Dokaflex 30 Tec PDF

999803902 - 06/2014
en-GB
The Formwork Experts.
Dokaflex 30 tec
User Information
Instructions for assembly and use (Method statement)
98039-200-01
Introduction User Information Dokaflex 30 tec
tion
Introduc-
© by Doka Industrie GmbH, A-3300 Amstetten
2 999803902 - 06/2014
User Information Dokaflex 30 tec Introduction
Contents
4 Introduction
4 Elementary safety warnings
7 Eurocodes at Doka
8 Doka services
11 System description
11 Dokaflex 30 tec - the high-performing hand-
set system for floor-slabs
12 Small number of system components - all
perfectly co-ordinated
14 Structural design
14 Simple structural design
15 Optimising the structural design with regard
to equipment quantities
18 Instructions for assembly and use

24 Adaptability
25 Secondary-beam stabilisers
26 Floor formwork around edges
28 Tie-back solutions
29 Bracing clamp B
30 Slab stop-ends
32 Fall-arrest systems on the structure
33 Beam forming support
34 Drop-beam not integrated into the floor-slab /
stop-end formwork
35 Drop-beam integrated into the floor-slab
37 Combining Doka table systems
38 Formwork planning with Tipos-Doka
39 Transporting, stacking and storing
44 Reshoring props, concrete technology and
stripping out
46 Component overview
999803902 - 06/2014 3
Elementary safety warnings

Introduction
User target groups Remarks on this document

▪ This manual is aimed at all persons who will be work- ▪ This manual can also be used as a generic method
ing with the Doka product or system that it describes. statement or incorporated with a site-specific
It contains information on the standard design for method statement.
setting up this system, and on correct, compliant uti- ▪ Many of the illustrations in this booklet show the
lisation of the system. situation during formwork assembly and are
▪ All persons working with the product described therefore not always complete from the safety
herein must be familiar with the contents of this man- point of view.
ual and with all the safety instructions it contains. Any safety accessories not shown in these illustra-
▪ Persons who are incapable of reading and under- tions must still be used by the customer, in accord-
standing this booklet, or who can do so only with dif- ance with the applicable rules and regulations.
ficulty, must be instructed and trained by the cus- ▪ Further safety instructions, especially warnings,
tomer. will be found in the individual sections of this
▪ The customer is to ensure that the information mate- document!
rials provided by Doka (e.g. User Information book-
lets, Instructions for Assembly and Use, Operating
Instruction manuals, plans etc.) are available to all Planning
users, and that they have been made aware of them
and have easy access to them at the usage location. ▪ Provide safe workplaces for those using the form-
▪ In the relevant technical documentation and formwork (e.g. for when it is being erected/dismantled,
work utilisation plans, Doka shows the workplace modified or repositioned etc). It must be possible to
safety precautions that are necessary in order to use get to and from these workplaces via safe access
the Doka products safely in the usage situations routes!
shown. ▪ If you are considering any deviation from the
In all cases, users are obliged to ensure compliance details and instructions given in this booklet, or
with national laws, Standards and rules throughout any application which goes beyond those
the entire project and to take appropriate additional described in the booklet, then revised static cal-
or alternative workplace safety precautions where culations must be produced for checking, as well
necessary. as supplementary assembly instructions.
Hazard assessment Regulations; industrial safety

▪ The customer is responsible for drawing up, docu- ▪ All laws, Standards, industrial safety regulations and
menting, implementing and continually updating a other safety rules applying to the utilisation of our
hazard assessment at every job-site. products in the country and/or region in which you
This document serves as the basis for the site-spe- are operating must be observed at all times.
cific hazard assessment, and for the instructions
given to users on how to prepare and utilise the sys- ▪ If a person or object falls against, or into, the side-
tem. It does not substitute for these, however. guard component and/or any of its accessories, the
component affected may only continue in use after it
has been inspected and passed by an expert.
4 999803902 - 06/2014
Rules applying during all phases of Assembly

the assignment
▪ The equipment/system must be inspected by the
customer before use, to ensure that it is in suitable
▪ The customer must ensure that this product is condition. Steps must be taken to rule out the use of
erected and dismantled, reset and generally used for any components that are damaged, deformed, or
its intended purpose in accordance with the applica- weakened due to wear, corrosion or rot.
ble laws, Standards and rules, under the direction
and supervision of suitably skilled persons. These
▪ Combining our formwork systems with those of other
manufacturers could be dangerous, risking damage
persons' mental and physical capacity must not in
to both health and property. If you intend to combine
any way be impaired by alcohol, medicines or drugs.
different systems, please contact Doka for advice
▪ Doka products are technical working appliances first.
which are intended for industrial/commercial use
only, always in accordance with the respective Doka ▪ The equipment/system must be assembled and
User Information booklets or other technical docu- erected in accordance with the applicable laws,
mentation authored by Doka. Standards and rules by suitably skilled personnel of
the customer's, having regard to any and all required
▪ The stability of all components and units must be safety inspections.
ensured during all phases of the construction work!
▪ It is not permitted to modify Doka products; any such
▪ The functional/technical instructions, safety warn- modifications constitute a safety risk.
ings and loading data must all be strictly observed
and complied with. Failure to do so can cause acci-
dents and severe (even life-threatening) damage to Closing the formwork
health, as well as very great material damage.
▪ Fire-sources are not permitted anywhere near the
formwork. Heating appliances are only allowed if ▪ Doka products and systems must be set up so that
properly and expertly used, and set up a safe dis- all loads acting upon them are safely transferred!
tance away from the formwork.
▪ The work must take account of the weather condi- Pouring
tions (e.g. risk of slippage). In extreme weather,
steps must be taken in good time to safeguard the
equipment, and the immediate vicinity of the equip- ▪ Do not exceed the permitted fresh-concrete pres-
ment, and to protect employees. sures. Over-high pouring rates overload the form-
▪ All connections must be checked regularly to ensure work, cause greater deflection and risk breakage.
that they still fit properly and are functioning cor-
rectly.
It is very important to check all screw-type connec-
Stripping out the formwork
tions and wedge-clamped joins whenever the con-
struction operations require (particularly after excep- ▪ Do not strip out the formwork until the concrete has
tional events such as storms), and to tighten them if reached sufficient strength and the person in charge
necessary. has given the order for the formwork to be stripped
▪ It is strictly forbidden to weld Doka products – in par- out!
ticular anchoring/tying components, suspension ▪ When stripping out the formwork, never use the
components, connector components and castings crane to break concrete cohesion. Use suitable tools
etc. – or otherwise subject them to heating. such as timber wedges, special pry-bars or system
Welding causes serious change in the microstruc- features such as Framax stripping corners.
ture of the materials from which these components ▪ When stripping out the formwork, do not endanger
are made. This leads to a dramatic drop in the failure the stability of any part of the structure, or of any
load, representing a very great risk to safety. scaffolding, platforms or formwork that is still in
The only articles which are allowed to be welded are place!
those for which the Doka literature expressly points
out that welding is permitted.
999803902 - 06/2014 5
Transporting, stacking and storing Symbols used

▪ Observe all regulations applying to the handling of The following symbols are used in this booklet:
formwork and scaffolding. In addition, the Doka
▪
slinging means must be used - this is a mandatory
requirement.
Remove any loose parts or fix them in place so that
☞ Important note
Failure to observe this may lead to malfunc-
tion or damage.
they cannot be dislodged or fall free!
▪ All components must be stored safely, following all
the special Doka instructions given in the relevant CAUTION / WARNING / DANGER
sections of this manual! Failure to observe this may lead to material
damage, and to injury to health which may
Maintenance range up to the severe or even life-threaten-
ing.
▪ Only original Doka components may be used as

spare parts. Repairs may only be carried out by the Instruction
manufacturer or authorised facilities.
This symbol indicates that actions need to be
taken by the user.
Miscellaneous
We reserve the right to make alterations in the interests Sight-check
of technical progress. Indicates that you need to do a sight-check
to make sure that necessary actions have
been carried out.
Tip
Points out useful practical tips.
Reference
Refers to other documents and materials.
6 999803902 - 06/2014
Eurocodes at Doka
In Europe, a uniform series of Standards known as The widely used "Permissible stress design" (compar-
Eurocodes (EC) was developed for the construction ing the actual stresses with the permissible stresses)
field by the end of 2007. These are intended to provide has been superseded by a new safety concept in the
a uniform basis, valid throughout Europe, for product EC.
specifications, tenders and mathematical verification. The EC contrast the actions (loads) with the resistance
The EC are the world's most highly developed Stand- (capacity). The previous safety factor in the permissible
ards in the construction field. stresses is now divided into several partial factors. The
In the Doka Group, the EC are to be used as standard safety level remains the same!
from the end of 2008. They will thus supersede the DIN
norms as the "Doka standard" for product design.
Ed Rd
Ed Design value of effect of actions Rd Design value of the resistance

(E ... effect; d ... design) (R ... resistance; d ... design)
Internal forces from action Fd Design capacity of cross-section
(VEd, NEd, MEd) (VRd, NRd, MRd)
Fd Design value of an action Rk Rk
Steel: Rd = Timber: Rd = kmod ·
Fd = F · Fk M M
(F ... force)
Fk Characteristic value of an action Rk Characteristic value of the resistance
"actual load", service load e.g. moment resistance to yield stress
(k ... characteristic)
e.g. dead weight, live load, concrete pressure,
wind
F Partial factor for actions M Partial factor for a material property
(in terms of load; F ... force) (in terms of material; M...material)
e.g. for dead weight, live load, concrete pres- e.g. for steel or timber
sure, wind Values from EN 12812
Values from EN 12812
kmod Modification factor (only for timber – to take
account of the moisture and the duration of load
action)
e.g. for Doka beam H20
Values as given in EN 1995-1-1 and EN 13377
Comparison of the safety concepts (example)

