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TOPIC ONE
Introduction
For any organization, there are several aspects of reputation which are important:
1 It is built upon the competitive elements of quality, reliability, delivery, and
price, of which
quality has become strategically the most important.
2 Once an organization acquires a poor reputation for quality, it takes a very long
time to
change it.
3 Reputations, good or bad, can quickly become national reputations.
4 The management of the competitive weapons, such as quality, can be learned
like any
other skill, and used to turn round a poor reputation, in time.
The total quality concept as a business strategy began to grow in popularity in the
United States in the late 1980s and early 1990s. However, individual elements of
the concept — such as team building, problem-solving tools,
statistical process control, design of experiments, customer service, and process
documentation — have been used by some organizations for years.
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Total quality management (TQM) is the integration of all functions
and processes within an organization in order to achieve continuous
improvement of the quality of goods and services. The goal is customer
satisfaction
Quality Management started with simple inspection-based systems. Under such a system, one
or more characteristics of a product are examined or tested and compared with specified
requirements to assess its conformity (Kanji and Asher, 1993).
This system is used to appraise incoming products, manufactured components and assemblies
at appropriate points in the production process. It is undertaken mainly by staff employed
specifically for this purpose. Products which do not conform to specifications may be scrapped,
reworked or sold as lower quality items. In some cases, inspection is used to grade the finished
products. The system is an after-the-fact screening process with no prevention content other
than, perhaps, the identification of suppliers, operations in workers’ manufacturing non-
conforming products.
Under a system of quality control, product testing and documentation control become the way
to ensure greater process control and reduced non-conformance to quality standard. Typically,
characteristics of such systems were date performance collection, feedback to earlier stages in the
process and self-inspection.
While screening inspection was again, the main mechanism for preventing products which were
outside the specifications from being shipped to customers, Quality control measures led to
greater process control and a lower incidence of non-conformance.
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Quality Assurance Stage
The quality assurance stage came with the change away from product quality towards system
quality. In this stage, an organization sets up a system for controlling what is being done and the
system is audited to ensure that it is adequate both in design and use. A major part of this change
is the use of both second-party and third-party audits to assess the efficiency of the system. The
major characteristics of this stage are the use of quality manuals, procedures, work instructions,
quality planning, quality audits, etc. The fundamental difference is that quality assurance is
prevention-based while quality control is inspection-based.
Total quality management stage is the highest level, involving the application of quality
management principles to all aspects of the business. Total quality management requires that
the principles of quality management be applied to every branch and at every level in an
organization. Typical of an organization going through a total quality process would be a clear
and unambiguous vision, few interdepartmental barriers, time spent on training, excellent
supplier and customer relations and the realization that quality is not just product quality but also
the quality of the whole organization, including sales, finance, personnel and other non-
manufacturing functions.
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TOPIC TWO
2.0 CONCEPTS FROM QUALITY GURUS
An extensive review of literature was carried out to identify the primary elements necessary for
the successful implementation of TQM. Over the past few decades, writers such as Deming,
Crosby, Juran, Feigenbaum, Ishikawa, Taguchi and others have developed certain propositions
in the area of quality management. Their insights into quality management provide a good
understanding of quality management principles. An example of one such proposition is: quality
is a responsibility of the whole organization, rather than of the quality department. There are
many such propositions covering different aspects of quality management practices. The
following sections present the main ideas proposed by these quality gurus.
Deming is widely regarded as the master who developed Japan’s “road Map” to quality. The
road map is basic, simple, consists of readily available technology, and relies on common sense.
Deming defines quality as “satisfying the customer, not merely to meet his expectations, but to
exceed them”. Deming’s philosophy thus starts and finishes with the customers.
The means to improve quality lie in the ability to control and manage systems and processes
properly, and the role of management responsibilities to achieving this. Deming is associated
with statistical process control and other problem-solving methods which aim to improve
processes and reduce the inevitable variation which occurs from “common causes” and “special
causes” in production. “Common causes” of variations are systematic and are shared by many
operators, machines or products. They include poor product design non-conforming incoming
materials, and poor working conditions. These are the responsibilities of management. “Special
causes” relate to the lack of knowledge or skill or poor performance. These are the
responsibilities of employees.
