CL7000 Printer Maintenance Guide

Operating Instructions
Maintenance Guide
1 Replacing Consumables and Maintenance Kit

2 Cleaning and Adjusting the Printer
3 Paper and Other Media
4 Troubleshooting
5 Appendix
For safe and correct use of this machine, please be sure to read the Safety Information in the
Setup Guide before you use it.
Introduction
This manual describes detailed instructions on the operation and notes about the use of this machine.
To get maximum versatility from this machine all operators are requested to read this manual carefully
and follow the instructions. Please keep this manual in a handy place near the machine.
Trademarks
Microsoft, Windows, and Windows NT are registered trademarks of Microsoft@
Corporation in the United States and/or other countries.
Other product names used herein are for identification purposes only and might
be trademarks of their respective companies. We disclaim any and all rights in-
volved with those marks.
Notes:
Some illustrations in this manual might be slightly different from the machine.
Certain options might not be available in some countries. For details, please con-
tact your sales or service representative.
Note
The proper names of the Windows operating systems are as follows:
• The product name of Windows® 95 is Microsoft® Windows® 95.
• The product name of Windows® 98 is Microsoft® Windows® 98.
• The product name of Windows® Me is Microsoft® Windows® Millennium
Edition (Windows Me).
• The product names of Windows® 2000 are as follows:
Microsoft® Windows® 2000 Advanced Server
Microsoft® Windows® 2000 Server
Microsoft® Windows® 2000 Professional
• The product names of Windows® XP are as follows:
Microsoft® Windows® XP Professional
Microsoft® Windows® XP Home Edition
• The product names of Windows NT ® 4.0 are as follows:
Microsoft® Windows NT® Server 4.0
Microsoft® Windows NT® Workstation 4.0
i
TABLE OF CONTENTS
Trademarks..............................................................................................................i
1. Replacing Consumables and Maintenance Kit

Using the Screwdriver ........................................................................................... 1
Replacing the Toner Cartridge ............................................................................. 2
Detaching the SR770 (2 Tray Finisher) ................................................................ 5
Opening and Closing the Duplex Reversal Unit ................................................. 6
Replacing the Fuser Oil Unit.................................................................................7
Replacing the Photoconductor Unit................................................................... 11
Replacing the Development Unit........................................................................15
Replacing the Fusing Unit...................................................................................19
Replacing the Dustproof Filter ........................................................................... 22
Replacing the Waste Toner Bottle......................................................................24
Replacing the Paper Feed Rollers......................................................................26
2. Cleaning and Adjusting the Printer

Cautions to Take When Cleaning ....................................................................... 29
Cleaning the Registration Roller ........................................................................30
Cleaning the DustProof Glass ............................................................................31
Adjusting the Color Registration........................................................................32
Auto Adjust...............................................................................................................32
Adjusting the Fuser for Thick Paper.........................................................................33
Test Sheet Samples................................................................................................. 35
Adjusting Image Density .....................................................................................36
Adjusting Tray Registration................................................................................ 37
3. Paper and Other Media

