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TAKREER

SPECIFICATION AMENDMENT PROJECT No 5578

Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev. 1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

AMENDMENT TO
DESIGN GENERAL SPECIFICATION
DGS-CU-021

STRUCTURAL STEEL ERECTION

RUWAIS REFINERY EXPANSION PROJECT


FRONT END ENGINEERING DESIGN

INTERNATIONAL BECHTEL CO. LTD.

THE DESIGN OR PART THEREOF CONTAINED IN THIS DOCUMENT WAS DEVELOPED FOR TAKREER FOR THE PROJECT AND REMAINS THE PROPERTY OF TAKREER. ALL
INTERNATIONAL BECHTEL COMPANY LIMITED PROPRIETARY INFORMATION OR UNDERLYING INTELLECTUAL PROPERTY UTILIZED IN THE CREATION OF THE DESIGN OR
INFORMATION CONTAINED HEREIN SHALL REMAIN THE PROPERTY OF INTERNATIONAL BECHTEL COMPANY LIMITED.
ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 1 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

This page is a record of all revisions of this document. All previous issues are hereby
superseded and are to be destroyed.

REASON APPROVED
REV DATE BY CHKD
FOR ISSUE DISC PEM PMC COMPANY

1 09 June 08 IFF DJW TF TF/BR AG


0 14 March 08 IFA DJW TF TF/BR AG

Signed (Initials)

NOTES:

Revisions after IFD are denoted as follows:

(a) By a vertical line in the right-hand margin against the revised text.

(b) By a triangle symbol for graphics, the revision number being denoted within the symbol.
Revision symbols are positioned adjacent to the revision.

(c) CHKD = Checked by, DISC = Discipline Lead, PEM = Project Engineer Manager,
PMC = Project Management Consultant.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 2 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

PARAGRAPHS REVISED THIS ISSUE


Para. No. Para. No. Para. No. Para. No.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 3 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

TABLE OF CONTENTS

1. SCOPE .......................................................................................................................................5

2. AMENDMENTS ........................................................................................................................5
2.1 Amendments to Section 1.0 – GENERAL............................................................................5
2.2 Amendments to Section 2.0 – CODES AND STANDARDS................................................6
2.3 Amendments to Section 3.0 – REFERENCE DOCUMENTS...............................................6
2.4 Amendments to Section 4.0 – DOCUMENT PRECEDENCE ..............................................7
2.5 Amendments to Section 6.0 – QUALITY ASSURANCE/QUALITY CONTROL .............7
2.6 Amendments to Section 7.0 – DOCUMENTATION............................................................9
2.7 Amendments to Section 8.0 – SUBCONTRACTORS/SUBVENDORS ...............................9
2.8 Amendments to Section 12.0 – CORRECTION OF SHOP ERRORS...................................9
2.9 Amendments to Section 15.0 – GAS CUTTING ................................................................10
2.10 Amendments to Section 17.0 – DEFERRED ERECTION..................................................10
2.11 Amendments to Section 18.0 - INSTALLATION OF HIGH STRENGTH BOLTS............10
2.12 Amendments to Section 19.0 – WELDED CONNECTIONS .............................................10
2.13 Amendments to Section 20.0 – METAL GRATING AND TREADS .................................11
2.14 New Section 21.0 – FLOOR PLATES ...............................................................................11
2.15 New Section 22.0 – WORKING ACCESS/PLATFORMS .................................................11
APPENDIX 1 - DGS-CU-021 REV 0 .....................................................................................12

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Page 4 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

1. SCOPE

This Specification Amendment and its attachments cover the requirements for Structural Steel
Erection.

This Specification Amendment shall be read in conjunction with the attached Design General
Specification (DGS) for Structural Steel Erection No DGS-CU-021 Revision 0 and the specific
requirements of the requisition(s) in which it is incorporated.

2. AMENDMENTS

The following amendments and additions shall apply to the Design General Specification for
Structural Steel Erection DGS-CU-021.

All references to DGS shall be replaced by 5578 - AMD.

All references to STD shall be replaced by 5578 – STD-D

2.1 Amendments to Section 1.0 – GENERAL

1.3 – DEFINITIONS

Add: COMPANY – The Abu Dhabi Oil Refinery Company (Takreer).

Add: CONTRACTOR – Organization to which Takreer awards the


Engineering, Procurement and Construction (EPC) phase.

Add: VENDOR – Supplier of equipment and support services for a particular


piece of equipment/package.

Add: ERECTOR – The party which carries out all or part of the Structural Steel
Erection as specified by the CONTRACTOR and the requirements of the
Project Structural Steel Erection Specification 5578-AMD-CU-021.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 5 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

2.2 Amendments to Section 2.0 – CODES AND STANDARDS.

Replace: The following codes and standards, to the extent specified herein, form a
part of this specification. When an edition date is not indicated for a code
or standard, the latest edition in force shall apply.
With: The following Codes and Standards, to the extent specified herein, form
part of this Specification. When an edition date is not indicated; the 15th
January 2008 is the effective date for Codes and Standards i.e. the Code
or Standard valid on that date shall be the one to be used.

