793d Off-Highway Truck Fdb00001-Up (Machine) Powered by 3516b Engine (Sebp3976 - 206)

7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components
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Welcome: r080crc15
Product: TRUCK
Model: 793D TRUCK FDB
Configuration: 793D Off-Highway Truck FDB00001-UP (MACHINE)
POWERED BY 3516B Engine
Special Instruction
Installation of the 508-9433 Engine XQ Conversion Kit On Certain 793D Off-Highway Trucks
{1000, 1302, 1801, 1901}
Media Number -M0072312-02 Publication Date -26/10/2016 Date Updated -26/10/2016
i06850426
Installation of the 508-9433 Engine XQ Conversion Kit On Certain

793D Off-Highway Trucks {1000, 1302, 1801, 1901}
SMCS - 1000; 1302; 1801; 1901
Engine
3516B (S/N: MSK1-UP; 8WM1-UP)
Off-Highway Truck/Tractor
793D (S/N: FDB1-UP)
Introduction
Do not perform any procedure in this Special Instruction until you have read the information and you understand
the information.
Important Safety Information

Improper operation, lubrication, maintenance, or repair of this product can be dangerous and could
result in injury or death.
The information, specifications, and illustrations in this publication are based on information that was available
at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments,
illustrations, and other items can change at any time. These changes can affect the service that is given to the
product. Obtain the complete and most current information before you start any job. Cat dealers have the most
current information available.
General Information
Graphic Color Description
Color-coding of targeted components, or sections of a part, is used to communicate a required action.
The descriptions below illustrate the different colors and what is represented when used in a graphic.
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(Blue) The primary component of focus for a

particular step. Target or primary
component to be installed or removed.
Installation implied unless otherwise noted
with a symbol.
(CAT® Yellow) Description of parts.
(Yellow) Components placed aside for access,

but not removed. Highlighted areas of
adjustment, inspection, or special attention.
(Cyan) Special tools or other equipment

required for use in a particular step.
(Light Gray) Components used for reference.
(Magenta) Any fastener, retainer, or electrical

connector used to install or remove the
primary component.
Graphic Symbol Description

This section includes all the symbol graphics used throughout the Visual Service Procedure (VSP), along with a
brief description of what the symbol represents.
Connect - To place in an electrical circuit.

To join or fasten together.
Finger Tighten - To apply tension or torque

with one's digits and unaided by a tool or
lever.
Tighten - To make nearer to fully stretched,

without slack, to apply tension or torque.
Torque Specifications
English (SAE) Fasteners
The following table has the recommended standard torque values.
Table 1
Nuts and Bolts
Thread Size Standard Torque

Inch
1/4 12 ± 3 N·m (9 ± 2 lb ft)

5/16 25 ± 5 N·m (18 ± 5 lb ft)
3/8 47 ± 10 N·m (35 ± 5 lb ft)

7/16 70 ± 15 N·m (50 ± 10 lb ft)
1/2 105 ± 20 N·m (75 ± 15 lb ft)

9/16 160 ± 30 N·m (120 ± 20 lb ft)
5/8 215 ± 40 N·m (160 ± 30 lb ft)

3/4 370 ± 50 N·m (275 ± 37 lb ft)
7/8 620 ± 80 N·m (460 ± 60 lb ft)
1 900 ± 100 N·m (660 ± 75 lb ft)

1 1/8 1300 ± 150 N·m (960 ± 110 lb ft)
1 1/4 1800 ± 200 N·m (1320 ± 150 lb ft)

1 3/8 2400 ± 300 N·m (1780 ± 220 lb ft)
1 1/2 3100 ± 350 N·m (2280 ± 260 lb ft)
Metric (ISO) Fasteners

The following table has the recommended standard torque values.
Table 2
Nuts and Bolts
Thread Size
Standard Torque
Metric
M6 12 ± 3 N·m (9 ± 2 lb ft)
M8 30 ± 5 N·m (20 ± 5 lb ft)

M10 55 ± 10 N·m (40 ± 5 lb ft)
M12 100 ± 20 N·m (75 ± 15 lb ft)
M14 160 ± 30 N·m (120 ± 20 lb ft)

