m2 to give results in
pascals using the formula above.
Appendix 7
Microhardness Test
The term microhardness test usually refers to static indentations made with loads not
exceeding 1 kgf. The indenter is either the Vickers diamond pyramid or the Knoop
elongated diamond pyramid. The procedure for testing is very similar to that of the
standard Vickers hardness test, except that it is done on a microscopic scale with higher
precision instruments. The surface being tested generally requires a metallographic
finish; the smaller the load used, the higher the surface finish required. Precision
microscopes are used to measure the indentations; these usually have a magnification
of around X500 and measure to an accuracy of +0.5 micrometres. Also with the same
observer differences of +0.2 micrometres can usually be resolved. It should, however, be
added that considerable care and experience are necessary to obtain this accuracy.
The Knoop hardness number KHN is the ratio of the load applied to the indenter, P (kgf)
to the unrecovered projected area A (mm2)
KHN = F/A = P/CL2
Where:
F = applied load in kgf
A = the unrecovered projected area of the indentation in mm2
L = measured length of long diagonal of indentation in mm
C = 0.07028 = Constant of indenter relating projected area of the indentation to the
square of the length of the long diagonal.
The Knoop indenter is a diamond ground to pyramidal form that produces a diamond
shaped indentation having approximate ratio between long and short diagonals of 7:1.
The depth of indentation is about 1/30 of its length. When measuring the Knoop
hardness, only the longest diagonal of the indentation is measured and this is used in
the above formula with the load used to calculate KHN. Tables of these values are
usually a more convenient way to look-up KHN values from the measurements.
The Vickers Diamond Pyramid harness number is the applied load (kgf) divided by the
surface area of the indentation (mm2)
Where:
F= Load in kgf
d = Arithmetic mean of the two diagonals, d1 and d2 in mm
HV = Vickers hardness
The Vickers Diamond Pyramid indenter is ground in the form of a squared pyramid with
an angle of 136obetween faces. The depth of indentation is about 1/7 of the diagonal
length. When calculating the Vickers Diamond Pyramid hardness number, both
diagonals of the indentation are measured and the mean of these values is used in the
above formula with the load used to determine the value of HV. Tables of these values
are usually a more convenient way to look-up HV values from the measurements.
There is now a trend towards reporting Vickers and Knoop hardness in SI units (MPa or
GPa) particularly in academic papers. Unfortunately, this can cause confusion. Vickers
hardness (e.g. HV/30) value should normally be expressed as a number only (without
the units kgf/mm2). Rigorous application of SI is a problem. Most Vickers hardness
testing machines use forces of 1, 2, 5, 10, 30, 50 and 100 kgf and tables for calculating
HV. SI would involve reporting force in newtons (compare 700 HV/30 to HV/294 N = 6.87
GPa) which is practically meaningless and messy to engineers and technicians. To
convert a Vickers hardness number the force applied needs converting from kgf to
newtons and the area needs converting form mm2 to m2 to give results in pascals using
the formula above.
Diamond 10
Corundum 9
Topaz 8
Quartz 7
Orthoclase (Feldspar) 6
Aptite 5
Fluorite 4
Calcite 3
Gypsum 2
Talc 1
The steps are not of equal value and the difference in hardness between 9 and 10 is
much greater than between 1 and 2. The hardness is determined by finding which of the
standard minerals the test material will scratch or not scratch; the hardness will lie
between two points on the scale - the first point being the mineral which is scratched and
the next point being the mineral which is not scratched. Some examples of the hardness
of common metals in the Moh's scale are copper between 2 and 3 and tool steel
between 7 and 8. This is a simple test, but is not exactly quantitative and the standards
are purely arbitrary numbers.
The materials engineer and metallurgist find little use for the Moh's scale, but it is
possible to sub-divide the scale and some derived methods are still commonly used
today. The file test is useful as a rapid and portable qualitative test for hardened steels,
where convention hardness testers are not available or practical. Files can be tempered
back to give a range of known hardness and then used in a similar fashion to the Moh's
method to evaluate hardness.
Appendix 8
In normal use the shore scleroscope test does not mark the material under test. The
Shore Scleroscope measures hardness in terms of the elasticity of the material and the
hardness number depends on the height to which the hammer rebounds, the harder the
material, the higher the rebound. Advantages of this method are portability and non-
marking of the test surface.
The Durometer
The Durometer is a popular instrument for measuring the indentation hardness of rubber
and rubber-like materials. The most popular testers are the Model A used for measuring
softer materials and the Model D for harder materials.
