Modernization

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Allen-Bradley PLC Timeline

ControlLogix L8
5th Generation
SLC-500 (2015)
PLC-3 (1989) ControlLogix
(1980) (1998)

CompactLogix
5380
4th Generation
PLC-2 PLC-5 CompactLogix (2016)
(1977) (1986) (2004)

1970 1980 1990 2000 2010 2020

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Modernization / Migration Opportunities

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Product Lifecycle Stages

Active End of
Active Discontinued
Mature Life

Many Years Goal:12-24 Months Service Only

Active - The most current product offering within a category of product

Active Mature - Products fully supported and available, but a newer family within the
product category is available. Can realize benefits from migrating to a newer family.
End of Life - A product discontinued date has been announced. Actively execute
migrations and/or last-time buys.
Discontinued - New product is no longer available. Repair/exchange services
may still be available.
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6
Product Lifecycle Status
 Rockwell Product Lifecycle Status Webpage

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7

Product Compatibility & Download Center

 Rockwell PCDC Webpage

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Check Lifecycle With ProposalWorks

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AssetCentre 8.00 – Inventory Agent
Rockwell Automation Asset Lifecycle Support

Overview
 Using the FactoryTalk® AssetCentre Inventory Agent,
customers can import (from the Product Compatibility and
Download Center website) the known Rockwell Automation
hardware lifecycle status for display

 Pulls from catalog information either pre-populated or entered

by the customer

 Export the lifecycle content to sort and filter on lifecycle to make

informed decisions

Benefits
 FactoryTalk® AssetCentre customers don’t have to leave the
software to see the lifecycle status of their Rockwell
Automation hardware assets

 Seeing the hardware moving through its lifecycle will allow for
more proactive hardware management

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Control Platforms
Controllers Summary
End of
Active Active Mature Discontinued
Life
CMX
CLX
SLC
PLC5
Automax
PLC-3
PLC-2
PLC
MicroLogix1000, 1500
MicroLogix1400, 1200, 1100
Micro800
We have launched new controllers in all of our platforms.
Now is the time to move to our latest technology.
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Logix 5560 - Lifecycle Status
The ControlLogix 5560 and 5560S controllers are End of Life and have been
discontinued on June 01, 2017
• Technical support remains (Tech Connect)
• Field service and on-site support continues
• Repair services continue
• Simply no longer available to be sold as new 5570 Advantages
• 2x faster scan time
• SD Card versus CF
• USB versus RS-232
• Onboard Display
Minimum • No-Battery Required
Logix v20
Req’d

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CompactLogix L4x - Lifecycle Status
The CompactLogix 1768-L43 and 1768-L45 controllers are End of Life and will
be discontinued on July 01, 2020
• Recommend migrating to CompactLogix 5380 controller
• Provides more memory, better performance, increased security, dual IP mode
• If serial is still needed, 5069-SERIAL module has been released

with

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 MicroLogix Lifecycle Plans
Micro820
Micro830
MicroLogix Keep CompactLogix:
MicroLogix 1500 1769 5370 L1 or L2
1000 I/O
 MicroLogix 1000 product lifecycle  MicroLogix 1500 product lifecycle status
status  End of Life notification: May 2015
 End of Life notification: May 2015  Product Discontinued: June 2017
 Product Discontinued: June
2017  Recommended migration path
 Recommend to migrate MicroLogix 1500 to CompactLogix
 Recommended migration path to retain 1769 I/O
 Migrate MicroLogix 1000 to Micro820 or
Micro830

All other MicroLogix models are now Active

Mature
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MicroLogix to Micro800 Converter Tool
 MicroLogix to Micro800 converter tool supports conversion of MicroLogix 1000 project to a Micro800 project.
This tool runs on Connected Components Workbench (CCW) software Release 8 and above.
 This tool is a Product Add-on to Connected Components Workbench software. Available for download at
Product Compatibility and Download Center for free.

