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KI0232DC1V1 Page 1 of 4
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WILTRONICS RESEARCH PTY LTD PO Box 4043, Alfredton 3350, AUSTRALIA
Ph. +61 3 5334 2513 Fax +61 3 5334 1845 http:// www.wiltronics.com.au
3 Stage FM Transmitter (KI0232) Assembly Instructions
KI0232DC1V1 Page 2 of 4
circuit here. An oscillating current flows around the To keep the PCB small all resistors are inserted
resonant circuit. vertically. Use care and make sure the transistors
are placed in their correct positions and the right
The circuit oscillates because of feedback occurring way round.
though C5. The feedback signal makes the voltage
across R5 vary and hence the base-emitter current The electret microphone is polarized and has to be
of the transistor Q2 vary at a resonant frequency fitted with the pin that is connected to the
thus causing the emitter-collector current to vary at microphone case, connected to the ‘-‘ hole at the
the same frequency. This current helps maintain MIC position on the PCB.
oscillation in the resonant circuit.
Making the Coils
Resonant circuits are sometimes called LC or 'tank' The transmitter uses 3 coils (L1, L2 and L3) and the
circuits. This comes from the ability of the LC circuit wire to make them is supplied in the kit.
to store energy for oscillations. In a pure resonant
LC circuit (one with no resistance) energy is not lost. The coils are made out of the red enamel covered
However in a real AC network the resistive elements wire provided. The red enamel paint insulates the
will dissipate electrical energy, such as wire and joint wire so that when it is wound into a coil the turns can
resistance and dielectric losses. touch each other and not create a short circuit.
The purely reactive elements, the C and the L, just All three coils are wound on a 3mm-diameter former,
store energy to be returned to the system later. a 3mm-drill bit for example using the smooth end
that usually goes into the drill chuck.
Note that the tank circuit does not oscillate just by
having a DC potential put across it. Positive It is best to make these coils as you are about to fit
feedback must be provided in this case by C5. them to your circuit board because the drill bit can
help you fit the coil to the board without causing any
Trim Caps: damage to it (fit coil to pcb before removing drill bit).
To enable the oscillator to tune the full range of the
FM broadcast band two trim caps are fitted into the Coil Wire Type No of Turns
circuit. L1 Enamelled Copper 6
L2 Enamelled Copper 8
The Yellow trim cap is used to tune the transmitter to L3 Enamelled Copper 6
a clear part of the band and the White can be used
to fine tune the transmitter to the desired frequency. The following picture shows the wire wound on a
3mm drill bit, note the direction of winding the wire. If
You can also change the frequency by altering the wound in the wrong direction it won’t fit properly onto
space between the coils of L1. Spread the L1 coil the circuit board.
wide apart.
___________________________________________________________________________________________________
WILTRONICS RESEARCH PTY LTD PO Box 4043, Alfredton 3350, AUSTRALIA
Ph. +61 3 5334 2513 Fax +61 3 5334 1845 http:// www.wiltronics.com.au
3 Stage FM Transmitter (KI0232) Assembly Instructions
KI0232DC1V1 Page 3 of 4
Depending on how hot the iron is this may take a by using a 12 or 15V DC supply. If you try this then
little longer. Remember to clean the tip of the iron the values of some resistances will have to change.
after you have removed the enamel from the wire. You can experiment by changing the component
values shown.
Coil L1 also has to have some enamel removed
from the top of the centre turn to allow a wire to be Supply R3 R5 R6 R7
soldered to it. You can either scrape away the Voltage Value Value Value Value
enamel with a knife while it is on the drill or wait until 9Vdc 4K7 470R 39K 100R
the coil is soldered into position on the PCB and the 12 to 15V dc 10K 560R 68K 150R
windings opened up and use the soldering iron
method described earlier. TUNING THE FM TRANSMITTER
Once you have assembled your transmitter you will
The circuit board is layed out so that you can leave have to tune it to a frequency on the FM broadcast
the coil on the drill bit and solder it into place using band, a part of the band that is clear of local
the bit as a guide to steady and not damage the coil. stations.
When fitting L1 you will have to spread the windings • Tune your FM receiver to a part of the dial
a little to get it to fit, about 1mm space between each where you cannot hear any radio stations.
turn is enough and this can be done while the coil is • Turn “on” your FM transmitter, do not fit the
still on the drill. antenna just yet, and preferably with an
earphone connected to the receiver, adjust the
Yellow trim capacitor until you hear your signal
in the earpiece.
• By tapping the microphone you will hear your
signal, if you don’t then continue tuning until
you can. Because the transmitter has a RF
amplifier it can overload the receiver and it may
sound like you have tuned to the right spot but
tapping the microphone will make sure.
• Use the White trim capacitor to fine-tune the
transmitter to the receiver.
Peaking Circuit.
A connection (or tap) is required from the middle of To get maximum power out of the RF amplifier stage
the L1 tinned copper wire coil to the pad marked the circuit - coil L3 and C10 the 47pF capacitor -
TAP next to the coil. Solder a piece of wire, about needs to be tuned to the oscillator frequency.
1cm long, into the “tap” hole. It should be long
enough to reach over the top of L1 to the middle By making up the simple circuit below and using a
turn. Bend the wire so it touches the top of the turn multimeter the output of the RF amplifier can be
then solder it in place. measured.
___________________________________________________________________________________________________
WILTRONICS RESEARCH PTY LTD PO Box 4043, Alfredton 3350, AUSTRALIA
Ph. +61 3 5334 2513 Fax +61 3 5334 1845 http:// www.wiltronics.com.au
3 Stage FM Transmitter (KI0232) Assembly Instructions
KI0232DC1V1 Page 4 of 4
Moving the turns of L3 apart or together will cause WHAT TO DO IF IT DOESN’T WORK
the meter reading to change. L3 is tuned when the Have you turned the switch ‘on’?
windings are spaced to provide the greatest meter
reading possible. Check your soldering, particularly around the leads
of the coils, any enamel left on them can cause
Note that while you are touching the coil the reading problems. Use a strong light if necessary.
will be lower, only take your measurements after you Check that you have placed the components in their
have adjusted the coil. correct positions on the PCB.
You will find that if your transmitting frequency is Is the connection to the middle turn on L1 made
down around 90 MHz then the coil turns will be close cleanly and securely.
together, at around 107 MHz the windings may need
to be spaced so far apart that the end coils are Check for any solder connections (shorts) across
almost flat on the PCB surface. solder pads that are next to each other and shouldn’t
be there.
COMPONENTS LIST
___________________________________________________________________________________________________
WILTRONICS RESEARCH PTY LTD PO Box 4043, Alfredton 3350, AUSTRALIA
Ph. +61 3 5334 2513 Fax +61 3 5334 1845 http:// www.wiltronics.com.au