TAG CUSTOMER

TYPE AEU 15"X194" (Configuration d)

TUBESHEET THICKNESS CALCULATION PER UHX (SECTION VIII DIV 1)

UHX-12.5.1 STEP 1. DETERMINE Do, u, u*, AND hg' FROM UHX-11.5.1

Do=ro+dt Equivalent diameter of outer tube limit circle

ro=radius to outermost tube hole center ro 6.7087

dt=nominal outside diameter of tubes dt 0.75

Do 14.1674 Do2 200.71522276

p−dt
μ=
p
u=basic ligament efficiency for shear
p=tube pitch p 1

u 0.25

d∗¿ MAX
{[ dt −2t t ( EtE )( StS ) ρ ] ; [ dt−2t ]}
tt=nominal wall tube thickness
t
Effective tube hole diameter

tt 0.083
Et=modulus of elasticity for tube material at tubesheet
design temperature Et 27000000
E=modulus of elasticity for tubesheet material at
material at tubesheet design temperature E 28300000
St=allowable stress for tube material at tubesheet
design temperature St 17100
S=allowable stress for tubesheet material at
tubesheet design temperature S 20000
p=tube expansion depth ratio=ltx/h
ltx=expanded lenght of tube in tube sheet ltx 1.6929
h=tubesheet thickness h 1.811

q 0.93478741
Factor 1 0.610937597
Factor 2 0.584
d* 0.610937597

p Effective tube pitch

p∗¿ 1/ 2
[ ( A L ) ; ( 4 Dop ) ]
( 1−
4 MIN
π Do 2 )
AL=total area of untubed lanes=(UL1*LL1)+(UL2*LL2)+(UL3+LL3) UL1 1.4961 UL2 UL3
LL1 14.1732 LL2 LL3

AL 21.20452452
4Dop 56.6696
Factor1 21.20452452
p* 1.074912994

u*=(p*-d*)/p* Effective ligament efficiency for bending

u* 0.431639955

hg'=MAX((hg-Ct);0)) Effective tube side pass partition groove depth

hg=tube side pass partition groove depth hg 0.1969
Ct=tubesheet corrosion allowance on the tube side Ct 0.125
Factor1 0.0719
Factor2 0
hg' 0.0719

UHX-12.5.2 STEP 2. CALCULATE DIAMETER RATIOS

ps=Gs/Do
Gs=Diameter of shell gasket load reaction Gs 17.6
pc=Gc/Do
Gc=Diameter of channel gasket load reaction Gc 17.6

ps 1.242288634
pc 1.242288634
MTS=Do2/16*((ps-1)(ps2+1)*Ps-(qc-1)(qc2+1)*Pt)) Moment due to pressures Ps and Pt acting on the unperforated tubesheet rim
Ps=Design Pressure shell side Ps 480 Case 1 (Ps=0)
Pt=Design Pressure tube side Pt 470 Case 2 (Pt=0)
Case 3 (Use Ps and Pt)
MTS 77.30146541 Case 3
MTS -3633.168874 Case 1
MTS 3710.47034 Case 2

UHX-12.5.3 STEP 3. CALCULATE h/p. IF q CHANGES RECALCULATE d* AND u*

h/p 1.811 RECALCULATE d* AND u*

Factor 1 0.480589
Factor2 0.584
d* 0.584
u* 0.456700213

Determine E*/E and v* relative to h/p from UHX-11.5.2

E*/E 0.54
v* 0.31
E* 15282000

Configuration d Proceed to step 5

UHX-12.5.5 STEP 5. CALCULATE DIAMETER RATIO K

K=A/Do
A=Outside diameter of tubesheet A 16.063

K 1.133800133

Calculate coefficient F
F=((1-v*)/E*)*(ElnK)

F 0.160456868

UHX-12.5.6 STEP 6. FOR EACH LOADING CASE CALCULATE MOMENT M*

M*=MTS+((Gc-Gs)/(2piDo))Wmax

M* 77.30146541 Case 3
M* -3633.168874 Case 1
M* 3710.47034 Case 2

UHX-12.5.7 STEP 7. Mp AND Mo.