The operation of the tester is quite simple. The material is subjected to a definite
pressure applied by a calibrated spring to an indenter that is either a cone or sphere and
an indicating device measures the depth of indentation.
Appendix 9
Some people use a comma to mark every 3 digits. It just keeps track of the digits and makes the
numbers easier to read.
Beyond a million, the names of the numbers differ depending where you live. The places are
grouped by thousands in America and France, by the millions in Great Britain and Germany.
Name American-French English-German
million 1,000,000 1,000,000
billion 1,000,000,000 (a thousand millions) 1,000,000,000,000 (a million millions)
trillion 1 with 12 zeros 1 with 18 zeros
quadrillion 1 with 15 zeros 1 with 24 zeros
quintillion 1 with 18 zeros 1 with 30 zeros
sextillion 1 with 21 zeros 1 with 36 zeros
septillion 1 with 24 zeros 1 with 42 zeros
octillion 1 with 27 zeros 1 with 48 zeros
googol 1 with 100 zeros
googolplex 1 with a google of zeros
Fractions
Digits to the right of the decimal point represent the fractional part of the decimal number. Each
place value has a value that is one tenth the value to the immediate left of it.
Examples:
0.234 = 234/1000 (said - point 2 3 4, or 234 thousandths, or two hundred thirty four thousandths)
SI Prefixes
_
X=10 X=10,000
_
L=50 L=50,000
_
C=100 C = 100 000
_
D=500 D=500,000
_
M=1,000 M=1,000,000
Examples:
25 = XXV
11 = XI
1=I
30 = XXX
12 = XII
2 = II
40 = XL
13 = XIII
3 = III
49 = XLIX
14 = XIV
4 = IV
50 = L
15 = XV
5=V
51 = LI
16 = XVI
6 = VI
60 = LX
17 = XVII
7 = VII
70 = LXX
18 = XVIII
8 = VIII
80 = LXXX
19 = XIX
9 = IX
90 = XC
20 = XX
10 = X
99 = XCIX
21 = XXI
The numbers are built starting from the largest number on the left, and adding smaller numbers to
the right. All the numerals are then added together.
The exception is the subtracted numerals, if a numeral is before a larger numeral, you subtract
the first numeral from the second. That is, IX is 10 - 1= 9.
This only works for one small numeral before one larger numeral - for example, IIX is not 8, it is
not a recognized roman numeral.
There is no place value in this system - the number III is 3, not 111.
Each digit can only count up to the value of one less than the base. In hexadecimal, the letters A -
F are used to represent the digits 10 - 15, so they would only use one character.
Appendix 19
Note: "ab" means "a" multiplied by "b". "a2" means "a squared", which is the
same as "a" times "a".
Surface Area of a Cube = 6 a 2
In words, the surface area of a cube is the area of the six squares that cover it. The area
of one of them is a*a, or a 2 . Since these are all the same, you can multiply one of them
by six, so the surface area of a cube is 6 times one of the sides squared.
In words, the surface area of a rectangular prism is the are of the six rectangles that
cover it. But we don't have to figure out all six because we know that the top and bottom
are the same, the front and back are the same, and the left and right sides are the same.
The area of the top and bottom (side lengths a and c) = a*c. Since there are two of them,
you get 2ac. The front and back have side lengths of b and c. The area of one of them is
b*c, and there are two of them, so the surface area of those two is 2bc. The left and right
side have side lengths of a and b, so the surface area of one of them is a*b. Again, there
are two of them, so their combined surface area is 2ab.
(r is radius of circle)
In words, the easiest way is to think of a can. The surface area is the areas of all the
parts needed to cover the can. That's the top, the bottom, and the paper label that wraps
around the middle.
You can find the area of the top (or the bottom). That's the formula for area of a circle
(pi r2). Since there is both a top and a bottom, that gets multiplied by two.
The side is like the label of the can. If you peel it off and lay it flat it will be a rectangle.
The area of a rectangle is the product of the two sides. One side is the height of the can,
the other side is the perimeter of the circle, since the label wraps once around the can.
So the area of the rectangle is (2 pi r)* h.
Add those two parts together and you have the formula for the surface area of a cylinder.
Perimeter Formulas
The perimeter of any polygon is the sum of the lengths of all the sides.
Note: "ab" means "a" multiplied by "b". "a2" means "a squared", which is the
same as "a" times "a".
square = 4a
rectangle = 2a + 2b
triangle = a + b + c
circle = 2pi r
Definition: A circle is the locus of all points equidistant from a central point.
chord: a line segment within a circle that touches 2 points on the circle.
diameter: the longest distance from one end of a circle to the other.
tangent of circle: a line perpendicular to the radius that touches ONLY one point on the
circle.
