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Boiler-1 Performance 07.07.

2014

S.No Parameter UoM Value


1 Average Load on TG-1 MW 100.53
2 Total air flow Lac M3/Hr 5.27
3 Primary air flow Lac M3/Hr 3.74
4 Secondary air flow Lac M3/Hr 1.53
5 PA Fan-1A Speed RPM 1139.16
6 PA Fan-1A Current Amps 136.8
7 PA Fan-1B Speed RPM 1185.76
8 PA Fan-1B Current Amps 139.75
9 SA Fan-1A Speed RPM 0
10 SA Fan-1A Current Amps 0
11 SA Fan-1B Speed RPM 1214.77
12 SA Fan-1B Current Amps 65.83
13 ID Fan-1A Speed RPM 516.6
14 ID Fan-1A Current Amps 112
15 ID Fan-1B Speed RPM 507.98
16 ID Fan-1B Current Amps 112.19
17 PA Fan Discharge Pressure mmWC 1374.97
18 SA Fan Discharge Pressure mmWC 416.95
19 Wind box pressure mmWC 1138.8
20 Average flue gas oxygen % 4.55
21 O2 with ORSAT apparatus APH Inlet -L %
22 O2 with ORSAT apparatus APH Inlet - R %
23 O2 with ORSAT apparatus APH outlet-L %
24 O2 with ORSAT apparatus APH outlet-R %
% of Bypass of fresh air into ESP %
14.07.2014 25.06.2014 26.06.2014
Excess Value
Value
100.21 121.69 121.07
5.922 5.31 5.39 0.652
4.022 3.72 3.79
1.9 1.59 1.60
1172 1171.77 1186.96 32.84
147.79 139.85 143.94 10.99
1232.39 1205.84 1217.05 46.63
146.56 139.02 141.57 6.81
0 0 0 0
0 0 0 0
1229.79 1189.24 1191.55 15.02
86.83 70.14 70.17 21
575.59 620.58 606.19 58.99
126.44 128.72 126.65 14.44
558.57 617.88 602.82 50.59
125.94 129.84 127.84 13.75
1414.71 1491.99 1540.76 39.74
572.06 557.01 541.93 155.11
1163.85 1128.81 1207.17
3.53 7.34 7.02 -1.02
3.46
3.96
8
7.4
30
Wärtsilä India Limited
2 x 150 MW, Ind-Barath Thermal Power Ltd
Village : Swaminatham , Tuticorin
Flue Gas Velocity Calculation
Load on TG-1 in MW 100 Input
S.No Boiler furnace
1 Ultimate analysis of Coal Design Actual
2 Carbon % 66.22 43.00
3 Hydrogen % 1.85 7.51
4 Nitrogen % 1.39 0.49
5 Sulphur % 0.39 0.08

Inputs
6 Oxygen % 9.00 9.56
7 Moisture % 13.00 36.29
8 Ash % 8.15 3.07
9 GCV of the Coal (ARB) kcal/kg 5500 3994
10 Theoritical air requirement kg/kg of fuel 7.84 7.10
11 Flue gas Oxygen % 3.5 4.55
12 % of Excess air supplied % 20 28
13 Actual mass of air supplied kg/kg of fuel 9.40 9.06 521214.48 Kg/Hr
14 Mass of flue gas kg/kg of fuel 10.40 10.06 477511.16 M3/Hr
15 Boiler-1 thermal Efficiency % 92.76 85.00 Input
16 Steam generated from Boiler-1 TPH 335.00 335.00
17 Coal Consumption MT/hr 38.28 57.53
18 Mass of flue gas kg/hr 398247 578743
19 Ambiemt air Temperature °K 313 313
20 Flue gas Temperature in Furnace °K 1173 1173
21 Volume of Flue gas m3/hr 1367331 1987041
22 Area of Furnace m2 115.92 115.92
23 Velocity of flue gas in furnace m/s 3.28 4.76
Addition Flue gas Velocity Due to High
24 m/s 1.48
consumption of Fuel
Velocity Profile
Wing Wall
Location Kick Out Zone Cyclone Inlet
Area
Cross Sectional Area in M2 115.92 111.80 57.30
Design Velocity of flue gas in furnace in m/s 3.28 3.40 6.63
Actual Velocity of flue gas in furnace in m/s 4.76 4.94 9.63
Increase in actual Velocity of flue gas in m/s 1.48 1.54 3.00
Increase in actual Velocity of flue gas in % age 45.32 45.32 45.32

Theoritical air requirement - kg/kg of fuel


[(11.43 x C) + {34.5 x (H2-O2/8)} + (4.32 x S)]/100 kg/kg of fuel
% of excess air supplied
Excess air supplied (EA) = (O2% x 100)/(21-O2%)
Actual mass of air supplied - Kg/Kg of fuel
Actual mass of air supplied/kg of fuel (AAS)= ( 1+EA/100) x theoritical air
PV=mRT