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DOI 10.1007/s41024-016-0004-7
RESEARCH ARTICLE
Received: 30 June 2016 / Accepted: 7 September 2016 / Published online: 1 December 2016
Ó Springer International Publishing Switzerland 2016
Abstract One of the factors that affect the concrete Map 10.3. The samples with and without protection in its
structures durability is the corrosion in reinforcement steel. ends and two different sizes were utilized. On samples
This phenomenon does not occur because of the physical without protection, the combined effect of the ingress by
and chemical protection that concrete offers. Among the the end and the sides of the samples was observed, adding
factors that cause the degradation of reinforced concrete, to its influence on maximum penetration of the chloride
the ingress of chloride ions stands out. This phenomenon ions. The maximum penetrations increased to twice in the
reproduction in laboratory is difficult because of its time analysis by longitudinal rupture, compared to the analysis
for natural occurrence. Therefore, researchers created tests by the transversal rupture in four heights, because of the
that accelerate the ingress of ions inside concrete in order heterogeneous profile showed in samples.
to simulate how this process will occur in real situations.
The Salt Spray test, showed by ASTM B117 standard, is Keywords Chloride attack Corrosion Accelerate tests
one of these tests, which has been widely utilized in the Durability
analysis of metal materials, but it is rare in concrete. Thus,
this paper aims to evaluate the chloride ions attack
behavior on the four concrete mixes showed by ABNT Introduction
NBR 6118. The samples are prismatic and the ions attack
geometry was observed through the longitudinal rupture of Because of the reinforced concrete structures early deteri-
the samples, silver nitrate chemical indicator aspersion and oration, added to new competitive needs and civil con-
image analysis using the softwares, AutoCAD and Arc struction sustainability requirements, the durability and
consequently service life expansion has becoming a
meaningful demand among the researchers. Nowadays,
& C. Z. Rissardi with the first performance Brazilian standard launch-ABNT
cristyanczr@gmail.com
NBR 15575:2013 [1], the achievement of these require-
C. F. N. de Souza ments proved to be even more important. The durability
cnatus@unisinos.br
starts to be required as a sustainability requirement, con-
F. Pacheco sidering the significant amount of construction and demo-
fernandapache@unisinos.br
lition waste, the impact coming from construction and its
R. Christ deterioration.
rchrist@unisinos.br
Lupint et al. [2] comment that on developed countries,
L. F. Silveira over 50 % of the money invested in infrastructure projects
luizbasto@unisinos.br
are applied for structures restoration and recovery, which
1
UNISINOS-itt Performance, Sao Joao Batista, has suffer from their premature deterioration, which occurs
Rio Grande do Sul, Brazil in many ways, varying with the use of construction and its
2
UNISINOS-itt Fuse, Sao Joao Batista, Rio Grande do Sul, insertion environment. Stands out in this universe the
Brazil deterioration caused by the presence of chloride ions.
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19 Page 2 of 12 J Build Rehabil (2016) 1:19
Observing the Brazilian standard ABNT NBR 6118, for Among the aggressive agents that cause the deteriora-
design of concrete structures, it is denoted the special tion of the concrete, stands out the penetration of carbon
attention dedicated to concrete exposed to salt spray and dioxide, CO2, causing carbonation and chloride ions as the
marine environment. For such sites, it is greater the main aggressive agents of armor depassivation [12]. Cor-
requirement for compressive strength, cement consumption rosion triggered by these two agents occurs on differently
and lower water/cement ratio (NBR 6118 and NBR 12655) forms: with carbonation the occurrence widespread. In
comparing with other classes [3, 4]. This technical speci- other way, the chloride ion corrosion occurs in a localized
fication agrees with the main international standards, form, or pitting.
understanding the marine environment aggression as severe According to most researchers, it occurs because the
and intense against concrete. corrosion caused by ions chloride causes the dynamic
Tutti [5] proposed a simplified model to steel corrosion, rupture of the passivating film with repeated events of
which consider that this process occurs in two phases: despassivation and re-passivation until the final armor
initiation and propagation. At first phase, of initiation, the depassivation [9].