Diameter = 2 x radius of circle
Area of Circle:
area = PI r2
for a circle with center with polar coordinates: (c, ) and radius a:
r2 - 2cr cos( - ) + c2 = a2
Conic Sections
By changing the angle and location of intersection, we can produce a circle, ellipse,
parabola or hyperbola; or in the special case when the plane touches the vertex: a point,
line or 2 intersecting lines.
The type of section can be found from the sign of: B2 - 4AC
The Conic Sections. For any of the below with a center (j, k) instead of (0, 0), replace
each x term with (x-j) and each y term with (y-k).
Length
To convert from to multiply by
mile (US Statute) kilometer (km) 1.609347
inch (in) millimeter (mm) 25.4 *
inch (in) centimeter (cm) 2.54 *
inch (in) meter (m) 0.0254 *
foot (ft) meter (m) 0.3048 *
yard (yd) meter (m) 0.9144 *
Area
To convert from to multiply by
square foot (sq ft) square meter (sq m) 0.09290304 E
square inch (sq in) square meter (sq m) 0.00064516 E
square yard (sq yd) square meter (sq m) 0.83612736 E
acre (ac) hectare (ha) 0.4047
Volume
To convert from to multiply by
cubic inch (cu in) cubic meter (cu m) 0.00001639
cubic foot (cu ft) cubic meter (cu m) 0.02831685
cubic yard (cu yd) cubic meter (cu m) 0.7645549
gallon (gal) liter 4.546
Canada liquid
gallon (gal) cubic meter (cu m) 0.004546
Canada liquid
gallon (gal) liter 3.7854118
U.S. liquid**
gallon (gal) cubic meter (cu m) 0.00378541
U.S. liquid
fluid ounce (fl oz) milliliters (ml) 29.57353
fluid ounce (fl oz) cubic meter (cu m) 0.00002957
Force Conversion Factors
Force
To convert from to multiply by
kip (1000 lb) kilogram (kg) 453.6
kip (1000 lb) newton (N) 4,448.222
pound (lb) kilogram (kg) 0.4535924
avoirdupois
pound (lb) newton (N) 4.448222
Pressure or stress
kip per square megapascal (MPa) 6.894757
inch (ksi)
pound per kilogram per 4.8824
square foot (psf) square meter (kg/sq m)
pound per square pascal (Pa) 47.88
foot (psf)
pound per square pascal (Pa) 6,894.757
inch (psi)
pound per square megapascal (MPa) 0.00689476
inch (psi)
Mass (weight)
pound (lb) kilogram (kg) 0.4535924
avoirdupois
ton, 2000 lb kilogram (kg) 907.1848
grain kilogram (kg) 0.0000648
Mass (weight) per length
kip per linear kilogram per meter (kg/m) 0.001488
foot (klf)
pound per linear kilogram per meter (kg/m) 1.488
foot (plf)
Mass per volume (density)
pound per cubic kilogram per cubic 16.01846
foot (pcf) meter (kg/cu m)
pound per cubic kilogram per cubic 0.5933
yard (lb/cu yd) meter (kg/cu m)
Temperature Conversion Factors
Temperature
degree Fahrenheit (F) degree Celsius (C) tc=(tF-32)/1.8
degree Fahrenheit (F) kelvin (K) tk = (tF+459.7)/1.8
kelvin (K) degree Celsius (C) tc=tk-273.15
Energy and heat
British thermal joule (J) 1055.056
unit(Btu)
calorie (cal) joule (J) 4.1868E
Btu/degree F x hr x ft2 W/m2 - degree K 5.678263
kilowatt-hour (kwh) joule (J) 3,600,000E
British thermal calories per gram 0.55556
unit per pound (Btu/lb) (cal/g)
British thermal unit watt (W) 0.2930711
per hour (Btu/hr)
Power
horsepower (hp) watt (W) 745.6999 E
(550 ft-lb/sec)
Velocity
mile per hour (mph) kilometer per hour(km/hr) 1.60934
mile per hour (mph) meter per second (m/s) 0.44704
Permeability
darcy centimeter per 0.000968
second (cm/sec)
feet per day (ft/day) centimeter per 0.000352
second (cm/sec)
----------
*indicates that the factor given is exact.
**One U.S. gallon equals 0.8327 Canadian gallon.
t--A pascal equals 1.000 newton per square meter.
Note:
One U.S. gallon of water weighs 8.34 pounds (U.S.) at 60 degrees F.
One cubic foot of water weighs 62.4 pounds (U.S.).