M16 240 ± 40 N·m (175 ± 30 lb ft)
M20 460 ± 60 N·m (340 ± 45 lb ft)
M24 800 ± 100 N·m (590 ± 75 lb ft)
M30 1600 ± 200 N·m (1180 ± 150 lb ft)

M36 2700 ± 300 N·m (2000 ± 220 lb ft)
Cover Group
Parts Required
Illustration 1 g06127714
Table 3
Item Qty Part Number Part Name
1 1 205-4815 Cover As
2 1 205-4820 Cover As
3 9 222-4502 Washers
4 5 1A-5822 Bolts
5 9 5P-1076 Hard Washers

6 4 9X-8878 Bolts
Installation Procedure
Control Mounting Group

Parts Required
Table 4
1 4 2H-6488 Bolts
2 4 6J-0427 Spacers
Cover and Fumes Disposal Groups

Parts Required
Table 5
1 64 1D-4538 Bolts
2 6 202-9054 Insulator Assemblies

3 10 399-4711 Insulator Assemblies
4 2 287-8352 Spacers
Oil Pan Group

Parts Required
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Table 6
1 14 5J-5793 Bolts
2 2 9L-9132 Washers
3 2 165-3929 Bolts
4 2 200-8688 Bracket As
5 1 200-8690 Bracket As
6 2 200-8691 Bracket As
7 1 211-0721 Bracket As
8 1 211-0724 Bracket As
Suppression Group
Parts Required
Table 7
1 51 0L-2070 Bolts
2 51 4B-5271 Washers
3 9 205-4805 Cover As
4 3 205-4810 Cover As
5 1 209-5240 Cover As
6 1 287-7113 Cover As
7 1 287-7114 Cover As
8 1 287-7117 Cover As
Rear Gear Suppression Group

Parts Required
Table 8
1 2 205-4800 Cover As
2 8 4L-6459 Bolts
3 12 5P-1075 Hard Washers
4 4 8T-7008 Bolts
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All Rights Reserved.
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7/4/2019 793D Off-Highway Truck FDB00001-UP (MACHINE) POWERED BY 3516B Engine(SEBP3976 - 206) - Systems & Components

Installation of the 508-9433 Engine XQ Conversion Kit On Certain

Important Safety Information

Color-coding of targeted components, or sections of a part, is used to communicate a required action.

(Blue) The primary component of focus for a

(CAT® Yellow) Description of parts.

(Yellow) Components placed aside for access,

(Cyan) Special tools or other equipment

(Light Gray) Components used for reference.

(Magenta) Any fastener, retainer, or electrical

Graphic Symbol Description

Connect - To place in an electrical circuit.

Finger Tighten - To apply tension or torque

Tighten - To make nearer to fully stretched,

The following table has the recommended standard torque values.

Thread Size Standard Torque

1/4 12 ± 3 N·m (9 ± 2 lb ft)

3/8 47 ± 10 N·m (35 ± 5 lb ft)

1/2 105 ± 20 N·m (75 ± 15 lb ft)

5/8 215 ± 40 N·m (160 ± 30 lb ft)

7/8 620 ± 80 N·m (460 ± 60 lb ft)

1 900 ± 100 N·m (660 ± 75 lb ft)

1 1/4 1800 ± 200 N·m (1320 ± 150 lb ft)

1 1/2 3100 ± 350 N·m (2280 ± 260 lb ft)

Metric (ISO) Fasteners

M8 30 ± 5 N·m (20 ± 5 lb ft)

M12 100 ± 20 N·m (75 ± 15 lb ft)

M14 160 ± 30 N·m (120 ± 20 lb ft)

M20 460 ± 60 N·m (340 ± 45 lb ft)

M24 800 ± 100 N·m (590 ± 75 lb ft)

M30 1600 ± 200 N·m (1180 ± 150 lb ft)

M36 2700 ± 300 N·m (2000 ± 220 lb ft)

5 9 5P-1076 Hard Washers

Control Mounting Group

Cover and Fumes Disposal Groups

2 6 202-9054 Insulator Assemblies

Oil Pan Group

Rear Gear Suppression Group

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