Deming stresses the responsibilities of top management to take the lead in changing processes
and systems. Top management is responsible for most quality problems. Management should
give employees clear standards for what is considered acceptable work and provide the methods
to achieve it. These methods include the appropriate working environment and climate for work-
free of faultfinding, blame or fear. Deming also strongly promotes employee participation.
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These are set out in his 14 points or guidelines for managers (Deming, 1986). The 14 points put
forward by Deming are listed below.
1. Create a constancy of purpose to improve products and services-take a longer term view,
and innovate;
2. Adopt the new philosophy- accept the management style which promotes constant
improvement;
3. Cease dependence on mass inspection-concentrate on improving processes;
4. End the practice of awarding business on the basis of price tag alone, building up
relationships with fewer suppliers to understand jointly specifications of and uses for
materials and other inputs;
5. Constantly and forever improve the system – search continually for problems in all
processes. It is management’s job to work on the system;
6. Institute modern methods of training on the job – for all, to make the best use of every
employee;
7. Institute modern methods of supervision – managers to focus on quality not numbers;
8. Drive out fear – so that people work more effectively;
9. Break down barriers between departments –team working to tackle problems;
10. Eliminate numerical goals for the workforce – eliminate slogans and exhortation, make
reasonable requests of the workforce;
11. Eliminate work standards and numerical quotas – focus on quality and provide support;
12. Remove barriers that rob workers of pride in their work - for example, defective materials,
poor tools, lack of management support;
13. Institute a vigorous program of education and training – for continual updating and
improvement;
14. Create a top management structure to push every day on the above 13 points. Top
management commitment is where it begins and ends.
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achieve that goal. Quality is measured by the quality cost. His categories of quality costs are
similar to those of Juran – prevention, appraisal and failure. The aim is zero defects, of
getting it right first time. This requires an emphasis on prevention rather than after-the-fact
inspection. Crosby also presents the quality management maturity grid which may be used
by organizations to assess their quality management maturity. The five stages are
uncertainly, awakening, enlightenment, wisdom, and certainty. These can be used to assess
progress on a number of “measurement categories” such as management understanding and
attitude, the status of quality in the organization, problem handling, cost of quality as a
percentage of sales, quality improvement actions. The quality management maturity grid
and the cost of quality measures are the two main tools for managers to assess the seriousness
of their quality problems. Crosby provides 14 steps quality improvement (Crosby, 1979,
1984). The 14 steps are listed below.
10) Goal setting – goals and commitments are set by employees for themselves and
their groups;
11) Error – cause removal – develops a method for employees to communicate with
the management regarding error-cause removal;
12) Recognition of good work in the quality process – to appreciate employees with
superior performance;
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13) Quality councils – brings together the professional quality staff for a planned
communication on a regular basis;
14) Do it over again – emphasize that quality improvement never ends and is a
constant effort.
Crosby (1984) claims “Mistakes are caused by two factors lack of knowledge and lack of
attention”. Education and training can eliminate the first cause, and a personal commitment to
excellence (zero defects) and attention to detail will cure the second.
Juran consider quality management as these basic processes (Juran Trilogy); quality planning,
quality control, and quality improvement (Juran and Gryna, 1993). Juran defines quality as
“Quality is customer satisfaction” or “Fitness for use”. In his view, the approach to managing for
quality consists of:
1) The sporadic problem is detected and acted upon by the process of quality control;
2) The chronic problem requires a different process, namely quality improvement;
3) Such chronic problems are traceable to an inadequate quality planning process.
Like Deming Juran believes most quality problems are due to management, not employees. He
also states that the distinction between chronic and sporadic problems is essential because there
are two different approaches to handling the problems. Chronic problems require the principle
of “breakthrough”, while sporadic problems require the principle of “control” (Juran and Gryna,
1970).
He further elaborates the sequence of activities required for “breakthrough” and “control”.
These are respectively a follows:
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4) Creation of a steering arm – defining and staffing a mechanism for directing the
investigation for quality improvement;
5) Creation of a diagnostic arm – defining and staffing a mechanism for executing the
technical investigation;
6) Diagnosis – collecting and analyzing the tact’s required and recommending the action
needed;
7) Breakthrough in cultural pattern – determining the effect of a proposed change on the
people involved and finding ways to overcome resistance to change;
8) Breakthrough in performance- obtaining agreement to take action;
9) Transition to the new level – implement the change.