aggressive agents penetrate into concrete covering until The pitting corrosion leads to mass loss higher than
reach the bars, causing its depassivation. At second stage, general corrosion, considering that it occurs in isolated
of propagation, the corrosion really settles, causing the areas, however, pitting corrosion can cause highly detri-
degradation of reinforced concrete. At this stage is possible mental effects on armor, because where pitting corrosion
to verify reduction of bars and its concomitant expansion. occurs there’s an amplification of tensile stresses. Fur-
The reduction causes loss of bearing capacity, while thermore, this occurrence is due to high length/radius of
expanding cause internal pressures and therefore, cracking. these defects, that affects the resistance of armor fatigue
The penetration of aggressive agents occurs primarily by and other side effects [6].
air trapped in pores, arising from incorrect processes of
concrete density, incorporated air pores obtained by using Chloride ions penetration evaluation methods
specific chemical additives and through capillary pores
generated by the evaporation of free water present in fresh Considering that chloride ions migration on concrete inte-
concrete [6]. Possan (2010) [7] affirms that penetration of rior takes place over many years, its reproduction in lab-
aggressive agents depends on concrete permeability and oratory analysis becomes very limited due to the long time
porosity. These, in turn, depends essentially on three fac- demand and its variables of influence that may change over
tors: concrete quality, concrete recovering thickness and time. In order to more easily determine and control the
curing conditions. resistance of a given structure to ions chloride attack were
The chloride ions transport inside concrete is a com- instituted various tests that accelerate this process in
plicated process and involve ions diffusion, capillary suc- medium-and/or short term, to determine the penetration
tion, convective flow, added to physical and chemical resistance chlorides in a reinforced concrete structure.
interactions. In addition to these, there are other factors that Those analyses are based in two process that facilitate
also contribute, such as absorption, convection, perme- the measurement of resistance to chloride penetration,
ability and water transport through the interior of the some of them are based on diffusion. Others use the elec-
concrete while it remains in contact with the water, passing trical conductivity as a measurable parameter being also a
from the water exposed face to dry face. (Luping et al. catalyzer at the process. Among the analysis that are based
2012) [2]. in diffusion as a process that facilitate the chloride ion,
Not only the concrete low permeability, but also the stands out the method presented by AASHTO T259—
thickness of coatings is an important factor to control the Standard Method of Test for Resistance of Concrete
aggressive agents penetration in concrete, since the greater Chloride Ion Penetration-Salt Ponding Test [13].
the thickness the greater is the time interval for the The main methods that use electrical conductivity are
aggressive agents reach the surface of the armor [8]. presented through standards ASTM C 1202 [14] and NT
This concrete layer, besides prevent the aggressive BUILD 492 [15], also considering the CAIM (Corrosão
agents ingress, likewise avoids the direct contact of the Acelerada por Imersão Modificada-Accelerated corrosion
concrete with the external environment. Furthermore, due through modified immersion) [16].
to the high pH promoted by concrete, a passivating film Each method has peculiarities that highlight it positively
involves bars, which prevent its deterioration [9]. or negatively towards other methods. These methods differ
Aiming structures quality and covering thickness suffi- according to the size of samples, equipment used for
cient for the armor protection guarantee, national and analysis, the result type offered, among others [17]. The
international standards regulate specifications to achieve ASHTO T259 method, for example, requires that sample
durability. (NBR 6118 [3], EN 1992-1 [10], AS3600 [11]). keep in contact with a solution with 16.5 % of sodium
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J Build Rehabil (2016) 1:19 Page 3 of 12 19
chloride (NaCl) in one sample face for 90 days. One dis- samples where longitudinally tested by compression, and
advantage is that the analyses takes at least 118 days after where applied the chemical indicator of silver nitrate
(14 days curing, 14 days drying and 90 days of analyze), to analyze ions penetration behavior.
and them, the results generate a considerable cost [17, 18]. Eight prismatic specimens were analyzed having
The method showed by ASTM C1202 is a short-term 4 9 4 9 16 cm, two belonging to each environmental
test, which can be done in 6 h; however, it takes a long prescribed aggressiveness class according to NBR 6118.
time for samples preparation. Yet, this test doesn’t mea- The ends of the samples were protected with epoxy paint
sures attack cycles but concrete permeability through an film, applied in two layers, in order to prevent the ingress
electrical pulse on the sample, by applying a constant of chloride ions. There were also evaluate eight specimens
electrical potential difference. of 6 9 6 9 18 cm, two specimens for each environmental
The total electrical pulse is measure and correlated with class, as done previously, being however, applied the
the capacity to chloride ions to penetrate into concrete [18]. protective film of epoxy paint to only half of these samples.
