MANUAL AUTO START “CEM7” CONTROLLER

CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

AUTO START DIGITAL CONTROL PANEL TYPE CM1 “CEM7” CONTROLLER

Nº FUSES AMPS

F0 CONTROLER POWER SUPPLY 40

F1 BATTERY POSITIVE TERMINAL 2

F2 L1 VOLTAGE SENSING 2

2 F3 L2 VOLTAGE SENSING 2

F4 L3 VOLTAGE SENSING 2

F5 TRIP COIL 2
(S0)
F6 BATTERY CHARGER 7.5
3 (S1)

Nº DESCRIPTIONS CODE

4 1 DUMMY CM1 M5/AS5 9005 2206569

2 AUTO DIGITAL SWITCHBOARD CEM7 3024385

3 TWO POSITION SELECTOR 3021403

4 EMERGENCY STOP 3019919

5 5 REMOTE START CONTACT 3001285

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 2 AUTO START DIGITAL CONTROL PANEL TYPE CM1 “CEM7” CONTROLLER www.hipowersystems.com
 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

AUTO START DIGITAL CONTROL PANEL TYPE CM1 CONTROL “CEM7” SINGLE PHASE 240/120V

Nº FUSES AMPS

F0 CONTROLER POWER SUPPLY 40

F1 BATTERY POSITIVE TERMINAL 2

F2 PHASE "U" -

2 F3 PHASE "V" 2

F4 N/A -

F5 TRIP COIL 2
(S0)
F6 BATTERY CHARGER 7.5
3 (S1)

Nº DESCRIPTIONS CODE

4 1 DUMMY CM1 M5/AS5 9005 2206569

2 MANUAL DIGITAL SWITCHBOARD CEM7 3024385

3 TWO POSITION SELECTOR 3021403

4 EMERGENCY STOP 3019919

5 5 REMOTE START CONTACT 3001285

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 3 AUTO START DIGITAL CONTROL PANEL TYPE CM1 CONTROL “CEM7” SINGLE PHASE 240/120V www.hipowersystems.com
 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

CONTROL PANEL POWER CONNECTION

VOLTAGE AND CURRENT INPUT REFERENCE CONTROL PANEL CONNECTION TERMINAL

CONTROL PANEL
POWER CONNECTION
TERMINAL X1

480/277V

208/120V

220/127V

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 4 CONTROL PANEL POWER CONNECTION www.hipowersystems.com

 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

CONTROL PANEL POWER CONNECTION

VOLTAGE AND CURRENT INPUT REFERENCE CONTROL PANEL CONNECTION

CONTROL PANEL
POWER CONNECTION
TERMINAL X1

240/120 SINGLE PHASE

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 5 CONTROL PANEL POWER CONNECTION www.hipowersystems.com

 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

EXTERNAL CONTROL AND SAFETIES VOLTAGE AND CURRENT INPUTS

VOLTAGE INPUT 0-500V CURRENT INPUT 1-5A CAN BUS EXTERNAL OUTPUT CAN BUS CONNECTION SUPPLY DISPLAY

TERMINAL

VG3 VG2 VG1 VGN IL3 IL2 IL1 ILN VR3 VR2 VR1 VRN CAN H CAN L CAN H CAN L CAN H CAN L CAN H CAN L MAN AUT

G VOLTAGE INPUT

PHG CEM7 CAN US 8-36 VDC

CEM7-DISPLAY

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 6 EXTERNAL CONTROL AND SAFETIES VOLTAGE AND CURRENT INPUTS www.hipowersystems.com
 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

EXTERNAL CONTROL AND SAFETY VOLTAGE AND CURRENT INPUTS

VOLTAGE INPUT 0-500V CURRENT INPUT 1-5A CAN BUS EXTERNAL OUTPUT CAN BUS CONNECTION SUPPLY DISPLAY

TERMINAL

GENERATOR VOLTAGE CURRENT INPUT VOLTAGE INPUT

INPUT

PHG CAN CEM7 CAN

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 7 EXTERNAL CONTROL AND SAFETY VOLTAGE AND CURRENT INPUTS www.hipowersystems.com
 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

DIGITAL AND ANALOG INPUTS

FUEL OIL COOLANT

COOLANT OIL FUEL EMERGENCY COOLANT ANALOG
TEMPERATURE PRESSURE LEVEL STOP LEVEL
LEVEL PRESSURE TEMPERATURE
INPUT CONFIG.
PICK-UP BATTERY CHARGER ALARM ENGINE OPERATION
GAUGE GAUGE GAUGE

DIGITAL INPUT ANALOG INPUT

ATA BPA RC PEM SETA NA NC P T GND ANC PCK1 PCK2 DI D+ AL MA

ENGINE CONTROL PANEL INSTALLATION

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 8 DIGITAL AND ANALOG INPUTS www.hipowersystems.com

 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

PROGRAMMABLE INPUTS AND OUTPUTS

REMOTE PROGRAMMABLE
PROGRAMMABLE INPUT 2 INTERLOCK REMOTE START EXTERNAL SUPPLY OUTPUT START PROGRAMMABLE OUTPUT
START INPUT

PHG

REMOTE START

TERMINAL X3 TERMINAL X1

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 9 PROGRAMMABLE INPUTS AND OUTPUTS www.hipowersystems.com