Mp=(M*-(Do2/32)F(Ps-Pt))/(1+F)
Mo=Mp+(Do2/64)*(3+v*)(Ps-Pt)

Mp 57.94015254 Case 3 Mo 161.747557 Case 3

Mp 474.2348487 Case 1 Mo 4821.00785 Case 2
Mp 349.6817375 Case 2 Mo 5040.69556 Case 1

M 161.7475568 Case 3
M 4821.007848 Case 2
M 5040.695558 Case 1

UHX-12.5.8 STEP 8. CALCULATE THE TUBESHEET BENDING STRESS

Sigma=(6M)/(u*(h-hg')2 Assumed thickness is acceptable if Sigma<=2S

(h-hg')2 3.02446881
Sigma 702.6008244 Case 3 THE ASSUMED THICKNESS IS ACCEPTABLE
Sigma 20941.54716 Case 1 THE ASSUMED THICKNESS IS ACCEPTABLE
Sigma 21895.82906 Case 2 THE ASSUMED THICKNESS IS ACCEPTABLE

UHX-12.5.9 STEP 9. CALCULATE THE AVERAGE SHEAR STRESS IN THE TUBE SHEET

Tau=(1/4u)(Do/h)*(Ps-Pt) Assumed thickness is acceptable if Tau<=0,8S

Tau 78.22970734 Case 3 THE ASSUMED THICKNESS IS ACCEPTABLE
Tau 3676.796245 Case 1 THE ASSUMED THICKNESS IS ACCEPTABLE
Tau 3755.025953 Case 2 THE ASSUMED THICKNESS IS ACCEPTABLE
 TAG CUSTOMER
TYPE AET 30"x240"

TUBESHEET THICKNESS CALCULATION PER UHX (SECTION VIII DIV 1)

UHX-14.5.1 STEP 1. DETERMINE Do, u, u*, AND hg' FROM UHX-11.5.1

Do=ro+dt Equivalent diameter of outer tube limit circle

ro=radius to outermost tube hole center ro 12.031

dt=nominal outside diameter of tubes dt 0.75

Do 24.812 Do2 615.635344

p−dt
μ=
p
u=basic ligament efficiency for shear
p=tube pitch p 1

u 0.25

d∗¿ MAX
{[ dt −2t t ( EtE )( StS ) ρ ] ; [ dt−2t ]}
tt=nominal wall tube thickness
t
Effective tube hole diameter

tt 0.109
Et=modulus of elasticity for tube material at tubesheet
design temperature Et 27740000
E=modulus of elasticity for tubesheet material at
material at tubesheet design temperature E 27740000
St=allowable stress for tube material at tubesheet
design temperature St 22280
S=allowable stress for tubesheet material at
tubesheet design temperature S 30900
p=tube expansion depth ratio=ltx/h
ltx=expanded lenght of tube in tube sheet ltx 2.85
h=tubesheet thickness h 3

q 0.95
Factor 1 0.600673528
Factor 2 0.532
d* 0.600673528

p Effective tube pitch

p∗¿ 1/ 2
[ ( A L ) ; ( 4 Dop ) ]
( 1−
4 MIN
π Do 2 )
AL=total area of untubed lanes=(UL1*LL1)+(UL2*LL2)+(UL3+LL3) UL1 1.375 UL2 UL3
LL1 25.25 LL2 LL3

AL 34.71875
4Dop 99.248
Factor1 34.71875
p* 1.037963892

u*=(p*-d*)/p* Effective ligament efficiency for bending

u* 0.421296317

hg'=MAX((hg-Ct);0)) Effective tube side pass partition groove depth

hg=tube side pass partition groove depth hg 0.1875
Ct=tubesheet corrosion allowance on the tube side Ct 0.125
Factor1 0.0625
Factor2 0
hg' 0.0625