Permissible stress design EC/DIN concept The "permissible values" communicated in
Doka documents (e.g.: Qpermissible = 70 kN)
Fyield Rk
115.5 [kN] 115.5 [kN] do not correspond to the design values
Rd gM = 1.1 (e.g.: VRd = 105 kN)!
90<105 [kN]
n ~ 1.65 A
➤ Avoid any confusion between the two!
Ed
90 [kN] ➤ Our documents will continue to state the per-
missible values.
Fpermissible gF = 1.5 Allowance has been made for the following par-
60<70 [kN]
Factual A tial factors:
60 [kN] F = 1.5
M, timber = 1.3
M, steel = 1.1
kmod = 0.9
In this way, all the design values needed in an
EC design calculation can be ascertained from
98013-100
98013-102
the permissible values.
Factual Fpermissible Ed Rd

A Utilisation factor
999803902 - 06/2014 7
Doka services
Support in every stage of the project
Doka offers a broad spectrum of services, all with a sin-
gle aim: to help you succeed on the site.
Every project is unique. Nevertheless, there is one
thing that all construction projects have in common –
and that is a basic structure with five stages. We at
Doka know our clients' varying requirements. With our
consulting, planning and other services, we help you
achieve effective implementation of your formwork
assignment using our formwork products – in every one
of these stages.
1 2 3
Project Management Planning
Project Development Stage Bidding Stage
Stage
Taking well-founded decisions Optimising the preliminary work Controlled, regular forming oper-
thanks to professional advice and with Doka as an experienced part- ations, for greater efficiency
consulting ner resulting from realistically calculated
formwork concepts
Find precisely the right formwork Draw up potentially winning bids, by Plan cost-effectively right from the
solutions, with the aid of ▪ basing them on realistically calcu- outset, thanks to
▪ help with the bid invitation lated guideline prices ▪ detailed offers
▪ in-depth analysis of the initial sit- ▪ making the right formwork ▪ determination of the commission-
uation choices ing quantities
▪ objective evaluation of the plan- ▪ having an optimum time-calcula- ▪ co-ordination of lead-times and
ning, execution, and time-risks tion basis handover deadlines
8 999803902 - 06/2014
The advantages for you

thanks to professional advice and
consulting
4 5 ▪ Cost savings and time gains
When we advise and support you
right from the word "go", we can
Concrete Construction Stage Project Close-out Stage make sure that the right formwork
systems are chosen and then
used as planned. This lets you
achieve optimum utilisation of the
formwork equipment, and effec-
tive forming operations because
your workflows will be correct.
▪ Maximised workplace safety

The advice and support we can
give you in how to use the equip-
ment correctly, and as planned,
leads to greater safety on the job.
▪ Transparency
Because our services and costs
Optimum resource utilisation Seeing things through to a posi- are completely transparent, there
with assistance from the Doka tive conclusion is no need for improvisation dur-
Formwork Experts with professional support ing the project – and no unpleas-
ant surprises at the end of it.
▪ Reduced close-out costs

Workflow optimisation, thanks to Doka Services are a byword for Our professional advice on the
▪ thorough utilisation planning transparency and efficiency here, selection, quality and correct use
▪ internationally experienced pro- offering of the equipment helps you avoid
ject technicians ▪ jointly handled return of rented damage, and minimise wear-and-
▪ appropriate transport logistics formwork tear.
▪ on-site support ▪ professional dismantling
▪ efficient cleaning and recondition-
ing using special equipment
999803902 - 06/2014 9
10 999803902 - 06/2014
User Information Dokaflex 30 tec System description
System description
System description
Dokaflex 30 tec -
the high-performing hand-set system for floor-slabs
With its combination of two high-capacity system com- Perfect logistics
ponents – the Doka composite formwork beams
I tec 20 and the Doka Eurex floor prop –
Dokaflex 30 tec is a high-performing hand-set form- thanks to optimised system development
work system. Benefit right across the board!
☞ Important note:
▪ The Doka beams I tec 20 are used as pri-
▪ Based on existing system components
▪ Reduced storage and transport volumes
▪ Multi-functional system components that can also be
mary beams, and Doka beams 'H20 top' as
the secondary beams. used in other Doka formwork solutions
▪ When planning Dokaflex 30 tec projects, Simply by telescoping the I tec 20 primary beams and
remember the higher prop loads now the 'H20 top' secondary beams, Dokaflex 30 tec adapts
allowed by the new official Approval. to any desired layout. The formwork is planned with a
technical slide-rule, ensuring that it is optimally dimen-
sioned for the slab thickness, clear height and room
Labour-cost savings geometry involved.
Further advantages:
from using new, intelligent system components ▪ infill zones are managed within the system, making it
Now you can cut costs even more! easy to accommodate walls and columns
▪ Up to 40% fewer floor props – meaning that much ▪ for shoring heights of up to 5.50 m
less time is needed for resetting and levelling ▪ any type of form-facing can be used
▪ Far fewer separate parts to be moved – so the work- ▪ optional increment grid, with markings, means there
flows are even quicker is no need to measure up
▪ The wide spacing between the primary beams Dokaflex 30 tec is ideal for enclosed spaces where the
leaves more space beneath the formwork for equip- formwork superstructure can rest up against walls on
ment-handling all sides.
Horizontal forces at exposed slab-edges, drop beams
Reduced equipment costs or steps in ceiling slabs must be restrained by strutting
or back-stays.
thanks to maximum product optimisation
These advantages are "tops"
▪ Much lower equipment costs for the same commis-
sioning quantity
▪ Longer service life and lower close-out costs with
I tec 20 beams and 'Eurex top' floor props
999803902 - 06/2014 11
System description User Information Dokaflex 30 tec
Small number of system components -

all perfectly co-ordinated
(A) ProFrame panel1)
B A
▪ special surface coating for superb-quality concrete

faces
▪ can be used on both sides
▪ all-round edge protection for long lifespan
▪ improved workplace safety thanks to reduced risk of
slippage
▪ easy to clean, with high-pressure spray cleaner
▪ space-saving storage and handling
1) Alternatively, it is also possible to use Doka formwork
sheets 3-SO.
!
C
Follow the directions in the "Formwork sheet-
ing" User Information booklet!
(B) Doka beam H20 top

D E
▪ is used as the secondary beam. Characteristic fea-

ture: blue beam-end reinforcement
▪ integrated shock absorber on the beam end piece for
reduced damage and long service life
▪ pre-defined positioning points as reference marks for
setting-up and checking the formwork
Follow the directions in the "Timber formwork

beams" User Information booklet!
F
(C) Doka beam I tec 20

▪ is used as the primary beam. Characteristic features:
dark-grey beam-end reinforcement, grey web and
G grey plastic sheets on the flange
▪ integrated shock absorber on the beam end piece for
reduced damage and long service life
98039-201-01
▪ pre-defined positioning points as reference marks for
setting-up and checking the formwork
Follow the directions in the "Composite form-

WARNING work beams" User Information booklet!
➤ Use only Doka beams I tec 20 as the primary
beams! The spacings of the props and pri-
mary beams are dimensioned for the higher
load-bearing capacity of this beam.
12 999803902 - 06/2014
User Information Dokaflex 30 tec System description
(D) Lowering head H20

▪ integrated quick-lowering function for minimising
damage when striking
▪ stabilises the primary beams so that these cannot tip
over on their sides
9720-238-01
9720-239-01
(E) Supporting head H20 DF

▪ easy to mount to the floor prop
▪ for fixing intermediate props to the primary beam
(F) Doka floor props Eurex

▪ approved / type-tested
▪ EN 1065-compliant prop
(see the approval or type-test for in-depth informa-
tion)
▪ high load-bearing capacity
▪ numbered pegging holes, for easier height adjust-
ment
▪ special thread geometry, which makes the prop eas-
ier to release even when it is under high load
▪ elbowed fastening clamps, reducing the risk of injury
and making the props easier to operate
Follow the directions in the "Floor props Eurex /

Eurex top" User Information booklet!
Note:
The floor props can be lengthened with the Floor prop
extension 0.50m (allow for the reduced load-bearing
capacity).
Follow the directions in the "Floor prop exten-

sion 0.50m" User Information!
☞ The Doka floor prop Eurex 20 top 700 is only

allowed to be used with a limited extension
length.
Follow the directions in the "Doka floor prop

Eurex 20 top 700" User Information!
(G) Removable folding tripod

▪ for holding floor props upright
▪ swing-out legs allow flexible placement in con-
stricted situations such as along edges and in cor-
ners
999803902 - 06/2014 13
Structural design User Information Dokaflex 30 tec
Structural design
Structural design
Simple structural design
The spacings of the beams and floor props can be opti-
mised using the technical slide-rule. cc c
c
b B
A
b D
98039-202-01
Spacing and positions of the

component parts
a a
a ... spacing of props
b ... spacing of primary beams
Equipment usage can be fully optimised (see the sec- c ... spacing of secondary beams, and distance from edge
tion headed "Optimising the structural design with
A "Main prop" (floor prop + Lowering head H20 + removable fold-
regard to equipment quantities").
ing tripod)
An even more methodical and faster way of erecting B "Intermediate prop" (floor prop + Supporting head H20 DF)
the formwork is to site-specifically base the spacings on
C Doka beam H20 top (secondary beam)
the 0.5 m grid shown by the spacing marks on the
D Doka beam I tec 20 (primary beam)
beams.
You can tell at a glance whether the formwork has been
erected correctly, and without having to measure up. Primary and secondary beams
For examples of site-specific grids, see the "Practical
examples".
The primary beams should be orientated at
right angles to the direction of an uneven
x length/width of room (5 m, 7 m, 9 m, etc.). This
makes more efficient use of the potential of the
system.
A Format of the formwork sheets

9768-202-01
The ProFrame panels, in formats of 200x50cm and
x ... 0.5 m 250x50cm (21 or 27mm), have just the right dimen-
A Mark sions to fit exactly into the increment-grid of the Doka-
flex system.
1 mark = 0.5 m
2 marks = 1.0 m
21/2 marks = 1.25 m
3 marks = 1.5 m
31/2 marks = 1.75 m
4 marks = 2.0 m
14 999803902 - 06/2014
User Information Dokaflex 30 tec Structural design
Optimising the structural design with regard to equipment

quantities
Primary beams (Doka beams I tec 20):
Practical examples
▪ Permitted bending moment: 9 kNm
▪ Permitted shear force: 20 kN Spacing of props a = 1.00 m1)
▪ Rigidity: 640 kNm2 A B D
Secondary beams (Doka beams H20 top:): a