One milliliter of water has a mass of 1 gram and has a volume of one cubic centimeter.
One U.S. bag of cement weighs 94 lbs.
More Useful Conversion Factors
Mass lb kg 0.4536
kip (1000 lb) metric ton (1000kg) 0.4536
Mass/unit length
Mass/unit area
Mass density
Force lb N 4.448
kip kN 4.448
Force/unit length
psf Pa 47.88
ksf kPa 47.88
psi kPa 6.895
ksi MPa 6.895
SHEET METAL Most specification references use gage number followed by the decimal
inch thickness. Example: 22 gage (0.034 inch) Metric specifications use the absolute
mm thickness. It is not the intent of this guidance to change the thickness of currently
used sheeting. The following chart may be used to specify sheet metal. The thickness
under "Specify" is thinner than the actual gage thickness, since specifications give
minimum thickness.
SIEVES
Pipe is one of the most ubiquitous products in construction. It is made of a wide variety
of materials, including galvanized steel, black steel, copper, cast iron, concrete, and
various plastics such as ABS, PVC, CPVC, polyethylene, and polybutylene, among
others.
But like wood 2-by-4's which are not really 2 inches by 4 inches, pipe is identified by
"nominal" or "trade" names that are related only loosely to actual dimensions. For
instance, a 2-inch galvanized steel pipe has n inside diameter of about 2-1/8 inches and
an outside diameter of about 2-5/8 inches. It is called "2-inch pipe" only for the sake of
convenience.
Since few, if any, pipe products have actual dimensions that are in even, round inch-
pound numbers, there is no need to convert them to even, round metric numbers.
Instead, only their names will change--from inch-pound to metric. Pipe cross sections will
not change. Fittings, flanges, couplings, valves, and other piping components will be
renamed in like manner as will pipe threads. Here are the inch-pound names for pipe
products (called NPS or "nominal pipe size") and their metric equivalents (called DN or
"diameter nominal"). The metric names conform to International Standards Organization
(ISO) usage and apply to all plumbing, natural gas, heating oil, drainage, and
miscellaneous piping used in buildings and civil works projects.
NPS DN NPS DN
----------------------------------------
1/8" 6 mm 8" 200 mm
3/16" 7 mm 10" 250 mm
1/4" 8 mm 12" 300 mm
3/8" 10 mm 14" 350 mm
1/2" 15 mm 16" 400 mm
5/8" 18 mm 18" 450 mm
3/4" 20 mm 20" 500 mm
1" 25 mm 24" 600 mm
1-1/4" 32 mm 28" 700 mm
1-1/2" 40 mm 30" 750 mm
2" 50 mm 32" 800 mm
2-1/2" 65 mm 36" 900 mm
3" 80 mm 40" 1000 mm
3-1/2" 90 mm 44" 1100 mm
4" 100 mm 48" 1200 mm
4-1/2" 115 mm 52" 1300 mm
5" 125 mm 56" 1400 mm
6" 150 mm 60" 1500 mm
**(For pipe over 60 inches, use 1 inch equals 25 mm)
TABLE 1 PROPOSED METRIC CSP DIAMETER SIZES
Proposed Metric (mm) Current Standard (inches)
150 6
200 8
250 10
300 12
375 15
450 18
525 21
600 24
675 27
750 30
825 33
900 36
1050 42
1200 48
1350 54
1500 60
1650 66
1800 72
1950 78
2100 84
2250 90
2400 96
2550 102
2700 108
2850 114
3000 120
3150 126
3300 132
3450 138
3600 144
CORRUGATION SIZES
CURRENT PROPOSED
(Inches) (Millimeters)
2 2/3 x 1/2 68 x 13
3x1 76 x 25
5x1 125 x 25
Corrugations Corrugations
Inches Millimeters Inches Millimeters
2 2/3 x 1/2 68 x 13 3 x 1 & 5 x 1 76 x 25 & 125 x 25
Span x Rise Span x Rise Span x Rise Span x Rise
CORRUGATIONS
Inches Millimeters
3/4 x 3/4 x 7 1/2 19 x 19 x 191
Span x Rise Span x Rise
20 x 16 500 x 400
23 x 19 575 x 475
27 x 21 675 x 525
33 x 26 825 x 650
40 x 31 1000 x 775
46 x 36 1150 x 900
53 x 41 1325 x 1025
60 x 46 1500 x 1150
66 x 51 1650 x 1275
73 x 55 1825 x 1375
81 x 59 2025 x 1475
87 x 63 2175 x 1575
95 x 67 2375 x 1675
Note: millimeters equal to inches x 25. Assumed pipe diameters will be x 25.