Calculate ao, ps, pc, xs and xt

ao=Do/2 ao 12.406
ps=as/ao
as=Gs/2 as 15.6 Configuration d
ps 1.25745607
pc=ac/ao
ac=Gc/2 ac 15.6 Configuration d
pc 1.25745607

xs=1-Nt(dt/2ao)2 Nt 444
xs 0.594321537
xt=1-Nt((dt-2tt)/(2ao))^2
xt 0.795881349
UHX-14.5.2 STEP 2.
CALCULATE SHELL COEFFICIENTS Bs,ks,Ls,@s
CALCULATE CHANNEL COEFFICIENTS Bc,kc,Lc,@c
For configuration d and B all these coefficients are 0

Gs 31.2

Gc 31.2

Ps=Design Pressure shell side Ps 500 Case 1 (Ps=0)

Pt=Design Pressure tube side Pt 640 Case 2 (Pt=0)
Case 3 (Use Ps and Pt)

UHX-14.5.3 STEP 3. CALCULATE h/p. IF q CHANGES RECALCULATE d* AND u*

h/p 3 RECALCULATE d* AND u*

Factor 1 0.278442718
Factor2 0.532
d* 0.532
u* 0.487458086

Determine E*/E and v* relative to h/p from UHX-11.5.2

E*/E 0.47
v* 0.315
E* 13037800

Calculate Xa
Xa=(24*(1-v*2)Nt*Et*tt*(dt-tt)ao2)/(E*L*h3)^1/4 Lt 239.5
L=Lt-2h L 233.5
Xa 2.429419581

Using the calculated value of Xa. Determine Zd, Zv and Zm from Fig UHX-13.2
Zd 0.097
Zv 0.1413
Zm 0.6148

UHX-14.5.4 STEP 4. CALCULATE DIAMETER RATIO K AND COEFFICIENT F

K=A/Do
A=Outside diameter of tubesheet A 32.25

K 1.299774303

Calculate coefficient F
F=((1-v*)/E*)*(ElnK)

F 0.382128906

Calculate phi and Q1

phi=(1+v*)F
phi 0.5024995112
Q1=(ps-1-phiZv)/(1+phiZm)
Q1 0.14244607

UHX-14.5.5 STEP 5
Calculate ws, ws* and wc, wc*
ws=psksBs@s(1+hBs)=0 For d and B configuration ws 0
ws*=(ao2(ps2-1)(ps-1)/4)-
ws* 5.757436277
wc=pckcBc@c(1+hBc) wc 0
wc 5.757436277

Calculate Yb
Yb=(Gc-Gs)/Do
Yb 0

UHX-14.5.6 STEP 6. FOR EACH LOADING CASE CALCULATE EFFECTIVE PRESSURE

Pe=Ps-Pt

Pe -140 Case 3
Pe -640 Case 1
Pe 500 Case 2

UHX-12.5.7 STEP 7. FOR EACH LOADING CASE CALCULATE Q2

Q2=(ws*Ps-wc*Pt)+Yb*W/2pi)/(1+phiZm)

Q2 -615.7983645 Case 3
Q2 -2815.078238 Case 1
Q2 2199.279873 Case 2

For Pe<>0 calculate Q3

Q3=Q1+(2Q2/Peao2)

Q3 0.199604059 Case 3
Q3 0.199604059 Case 1
Q3 0.199604059 Case 2

Using Xa and Q3 determine coefficient Fm for each loading case from Figs. UHX-13.3-1 and UHX-13.3.2

Fm 0.17
Calculate bending stress sigma
Sigma=(1,5Fm/u*)*(2ao/h-hg')^2Pe Assumed thickness is acceptable if Sigma<=2S

Sigma 5225.14963 Case 3 THE ASSUMED THICKNESS IS ACCEPTABLE

Sigma 23886.39831 Case 1 THE ASSUMED THICKNESS IS ACCEPTABLE
Sigma 18661.24868 Case 2 THE ASSUMED THICKNESS IS ACCEPTABLE

Calculate average shear stress Tau

Tau=(1/4u)(ao/h)*(Pe) Assumed thickness is acceptable if Tau<=0,8S

Tau 1157.893333 Case 3 THE ASSUMED THICKNESS IS ACCEPTABLE
Tau 5293.226667 Case 1 THE ASSUMED THICKNESS IS ACCEPTABLE
Tau 4135.333333 Case 2 THE ASSUMED THICKNESS IS ACCEPTABLE