▪ Permitted bending moment: 5 kNm
▪ Permitted shear force: 11 kN
A B C
▪ Rigidity: 450 kNm2
98036-215-01
a
Instructions on how to use Tables 1 and 2 (on fol- System grid 1-2-5 (markings on beams) for beam lengths of 4.90m
1)
lowing pages) correctly: and 3.90m

▪ In Table 1:
Spacing of props a = 1.25 m
- with reference to the required supporting height,
find out from this Table which types of floor prop A B D
are suitable, and what their max. permitted
prop load is. 98039-203-01
a
▪ In Table 2:
- find the max. permitted spacing of the primary
beams with reference to the slab thickness and Spacing of props a = 1.50 m2)
the chosen spacing of the secondary beams (will A B E
depend upon the type of formwork sheet being
used).
- with reference to the selected permitted prop a
load and spacing of primary beams, find out from
this Table the max. permitted spacing of the A B C
props.
98036-215-01
To make work easier, on Dokaflex 30 tec it is a
also possible to use the spacing marks on the
beams (in a 50 cm grid). System grid 1-3-5 (markings on beams) for beam lengths of 5.35m
2)
and 3.90m
Example: Slab thickness 30 cm
Spacing of props a = 1.75 m
1. Selected spacing of secondary beams: 0.50 m
(e.g. because of the type of formwork sheet) A B D
2. Permitted spacing of primary beams: 2.62 m

➔ Value chosen: 2.50 m a
98039-203-02
3. For a permitted prop load of 25 kN:

max. spacing of props 1.09 m A "Main prop" (floor prop + Lowering head H20 + removable fold-
➔ Value chosen: 1.00 m ing tripod)
4. For a permitted prop load of 35 kN: B "Intermediate prop" (floor prop + Supporting head H20)
max. spacing of props 1.53 m C Doka beam I tec 20 3.90m
➔ Value chosen: 1.50 m D Doka beam I tec 20 4.90m
E Doka beam I tec 20 5.35m
999803902 - 06/2014 15
Structural design User Information Dokaflex 30 tec
Table 1: Permitted prop loads [kN]

Eurex 20 and Eurex 20 top Eurex 30 and Eurex 30 top
150 250 300 350 400 550 700 250 300 350 400 450 550
Top or bottom
of outer tube
Position
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
Bottom
Top
Top
Top
Top
Top
Top
Top
Top
Top
Top
Top
Top
Prop length [m]
Prp category
to EN 1065
B25 B30
C25 C30 C35 C35 C40 C40 C55 C55 C70 C70 C25 C25 C30 C30 C35 C35 C40 C40 C45 C45 C55 C55
D15 D25 D25 D30 D30 D35 D35 D40 D40 D55 D55 D70 D70
E25 E25 E30 E30 E35 E35 E40 E40 E45 E45 E55 E55
7.0 20.6 21.7
6.9 21.5 22.6
6.8 22.4 23.6
6.7 23.3 24.5
6.6 24.2 25.5
6.5 25.2 26.4
6.4 26.2 27.5
6.3 27.4 28.6
6.2 28.5 29.8
6.1 29.6 30.8
6.0 30.7 32.0
5.9 32.1 33.9
5.8 33.5 35.8
5.7 35.1
5.6 36.5
5.5 20.6 22.7 31.8 33.3
5.4 21.6 23.9 33.6 35.3
5.3 22.5 25.2 35.5 37.2
5.2 23.6 26.5 37.3 39.2
5.1 24.7 27.9 39.2 41.0
5.0 25.8 29.4
4.9 27.2 31.0
4.8 28.7 32.5 36.7
4.7 30.1 34.2 36.7
4.6 31.6 35.9
4.5 33.2 32.7 34.5
4.4 34.9 34.8 36.8
4.3 36.8 39.2
4.2 39.2
4.1
4.0 21.5 24.8 31.5 34.2 41.2 41.2
3.9 23.0 26.8 33.8 36.8
3.8 24.4 28.7 36.1 39.3
36.7
3.7 26.0 30.8 38.7
36.7
3.6 27.7 33.2
3.5 20.8 24.5 29.4 35.5 30.9 34.2
3.4 22.3 26.7 31.0 33.3 36.8
41.2
3.3 23.8 28.9 32.4 35.8 39.3 41.2
3.2 25.4 31.3 33.5 38.2
3.1 27.1 34.0 34.5
3.0 20.7 24.8 28.8 35.5 30.9 34.8 41.2
41.2
2.9 22.4 27.4 29.6 36.5 33.6 37.3
36.7
2.8 24.0 29.9 30.5 36.2 39.7
2.7 25.3 32.6 31.5 38.6
2.6 26.2 35.3 32.7 40.0 41.2
36.7 41.2
2.5 20.2 24.8 27.0 33.9 36.7 30.9 37.0
2.4 21.3 27.2 27.8 35.0 32.2 38.5
2.3 22.5 29.5 28.7 36.1 33.6 40.1
41.2
2.2 23.3 31.9 29.8 34.8
36.7 41.2
2.1 24.0 34.3 31.1 36.7 35.9
2.0 24.6 32.4 37.0
1.9 25.8 34.0 38.7
41.2
1.8 26.9 35.6 40.4
36.7
1.7 28.4
1.6 30.1 41.2
1.5 31.8
1.4
1.3
20.6
1.2
1.1
1.0
16 999803902 - 06/2014
User Information Dokaflex 30 tec Structural design
Table 2: Dokaflex 30 tec

Max. permitted spacing of primary beams b Max. permitted prop spacing a [m] for selected prop load
Slab thickness Slab load 1) [m] for a secondary-beam spacing c [m] of Prop load and a selected primary-beam spacing b [m] of
[cm] [kN/m2] [kN]
0.33 0.50 0.625 1.50 2.00 2.44 2.50 3.00
25 2.49 2.18 1.79 1.75 1.46
30 2.49 2.27 2.12 2.10 1.75
16 5.7 3.67 3.20 2.97
35 2.49 2.27 2.12 2.10 1.98
40 2.49 2.27 2.12 2.10 1.98
25 2.40 2.01 1.65 1.61 1.34
30 2.40 2.18 1.98 1.93 1.61
18 6.2 3.54 3.08 2.86
35 2.40 2.18 2.04 2.03 1.88
40 2.40 2.18 2.04 2.03 1.91
25 2.33 1.86 1.53 1.49 1.24
30 2.33 2.11 1.83 1.79 1.49
20 6.7 3.43 2.98 2.77
35 2.33 2.11 1.98 1.96 1.74
40 2.33 2.11 1.98 1.96 1.85
25 2.26 1.74 1.42 1.39 1.16
30 2.26 2.05 1.71 1.67 1.39
22 7.2 3.33 2.90 2.69
35 2.26 2.05 1.92 1.90 1.62
40 2.26 2.05 1.92 1.90 1.79
25 2.17 1.63 1.33 1.30 1.08
30 2.20 1.95 1.60 1.56 1.30
24 7.7 3.24 2.82 2.61
35 2.20 2.00 1.87 1.82 1.52
40 2.20 2.00 1.87 1.85 1.68
25 2.04 1.53 1.25 1.22 1.02
30 2.14 1.83 1.50 1.47 1.22
26 8.2 3.15 2.75 2.55
35 2.14 1.95 1.75 1.71 1.43
40 2.14 1.95 1.82 1.81 1.58
25 1.92 1.44 1.18 1.15 0.96
30 2.09 1.73 1.42 1.38 1.15
28 8.7 3.08 2.68 2.49
35 2.09 1.90 1.66 1.62 1.35
40 2.09 1.90 1.78 1.76 1.49
25 1.82 1.37 1.12 1.09 —
30 2.05 1.64 1.34 1.31 —
30 9.2 3.01 2.62 2.44
35 2.05 1.86 1.57 1.53 —
40 2.05 1.86 1.73 1.69 —
25 1.59 1.19 0.98 0.95 —
30 1.91 1.43 1.17 1.14 —
35 10.5 2.87 2.50 2.32
35 1.95 1.67 1.37 1.33 —
40 1.95 1.77 1.51 1.48 —
25 1.41 1.06 0.87 0.84 —
30 1.69 1.27 1.04 1.01 —
40 11.8 2.75 2.39 2.22
35 1.86 1.48 1.21 1.18 —
40 1.86 1.64 1.34 1.31 —
25 1.26 0.95 0.78 0.76 —
30 1.52 1.14 0.93 0.91 —
45 13.2 2.64 2.30 2.14
35 1.77 1.33 1.09 1.06 —
40 1.79 1.47 1.20 1.18 —
25 1.15 0.86 0.70 0.69 —
30 1.38 1.03 0.85 0.83 —
50 14.5 2.55 2.22 2.06
35 1.60 1.20 0.99 0.96 —
40 1.73 1.33 1.09 1.07 —
25 0.97 0.73 — — —
30 1.16 0.87 — — —
60 17.2 2.41 2.10 1.93
35 1.35 1.02 — — —
40 1.50 1.12 — — —
25 0.84 0.63 — — —
30 1.00 0.75 — — —
70 19.9 2.29 1.99 1.77
35 1.17 0.88 — — —
40 1.30 0.97 — — —
25 0.74 0.56 — — —
30 0.89 0.67 — — —
80 22.4 2.19 1.89 1.57
35 1.04 0.78 — — —
40 1.15 0.86 — — —
25 0.67 0.50 — — —
30 0.80 0.60 — — —
90 24.9 2.11 1.77 —
35 0.94 0.70 — — —
40 1.04 0.78 — — —
25 0.61 — — — —
30 0.73 0.55 — — —
100 27.3 2.04 1.61 —
35 0.85 0.64 — — —
40 0.95 0.71 — — —
These values only apply when a Lowering head, 4-way head or Supporting head is used.
— Prop spacing < 0.50m or primary beams too widely spaced
1)In accordance with EN 12812, this allows for a service load of 0.75 kN/m2 and a variable load of 10 % of a massive concrete floor-slab, totalling
at least 0.75 kN/m2 but no more than 1.75 kN/m2 (assuming a unit weight of 2500 kg/m3 for the fresh concrete ). Mid-span deflection has been
limited to l/500.
In the case of cavity flat-slab floors, significantly lower slab loads occur.
999803902 - 06/2014 17
User Information Dokaflex 30 tec
Instructions for assembly and use
☞ Important note: ➤ Put up each removable folding tripod.

