Escolar Documentos
Profissional Documentos
Cultura Documentos
CHAPTER - 1
ABSTRACT
CHAPTER - 2
CHARACTERISTIC OF PROJECT
CHAPTER - 3
PROJECT PLANNING
The success of the project depends upon the keen, careful and efficient planning of
the activities involved.
MARKET SURVEY
PROJECT CAPACITY
SELECTION CAPACITY
DESIGN CAPACITY
OPERATING PLANNING
MATERIAL HANDLING
MARKET SURVEY
We can with stand in the market but we should hence two things is that the
projects we have chosen never face any problem reading material working
procedure. In our project we had consider all above factors are confirmed to get big
market.
CHAPTER - 4
INTRODUCTION
Cost and the need for fuel, lubrication and maintenance eliminate
commercially available gasoline powered pump units. Windmills are generally
too experience as commercial units. And they are usually too complex and
fragile when built as low cost units. A particular problem for low cost units is a
mechanism to accommodate high winds, their resultant speed and loads. This
leads to the simplest power source – human power. Various schemes have
been devised for producing and coupling muscle power. But, by far the most
applicable, is the bicycle and the drives derived from it. This is due to the
worldwide availability of low cost bicycles. It is also due to the almost
unparalleled physiological coupling efficiency of the bicycle mechanism.
Hence, introduction of small scale irrigation like pedal pumps can play
a vital role for increasing food grain production in Bangladesh. Capital
intensive technology like deep tubewells, shallow tubewells are beyond the
purchasing capacity of the poor farmers, while they can afford labour
intensive technologies such as pedal pump, hand pumps, rower pumps,
treadle pumps
etc. due to their lower cost. In the context of Bangladesh, where labours are
abundant and most of the farmers are poor, the pedal pump seems to be an
appropriate irrigation technology.
CHAPTER - 5
HISTORY OF PUMPS
No date has been established as to when the first bicycle pump was
invented, but it is believed to have been in or around 1887.
bucket. This is true whether the water is drawn from afresh source, moved to
a needed location, purified, or used for irrigation, washing, or sewage
treatment, or for evacuating water from an undesirable location.
CHAPTER - 6
CLASSIFICATION OF PUMPS
CHAPTER – 7
Working Principle :-
The fluid enters a pumping chamber via an inlet valve and is pushed
out via a outlet valve by the action of the piston or diaphragm. They are either
single acting; independent suction and discharge strokes or double acting;
suction and discharge in both directions.
During the suction stroke the piston moves left thus creating vacuum in
the Cylinder. This vacuum causes the suction valve to open and water enters
the Cylinder. During the delivery stroke the piston moves towards right.
First of all in our project which name is “bicycle operated pedal power water
pump”. We are used in this project one bicycle body, reciprocating pump, v-belt,
stand for bicycle and extra piping assembly. Our project is worked on pedal power,
so we adjust the bicycle on a stand and its back wheel is up. Then after we use only
ring of bicycle which called in mechanical driver pulley.
And then we used the reciprocating pump. Its pulley is become driver pulley.
Then after we match the horizontal center line of both pulley and fix the pump pulley
and the cycle ring. Then after we use the v – belt to connect the bicycle ring (driver
pulley) and pump pulley (driven pulley). But before we clamp the pump on stand and
fix them so during the process it not loose.
Then after we start the pedaling the bicycle. So the back side ring (Driver
pulley) was rotate and it rotate also pump pulley (Driven pulley) so that it made the
reciprocate effect in pump and this reciprocating effect the water is come out in
pump. And we get the water by reciprocating effect by the pedal power. This is a
ecofriendlly project.
The working of the reciprocating pump is very simple and just like an I.C
engine. First of all the piston has the function of providing the suction force, so that
the liquid can be lift up or can be sucked in with great force. After that comes the
compression part which will impart the required pressure energy to the fluids. In this
part of the phase the piston have to do a great work so that the liquid can be
compressed properly and its pressure can increased to the desired level. The inlet
and the outlet valve open at a certain pressure which is set by the manufacturer.
If the piston is of single acting type which means it can suck from one side
and transmit to the same side only. But we can have the double reciprocating pump
too which have the function of the giving suction and discharge simultaneously in
each stroke. This pump can be used as the compressor also but for that we have to
have a good valve arrangement which can operate with good frequency.
There are various uses of the reciprocating pump and they are as following:
1)The lubricating pump is a reciprocating pump and it supplies the lubrication oil to
the main engine.