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 Controller Features Summary
Clarification on which controller families support newest features

Feature CompactLogix ControlLogix Compact GuardLogix 5580 CompactLogix ControlLogix Compact GuardLogix
5380 5580 GuardLogix 5380 5370 5570 GuardLogix 5570
SIL2 5370
Instruction based alarms  v29+  v29+  v31+  v31+    
(ALMA, ALMD)

License-based protection  v30+  v30+  v31+  v31+ -- -- -- --

(standard task only) (standard task only)

Logix tag-based alarms  v31+  v31+  v31+  v31+ -- -- -- --

Analog Motion --  v31+ --  v31+ --  -- 

SERCOS Motion --  v31+ --  v31+ --  -- 
SIL2 PLd -- --  v31+  v31+ -- Application SIL2 -- --

SIL3 PLe -- -- Future  v31+ -- --  

Drive Safety Functions with -- --  v31+  v31+ -- -- -- --
Kinetix 5700 ERS4

Phase Manager Future Future Future Future    

Sequence Manager Future Future Future Future    
Emulate Future Future Future Future    
Redundancy -- Future -- -- --  -- --

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Distributed I/O
Distributed I/O Lifecycle Status
1794 1794 FLEX Active

1797 FLEX EX
1797 Replacement – 1718 / 1719 EX I/O
End of Life

1734 1734 POINT Active

1738 1738 ArmorPOINT Active

1732 1732 ArmorBlock Active

1790
1790 CompactBlock LDX Active

1799 1799 Embedded DIO Discontinued

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Electronic Operator Interface - HMI
Graphic Terminals Lifecycle Status

End of
Active Active Mature Discontinued
Life
PanelView 5510 / 5310
PanelView Plus 7
PanelView Plus 6
PanelView Component
PanelView Plus
PanelView Standard
PanelView Enhanced
PanelView Classic
PanelView 800

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Electronic Operator Interface Migration
PanelView
Plus 6 / 7
400-1500
& All Other Competitors

PanelView PanelView
Standard Plus 6 / 7
1000 1250
and other competitors

PanelView PanelView
Standard Plus 6 / 7
550/600 600

Original PanelView
PanelView Plus 6 / 7
Plus 700-1500
700-1500

Original PanelView
PanelView Plus 6 / 7
Plus 400/600 400/600

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Competitive Application Conversion Utilities
 HMI project conversion services for selected competitor products to our channel partners at
No Charge
 Wonderware InTouch, versions 6.x to 11
 Intellution iFIX, version 2.5 to 5.5
 Intellution FIX32, versions 6.0 and 7.0

 Projects converted to FactoryTalk View SE XML files

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Migration Tools Table

Network Gateway
Reuse I/O Wiring/
SW Conversions

credits Available

RA/3rd Party /RA

S/W Conversion
Migrate To

IAB Migration

Step forward

Reuse Panel

Commercial
Website Links

Literature
Available
Service

Wizard
Migrate

Utility
from

PLC-5/1771     Adaptor  
1492-SG121 – I/O Wiring Conversion Systems
MIGRAT-PP003 – Migration Profile
GE Fanuc       
ControlLogix

Modicon     Adaptor  

Siemens S5        LOGIX-AP010 S5 to Logix Application Conversion Guide

Siemens S7        LOGIX-AP008 S7 to Logix Application Conversion Guide
Square D/
      
Schneider

Texas
      
Instruments
Compac

planne
1747-
Logix

  


SLC

d
t

AENT
View +
Panel

PV Standard        2711P-AP001 Migrating PanelView Standard Applications

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SLC Migrations
1747-AENTR
• The 1747-AENTR allows SLC IO racks to be controlled
by Logix Controllers
• Must be located in the first slot of a SLC rack
• Replaces the existing SLC processor
• Replaces the existing RIO adaptor (1747-ASB) or
CNET adaptor (1747-ACN15, -ACNR15) in remote
racks
• Requires RSLogix 5000 (Studio 5000) v20 or greater
• V21 and AENTR FW V2.1 supports up to 30 modules
per AENTR
• V20 supports up to13 modules per AENTR
• Recognizes all modules with an EDS
• Supports Ethernet DLR
• Allows for ring, star and linear Ethernet topologies
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Migration Options: Phased Migration
PV +
1747-AENTR
CompactLogix
PanelView Std
Serial
Information
SLC
5/04
CompactLogix CompactLogix CompactLogix
DH+
Ethernet
SLC SLC SLC
5/04 5/04 5/04

1747-AENTR 1747-AENTR 1747-AENTR

Serial Serial
Serial

PV Std PV Std PV Std

PV + PV + PV +

Customers can retain SLC I/O during phased migration leading to lower investment
costs.
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SLC Kit Likely in 2019
 Wiring conversion kit will likely be released at Automation Fair in 2019
 Actively pursue migrating any of the PLC-5 platforms first and try to hold off on any SLC
conversions until the kits are available if time allows
 Alternatively perform a phased migration if you do not want to redo any field wiring
 Integrated Architecture Builder will be updated and show conversion kits similar to the PLC-5

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PLC 5 Migrations
1771 to 1756 Chassis

 Easily layout existing 1771

chassis and have 1756 chassis
created automatically
 IAB automatically prompts for
items that may not have a direct
cross
 IAB ensures correct modules and
quantities are selected.