As well as the instructions given here, you
MUST follow the instructions in 'Reshoring
props, concrete technology and stripping out'.
☞ ➤ Do not oil or grease wedge-clamped joins.
➤ Put the floor prop into the tripod and fix it in place with
the clamping lever.
Before stepping onto the formwork, check again to
Closing the formwork make sure that the props have been correctly fixed
in the tripods.
Putting up the floor props Setting up tripods in corners or up against walls
➤ Roughly adjust the height of the floor prop, using the
fastening clamp.
9720-241-01 9720-240-01
If it is not possible to completely unfold the legs of the

tripod – e.g. at the edges of a structure or at floor
breakthroughs etc. – we recommend fastening this
tripod to an adjacent floor prop instead, where there
is room for the legs to be completely unfolded.
9720-006
The pegging holes are all numbered, which makes it

easier to adjust the props to the same height.
CAUTION
➤ If the floor props are transported with the
lowering heads still attached, you must
secure these with a Spring-locked connect- x
ing pin 16 mm to prevent them dropping out.
This is particularly important when they are
transported in the horizontal. x
➤ Insert a Lowering head H20 into the floor prop.
b
Leave the correct amount of lowering play (a)! 98039-209-01
b ... spacing of primary beams

x ... depending on the number of intermediate props, 'x' = 2, 3 or 4
times the prop spacing 'a' given in "Dimensioning"
The lowering heads that will be under the pri-

a
mary beams next to the walls must be turned

inwards so that they can be knocked undone
when the time comes to take down the form-
work.
9720-006
Clearance a between wedge and head-plate:

6 cm 9720-335-01
18 999803902 - 06/2014
Inserting the primary beams Placing the secondary beams on the primary
beams
WARNING
WARNING
➤ Use only Doka beams I tec 20 as the primary
beams! The spacings of the props and pri- ➤ It is not permitted to set down any loads on
mary beams are dimensioned for the higher the floor-slab formwork (e.g. beams, panels,
load-bearing capacity of this beam. reinforcements) until the intermediate props
have been set up!
➤ Using beam-forks, place the primary beams into the
lowering heads.
9720-004
➤ Use the beam forks to place the secondary beams
on the primary beams, with an overlap.
9720-003
The lowering heads can hold both single beams (on

edge-of-room props) and double beams (at over-
laps).
➤ Adjust the primary beams to the correct floor-slab
height.
9720-005
➤ If it is planned to lay the panels on the sec-

ondary beams working from below, always
lay only as many secondary beams in place
as are needed for placing the next row of
panels.
Be sure to place a beam (or double beam)

wherever there is to be a joint between the
panels.
9720-243-01
98039-208-01
Planks can be attached to the floor props as

diagonal braces, using the Bracing clamp B.
9776-201-01
98039-207-01
999803902 - 06/2014 19
Fall-arrest protection at slab-edges Laying the ProFrame panels on the beams from
➤ Use the Doka floor end-shutter clamp to form the below
☞
stop-ends and erect the fall-arrest barrier.
Important note:
➤ To lay ProFrame panels on the secondary
beams from below, always work from a
Wheel-around scaffold DF, a Platform stair-
way 0.97m, standard mobile scaffold towers
or a platform ladder.
➤ Lay the ProFrame panels at right angles to the sec-
ondary beams.
98023-234-01
See the "Doka floor end-shutter clamp" User Infor-

mation booklet for details.
Putting up the intermediate props
a
Usually, these are put up successively, under the area
a
where the panels have just been placed.
a
➤ Place the Supporting head H20 DF on the inside
tube of the floor prop and secure it with the integral
spring-steel stirrup.
98039-205-01
1 2 3
9767-233-01
☞ Important note:
➤ Put up the intermediate props so that they
force-fit. It is not allowed to make some props
higher than others!
➤ Put up the intermediate props.
A
B
9768-215-01
A Supporting head H20 DF

B Doka beam I tec 20
C Hole in the supporting head
(for fixing with chipboard screw 4x35)
20 999803902 - 06/2014
Laying the ProFrame panels on the beams from ➤ Spray the ProFrame panels with parting agent.
above
☞ ➤ Local regulations, or the result of a hazard

assessment carried out by the erector, may
make it necessary to use personal fall arrest
systems (PFAS) when setting-up the form-
work from above.
➤ Lay the ProFrame panels at right angles to the sec-

ondary beams.
98039-206-01
Where necessary (e.g. edge zones), secure the

form-ply with nails.
Recommended nail lengths
▪ sheet thickness 21 mm - approx. 50 mm
a
▪ sheet thickness 27 mm - approx. 60 mm
☞▪
a
a Windproofing
For increased stability, in larger rooms, the
full erection sequence of "primary beams +
secondary beams + formwork sheets"
98039-210-01
should be carried out progressively for suc-
cessive sub-areas of the room.
When doing this, provide suitable bracing to
walls or columns.
▪ If there is any risk of the formwork being
blown over, all free-standing, non-enclosed
areas of slab formwork must be secured dur-
ing work-breaks and when work finishes for
the day.
Pouring
To protect the surface of the form-facing, we recom-
mend using a vibrator with a protective rubber cap.
999803902 - 06/2014 21
Stripping out Platform stairway 0.97m:

▪ Wheel-around, fold-down platform stairway
☞ Observe all stipulated stripping times!
Removing the intermediate props

made of light alloy
▪ Working heights of up to 3.00 m
(height of top step 0.97 m)
➤ Remove the intermediate props and put them in the ▪ Stair width: 1.20 m
stacking pallet. ▪ Minimum distance a from drop-off edge:
2.00m
98033-468-01
9720-006
After the intermediate props have been removed, only

the main props (with the removable folding tripods) are
left standing. This leaves enough space to manoeuvre
wheel-around scaffolds and stacking pallets without dif-
ficulty.
9768-219-01
Wheel-around scaffold DF:

▪ collapsible wheelaround platform made of
light alloy
▪ variable working heights of up to 3.50 m
(max. platform height 1.50 m)
▪ width of scaffold: 0.75 m
▪ When work is being carried out near drop-off
edges (i.e. at a distance of < 2 m), the
'Wheel-around scaffold DF accessory set'
(consisting of a toeboard and intermediate
guardrail) is needed.
For greater heights, the Working scaffold

Modul is ideal.
22 999803902 - 06/2014
Lowering the floor-slab formwork Removing the floor props

➤ Lower the floor-slab formwork by striking the wedge 1) Hold the inner tube with one hand.
on the lowering head with a hammer. 2) Open the fastening clamp to unfix the inner tube.
Guide this by hand while lowering it into the outer
tube.
9720-007
Removing parts that are no longer needed 9720-006

➤ Turn the secondary beams over onto their sides, pull
them out and put them in the stacking pallet. ➤ Put the removable folding tripods and props in the
Leave the beams under the panel-joints in place. stacking pallet.
When lifting the equipment to the next storey, it
is better to transport the floor props and the low-
ering heads separately (the floor props on their
own can be stored much more space-savingly
in the stacking pallet).
Reshoring
➤ Before pouring the next floor-slab (i.e. above the one
that has just been stripped), put up reshoring props.
☞
9720-008
For further information (number of props etc.),

see "Reshoring props, concrete technology and
striking"
➤ Take out the ProFrame panels and put them in the
stacking pallet.
9720-009
➤ Remove the remaining secondary beams and the

primary beams, and put them in the stacking pallet.
999803902 - 06/2014 23
Adaptability
Closures and adjustments Grid and flexibility - in one system
Infill zones are solved within the system - with no spe- Dokaflex also adapts to difficult layouts.
cial accessories needed. The necessary adaptation is
made by overlapping the Doka beams and inserting
strips of formwork sheeting.
9720-336-01
9720-211-01
Adaptation along edge Adaptation around columns
B
B
A
A
9776-200-01
9768-209-01
A ProFrame panel
B Fitting boards in the closure zone
☞ The grain of the face layer (A) must run at right

angles to the supports (B) .
B
9792-210-01
24 999803902 - 06/2014
Secondary-beam stabilisers
Secondary-beam stabilisers are used to prevent form- How to mount:
work beams tipping over while panels are being laid on ➤ Hang the Secondary-beam stabilisers into place with
them. an Alu beam fork H20.
Secondary-beam stabiliser 1 Secondary-beam stabiliser 2
98039-217-01 98039-217-02
Advantages:
▪ Special claws to prevent slippage on the beam-
flange
▪ No work-platform scaffold needed, as the stabilisers
can be mounted/dismounted from ground level using
an Alu beam fork H20
▪ Needs only small commissioning quantities, as the
Secondary-beam stabilisers can be re-set in tandem
with the formwork erection cycle:
- approx. 20 Secondary-beam stabilisers 1
- approx. 10 Secondary-beam stabilisers 2 98039-212-01
Note:
In certain special situations, (e.g. when forming inclined The secondary beam is now held in place.
floor-slabs), Secondary-beam stabilisers can also be ➤ Lay the ProFrame panels on the beams.
used for transferring horizontal loads. ➤ After the formwork sheets have been laid, unhook
For more information, please contact your Doka techni- and remove the Secondary-beam stabilisers with an
cian. Alu beam fork H20.
999803902 - 06/2014 25
Floor formwork around edges