This analysis has a good interconnection with the method By longitudinal compression test, was conducted an
showed by ASHTO T259, however, during the sample analysis of what would be the maximum attack fronts of
preparation, this method has some deficiency as its chloride ions if the specimens, as done by Pacheco (2016)
destructive character and sample heating that can affect the [23]. For the measurement of the thickness that was
results [19]. Another important aspect is that electrical attacked by chloride ions was analyzed the feasibility of
pulse depends at chemical solution composition, which can using ArcMap software 10.3 with Autocad software.
variate according to the test results [20].
The method from NT BUILD 942 [15] standard allows
the diffusion coefficient measurement, which is correlated Methods
to chloride attack resistance capacity [17]. The most criti-
cal issues are related to the application of a long-term test, Sample preparation
if compared to ASTM C 1202 [14] that can be done in
4 days according to test properties [18]. Materials characterization and mixing proportions
CAIM Method (Accelerated corrosion by modified
immersion) as NTBUILD 492 [15] method induces chlo- The cement used was CP-V-ARI, and its particle size
ride ions migration into concrete in a sample that has in its distribution was obtained by laser method, using as fluid
interior a steel bar, inducing its corrosion. After this pro- isopropyl alcohol. The equipment used was Microtrac
cess, is possible to verify the corrosion through the mass model S3500. The aggregates used were subjected to tests
measuring of the material and its reduction due to the for their particle size distribution, density and bulk density.
corrosion process [16]. Determination of bulk density, specific mass and size dis-
Considering the peculiarities presented during the new tribution of the fine aggregate was obtained through
methods development, the adoption of other methods to Brazilian standards NBR NM45: 2006 [24], NBR NM 52:
measure chloride attack become important. Among the 2009 [25] and NBR NM 248: 2003 [26] respectively.
alternatives that has been adopted is the process test In the case of coarse aggregate the procedures used to
instituted by standard ASTM B-117-Salt spray [21]. Salt determine these characteristics where those specified by
spray test is a worldwide method recognized for its use in ABNT NBR NM 45: 2006 [24], NBR NM 53: 2009 [25]
the evaluation of corrosion resistance of coated or exposed and NBR NM 248: 2003 [26], respectively. The fine
metal. In this procedure, the samples are exposed to a aggregate has quartz origin, the coarse aggregate, in turn, is
corrosive environment by checking the mass loss the pre- basaltic. The traces were drawn up according to the rec-
dominant corrosion modes and the visual aspects arising ommendations contained in NBR 6118 [3] and NBR 12655
from the reaction of materials with the salt spray [22]. [4], as summarized in Table 1.
For concretes, some studies use this method, combining
the salt sample exposition with chemical indicator of silver Table 1 Concrete specification according to ABNT NBR 6118 and
nitrate (AgNO3). This indicator shows different coloration ABNT NBR 12655
for samples attacked and not attacked by ion chloride, being
Specification parameter Environmental aggressivity class
this method easier and faster to apply than the others are.
Thus, aiming to evaluate the procedure of salt spray test I II III IV
on concrete, this study proposed a test with four concrete Minimum cement consumption 260 280 320 360
mixtures provided in ABNT NBR 6118, for their four Water/cement maxim relation 0.65 0.60 0.55 0.45
environmental aggressiveness classes. After 1728 hours Compressive strength C20 C25 C30 C40
(72 days) of exposition on a salt spray environment, the
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Fig. 2 Cyclic chamber for salt spray test and samples disposition
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After identify the zones where there is chloride attack by Longitudinal cracking
software Arc Map 10.3, it proceeds with the measurement
of attack deep. It measurement occurred in two ways, first Even with the groove, some samples did not break at its
measuring the attack thickness in four positions, according center and were discarded. Another problem during the
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Passing (%)
60
50
40
30
20
10
0
0.0001 0.001 0.01 0.1 1 10 100
Seive size(µm)
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J Build Rehabil (2016) 1:19 Page 7 of 12 19
6.3 – – – –
4.8 5 1 1 0
2.4 15 3 4 0
1.2 35 7 11 1
0.6 55 11 22 2
0.3 130 26 48 31
0.15 255 51 99 88
Bottom 5 1 100 100
Total 500 222.16
Maximum diameter 4.8 mm Fineness 2.22
(mm) modulus
Maximum penetration
samples with and without protection and for the small
The maximum chloride ions penetrations and their height samples with protection.