 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

PANEL BOARD OUTPUT SUPPLY

HEAT STOP PRE-HEAT START POSITIVE

MAINS CONTACTOR CONTROL GENSET CONTROL CONTACTOR
TRANSFER CONTROL
MODULE SUPPLY POWER
CONTROL CONTROL BATTERY INPUT

OUTPUT MAX. 8A OUTPUT MAX. 8A OUTPUT MAX. 8A OUTPUT MAX . 40A 8-36 VDC
PHG

ENGINE CONTROL PANEL INSTALLATION

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 10 PANEL BOARD OUTPUT SUPPLY www.hipowersystems.com

 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

ENGINE PANEL CONNECTION

OIL COOLANT
BATTERY BATTERY START STOP BATTERY OIL COOLANT PROGRAMMABLE COOLANT FUEL
FUEL PRESSURE TEMPERATURE PREHEAT
NEGATIVE POSITIVE CONTROL CONTROL CHARGER PRESSURE PRESSURE INPUT 2 LEVEL LEVEL GAUGE
GAUGE GAUGE

ENGINE INSTALATION CONNECTION

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 11 ENGINE PANEL CONNECTION www.hipowersystems.com

 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

PROGRAM LISTING INPUT/OUTPUT

Nº LEGEND PROGRAMMABLE INPUT CONFIGURATION

PARAMETERS PSW DESCRIPTIONS FAULT RANGE
CKP MAINS CONTACTOR CONFIRMATION
5 2 ASSOCIATED INPUT MODE CKR 0
0-NOT PROGRAMMED
CKG GENSET CONTACTOR CONFIRMATION 6 2 ASSOCIATED INPUT MODE CKG 0
5-ENT4
7 2 ASSOCIATED INPUT MODE EJP2 0
6-ENT5
EJP1 RATE OF CHAGE NOTICE (FRANCE) 8 2 ASSOCIATED INPUT MODE EJP2 0 8-ENT1
9-ENT2
9 2 ASSOCIATED INPUT MODE 1A 6
EJP2 RATE OF CHANGE (FRANCE) 10-ENT3
10 2 ASSOCIATED INPUT MODE AE 5
0-NOT PROGRAMMED
IA START DISABLE 11 2 ASSOCIATED INPUT MODE TEST 0
12 2 INPUT ASSOCIATED MODE MFORCE 0 5-IN4
AE EXTERNAL START 6-IN5
13 2 INPUT ASSOCIATED MODE AL1 8
8-IN1
14 2 INPUT ASSOCIATED MODE AL2 9 9-IN2
TEST EXTERNAL TEST
10-IN3
15 2 INPUT ASSOCIATED MODE AL3 0
MFORCE OVERRIDE
PROGRAMMABLE OUTPUT CONFIGURATION
AL1 PROGRAMMABLE ALARM 1 PARAMETERS PSW DESCRIPTIONS FAULT
1 2 MODE OUTPUT PROGRAMMABLE 1 0
AL2 PROGRAMMABLE ALARM 2
2 2 MODE OUTPUT PROGRAMMABLE 2 0
AL3 PROGRAMMABLE ALARM 3 3 2 MODE OUTPUT PROGRAMMABLE 3 0

RC FUEL RESERVE RANGE

0 NOT PROGRAMMED 10 INPUT ENT 3
BP LOW OIL PRESSURE
1 INPUT RC 11 PRE-HEAT RESISTANCE
AT HIGH WATER TEMPERATURE 2 ALARM BP 12 LOCKING MODE
3 ALARM AT 13 MANUAL MODE
NA RADIATOR COLANT LEVEL
4 INPUT NA 14 AUTO MODE
5 INPUT ENT 4 15 TEST MODE
ENT1 PROGRAMMABLE INPUT 1
6 INPUT ENT 5 16 ALTERNATOR ALARM
ENT2 PROGRAMMABLE INPUT 2 7 ALARM PE 17 PROGRAMMABLE ALARM 1
8 INPUT ENT 1 18 PROGRAMMABLE ALARM 2
ENT3 PROGRAMMABLE INPUT 3
9 INPUT ENT 2 19 PRORRAMMABLE ALARM 3

ENT4 PROGRAMMABLE INPUT 4

PROGRAMMABLE INPUT CONFIGURATION
ENT5 PROGRAMMABLE INPUT 5 PARAMETERS PSW DESCRIPTIONS FAULT RANGE

0-INHIBIT RANGE
PD LOSS OF EXCITATION STOP BT RELAY OUTPUT CONFIGURATION
4 2 1 1-FUEL TRANSFER
PRE-HEAT AND FUEL TRANSFER RESISTANCE
2-PRE-EAT RESISTANCE
PE EXCITATION STOP
0-PD/PR
OUTPUT CONFIGURATION PRE-HEAT
18 2 0 1-PE/PR
PR PRE-HEAT AND STOP CONFIGURATION
2-PD/PE

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 12 PROGRAM LISTING INPUT/OUTPUT www.hipowersystems.com

 MANUAL AUTO START “CEM7”CONTROLLER CONTROL PANEL TYPE CM1 ELECTRIC DIAGRAM

BATTERY CHARGER AND PRE-EAT RESISTANCE

AUXILIARY CIRCUIT SUPPLY INPUT (EXTERNAL) BATTERY CHARGER

DATE NAME SIGNATURE OLD CODE NEW CODE Nº SH.:UCM1W15002 CODE REVISION MEAS.UNIT SCALE
DESIGN: 10/27/10 E.M.C
1.1/08 00 S/E UCM1W15002-R1
REVISED/APROVED: 10/27/10 J.M.S

PG. 13 BATTERY CHARGER AND PRE-EAT RESISTANCE www.hipowersystems.com