It can be advantageous to combine Dokaflex with With edge drop-beam
Dokamatic tables, particularly in edge-zones.
This is an easy, safe way of forming drop-beams and
slab stop-ends, and of erecting safety railings. Configuration with tableform
For more information, see the "Dokamatic
table", "Dokaflex table", "Doka load-bearing
tower Staxo 40" or "Doka load-bearing tower
C
Staxo 100" User Information booklets.
Without edge drop-beam A B
Configuration with tableform D
9720-339-01
C
A Dokamatic table
B Dokaflex
B
A C Handrail post T 1.80m (with Toeboard holder T 1.80m), Edge
protection system XP, Handrail clamp S or Handrail post 1.50m
D E D Lashing strap 5.00m
E Doka express anchor 16x125mm and Doka coil 16mm
9720-338-01
Supported by load-bearing tower
A Dokamatic table
B Dokaflex For downstand beams, the load-bearing towers and
C Dokamatic table platform beam-forming supports can be combined very effec-
D Lashing strap 5.00m tively with Dokaflex.
E Doka express anchor 16x125mm and Doka coil 16mm
D
Supported by load-bearing tower
C
B A B
A
C E
F
98024-236-01
D
F
A Load-bearing tower
B Dokaflex
98039-215-01 C Beam forming support 20
D Handrail post T 1.80m (optionally with Toeboard holder T
A Load-bearing tower 1.80m), Edge protection system XP, Handrail clamp S or Hand-
B Dokaflex rail post 1.50m
C Staxo 40 bracket 90cm E Lashing strap 5.00m
D Edge protection system XP F Doka express anchor 16x125mm and Doka coil 16mm
E Plumbing strut 340 for pre-cast members
F Doka express anchor 16x125mm and Doka coil 16mm
WARNING
➤ Where formwork beams cantilever out a long
way, secure them against accidental lift-out.
26 999803902 - 06/2014
Using Dokaflex on edge zones

If no separate edge tables are available, the following
points must be remembered when using Dokaflex:
▪ In order to be able to transfer the horizontal forces,
the superstructure components must be firmly
attached to one another.
▪ The back-stay can be fastened to either the second-
ary or primary beam.
WARNING
➤ For work at dangerous heights, the second-
ary-beam elements with the working plat-
forms must be preassembled on the ground.
➤ Where working platforms are erected on
cantilevering floor-slab formwork, the form-
work must be secured against accidental lift-
out.
➤ Secondary beams with stop-end formwork
must be secured against horizontal pull-out.
➤ In addition, put up a protection platform on
the structure, e.g. Folding platform K
999803902 - 06/2014 27
Tie-back solutions
For transferring low horizontal loads (stabilisation, To a beam-hole
V/100, windproofing etc.).
Tie-back attached to a diam. 20 mm tie-rod or rein-
forcement rod placed through a beam-hole
H Max. tie-back load: 5 kN
Tr784-200-01
A
V
B
Tr784-200-01
H Horizontal load
V Vertical load A
A Back-stay force
WARNING
A Lashing strap 5.00m
➤ Never attach the tie-back directly to a head
B Diam. 20 mm tie-rod or reinforcement rod
unit or floor prop
Lifting-bracket
Pre-mounted to primary beam.
Tr784-208-01
Max. tie-back load: 5 kN
Around formwork beam and Tr784-205-02

A
Lowering head H20
D
Max. tie-back load: 5 kN

D Lifting-bracket
Tr784-200-01
28 999803902 - 06/2014
Bracing clamp B
Planks can be attached to the floor props as diagonal
braces, using the Bracing clamp B.
☞ Important note:
▪ The Bracing clamp B is only intended as a
set-up aid and is not suitable for sustaining
horizontal loads.
▪ Always hammer in the wedge from top to bot-
tom!
Tr968-200-01
A Bracing clamp B
B Doka floor prop Eurex 30
C Plank
Possible plank/floor-prop combinations with the

Bracing clamp B
Plank
Eurex 20 top 2.4 x 15 3 x 15 4 x 15 5 x 10 5 x 12 5 x 15
IT OT IT OT IT OT IT OT IT OT IT OT
150 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
250 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
300 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
350 — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
400 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
550 ✓ ✓ ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ —
When used in conjunction with the Floor prop

Eurex 20 top 700, please refer to the User Infor-
mation booklet for this system.
Plank
Eurex 30 top 2.4 x 15 3 x 15 4 x 15 5 x 10 5 x 12 5 x 15
IT OT IT OT IT OT IT OT IT OT IT OT
250 — ✓ — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
300 — ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
350 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
400 ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
450 ✓ ✓ ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ —
550 ✓ ✓ ✓ ✓ ✓ — ✓ — ✓ — — —
Legend:
IT Inner tube
OT Outer tube
✓ Possible to combine
— Not possible to combine
999803902 - 06/2014 29
Slab stop-ends
Universal end-shutter support 30cm Configuration B: Fastened with Spax screws
C
E
Configuration A: Fastened with nails D
d
C A
d
D
A
9776-203-01
d ... slab thickness max.30 cm

9776-202-01 A Universal end-shutter support 30cm
d ... slab thickness max.30 cm C Doka formwork sheet 3-SO
D Spax screws 4x40 (fully threaded)
A Universal end-shutter support 30cm
E Doka beam H20
B Nail 3.1x80
C Doka formwork sheet 3-SO
Structural design
Tip for striking formwork:
➤ Take out the nails on the stop-end side.
➤ Put the claw of a hammer under the corner a
(put a piece of wood under it to protect the
formwork sheeting)
➤ Lever up the end-shutter support
TR652-202-01
Max. influence width: a

for slab thickness of [cm]
How fastened: Configuration 20 25 30
4 nails 3.1x80 A 90 50 30
Tr652-203-02 4 Spax screws 4x40
B 220 190 160
(fully threaded)
30 999803902 - 06/2014
Doka floor end-shutter clamp System dimensions
The Doka floor end-shutter clamp is used for fast, safe

forming of slab stop-ends.
▪ For slab thicknesses of up to 60 cm
▪ 3 different fixing methods
▪ Various types of stop-end are possible
▪ Fits all standard Doka handrail posts (also complies
with the requirements of DIN EN 13374)
▪ Can be mounted and dismounted from either above
or below when the End-shutter shoe is used
▪ Low unit weight (can be separated into 2 parts) d c
Follow the directions in the "Doka floor end-

shutter clamp" User Information booklet! b
a1,2
98023-200-04
a1 ... 15 - 57.5 cm with End-shutter shoe
a2 ... 18 - 57.5 cm using a Tie-rod 15.0 and Bridge edge beam anchor
15.0
b ... formwork overlap min. 2 cm (as a rule, 5 cm)

c ... stop-end width 2 - 15 cm
d ... slab thickness max. 60 cm
Practical example
98023-233-01
Note:
The edge railings must be mounted before the form-
work sheets are laid out.
999803902 - 06/2014 31
Fall-arrest systems on the structure

Doka floor end-shutter clamp Handrail clamp T
▪ Slab stop-ends and fall-arrest barriers in one system ▪ Fixed in embedded anchoring components or
reinforcement hoops
Follow the directions in the "Doka floor end- ▪ Guard-rail boards or scaffold tubes can be used as
shutter clamp" User Information booklet! the safety barrier
Handrail post XP 1.20m

▪ Attached with Screw-on shoe XP, railing clamp,
Handrail-post shoe or Step bracket XP
a
▪ Protective grating XP, guard-rail boards or scaffold
tubes can be used as the safety barrier
9755-205-01
geprüfte
a
Sicherheit
a ... > 1.00 m
Follow the directions in the "Handrail clamp T"

User Information!
Handrail post 1.10m

98031-200-01
geprüfte
Sicherheit
▪ Fixed in a Screw sleeve 20.0 or Attachable sleeve
a ... > 1.00 m 24mm
Follow the directions in the "Edge protection
▪ Guard-rail boards or scaffold tubes can be used as
the safety barrier
system XP" User Information booklet!
Handrail clamp S
▪ Attached with integral clamp
▪ Guard-rail boards or scaffold tubes can be used as
a
the safety barrier

9771-200-01
a
geprüfte
Sicherheit
a ... > 1.00 m
Follow the directions in the "Handrail

post 1.10m" User Information!
9756-206-01
geprüfte
Sicherheit
a ... > 1.00 m
Follow the directions in the “Handrail clamp S”

User information!
32 999803902 - 06/2014
Beam forming support

The Beam forming support 20 is the professional way ➤ Clamp the Beam forming support firmly into position
of forming drop beams and slab stop-ends. In conjunc-
tion with the "Extension 60 cm for beam support", exact
height adjustment to within 1 cm is possible.
This does away with time-consuming jobsite squared-
timber constructions. The Beam forming support auto-
matically clamps the formwork tight, resulting in clean
concrete surfaces and grout-tight edges.
9720-324-01
9720-323-01
The diagonal bracing of the Beam-forming support

ensures that the joint between the form-ply sheets is
586149000-3b
A
automatically pressed together tightly when the
Beam forming support is clamped.
B This results in a clean concrete surface.
Formwork beams horizontal

586148000-3b
(up to a height of 60 cm)
A Beam forming support 20
B Extension 60 cm for beam support
How to use the Beam forming support

➤ Place the Beam-forming support onto the H 20 sec-
ondary beam and push it up against the sidewall
formwork.
9720-232-01
Note:
As a basic rule, it is forbidden to use formwork beams
"horizontally" (i.e. with the load-direction perpendicular
9720-322-01
to the web). However, the specific applications shown
here, using the Beam forming support, are permitted.
9720-321-01 Formwork beams vertical