Paper and Other Supported Media..................................................................... 39
Paper Sizes.............................................................................................................. 39
Paper Recommendations.................................................................................... 45
Loading Paper.......................................................................................................... 45
Storing Paper ........................................................................................................... 45
Types of Paper and Other Media .............................................................................45
Printable Area.......................................................................................................49
Loading Paper ...................................................................................................... 50
Loading Paper in Tray 1........................................................................................... 50
Loading Paper in Tray 2 and the Optional Paper Feed Unit ....................................51
Loading paper in Paper Bank PS470 (2000-sheet Large Capacity Tray) ................ 52
If you load a paper size that is not selected automatically .......................................53
Changing the paper type..........................................................................................55
Loading Paper in the Bypass Tray ........................................................................... 56
ii
4. Troubleshooting
Error & Status Messages on the Control Panel ................................................61
Printer Does Not Print ......................................................................................... 74
Other Printing Problems .....................................................................................77
Removing Misfed Paper ...................................................................................... 81
Detaching the 2 Tray Finisher .................................................................................. 81
Opening and Closing the Duplex Reversal Unit .......................................................81
When “Remove Misfeed A:Internal Path” Appears .................................................. 82
When “Remove Misfeed B: Fusing Unit” Appears ................................................... 83
When “Remove Misfeed W: Mailbox” Appears ........................................................ 84
When “Remove Misfeed R: Finisher” Appears......................................................... 85
When “Remove Misfeed Y: Paper Tray” Appears....................................................87
When “Remove Misfeed :Duplex Unit” Appears ...................................................... 87
Removing Misfed Paper in the Duplex Feed Unit ....................................................88
Removing Jammed Staples ................................................................................ 91
Adding Staples.....................................................................................................93
Removing Punch-hole Chips .............................................................................. 95
If the message appears even after removing the Punch-hole chips ........................95
5. Appendix
When the Front Cover Does Not Close.............................................................. 97
Moving and Transporting the Printer.................................................................98
Moving the Printer .................................................................................................... 98
Consumables ..................................................................................................... 100
INDEX....................................................................................................... 102
iii
iv
1. Replacing Consumables
and Maintenance Kit
Using the Screwdriver
The screwdriver supplied is used for attaching options and is located inside the
front cover. By pushing the screw top into the screwdriver, you can work with-
out having to worry about dropping the screw.
ZHXH170J
Note
❒ After using the screwdriver, return it to its original position inside of the front
cover.
1
Replacing Consumables and Maintenance Kit
Replacing the Toner Cartridge

R WARNING: ❒ If cyan, magenta, or yellow toner
runs out, you can print in black
1 • Do not incinerate spilled toner
or used toner. Toner dust is and white mode using the black
flammable and will ignite toner. Change the color mode set-
when exposed to an open ting to “Black and White” from the
flame. Disposal should take printer driver.
place at an authorized dealer ❒ If black toner runs out, printing is
or appropriate collection site. not possible until the black toner
If you dispose of used toner cartridge is replaced.
cartridges yourself, dispose
according to local regulations.
A While pushing the lock button on
the upper right cover of the print-
R CAUTION: A), open the upper right cover
er (A
• Keep toner (used or unused) and B).
(B
the toner cartridge out of reach
of children.
Note
❒ The actual number of printed pag-
es differs depending on paper
type, size, contents, and settings.
For details, see p.100 “Toner car-
tridge”.
ZDJT006J
If “Add Toner” appears on the dis-
play, replace the toner cartridge. From the end, the toner cartridges
are installed in the order of magen-
Add Toner ta (M), cyan (C), yellow (Y), and
XXX black (K).
or B Remove the toner cartridge for

the color you want to replace.
Add Toner A Unhook the green hook on the
XXX/XXX toner cartridge with one hand.
Note
❒ A combination of one to four col-
ors, yellow, magenta, cyan, black,
appears in “XXX”.
ZDJT999J
2
Replacing the Toner Cartridge
B Holding the toner cartridge

with the other hand, slowly
D Shake the toner cartridge back
and forth five or six times.
pull it up and out.
ZDJT203J
ZDJT201J
Important
E Holding the toner cartridge with
the metal contact area in front, in-
❒ Do not shake the removed sert in the direction of the arrow.
toner cartridge. Remaining
toner might scatter.
Note
❒ Depending on the setting up
environment, toner might be
left in a toner cartridge. In
such cases, reinstall the toner
cartridge.
C Take the new toner cartridge out ZDJT004J

of the box.
Important
❒ Do not touch the metal contact
area with your fingers.
F Slowly insert the toner cartridge,

until the green hook clips over the
metal contact area.
ZDJT202J
Note
❒ The black toner cartridge con-
tains more than the other toner
cartridges.
ZDJT005J
3
Important
❒ Do not install and remove toner
cartridges repeatedly. This
could result in toner leak.
1 G Close the upper right cover.
ZDJH042J
Please wait while the toner loads.