Feigenbaum defines quality as the “total composite product and service characteristics of
marketing engineering, manufacture and maintenance through which the product and service in
use will meet the expectations of the customer” (Feigenbaum, 1988). He states that total quality
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management covers the full scope of the product and service “life cycle” from product
conception through production and customer service. The quality chain, he argues, starts with
the identification of all customers’ requirements and ends only when the product or service is
delivered to the customer who remains satisfied. Thus, all functional activities, such as marketing,
design, engineering, purchasing, manufacturing, inspection, shipping, accounting, installation and
service etc are involved in and influence the attainment of quality. Effective total quality control
requires, therefore a high degree of functional integration. Furthermore, it guides the
coordinated actions of people, machines and information to achieve quality goals. He stresses a
system approach to quality. The total quality control consists, he claims, of four main stages.
They are described as follows:
The emphasis is on the prevention of poor quality rather than detecting if after the event. He
argues that quality is an integral part of the day-to-day work of the line, staff and operatives of an
organization. It cannot be effectively separated from other activities undertaken by employees
and any attempt to do so more would than likely result in substandard quality. He, like most
other gurus, considers effective staff training and education to be an essential component of
TQM. He states that education and training should address the three vital areas of quality
attitudes, quality knowledge and quality skills.
Ishikawa defines quality as the “development, design production and service of a product than is
most economical, most useful, and always satisfactory to the costumer”. He argues that quality
control extends beyond the product and encompasses after-sales service, the quality of
management, the quality of individuals and the company itself. He advocates employee
participation as the key to the successful implementation of TQM. Quality articles he believes
are an important vehicle to achieve this. In his work like all other gurus, he emphasizes the
importance of education. He states that quality begins and ends with education. He has been
associated with the development and advocacy of universal education in the seven QC tools
(Ishikawa, 1985). These tools are listed below:
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1) Process flow chart;
2) Check sheet;
3) Histogram;
4) Pareto chart;
5) Cause – effect diagram (Ishikawa diagram);
6) Scatter diagram
7) Control chart.
Taguchi emphasizes an engineering approach to quality. Taguchi defines quality as the “loss
imparted to the society from the time a product is chipped”. Examples of loss include: failure to
reach ideal performance, failure to meet the customer’s requirements, breakdowns, and harmful
side-effects caused by products (Taguchi, 1986). Thus, the smaller the loss, the more desirable
the product. The key elements to Taguchi’s quality concepts are briefly stated below:
1) Quality improvement should concentrate on reducing the variation of the product’s key
performance characteristics from its target value;
2) The loss suffered by a customer due to a product’s performance variation is often
approximately proportional to the square of the deviation of the performance
characteristics from its target value;
3) The final quality and cost of manufactured products are determined to a large extent by
the engineering design of the product and the manufacturing process;
4) A product’s or process’s performance variation can be reduced by exploiting the non-
linear effects of the product or process parameters on the performance characteristics.
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TOPIC THREE
Transcendent view
1. Transcendent View
According to this view quality is neither “Mind” nor matter but a third entity that is
independent of the two, we know it when we see it but we cannot say what it is. It is a
condition of excellence that implies fine quality as distinct from poor quality.
Quality is like beauty and it is in the eyes of the beholder. Quality is a matter of subjective
personal appreciation personal tastes and preferences.
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It consists of a number of objectives measurable, characteristics such as features reliability,
efficiency and durability. The differences in quality amongst quality or attribute of a product
refer to amount of unpaid attribute contained in each unit of priced attribute of products.
It is the bargain value or best. Quality is simply the best or the buying value or ones money
or worth of product.
The degree of excellence at acceptance cost. According to this approach quality means the
best under two customers’ conditions.
There are six correlates that further enhances the understanding of quality
Price
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Market Share
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Cost
Production
Profitability
1. Price
This takes the economists view that assumes that assumption higher quality can be
produced only at a higher cost. This is mainly because of additional labor, materials and
capital in such situation. The higher the price, the higher the quality. This correlate of
quality makes the following assumption:
2. Market Share
The relationship between the market share and quality depends on how quality is
referred to define if a high quality product is seen or with superior performance and a
large number of product features it is generally more explosive and is made a smaller
volume.
3. Advertisement
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The purpose of advertising is to inform, persuade and remind. There is a correlation
between advertising and quality, which is normally based on attempt and distinguish
search goods and experienced goods.