• 1771 Wiring Conversion

System components can be
automatically included
(optional, but recommended
for ease of installation)
• Installation video and
documentation available
• Full BOM and Report showing
a converted chassis and any
Application Considerations
that may apply.

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1771 to 1756 Conversion Wizard in IAB
Drag and drop modules onto 1771 chassis to populate 1756 chassis with
corresponding modules.

Press OK
when finished
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IAB Report Features
 Full BOM included
 Graphic
representation of
populated chassis
 Cross reference table
including 1771
module to 1756
equivalent
 Application
Considerations for
each 1756 module is
also included.

Please refer to publication 1492-SG121B-EN-P for more details

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PLC-5 to Logix Code Conversion

Please review the log file after conversion.

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Please refer to publication 1756-RM085C-EN-P on how to use this tool. 33
PLC 5 - Tools and Utilities
RSLogix Project Migrator :
 Converts legacy RSLogix 5 or
500 project export file to Logix
project for MicroLogix, SLC
and PLC-5
 Free download
 7 step conversion
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Hardware and Wiring
Integrated Architecture Builder:
Conversion:
 Graphical, user-friendly software tool that  Seamless conversion without
automatically defines and configures a removing any field wires in minutes
contemporary ControlLogix based architecture
based on your legacy PLC-5 system
 Builds a detailed bill of materials based on your
current PLC-5 based control system
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PLC-5 Packaged Migration
Scalable, Phased Migration Option

 System hardware and code conversion in one catalog #

 Available option bundles (engineering and hardware)
 Migrates the PLC-5 controller rack
 Lays the foundation for future modernization

Ideal for:
 Discrete, straightforward applications
communicating to devices and remote I/O racks
 When partnering with a Systems Integrator,
Solution Provider or OEM
 When an application currently requires obsolesce
risk mitigation and not increased levels of
integration and information

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Package Details
Existing
Base Package - The in-kind migration Rack
includes: Size Ethernet ControlNet DH+/RIO
CSOS- CSOS- CSOS-
 Up to 1,000 rungs of application code 4 slot PLC5E4 PLC5C4 PLC5B4
conversion CSOS- CSOS- CSOS-
 Up to 5,000 tags updated Rockwell 8 slot PLC5E8 PLC5C8 PLC5B8
CSOS- CSOS- CSOS-
Automation HMI 12 slot PLC5E12 PLC5C12 PLC5B12
 1756 ControlLogix Chassis CSOS- CSOS- CSOS-
16 slot PLC5E16 PLC5C16 PLC5B16
 1756-L72 ControlLogix Controller
 1756-PA72 or 1756 PA75 Power Supply Added Options
 1756 ControlLogix Communication Module  Additional rungs of code conversion
 Replacement Digital I/O  Additional HMI tags retagging
 Wiring Conversion System  Replacement Analog I/O
 Assurance Integrated Support  Additional communications modules
 SLA1 which includes phone, parts, and reactive on-site
services
 On-site start-up assistance
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DCS Migrations
 Legacy Process Control System
Migration and Conversion Solutions
OPC Server Database Custom Cable Engineering I/O Scanner Conversion
Software Conversion Tool Solutions Interface Module Services
Bailey NET90/INFI90 Yes Yes Yes Dedicated No Yes
Honeywell TDC/TPS Yes Yes Yes Yes Yes Yes
Honeywell IPC No Partner Yes No Yes Yes
Fisher PROVOX Yes Yes Yes Yes Yes Yes
Moore APACS Yes Yes Yes Yes Yes Yes
Westinghouse WDPF Yes Yes Yes Yes No Yes
Rosemount RS3 Yes Partner Yes Yes No Yes
Rosemount RMV9000 Yes Partner Yes Yes No Yes
Foxboro I/A Yes Yes Yes Yes Yes TRIO Yes
Taylor MOD300 Yes Partner No Yes Yes Yes
Emerson Delta V Yes Yes Planned No Planned Yes
SATTline Yes No Yes Yes No Yes
RTP No No Yes No No Yes
Yokogawa Centum CS Yes No No Yes No Yes
Yokogawa Micro xL No No No No No Yes
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 Custom Cable Solutions
Foxboro IA