Replace: AWS D1.1


With: AWS D1.1/D1.1M

Replace: ISO 9011


With: ISO 19011 – Guidelines for Quality and/or environmental management
systems auditing.

2.3 Amendments to Section 3.0 – REFERENCE DOCUMENTS.

Delete: All document references

Add: Project Specifications


5578-AMD-CU-011 Grouting
5578-AMD-CU-012 Fireproofing Requirements
5578-AMD-CU-020 Structural Steel Fabrication
5578-AMD-MD-008 Ladders and Platforms – Pressure Vessels
5578-AMD-MX-001 Painting
5578-AMD-MX-002 Galvanizing
5578-AMD-MU-002 Project Preservation and Export Packing

Project Standard Drawings


5578-STD-CU-D-104 Concrete Fireproofing Typical Details
5578-STD-CU-D-201 Stair and Handrail Typical Details
5578-STD-CU-D-202 Ladder and Cage Typical Details
5578-STD-CU-D-204 Floor Plate and Grating Typical Details
5578-STD-MD-D-031 Typical Vessel Ladder and Platform details
Sheet 1
5578-STD-MD-D-036 Typical Vessel Ladder and Platform details
Sheet 2
5578-STD-MD-D-037 Typical Vessel Ladder and Platform details
Sheet 3

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 6 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

2.4 Amendments to Section 4.0 – DOCUMENT PRECEDENCE

Replace: It shall be the ERECTORS responsibility to be, or to become,


knowledgeable of the requirements of the referenced Codes and Stands.
With: It shall be the CONTRACTORS responsibility to be, or to become,
knowledgeable of the requirements of the referenced Codes and Stands.
Replace: The ERECTOR shall notify the CONTRACTOR of any apparent conflict
between this specification, design drawings, the Codes and Standards, and
any other specifications noted herein. This specification shall govern
when there is any conflict with referenced specifications.
With: The CONTRACTOR shall notify the COMPANY of any apparent conflict
between this specification, design drawings, the Codes and Standards, and
any other specifications noted herein. This specification shall govern
when there is any conflict with referenced specifications. Resolution
and/or interpretation of precedence shall be obtained from the
COMPANY in writing before proceeding with the Structural Steel
Erection.

Replace: In case of conflict, the order of precedence shall be stated in the


AGREEMENT or other PROJECT documents as applicable.
With: In case of conflict, the order of precedence shall be as stated in the
AGREEMENT or other PROJECT documents as applicable. In the
absence of such provisions the following order of precedence shall
prevail:
• Contract Drawings
• Scope of Work, Engineering Narratives and Design Philosophies
• Project Specifications
• Standard Drawings
• Industry Codes and Standards

2.5 Amendments to Section 6.0 – QUALITY ASSURANCE/QUALITY CONTROL

Ref 1st Paragraph.

Replace: The ERECTOR shall have in effect at all times,


With: The CONTRACTOR shall have in effect at all times,

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 7 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

Ref 2nd Paragraph.


Replace: ERECTOR’s proposed quality system shall fully satisfy all the elements
of ISO 9001 - 2000 and ISO 9004 - 2000. The quality system shall
provide for the planned and systematic control of all quality-related
activities performed during erection. Implementation of the system shall
be in accordance with the erector’s Quality Manual and Project Specific
Quality Plan, which shall both together with all related/referenced
procedures, be submitted to the CONTRACTOR for review, comment,
and approval.
With: CONTRACTOR’S proposed quality system shall fully satisfy all the
elements of ISO 9001 - 2000, “Quality Management Systems –
Requirements” and ISO 9004 - 2000, “Quality Management Systems –
Guidelines for Performance Improvements”, with due regard to ISO
19011. The quality system shall provide for the planned and systematic
control of all quality-related activities performed during the Erection of
Structural Steelwork. Implementation of the system shall be in accordance
with the CONTRACTOR'S Quality Manual and Project Specific Quality
plan, which shall both together with all related/referenced procedures, be
submitted to the COMPANY for review, comment, and approval.

Ref 3rd Paragraph.

Replace: The CONTRACTOR reserves the right to inspect materials…..

With: The COMPANY and CONTRACTOR reserve the right to inspect


materials…..

Ref 6th Paragraph.

Replace: The ERECTOR shall submit reports detailing the results of each test and
describing each inspection. Submit separate reports for each test and
inspection procedure to the CONTRACTOR immediately upon
completion of each procedure and test.
With: The ERECTOR shall submit reports detailing the results of each test and
describing each inspection. Also ERECTOR shall submit separate reports
for each test and inspection procedure to the CONTRACTOR
immediately upon completion of each procedure and test. If deemed
necessary, such reports shall be made available for COMPANY review.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 8 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

2.6 Amendments to Section 7.0 – DOCUMENTATION

Replace: Not applicable.