The attribute of such goods can be determined by the product itself. The experience of
goods and other hand can usually be ranked after purchase of new products.
4. Cost
The relationship between cost and quality fall into two category
5. Productivity
6. Profitability
Market Share
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Where improvement in product performance and other dimensions of quality leads to increase
in sales and larger market share.
Where there are fewer defects or errors of quality and less cost and fewer products failures.
These results however result to manufacturing and service cost.
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TOPIC FOUR
Performance
Quality features
Durability
Reliability
Aesthetics
Conformance
Service
Perceived quality
1. Performance
These refer to the primary operating characteristics of a product and this dimension is a
combination of the user based and product based view to quality. This is normally seen as
including measurable and produces of quality where different ranks can be ranked objectively
on one dimension of performance.
The connection between quality and performance normally depends on two circumstances
- Individual preferences
- Difference in terms of quality languages.
2. Quality features
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These refer to the secondary characteristics that tend to supplement product basic function. In
these case the live that offers free drinks in affright or extra service in a hotel or an automobile
fitted with air conditioner and music system give an extra quality consideration.
3. Durability
This is a measure of product failure and life. It has booth economic and technical dimension
where technical dimension refer to the list that the consumer get from a product before it is
physically deteriorates.
4. Reliability
Refers to the ability of products that has been manufactured not fully within a specific time period
of time in use.
These measures liability considers the means time of he first failure rate by units of time where
one is using the product because the measure of dimension of quality requires product in use for
some period of time.
5. Conformance
These are measures of degree to which a product design and operating characteristic meets the
pre-determined standard of the organization. There are two main approaches to conformance.
6. Services
This refers to speed, competence and case to repair and ways of offering your product and ways
of offering the product. The consumers are not only concerned about the products writing down
but also that elapse before the services is registered to normal.
7. Aesthetics
This is closely related to user-based approach to quality. It refers to how the product looks, hot
it sounds, how it smells and how it tastes. It is purely the matter of personal judgment deals with
beauty, attractiveness as reflection of individual preferences.
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8. Perceived Quality
Consumers are not always posse to complete information about a product or service attribute,
but can make use of indirect measures as the only way of comparing different brands, products
durability for instance can only be entered from various tangible and intangible aspects of that
product.
Prevention cost
Appraisal Cost
Where a product is not designed to the expected standard as when you do not get its results fast,
these will result in various quality cost. Generally there are four types of cost of quality.
- Prevention cost
- Appraisal Costs
- Internal failure costs
- External failure costs
1. Prevention cost
Prevention cost is normally plans and are incurred before the actual operation or production of
goods and services. There are six types of prevention cost.
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2. Appraisal cost
These are cost associated with suppliers and customer evaluation of purchased material,
processes as well as product service to assure conformance with specified requirement.
- Specification
- Quality Audit
- Inspection Equipment cost
- Vender rating cost
This cost occurs when results of work fail to reach the design quality standard and are detected
before being transferred to the final customer. There are also six types of internal failure costs:
- Waste
- Scrap
- Rework or moderation
- Re-inspection
- Poor grading failure analysis.
These are cost that occur when a product or service fail to reach the designed quality
standards and not detected until after transfer to the final consumer. External failure
costs include Repair and servicing of returned refused good.
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TOPIC FIVE
The following text is an integral reproduction of the content of the document “Quality
Management Principles”.
5.1 Introduction
This document introduces the eight quality management principles on which the quality
management system standards of the revised ISO 9000:2000 series are based. These principles
can be by senior management as a framework to guide their organizations towards improved
performance. The principles are derived from the collective experience and knowledge of the
international experts who participate in ISO Technical Committee ISO/TC 176, Quality
Management and quality assurance, which is responsible for developing and maintaining the ISO
9000 standards.
The eight quality management principles are defined in ISO 9000:2000, Quality management
systems fundamentals and vocabulary, and in ISO 9004:2000, Quality Management systems
Guidelines for performance improvements.
This document gives the standardized descriptions of the principles as they appear in ISO
9000:2000 and ISO 9004:2000. In addition, it provides examples of the benefits derived from
their use and of actions that managers typically take in applying the principles to improve their
organizations’ performance.