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 Custom Cable Solutions
Honeywell TDC2000/3000

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PlantPAx Library Migration Tool
 Migrates Logix application
 Updates AOI definitions to current version
 Updates P_Alarm severity values
 Updates P_Alarm (2.0 and earlier) condition
text strings to P_Alarm 3.x default values
 Migrates FactoryTalk View SE/ME application
 Updates images and global objects
 Updates global object parameters to current
format and value
 Adds alias tags for faceplate-to-faceplate
navigation where required Process Library
from v1.x / 2.x / 3.x
to v3.5
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PlantPAx Library Migration Tool v4.0

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PlantPAx Library Migration Tool
Process Library Version
2010 2011 2012 2013 2015 2016 2018
Key Feature
v1.1 v1.5 v2.0 v3.0 v3.1 v3.5 V4.0
Library Objects 22 22 38 57 67 82 94
FactoryTalk View ME Support       
Logix Diagnostics       
PowerFlex Drive Integration       
E+H Premier Integration       
Process Strategies       
Multi-Language Support       
Studio5000 Architect Integration       
Application Code Manager Integration       
PlantPAx MPC Support       
Basic & Advanced Faceplate Display       
Common Trend Displays       
Area-Based Security       
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Communication Migrations
DH+ & DH485 Migration - Logix Gateway
Ethernet/IP 1756-DHRIO 1756-DH485

DH-485 Network
Ethernet Network
DH+ Network RIO Network

Multiple Communication Modules in a Logix Chassis

• Bridge between Ethernet, DH+ and DH485
• Reusable Solution once everything is converted to Ethernet
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ProSoft DH+/RIO to Ethernet Gateways
 Gateway allows any other legacy equipment to remain on legacy network while allowing the newer
Ethernet controllers to communicate via Ethernet

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ProSoft DH+/RIO Gateway AN-X2-AB-DHRIO
• AX-X-AB-DHRIO: Data Highway Plus Gateway Features:
• Enables devices on a EtherNet/IP network access to the legacy processors
on a DH+ network
• This gateway configures through a web browser
• Supports all DH+ baud rates (57.6, 115.2 and 230.4 Kbaud)
• AX-X-AB-DHRIO: Remote I/O Scanner Features:
• Auto-Configuration utility discovers baud rate and maps racks reducing configuration
errors
• Partial Rack support
• All Remote I/O baud rates are supported (57.6, 115.2, and 230.4 Kbaud)
• Supports offline configuration through a CSV file
• Monitoring tools are provided via the web interface to monitor input and output values
• Web pages include Remote I/O diagnostics for Block Transfers, any configured racks,
and the Remote I/O network
• Supports up to 32 Remote I/O adapters, and rack numbers 0 – 76 (Octal)
• Supports up to 15 I/O connections to a ControlLogix processor for I/O
• Each connection can have a unique RPI from 5 - 750 mSec
• User can specify an Alias Base tag to be used in mapping the pre-defined I/O
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Discontinuation of 1761-NET-ENI/AIC
Reminder
Discontinuation date: 06/30/2017

 Encompass partner:
 Real Time Automation – 515RTAENI-N34
 Real Time Automation – 515RTAAIC

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 Recap: Control Portfolio Migration Possibilities
CMX: L2x, CMX:
RA L3X 5370
& All Other Competitors

MLx 1400 MLx 1400

PLC-5 CLX: L7 MLx 1100 MLx 1100
MLx 1200 MLx 1200

CLX: L7 MLX 1000 Micro 820

SLC 500 OR Micro 830
CMX: 5370
CLX: CMX: 5370
CLX: L7 MLX 1500
L1, L55, L6 L1 or L2
Keep
1769 I/O

CMX: 5380 1760 Pico

CMX L4x Controllers OR
Remote
Micro 810 Micro 820 LCD
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Thank You
For More Information
 Visit the Literature Library:

 Rockwell Automation Migration Solutions

Brochure
 PLC-5 to ControlLogix Phased Migration
Solution Profile
 1492 I/O Wiring Conversion System Selection
Guide
 Visit the E-tools website:

 Install Integrated Architecture Builder

 Install ProposalWorks
 Visit the Process Solutions website
 Visit the Product Lifecycle Status website
 Visit the Modernization website
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