(up to a height of 90 cm)
The large bearing surface of the Beam-forming sup-
port gives the sidewall formwork a high degree of
(90°) angle accuracy.
9720-233-01
999803902 - 06/2014 33
Drop-beam not integrated into the floor-slab / stop-end

formwork
All the data below apply where 3-SO 21 mm and Drop beams of between 47 and 70 cm
3-SO 27 mm formwork sheets are used.
in height
Drop beams of between 10 and 30 cm
in height
h
9720-251-01
h
b
l
9720-249-01
b
b ... max. 100 cm
l l ... max. 150 cm
Sidewall formwork:
b ... max. 100 cm ▪ 2 Doka beams H20 top
l ... max. 150 cm
Sidewall formwork: h
Spacing of Position of Beam
secondary beams forming support
▪ Doka beam H20 top Up to 60 cm 50.0 cm On every 2nd secondary beam
From 60 cm 33.3 cm On every 2nd secondary beam
50.0 cm On every 3rd secondary beam Drop beams of between 70 and 90 cm
in height
Drop beams of between 30 and 47 cm
in height
A
h
h
9720-252-01
b
9720-250-01
b l
l b ... max. 100 cm

l ... max. 150 cm
b ... max. 100 cm Where the dimensional requirements are espe-
l ... max. 150 cm cially stringent, we recommend placing a form-
Sidewall formwork: tie (A) through the sidewall formwork as an
▪ Doka beam H20 top additional precaution.
▪ Squared timber 4/8 cm for drop beams of between Sidewall formwork:
30 and 34 cm in height
▪ Squared timber 8/8 cm for drop beams of between ▪ Doka formwork beams H20 in the upright
h
Spacing of Position of Beam Up to 85 cm 41.7 cm On every secondary beam
secondary beams forming support From 85 cm 36.0 cm On every secondary beam
50.0 cm On every 2nd secondary beam
h... Drop-beam height
b... Drop-beam width
l... Spacing of primary beams
34 999803902 - 06/2014
Drop-beam integrated into the floor-slab

Secondary beams parallel to drop- Drop beams of between 47 and 60 cm in
beam height
All the data below apply where 3-SO 21 mm and
d
Drop beams of between 10 and 30 cm in
h
height
9720-255-01
b
l
d
b ... max. 100 cm

h
l ... max. 150 cm

Sidewall formwork:
9720-253-01 ▪ 2 Doka beams H20 top
b
l Slab Spacing of Position of Beam
thickness d secondary beams forming support
20 cm 31.25 cm On every 2nd secondary beam
b ... max. 100 cm 30 cm 25.00 cm On every 2nd secondary beam
l ... max. 150 cm
Base formwork
▪ Height of squared timber = 30-h (cm)
height
Sidewall formwork:
▪ Doka beam H20 top
▪ Squared timber 10/8 cm
d
Slab Spacing of Position of Beam

h

30 cm 41.7 cm On every 3rd secondary beam

height b
9720-256-01
b ... max. 100 cm

l ... max. 150 cm
d
Sidewall formwork:
▪ 2 Doka beams H20 top
h
▪ Height of squared timber = h-60 (cm)

9720-254-01
b Slab Spacing of Position of Beam
l 20 cm 40.0 cm On every secondary beam
30 cm - -
b ... max. 100 cm
l ... max. 150 cm
Sidewall formwork:
▪ Squared timber 4/8 cm for drop beams of between

999803902 - 06/2014 35
Secondary beams perpendicular to Drop beams of between 40 and 51 cm in

drop-beam height
All the data below apply where 3-SO 21 mm and
d
Floor influence zone on either side of the drop-beam
max. 1.0 m
h
height 9720-259-01
b
l
b ... max. 100 cm

d
l ... max. 150 cm

Sidewall formwork:
h

▪ Height of squared timber = h-40 (cm)
9720-257-01
b
l thickness d secondary beams forming support
b ... max. 100 cm
l ... max. 150 cm
Base formwork Drop beams of between 51 and 70 cm in
▪ Height of squared timber = 30-h (cm) height
Sidewall formwork:
d
▪ Squared timber 10/8 cm

h

30 cm 41.7 cm On every 3rd secondary beam
Drop beams of between 30 and 40 cm in b

9720-260-01
height l
b ... max. 100 cm

l ... max. 150 cm
Sidewall formwork:
d

h

9720-258-01
b 60 and 70 cm in height
l
b ... max. 100 cm 20 cm 40.0 cm On every secondary beam
l ... max. 150 cm 30 cm - -
Sidewall formwork: h... Drop-beam height
▪ Doka beam H20 top b... Drop-beam width
▪ Height of squared timber = h-20 (cm) l... Spacing of primary beams

36 999803902 - 06/2014
Combining Doka table systems

Because the superstructures of all Doka floor-slab sys-
tems share the same basic structure, they can also be
used together on the site.
Dokamatic and Dokaflex tables

The Doka tables are pre-assembled, and save on both
labour and crane time. With the DoKart, the tables can
easily be wheeled across to their next location by just
one man working on his own. The system is optimised
to give the very shortest forming-times on large areas,
and copes well even with varying structural-design and
geometrical requirements.
For more information, see the "Dokamatic

table", "Dokaflex table", "Doka load-bearing
tower Staxo 40" or "Doka load-bearing tower
Staxo 100" User Information booklets.
999803902 - 06/2014 37
Formwork planning with Tipos-Doka

Tipos-Doka helps you to form even Always the right quantities of
more efficiently formwork and accessories
Tipos-Doka has been developed to assist you in
planning the use of your Doka formwork. For wall
formwork, floor formwork and platforms, it puts the
same tools into your hands that we at Doka use
ourselves for formwork planning.
Easy to use, fast and accurate results

You can import the automatically generated piece-lists into many
The easy-to-use interface makes for very fast working. other programs for further processing.
From when you input your layout (with the "Schal- Formwork components and accessories that have to be
Igel"® on-screen assistant), all the way through to organised at short notice, or replaced by improvisation,
when you manually put the finishing touches to the are the ones that cost the most. This is why Tipos-Doka
formwork solution the program gives you. All this saves offers complete piece-lists that leave no room for
time - yours. improvisation. Planning with Tipos-Doka eliminates
The program contains a large number of templates and costs before they have a chance to even arise. And
wizards, so you can be sure of always getting the opti- your depot can make the best possible use of its stocks.
mum technical and economical solution to your form-
work task. This makes for greater operational reliability,
and cuts costs.
You can get to work right away with the piece-lists,
plans, views, sections and perspective drawings that
the program gives you. Operational reliability is also
enhanced by the high level of detail of the plans.
Formwork drawings really can be as clear and detailed as this! Both

for the layout and for spatial representations, Tipos-Doka sets an
impressive new standard of visual presentation.
38 999803902 - 06/2014
Transporting, stacking and storing

Utilise the benefits of Doka multi-trip packaging
Using Doka skeleton transport boxes
on your site. 1.70x0.80m as transport devices
Multi-trip packaging such as containers, stacking pal-
lets and skeleton transport boxes keep everything in Lifting by crane
place on the site, minimise time wasted searching for
parts, and streamline the storage and transport of sys-
tem components, small items and accessories. ➤ Only lift the boxes when their sidewalls are
closed!
Doka skeleton transport box

1.70x0.80m ☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
Use a suitable lifting chain
(e.g. Doka 4-part chain 3.20m).
Do not exceed the permitted load-bearing
capacity.
▪ Spread-angle  max. 30°!
9234-203-01
Repositioning by forklift truck or pallet stacking

truck
Storage and transport devices for small items:
The forks can be inserted under either the broadside or
▪ durable the narrowside of the containers.
▪ stackable
Suitable transport appliances:
▪ crane
▪ pallet stacking truck
▪ forklift truck
To make the "Doka skeleton transport box" easier to
load and unload, one of its sidewalls can be opened.
Max. load: 700 kg

Permitted imposed load: 3150 kg
☞▪ Multi-trip packaging items that each contain

very different loads must be stacked with the
heaviest ones at the bottom and the lightest
ones at the top!
▪ Rating plate must be in place and clearly leg-
ible
Using Doka skeleton transport boxes

1.70x0.80m as storage units
Max. n° of boxes on top of one another

Outdoors (on the site) Indoors
Floor gradient up to 3% Floor gradient up to 1%
2 5
It is not allowed to stack empty
pallets on top of one another!
999803902 - 06/2014 39
Doka multi-trip transport box Possible ways of dividing the box

Multi-trip transport
1.20x0.80m galv. box partition
Lengthways Crossways
1.20m max. 3 partitions -
0.80m - max. 3 partitions
Tr755-200-04 Tr755-200-05
Using Doka multi-trip transport boxes as

storage units
Max. n° of boxes on top of one another

Storage and transport devices for small items:
3 6
▪ durable It is not allowed to stack empty
▪ stackable pallets on top of one another!
▪ crane
▪ pallet stacking truck Using Doka multi-trip transport boxes as
▪ forklift truck transport devices
Max. load: 1500 kg Lifting by crane


☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
heaviest ones at the bottom and the lightest (e.g. Doka 4-part chain 3.20m).
ones at the top! Do not exceed the permitted load-bearing
▪ Rating plate must be in place and clearly leg- capacity.
ible ▪ Spread-angle  max. 30°!
Multi-trip transport box partition

Different items in the Multi-trip transport box can be
kept separate with the Multi-trip transport box partitions
1.20m or 0.80m.
A
Tr755-200-02
9206-202-01

truck
A Slide-bolt for fixing the partition
the narrowside of the containers.
40 999803902 - 06/2014
Doka stacking pallet 1.55x0.85m and Using Doka stacking pallets as transport
1.20x0.80m devices
Lifting by crane
Storage and transport devices for long items:
☞ ▪▪
▪ durable Multi-trip packaging items may only be lifted
▪ stackable one at a time.
Suitable transport appliances: Use a suitable lifting chain
▪ crane (e.g. Doka 4-part chain 3.20m).
▪ pallet stacking truck Do not exceed the permitted load-bearing
capacity.
▪ forklift truck
▪ Load the items centrically.
The Bolt-on caster set B turns the stacking pallet into a ▪ Fasten the load to the stacking pallet so that
fast and manoeuvrable transport trolley. it cannot slide or tip out.
Follow the directions in the "Bolt-on castor set ▪ When lifting stacking pallets to which Bolt-on
B" Operating Instructions! castor sets B have been attached, you must
also follow the directions in these Operating
Instructions!
= =
a
92815-224-01
Max. load: 1100 kg
Permitted imposed load: 5900 kg a
Doka stacking pallet 1.55x0.85m max. 4.0 m

Doka stacking pallet 1.20x0.80m max. 3.0 m

ones at the top! truck
ible
☞ ▪▪ Load the items centrically.
Fasten the load to the stacking pallet so that
it cannot slide or tip out.
Using Doka stacking pallets as storage units
Max. n° of units on top of one another