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1. Customer Orientation
Organizations depend on their customers and therefore should understand current and future
customer needs, should meet customer requirements and strive to exceed customer expectations.
Key Benefits:
Increased revenue and market share obtained through flexible and fast responses to
market opportunities
Increased effectiveness in the use of the organization’s resources to enhance customer
satisfaction
Improved customer loyalty leading to repeat business
Leaders establish unity of purpose and direction of the organization. They should create and
maintain the internal environment in which people can become fully involved in achieving the
organization’s objectives.
Key benefits:
People will understand and be motivated towards the organization’s goals and objectives
Activities are evaluated, aligned and implemented in a unified way
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Miscommunication between levels of an organization will be minimized.
Considering the needs of all interested parties including customers, owners, employees,
suppliers, financiers, local communities and society as a whole.
Establishing a clear vision of the organization’s future.
Setting challenging goals and targets.
Creating and sustaining shared values, fairness and ethical role models at all levels of the
organization.
Establishing trust and eliminating far.
Providing people with the required resources, training and freedom to act with
responsibility and accountability.
Inspiring, encouraging and recognizing people’s contributions.
3. Involvement of people
People at all levels are the essence of an organization and their full involvement enables their
abilities to be used for the organization’s benefit.
Key Benefits:
People understanding the importance of their contribution and role in the organization
People identifying constraints to their performance
People accepting ownership of problems and their responsibility for solving them.
People evaluating their performance against their personal goals and objectives
People actively seeking opportunities to enhance their competence, knowledge and
experience
People freely sharing knowledge and experience
People openly discussing problems and issues
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4. Process approach to quality
A desired result is achieved more efficiently when activities and related resources are managed
as a process.
Key Benefits
Lower costs and shorter cycle times through effective use of resources
Improved, consistent and predictable
Focused and prioritized improvement opportunities
Key benefits:
Integration and alignment of the processes that will best achieve the desired results.
Ability to focus effort on the key process
Providing confidence to interested parties as to the consistency, effectiveness and
efficiency of the organization.
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Structuring a system to achieve the organization’s objectives in the most effective and
efficient way
Understanding the inter-decencies between the processes of the system
Structured approaches that harmonize and integrate processes
Providing a better understanding of the roles and responsibilities necessary for achieving
common objectives and thereby reducing cross-functional barriers.
Understanding organizational capabilities and establishing resource constraints prior to
action.
Targeting and defining how specific activities within a system should operate
Continually improving the system through measurement and evaluation
Key benefits:
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Performance Management
Focus on the 3 dimension
- People
- Organization
- Process
Key benefits:
Informed decisions
An increased ability to demonstrate the effectiveness of past decisions through reference
to factual records
Increased ability to review, challenge and change opinions and decisions.
Applying the principle of factual approach to decision making typically leads to:
Ensuring that data and information are sufficiently accurate and reliable
Making data accessible to those who need it
Analyzing data and information using valid methods
Making decisions and taking action based on factual analysis, balanced with experience
and intuition.
An organization and its suppliers are interdependent and a mutually beneficial relationship
enhances the ability of both to create value.
Key benefits:
Applying the principles of mutually beneficial supplier relationships typically leads to:
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Establishing relationships that balance short-term gains with long-term considerations
Pooling of expertise and resources with partners
Identifying and selecting key suppliers
Clear and open communication
Sharing information and future plans
Establishing joint development and improvement activities
Inspiring, encouraging and recognizing improvements and achievements by suppliers.
This document provides a general perspective on the quality management principles underlying
the ISO 9000:2000 series. It gives an overview of these principles and shows how, collectively,
they can form a basis for performance improvement and organizational excellence.
There are many different way of applying these quality management principles. The nature of
the organization and the specific challenges it faces will determine how to implement them.
Many organizations will find it beneficial to set up quality management systems based on these
principles.
The requirements of quality management systems and supporting guidelines are given in the ISO
9000 –Selection and use.
Further information on the ISO 9000 standards is available from ISO’s national member
institutes or from the ISO Central Secretariat ISO 9000 inquiry service. Sales enquiries should
also be directed to the ISO members or to the ISO Central Secretariat Sales department.
ISO publishes the bimonthly ISO Management System, which provides updates on these
families of standards and news on their implementation around the world. A Spanish-language
edition is published by the Spanish national standards institute AENOR.
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