2)Main bilge suction pump is also a reciprocating pump.
3)For ballast they are sometimes used.
CHAPTER - 8
Material required :-
1) RECIPROCATING PUMP :-
2) FLAT BELT :-
( FIG. V-BELT)
3) BICYCLE :-
( FIG. BICYCLE)
4) COUPLER :-
(FIG. COUPLER)
DRAWING OF COUPLER
5) ELBOW:-
(FIG. ELBOW)
DRAWING OF ELBOW
6) PULLEY :-
( FIG. PULLEY)
TRANSPORT 3
DELAY -
METHOD:PRESENT/PAST
INSPECTION 2
STORAGE 2
LOCATION : WORKSHOP
OPERATION(S) CLOCK NO. COST DISTANCE
LABOUR TIME
MATERIAL DATE
TOTAL 9
1 RAW MATERIAL IN
STORE
2 TRANSPORT TO
H.M/C
3 CUTTING
OPERATION
4 INSPECTION
5 TRANSPORT TO
WELDING M/C
6 WELDING
OPERATION
7 INSPECTION OF
WELD
8 READY TO TRANS
TO STORE
9 TO STORE
TRANSPORT 3
DELAY -
METHOD:PRESENT/PAST
INSPECTION 3
STORAGE 2
LOCATION : WORKSHOP
OPERATION(S) CLOCK NO. COST DISTANCE
LABOUR TIME
MATERIAL DATE
TOTAL 11
9 INSPECTION
10 READY TO TRANS
11 TO STORE
TRANSPORT 2
DELAY -
METHOD:PRESENT/PAST
INSPECTION -
STORAGE 2
LOCATION : WORKSHOP
OPERATION(S) CLOCK NO. COST DISTANCE
LABOUR TIME
MATERIAL DATE
TOTAL 7
1 MATERIAL IN
STORE
2 TO TRANS
MATERIAL IN
ASSEMBLY
SECTION
3 ASSEMBLY BICYCLE
ON STAND
4 FIT THE PUMP
BEHIND OF
BICYCLE
5 FIT A BELT
BETWEEN BICYCLE
RING AND PUMP
PULLEY
6 READY TO TRANSP
TO STORE
7 IN STORE
CHAPTER - 10
COSTING
AIM OF COSTING
PROCEDURE OF COSTING :-
1. Material Cost
2. Labour Cost
3. Expenses
MATERIAL COST
LABOUR COST
EXPENSES
DIRECT EXPENSES :-
INDIRECT EXPENSES :-
The expenses which can not be changed on the cost of a particular product is
called Indirect Expenses.
CALCULATION OF COSTING
= 11,810 + 2000
= 13,810 Rs.
FACTORY OVERHEAD :-
= 2071 Rs.
FACTORY COST :-
= 13,810 + 2071
= 15,881 Rs.
SELLING OVERHEAD :-
= 3176 Rs.
PRODUTION COST :-
= 15,881 + 3176
= 19,057 Rs.
PROFIT :-
= 3811 Rs.
CHAPTER - 11
APPLICATION
2) It can also use at mountain areas and very High Mountain villages,
where electricity is not reached.
CHAPTER - 12
ADVANTAGES
CHAPTER – 13
DIS-ADVANTAGES
3) The cost of producing piston pumps is high. This is due to the very
accurate sizes of the cylinders and pistons. Also, the gearing needed to
convert the rotation of the drive motor into a reciprocating action involves
extra equipment and cost.
5) They give low volume rates of flow compared to other types of pump.
CHAPTER – 14
CONCLUSION
This model can with stand with abrasive environment, manufacturing cost
of the machine is also low, about three thousand rupees. This model can be
transported any where on the same bicycle where it is used to power the water pump
so it is portable and transportable. The potential market of the machine is quite good.
In india more than 50% population are agricultural labour force and there
are approximately one hundred million bicycles in India which are being used by
farmers, the ned for irrigation water is predicated to rise dramatically.
CHAPTER - 15
REFERENCE
1) www.slideshare.com
2) www.binodpanday.wordpress.com
3) www.iosrjournals.org
4) 4mechtech.blogspot.com
5) articles.compressionjobs.com
6) www.indiastudychannel.com
7) www.pumpmanufacturerindia.in
8) www.preevolvetechnics.com
CHAPTER – 16
LOG BOOK
7 20/03/15 INSPECTION