2 6
pallets on top of one another!
☞▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is "parked".
When Doka stacking pallets are stacked, the
bottom pallet must NOT be one with a bolt-on
caster set mounted to it.
999803902 - 06/2014 41
Doka accessory box Doka accessory box as transport devices
Storage and transport devices for small items: Lifting by crane

▪ durable
▪ stackable
☞ ▪▪ Multi-trip packaging items may only be lifted
one at a time.
▪ crane (e.g. Doka 4-part chain 3.20m).
▪ pallet stacking truck Do not exceed the permitted load-bearing
▪ forklift truck capacity.
The Doka accessory box is the tidy, easy-to-find way of
▪ When lifting stacking pallets to which Bolt-on
castor sets B have been attached, you must
storing and stacking all interconnection and form-tie
also follow the directions in these Operating
components.
Instructions!
The Bolt-on caster set B turns the stacking pallet into a
fast and manoeuvrable transport trolley.
Follow the directions in the "Bolt-on castor set

B" Operating Instructions!
92816-206-01

truck

the narrowside of the containers.
Max. load: 1000 kg Bolt-on castor set B

The Bolt-on caster set B turns the stacking pallet into a
☞ ▪ Multi-trip packaging items that each contain

fast and manoeuvrable transport trolley.
Suitable for drive-through access openings > 90 cm.
ones at the top!

ible
Doka accessory box as storage units
Max. n° of boxes on top of one another The Bolt-on caster set B can be mounted to the follow-
Outdoors (on the site) Indoors ing multi-trip packaging items:
Floor gradient up to 3% Floor gradient up to 1% ▪ Doka accessory box
3 6 ▪ Doka stacking pallets
pallets on top of one another! Follow the directions in the Operating Instruc-
☞ ▪ How to use with bolt-on castor set:

Always apply the fixing brake when the con-
tainer is "parked".
tions!
When Doka accessory boxes are stacked,

the bottom box must NOT be one with a bolt-
on castor set mounted to it.
42 999803902 - 06/2014
Stacking strap 50
The Stacking strap 50 is the tidy, space-saving way of
storing and handling ProFrame panels.
Packaging unit: 2 units

▪ The Stacking strap 50 is three things in one - base
rest profile, lashing strap and edge protection.
▪ ProFrame panels are delivered ex-works strapped
together with Stacking straps 50. Two Stacking
straps 50 are needed per stack of panels.
98039-214-01
ProFrame panels 21mm 50 units

ProFrame panels 27mm 40 units
▪ It can also be used in conjunction with the wheel-
around Doka stacking pallet (for handling stacks of
panels with no need for a crane).
9776-205-01
999803902 - 06/2014 43
Reshoring props, concrete technology and stripping out

Follow the directions in the Calculation Guide Why put up reshoring props after
entitled 'Stripping out formwork from floors in
building construction', and/or ask your Doka stripping out the formwork?
technician.
After the formwork has been stripped out and the slab
has been stress-relieved or deshored, the slab is able
When is the best time to strip out the to bear its own weight and live loads resulting from the
construction state, but not the concreting loads from
formwork? subsequent floor-slabs.
The temporary reshoring serves to support the floor-
The concrete strength needed before the formwork can slab and distribute the concreting loads across several
be stripped out will depend upon the load factor α. This floors.
can be read off from the following table.
Load factor α Positioning the reshoring props

correctly
This is calculated by:
OWD + LLconstruction state Reshoring props have the job of spreading loads
α= between the new floor-slab and the floor beneath it.
OWD + OWfinishing + LLfinal state This load distribution will depend on the relationship
between the rigidities of these two floor-slabs.
☞
Dead- Load factor α
Slab LLfinal state Ask an expert!
weight
thickness
load OWD 2.00 3.00 4.00 5.00 As a rule, the question of using reshoring props
'd' [m]
[kN/m2] kN/m2 kN/m2 kN/m2 kN/m2 should be referred to the responsible experts,
0.14 3.50 0.67 0.59 0.53 0.48 regardless of the information given above.
0.16 4.00 0.69 0.61 0.55 0.50
0.18 4.50 0.71 0.63 0.57 0.52
Observe all local Standards and regulations!
0.20 5.00 0.72 0.65 0.59 0.54
0.22 5.50 0.74 0.67 0.61 0.56
Strength development in the new
0.25 6.25 0.76 0.69 0.63 0.58
0.30 7.50 0.78 0.72 0.67 0.62 concrete
0.35 8.75 0.80 0.75 0.69 0.65
Valid for a finishing-load OWfinishing = 2.00 kN/m2 and a live load in the Rough reference values can be found in DIN 1045-
early-stripped state of LLconstruction state = 1.50 kN/m2
3:2008, Table 2. The length of time until 50 percent of
OWD: calculated with γconcrete = 25 kN/m3 the final (28-day) strength is reached can be read off
OWfinishing: load for floor finish, etc.
from this Table as a function of the temperature and the
type of concrete.
Example: Slab thickness 0.20 m with a final live load of The values are only valid if the concrete is given cor-
5.00 kN/m2 results in a load factor α of 0.54. rect, appropriate curing throughout the entire period.
This means that formwork removal / stress-release can For a concrete with medium strength development, the
take place once the concrete has reached 54% of its following inferred diagram may thus be used.
28-day strength. The load-bearing capacity will then
correspond to that of the finished structure. Concrete-strength development – medium
☞
100
Important note:
Compressive strength of concrete [%]
90
If the floor props are not stress-relieved, mean- 80
ing that the slab has not been activated, then
70
the props will remain loaded with the dead A B C
weight of the floor-slab. 60
When the floor above is concreted, this may 50
lead to a doubling of the load that is being 40
applied to the floor props. 30
The floor props are not designed to cope with 20
such an overload, and the result may be dam-
98059-100
age to the formwork, the floor props and the 10

structure. 0
0 4 8 12 16 20 24 28
Hardening (curing) duration [days]
A ϑ ≥ 15°
B ϑ ≥ 10°
C ϑ ≥ 5°
44 999803902 - 06/2014
Deflection of the new concrete Removing the load from the formwork
from wide-spanned floor-slabs with
The modulus of elasticity of the concrete has already
reached more than 90 % of the 28-day value after only support centres of over 7.5m
3 days, regardless of the formulation of the concrete.
The increase in the elastic deformation taking place in In the case of thin, wide-spanned concrete floor-slabs
the new concrete is thus only negligible. (e.g. in multistorey car parks), the following points must
The creep deformation, which only finally ceases after be remembered:
several years, is several times more than the elastic ▪ When the load is taken off the floor props, the floor
deformation. props that are still in place are briefly subjected to
Early stripping – e.g. after 3 days instead of 28 – thus additional loads. This may lead to overloading, and
only leads to an increase in the total deformation of less to the floor props being damaged.
than 5 %. ▪ Please consult your Doka technician.
The part of this deformation accounted for by creep
deformation, however, may be anything between 50 %
and 100 % of the standard value, due to such variable
influences as the strength of the aggregates, and the
☞▪ The basic rule is:
Stress-release should always be carried
out working from one side towards the
atmospheric humidity. This means that the total deflec- other, or from the middle of the floor slab
tion of the floor-slab is practically independent of the (mid-span) towards the slab-edges.
time at which the formwork was stripped out. For wide spans, this procedure MUST be fol-
lowed!
Cracks in new concrete ▪ Stress-release must NEVER be carried out
from both sides towards the middle!
The bonding strength between the reinforcement steel l

and the concrete develops more rapidly in the new con-
A A
crete than does its compressive strength. This means
that early stripping does not have any negative influ-
ence upon the size and distribution of cracks on the ten-
sion side of reinforced concrete constructions.
Other cracking phenomena can be countered effec-
tively by appropriate curing methods.
98059-105
Curing of new concrete

l
New site-placed concrete is exposed to influences
which may cause cracking and slow down its strength A A
development:
▪ premature drying
▪ over-rapid cooling in the first few days
▪ excessively low temperatures or frost
▪ mechanical damage to the surface of the concrete
▪ hydration heat 98059-105
▪ etc.
l ... Effective floor-slab spans of 7.50 m and over
The simplest precaution is to leave the formwork on the
concrete surface for longer. As well as the familiar extra A Load redistribution
curing measures, this measure should be carried out in
any case.
999803902 - 06/2014 45
Component overview User Information Dokaflex 30 tec
[kg] Article n° [kg] Article n°

Component
Article
[kg] n° overview
Doka floor prop Eurex 20 top 150 8.0 586096000 Doka floor prop Eurex 30 top 250 12.8 586092400
Length: 92 - 150 cm Length: 148 - 250 cm
Doka floor prop Eurex 20 top 700 48.0 586139000 Doka-Deckenstütze Eurex 30 top
Length: 383 - 700 cm Galvanised
Doka-Deckenstütze Eurex 20 top
Galvanised
Doka floor prop Eurex 30 250 14.8 586092000

Length: 152 - 250 cm
Doka floor prop Eurex 20 eco 250 11.5 586270000 Doka floor prop Eurex 30 300 16.7 586093000
Doka-Deckenstütze Eurex 20 eco Doka-Deckenstütze Eurex 30
Galvanised Galvanised
Doka floor prop Eurex 20 250 12.9 586086000 Removable folding tripod top 12.0 586155500
Length: 152 - 250 cm Stützbein top
Galvanised
Length: 172 - 300 cm Height: 80 cm
Doka floor prop Eurex 20 350 17.8 586088000 Delivery condition: folded closed
Doka-Deckenstütze Eurex 20 Removable folding tripod 15.6 586155000
Stützbein
Galvanised
Galvanised
Height: 80 cm
Delivery condition: folded closed
Removable folding tripod 1.20m 20.7 586145000

Stützbein 1,20m
Galvanised
Height: 120 cm
46 999803902 - 06/2014
User Information Dokaflex 30 tec Component overview
Lowering head H20 6.1 586174000 Lifting bracket 6.2 580460000