With: CONTRACTOR shall submit to COMPANY, CONTRACTOR’S
documentation confirming compliance with relevant Codes and
Standards for all materials, prior to commencement of Structural Steel
Erection.

2.7 Amendments to Section 8.0 – SUBCONTRACTORS/SUBVENDORS

Main Heading

Replace: SUBCONTRACTORS/SUBVENDORS
With: SUBCONTRACTORS/VENDORS

Delete: Not applicable.

Add: The CONTRACTOR shall have full responsibility for the Erection of
Structural Steelwork.

Add: The CONTRACTOR shall be responsible for ensuring all relevant


CONTRACT DOCUMENTS including PROJECT specifications are
issued to all its SUBCONTRACTORS and VENDORS.

Add: It is the CONTRACTOR’S responsibility to enforce all CONTRACT and


PROJECT specification requirements on its SUBCONTRACTORS and
VENDORS.

Add: The CONTRACTOR shall obtain COMPANY approval for all its
SUBCONTRACTORS and VENDORS.

2.8 Amendments to Section 12.0 – CORRECTION OF SHOP ERRORS

Include as last paragraph:


Any bolt holes which have to be provided in the field are to be field
drilled, or flame cut undersized and reamed to the proper size. Oversized
flame cut holes shall not be accepted and shall be repaired in accordance
with an approved method statement as indicated above.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 9 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

2.9 Amendments to Section 15.0 – GAS CUTTING

Replace: Field correcting of fabrication by gas cutting shall not be permitted


without prior authorization of the CONTRACTOR.
With: Field correcting of fabrication by gas cutting shall not be permitted
without prior authorization of both COMPANY and CONTRACTOR.

2.10 Amendments to Section 17.0 – DEFERRED ERECTION

Ref 1st Paragraph, last sentence

Replace: erector
With: ERECTOR

2.11 Amendments to Section 18.0 - INSTALLATION OF HIGH STRENGTH


BOLTS

Replace: High strength bolts (used as bearing type) shall be installed and tightened
by the method in accordance with "Installation and Tightening", of the
AISC Specification for Structural Joints Using ASTM A325 or A490
Bolts.
With: High strength bolts (used as shear/bearing type) shall be installed and
tightened in accordance with "Installation and Tightening" method of the
AISC Specification for Structural Joints Using ASTM A325 or A490
Bolts section 8.1 - Snug-tightened Bolts.

2.12 Amendments to Section 19.0 – WELDED CONNECTIONS

Replace all references to AWS D1.1


With: AWS D1.1/D1.1M

Ref 2nd paragraph, last sentence

Replace: erector
With: ERECTOR

Replace: Erection clips for fit-up of welded connections will be provided by the
erector.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 10 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

With: Erection clips for fit-up of welded connections will be provided by the
ERECTOR.

Replace: Any galvanizing and painting which becomes damaged shall be repaired
in accordance with the Painting Specification, DGS-MX-001, and the
Galvanizing Specification, DGS-MX-002.
With: Any galvanizing and painting which becomes damaged, as deemed by the
CONTRACTOR, shall be repaired by the ERECTOR in accordance with
the Painting Specification, 5578-AMD-MX-001, and the Galvanizing
Specification, 5578-AMD-MX-002.
Replace: Nondestructive Examination (NDE) records shall be available for review
by the CONTRACTOR’S representative. The frequency of, and criteria
for, NDE shall be in accordance with the Structural Steel Fabrication
Specification, DGS-CU-020.
With: Nondestructive Examination (NDE) records shall be available for review
by the COMPANY’S and CONTRACTOR’S representatives. The
frequency of, and criteria for, NDE shall be in accordance with the
Structural Steel Fabrication Specification, 5578-AMD-CU-020.

2.13 Amendments to Section 20.0 – METAL GRATING AND TREADS

Include as last paragraph:


Grating fastening system (material, installation etc) shall be Hilti or
approved equivalent.

2.14 New Section 21.0 – FLOOR PLATES

Add: See Structural Fabrication Specification 5578-AMD-CU-020 for Materials


and Erection requirements.

2.15 New Section 22.0 – WORKING ACCESS/PLATFORMS

Add: Partial erection of support structures shall be considered to provide a


permanent and safe working access around large components (e.g.
compressors, etc) during their erection and installation.

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
Page 11 of 12
TAKREER
SPECIFICATION AMENDMENT
TAKREER PROJECT No 5578
STRUCTURAL STEEL ERECTION
Agreement no 07-5578-F-1

RUWAIS REFINERY COMPANY Doc. No 5578-AMD-CU-021


Rev.1
EXPANSION PROJECT ENG Doc. 25418-1000-3PS-SS02-C0001

APPENDIX 1 - DGS-CU-021 REV 0

DESIGN GENERAL SPECIFICATION

STRUCTURAL STEEL ERECTION

ELECTRONIC DOCUMENTS, ONCE PRINTED, ARE NON-CONTROLLED AND MAY BECOME OUTDATED
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