CONSOLIDATED TRAINING SYSTEMS, INC.

WELDING PROCEDURE SPECIFICATION (WPS)

WPS NO CTWP-06-001
WELDING PROCESS 111 SMAW
MANUAL OR MACHINE MANUAL
POSITION OF WELDING HL-045 6G
FILLER METAL SPECIFICATION B BASIC
FILLER METAL CLASIFICATION E 42-4 B42 H5 AWS E 7018
TRADE/ BRAND NAME UNITOR LH 314 N F NO 4
A NO 1
BASE METAL
GROUP W01 P1 Gr1 to P1-Gr2
SPECIFICATION Low carbon,unalloyed steels, low alloyed steels,
inccluding fine-grade structural steels
THICKNESS RANGE
BASE METAL Groove 3mm to 23mm Fillet ALL
PIPE D RANGE Groove 25mm and above Fillet ALL

FLUX/SHIELDING GAS FLOWRATE N/A

SINGLE OR MULTIPASS MULTIPASS
SINGLE OR MULTIPLE ARC SINGLE
WELDING CURRENT DC
POLARITY DCSP & DCRP
WELDING PROGRESSION UPHILL
WELDING TECHNIQUE STRING & WEAVE
PRE HEAT TEMP See Note on p.2 POSTHEAT N/A
INTERPASS TEMP See Note on p.2
CLEANING METHODS Wire Brushing, Minor Grinding at every weld restart
BASE METAL PREPARATION Gas cut, Machined bevel ends
JOINT ALIGNMENT 4 equidistant Tack welds. Removed as weld progressses
JOINT DESIGN See JOINT DETAIL @ p2 BACKING NONE

WELDING PROCEDURE
WELD WELD FILLER METAL CURRENT VOLT TRAVEL SPEED
PASS PROCESS CLASS DIA POLARITY AMPS
RANGE RANGE RANGE
ROOT SMAW E-7018 2.5mm DCSP 75-85 12-16 3-5 IPM
HOT SMAW E-7018 2.5mm DCRP 95-140 22-28 4-7 IPM
FILL SMAW E-7018 3.2mm DCRP 95-140 22-27 3-6 IPM
CAPPING SMAW E-7018 3.2mm DCRP 95-125 22-28 3-6 IPM
CAPPING SMAW E-7018 3.2mm DCRP 95-125 22-28 3-6 IPM
CAPPING SMAW E-7018 3.2mm DCRP 95-125 22-28 3-6 IPM

WPS NO CTWP-06-001 REV 0 CONTRACTOR Consolidated Training Systems Inc

Page 1 WPS FOR SMAW06-001(PIPE 6G CS)

 CONSOLIDATED TRAINING SYSTEMS, INC.

WELDING PROCEDURE SPECIFICATION (WPS)

Bevel Bevel
JOINT DETAILS

A) Root Gap 2.5mm - 3.0mm

B) Root Face 1.0mm - 1.5mm
C) Bevel 35° -37.5° angle Thickness
D)Thickness 11mm

Root Face
Root Gap

Root pass

Hot pass
45°
Fill pass
Cap 3

Cap 1 2 nd pass

Cap 3

6G Position

PreHeat Temperatures Interpass Temperatures

A) Up to 3/4" 50 ºf Min =500 ºF Min
B) Over 3/4" thru 1 1/2" 150 ºF Min
C) Over 1 1/2" thru 2 1/2" 225 ºF Min
D) Over 2 1/2" 300 ºF Min

WPS NO CTWP-06-001 REV 0 CONTRACTOR Consolidated Training Systems Inc

 CONSOLIDATED TRAINING SYSTEMS, INC.

PROCEDURE QUALIFICATION RECORD (PQR)

WPS NO CTWP-06-001 PQR NO CTQR-06-001

WELDING PROCESS 111 SMAW
MANUAL OR MACHINE MANUAL
POSITION OF WELDING HL-045 6G
FILLER METAL SPECIFICATION B BASIC
FILLER METAL CLASIFICATION E 42-4 B42 H5 AWS E 7018
TRADE/ BRAND NAME UNITOR LH 314 N F NO 4
A NO 1
BASE METAL
GROUP W01
SPECIFICATION Low carbon,unalloyed steels, low alloyed steels,
inccluding fine-grade structural steels
THICKNESS RANGE
BASE METAL Groove RECORD ACTUAL VALUES Fillet
PIPE D.Range Groove RECORD ACTUAL VALUES Fillet

FLUX/SHIELDING GAS FLOWRATE

SINGLE OR MULTIPASS RECORD ACTUAL VALUES
SINGLE OR MULTIPLE ARC RECORD ACTUAL VALUES
WELDING CURRENT RECORD ACTUAL VALUES
POLARITY RECORD ACTUAL VALUES
WELDING PROGRESSION RECORD ACTUAL VALUES
WELDING TECHNIQUE RECORD ACTUAL VALUES
PRE HEAT TEMP RECORD ACTUAL VALUES POSTHEAT N/A
INTERPASS TEMP RECORD ACTUAL VALUES
CLEANING METHODS Wire Brushing, Minor Grinding at every weld restart
BASE METAL PREPARATION Gas cut, Machined bevel ends
JOINT ALIGNMENT 4 equidistant Tack welds. Removed as weld progressses
JOINT DESIGN See JOINT DETAILS/ BACKING

WELDING PROCEDURE
WELD WELD FILLER METAL CURRENT VOLT TRAVEL SPEED
PASS PROCESS CLASS DIA POLARITY AMPS
RANGE RANGE RANGE
RECORD ACTUAL VALUES
RECORD ACTUAL VALUES
RECORD ACTUAL VALUES
RECORD ACTUAL VALUES
RECORD ACTUAL VALUES

WPS NO CTWP-06-001 REV 0 CONTRACTOR Consolidated Training Systems Inc

 CONSOLIDATED TRAINING SYSTEMS, INC.

PROCEDURE QUALIFICATION RECORD (PQR)

WPS NO CTWP-06-001 PQR NO CTQR-06-001

TENSILE TEST RESULT

SPECIMEN WIDTH THICKNESS AREA YIELD ULTIMATE ELONGATION FAILURE LOCATION
ID mm mm sq mm LOAD STRESS LOAD STRESS %
T1
T2

GUIDED BEND TEST RESULT

IDENTIFICATION RESULT IDENTIFICATION RESULT
ROOT 1 SIDE 1
ROOT 2 SIDE 2
FACE 1
FACE 2

IMPACT TOUGHNESS TEST (CHARPY) FILLET WELD TEST

SPECIMEN SIZE NOTCH TEST IMPACT RESULT SATISFACTORY YES NO
ID mm LOCATION TEMP(°C) VALUES PENETRATION INTO
T1 PARENT METAL YES NO
T2 MACRO RESULTS

HARDNESS TEST RESULT (CHARPY) (see attached result)

PARENT METAL AVE HI LOW
WELD METAL AVE HI LOW
HAZ AVE HI LOW

WELDERS NAME

Test Conducted By LAB TEST NO

 FAILURE LOCATION

TEST