Absenkkopf H20 Kranöse
Length: 25 cm Height: 59 cm
Width: 20 cm
Height: 38 cm
4-way head H20 4.0 586170000

Vierwegkopf H20
Galvanised Universal end-shutter support 30cm 1.0 586232000
Universal-Abschalwinkel 30cm
Length: 25 cm
Galvanised
Width: 20 cm
Height: 21 cm
Height: 33 cm
Spring locked connecting pin 16mm 0.25 582528000 Beam forming support 20 6.9 586148000
Federbolzen 16mm Balkenzwinge 20
Length: 15 cm Length: 30 cm
Height: 35 cm
Supporting head H20 DF 0.77 586179000

Haltekopf H20 DF
Galvanised
Length: 19 cm Extension for beam forming support 60cm 4.4 586149000
Balkenaufsatz 60cm
Width: 11 cm
Galvanised
Height: 8 cm
U-head 12.5cm 1.2 586171000

Kopfgabel 12,5cm
Galvanised
Height: 23 cm
Doka floor end-shutter clamp 12.5 586239000

Doka-Deckenabschalklemme
Bracing clamp B 1.4 586195000 Galvanised
Verschwertungsklammer B Height: 137 cm
Painted blue
Length: 36 cm
Lashing strap 5.00m 2.8 586018000

Zurrgurt 5,00m
Yellow
End-shutter shoe 1.6 586257000
Abschalschuh
Galvanised
Height: 13.5 cm
Doka express anchor 16x125mm 0.31 588631000

Doka-Expressanker 16x125mm
Galvanised
Length: 18 cm End-shutter tie rod 15.0 15-40cm 0.91 586258000
Follow fitting instructions! Abschalanker 15,0 15-40cm
Galvanised
Length: 55 cm
Doka coil 16mm 0.009 588633000

Doka-Coil 16mm
Galvanised
Platform stairway 0.97m 23.5 586555000
Podesttreppe 0,97m
Diameter: 1.6 cm Aluminium
Width: 121 cm
Pay attention to the national, techni-
cal safety regulations!
999803902 - 06/2014 47
Wheel-around scaffold DF 44.0 586157000 Doka beam H20 top N 2.65m 13.8 189013000
Mobilgerüst DF Doka beam H20 top N 2.90m 15.0 189014000
Aluminium Doka beam H20 top N 3.30m 17.0 189015000
Length: 185 cm Doka-Träger H20 top N
Varnished yellow
Width: 80 cm
Height: 255 cm
Wheel-around scaffold DF accessory set 13.3 586164000

Zubehörset Mobilgerüst DF
Aluminium Doka beam H20 top P 2.65m 14.3 189703000
Doka beam H20 top P 2.90m 15.6 189704000
Timber parts varnished yellow
Doka beam H20 top P 3.30m 17.7 189705000
Length: 189 cm Doka-Träger H20 top P
Varnished yellow
Universal dismantling tool 3.7 582768000

Universal-Lösewerkzeug
Galvanised
Length: 75.5 cm
ProFrame panel 21mm 200/50cm 11.0 186118000

ProFrame panel 21mm 200/50cm BS 11.0 186118100
ProFrame panel 21mm 250/50cm 13.8 186117000
ProFrame-Paneel 21
Alu beam fork H20 2.4 586182000
Alu-Trägergabel H20
Aluminium ProFrame panel 27mm 200/50cm 13.5 187178000
Powder-coated yellow ProFrame panel 27mm 200/50cm BS 13.5 187178100
Length: 176 cm ProFrame panel 27mm 250/50cm 16.9 187177000
ProFrame-Paneel 27
Handrail clamp S 11.5 580470000

Secondary-beam stabiliser 1 1.6 586196000 Schutzgeländerzwinge S
Secondary-beam stabiliser 2 2.1 586197000 Galvanised
Querträgersicherung
Galvanised Height: 123 - 171 cm
Height: 38.7 cm
Doka beam I tec 20 1.80m 10.1 188001000

Doka beam I tec 20 2.45m 13.7 188002000
Doka beam I tec 20 2.65m 14.8 188003000
Doka beam I tec 20 3.90m 21.8 188007000
Doka beam I tec 20 4.50m 25.2 188008000 Handrail clamp T 12.3 584381000
Doka beam I tec 20 4.90m 27.4 188009000 Schutzgeländerzwinge T
Doka beam I tec 20 5.35m 30.0 188013000 Galvanised
Doka beam I tec 20 5.90m 33.0 188010000
Doka-Träger I tec 20 Height: 122 - 155 cm
Varnished yellow
Varnished grey
I tec 20 beam-end sealant 2.5l 2.5 188014000

I tec 20-Endenversiegelung 2,5l
Yellow
48 999803902 - 06/2014
Handrail post 1.10m 5.5 584384000 Multi-trip packaging

Schutzgeländer 1,10m
Galvanised
Doka multi-trip transport box 1.20x0.80m 75.0 583011000
Height: 134 cm Doka-Mehrwegcontainer 1,20x0,80m
Galvanised
Height: 78 cm
Attachable sleeve 24mm 0.03 584385000

Steckhülse 24mm
Grey
Length: 16.5 cm
Multi-trip transport box partition 0.80m 3.7 583018000
Diameter: 2.7 cm Multi-trip transport box partition 1.20m 5.5 583017000
Mehrwegcontainer Unterteilung
Steel parts galvanised
Screw sleeve 20.0 0.03 584386000
Schraubhülse 20,0
Yellow
Length: 20 cm
Diameter: 3.1 cm
Doka accessory box 106.4 583010000

Doka-Kleinteilebox
Scaffold tube 48.3mm 0.50m 1.7 682026000
Scaffold tube 48.3mm 1.00m 3.6 682014000 Steel parts galvanised
Scaffold tube 48.3mm 1.50m 5.4 682015000 Length: 154 cm
Scaffold tube 48.3mm 2.00m 7.2 682016000 Width: 83 cm
Scaffold tube 48.3mm 2.50m 9.0 682017000 Height: 77 cm
Scaffold tube 48.3mm .....m 3.6 682001000
Gerüstrohr 48,3mm Bolt-on castor set B 33.6 586168000
Galvanised Anklemm-Radsatz B
Painted blue
Screw-on coupler 48mm 50 0.84 682002000

Anschraubkupplung 48mm 50
Galvanised Doka skeleton transport box 1.70x0.80m 87.0 583012000
Width-across: 22 mm Doka-Gitterbox 1,70x0,80m
Follow fitting instructions! Galvanised
Height: 113 cm
Doka stacking pallet 1.55x0.85m 42.0 586151000

Doka-Stapelpalette 1,55x0,85m
Galvanised
Height: 77 cm
999803902 - 06/2014 49
Doka stacking pallet 1.20x0.80m 39.5 583016000

Doka-Stapelpalette 1,20x0,80m
Galvanised
Height: 77 cm
Stacking strap 50 3.1 586156000

Stapelgurt 50
Powder-coated, blue
Packaging unit: 2 pcs.
50 999803902 - 06/2014
999803902 - 06/2014 51
Near to you, worldwide
Doka is one of the world leaders in developing, manu- technical support are provided swiftly and profession-
facturing and distributing formwork technology for use in ally.
all fields of the construction sector. An enterprise forming part of the Umdasch Group, the
With more than 160 sales and logistics facilities in over Doka Group employs a worldwide workforce of more
70 countries, the Doka Group has a highly efficient dis- than 5600.
tribution network which ensures that equipment and
Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | oesterreich@doka.com | www.doka.com 999803902 - 06/2014

Dokaflex 30 Tec PDF

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Dokaflex 30 Tec PDF

Enviado por

Direitos autorais:

Formatos disponíveis

999803902 - 06/2014

The Formwork Experts.

© by Doka Industrie GmbH, A-3300 Amstetten

18 Instructions for assembly and use

Elementary safety warnings

User target groups Remarks on this document

Hazard assessment Regulations; industrial safety

Rules applying during all phases of Assembly

Transporting, stacking and storing Symbols used

▪ Only original Doka components may be used as

Ed Design value of effect of actions Rd Design value of the resistance

Comparison of the safety concepts (example)

the permissible values.

Factual Fpermissible Ed Rd

The advantages for you

▪ Maximised workplace safety

▪ Reduced close-out costs

Small number of system components -

▪ special surface coating for superb-quality concrete

(B) Doka beam H20 top

▪ is used as the secondary beam. Characteristic fea-

Follow the directions in the "Timber formwork

(C) Doka beam I tec 20

Follow the directions in the "Composite form-

(D) Lowering head H20

(E) Supporting head H20 DF

(F) Doka floor props Eurex

Follow the directions in the "Floor props Eurex /

Follow the directions in the "Floor prop exten-

☞ The Doka floor prop Eurex 20 top 700 is only

Follow the directions in the "Doka floor prop

(G) Removable folding tripod

Spacing and positions of the

A Format of the formwork sheets

Optimising the structural design with regard to equipment

Secondary beams (Doka beams H20 top:): a

lowing pages) correctly: and 3.90m

2. Permitted spacing of primary beams: 2.62 m

3. For a permitted prop load of 25 kN:

Table 1: Permitted prop loads [kN]

Table 2: Dokaflex 30 tec

— Prop spacing < 0.50m or primary beams too widely spaced

Instructions for assembly and use

☞ Important note: ➤ Put up each removable folding tripod.

If it is not possible to completely unfold the legs of the

The pegging holes are all numbered, which makes it

b ... spacing of primary beams

The lowering heads that will be under the pri-

mary beams next to the walls must be turned

Clearance a between wedge and head-plate:

The lowering heads can hold both single beams (on

➤ If it is planned to lay the panels on the sec-

Be sure to place a beam (or double beam)

Planks can be attached to the floor props as

See the "Doka floor end-shutter clamp" User Infor-

A Supporting head H20 DF

☞ ➤ Local regulations, or the result of a hazard

➤ Lay the ProFrame panels at right angles to the sec-

Where necessary (e.g. edge zones), secure the

Stripping out Platform stairway 0.97m:

☞ Observe all stipulated stripping times!

Removing the intermediate props

After the intermediate props have been removed, only