are demonstrated in the Tables 9, 10 and 11, for the biggest Table 12 shows the increase of the fronts of chloride
attack taking into account the maximum measurements
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Table 7 Fronts of chloride attacked, measurements realized according the methodology showed by de Pacheco (2016) [23], samples with the
size of 6 9 6 9 18 cm
Height position 14.40 cm 10.80 cm 7.2 cm 3.6 cm Maximum (cm) Media (cm) Standard deviation
E D E D E D E D
Without protection 6 9 6 9 18
I T 11 0.60 0.87 0.31 1.17 0.29 0.82 0.24 0.51 1.42 0.82 0.37
T 12 0.82 1.13 1.21 0.68 1.42 0.83 1.32 0.73
II T 21 0.13 1.01 0.13 0.77 0.46 0.83 0.42 0.31 1.01 0.44 0.35
T 22 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
III T 31 0.20 0.32 0.15 0.36 0.83 0.52 0.00 0.46 0.83 0.31 0.20
T 32 0.28 0.50 0.20 0.38 0.38 0.30 0.00 0.28
IV T 41 0.00 0.29 0.00 0.27 0.00 0.18 0.00 0.26 0.37 0.11 0.13
T 42 0.37 0.17 0.24 0.10 0.00 0.12 0.00 0.00
With protection 6 9 6 9 18
I T 11 0.82 0.75 0.88 0.43 0.97 1.08 0.81 0.73 1.25 0.91 0.20
T 12 1.25 1.21 0.94 0.94 0.91 0.68 0.91 1.01
II T 21 0.55 0.53 0.27 0.48 0.19 0.46 0.83 0.66 0.83 0.50 0.29
T 22 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
III T 31 0.14 0.49 0.07 0.59 0.28 0.61 0.38 0.56 0.61 0.44 0.25
T 32 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
IV T 41 0.17 0.00 0.00 0.37 0.15 0.11 0.19 0.24 0.37 0.16 0.12
T 42 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Table 8 Fronts of chloride attacked, measurements realized according the methodology showed by de Pacheco (2016) [23], samples with the
size of 4 9 4 9 16 cm
Height position 12.80 cm 9.60 cm 6.40 cm 3.2 cm Maximum (cm) Media (cm) Standard deviation
E D E D E D E D
With protection 4 9 4 9 16
I T 11 0.20 0.46 0.20 0.46 0.26 0.41 0.71 0.24 0.81 0.25 0.21
T 12 0.24 0.24 0.24 0.24 0.81 0.65 0.13 0.56
II T 21 0.29 0.49 0.29 0.49 0.13 0.56 0.50 0.73 0.80 0.39 0.24
T 22 0.19 0.23 0.19 0.23 0.00 0.68 0.80 0.70
III T 31 0.68 0.29 0.68 0.29 0.65 0.32 0.92 0.33 0.92 0.51 0.21
T 32 0.56 0.53 0.56 0.53 0.49 0.09 0.30 0.36
IV T 41 0.00 0.31 0.00 0.31 0.40 0.70 0.00 0.14 0.70 0.18 0.20
T 42 0.10 0.40 0.10 0.40 0.04 0.21 0.08 0.42
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Table 12 Thickness attacked by chloride ions increase, considering the measurements through the longitudinal break comparing with the
maximum values of attack obtained by Pacheco (2016) [23]
Class Without protection 6 9 6 9 18 With protection 6 9 6 9 18 With protection 4 9 4 9 16
Maximum Maximum Increase Maximum Maximum Increase Maximum Maximum Increase
long (cm) transv. (cm) (%) long (cm) transv. (cm) (%) long (cm) transv. (cm) (%)
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Table 13 Chloride attack geometry in the samples with the size of 6 9 6 9 18 without protection
Table 14 Chloride attack geometry in the samples with the size of 6 9 6 9 18 with protection
Table 15 Chloride attack geometry in the samples with the size of 4 9 4 9 16 with protection
influence against the chloride attack, showing a environmental aggressively class III if compared to
significant decrease in the ingress of this aggressive the concrete of the classes I and II.
agents when the quality of the concrete are (4) The longitudinal rupture of the samples leading to
increased. the discard of some samples, what caused a decrease
(3) The values obtained in the 4 9 4 9 16 cm samples in the sampling size. So, its recommended by the
are different, compared to the values obtained in the authors that the utilization of the cylinders samples
6 9 6 9 18 cm samples, showing a bigger chloride has to be investigated, because its longitudinal
ions penetration in the concrete that refers to the rupture can occur more easily.
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J Build Rehabil (2016) 1:19 Page 11 of 12 19
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