The following message appears on
the display:
Loading Toner...
Important
❒ To avoid malfunction, do not
turn off the power while “Load-
ing Toner... ” appears on the
display.
4
Detaching the SR770 (2 Tray Finisher)
Detaching the SR770 (2 Tray Finisher)

There are times when you may need Important
to detach the 2 tray finisher from the
printer to remove misfed paper. This
❒ Be sure to attach the 2 tray fin- 1
isher to the printer after closing
section describes how to detach the 2
the duplex reversal unit. See p.6
tray finisher.
“Opening and Closing the Du-
A Hold the handle at the top of the 2 plex Reversal Unit”.
tray finisher firmly using one
hand, pull the 2 tray finisher
straight out, and let go when it
stops.
ZHXH450J
The 2 tray finisher is detached

from the printer.
B Use both hands to push it straight

back in, and let go when it clicks
into place.
ZHXH350J
The 2 tray finisher is reattached to

the printer.
5
Opening and Closing the Duplex Reversal

Unit
1 There are times when you may need Note
to detach the duplex reversal unit to
❒ You do not have to remove the
remove misfed paper. This section
external tray even if the 2 tray
describes how to detach the duplex
finisher is attached.
reversal unit.
The duplex reversal unit is
A Push up the lock release button opened.
and leave it in place.
C Close the duplex reversal unit by
raising it slow ly u sing both
hands, and push it in, until it
clicks into place.
ZHXH770J
B Lower the duplex reversal unit

slowly until it stops.
ZDJP205J
The duplex reversal unit is closed.

Important
❒ Attach the duplex reversal unit
after closing the printer's upper
left cover.
ZDJP204J
Important
❒ Open the duplex reversal unit
after detaching the 2 tray finish-
er from the printer. See p.5 “De-
taching the SR770 (2 Tray
Finisher)”.
6
Replacing the Fuser Oil Unit

R CAUTION: D If the external tray is attached to
• The fusing unit becomes very
hot. When installing a new fuser
the printer, raise it in the direc- 1
A), and then re-
tion of the arrow (A
oil unit, turn off the printer and move it (BB).
wait about an hour. After that, in-
stall the new fuser unit. Not wait-
ing for the unit to cool could
result in a burn.
• Keep the fuser oil unit away from
flames. There is a risk of fire or
burns.
If “Replace Fuser Oil Unit (TypeG)”
appears on the display, replace the
ZDJP038J
fuser oil unit.
E Slowly pull out the left cover.
Replace Fuser
Oil Unit (TypeG)
A Turn off the power, and then un-
plug the power cable.
Important
❒ Be sure to wait about an hour to
avoid burns.
B If 2 tray finisher is installed, de- ZHXH090J
tach it from the printer.

Reference
F Open the upper left cover.
p.5 “Detaching the SR770 (2
Tray Finisher)”
C Ifthe duplex unit is installed,

open the duplex reversal unit.
Reference
p.6 “Opening and Closing the
Duplex Reversal Unit”
ZHXH100J
7
G Pull the lever down slightly, and I Take the fuser oil unit out of the
then remove the grip securing the bag. Hold the green upper part of
fuser oil unit. A), and then slowly peel the
seal (A
seal off. Position the fuser oil unit
1 as shown, and then slowly pull
A) out. Finally, hold the up-
seal (A
per part of the seal (BB), and then
slowly peel it off.
ZHXH033J
1
Important 1
❒ Do not touch any area other
than the green felt parts.
H Hold the fusing unit handle using

one hand, and then slowly pull
the fuser oil unit out horizontally.
Put the unit in the bag that comes 2
with the new fuser oil unit, and
then seal the bag.
ZHXHK041J
Note
❒ Be sure to remove seal (A), and
then pull it out horizontally.
ZHXH050J
Important
Important ❒ Be sure to remove the seals to
❒ Do not touch the inside of the avoid malfunction.
fusing unit. ❒ Be sure to remove seal (A) first,
and then seal (B) to avoid oil
leakage.
❒ Be sure to put the fuser oil unit
in a stable and level place to
avoid oil leakage.
8
❒ After removing the seals, be

careful not to let oil from oil-
L Close the upper left cover (A A),
and then push the part labeled
supplying parts, or the seals
“PUSH” next to the handle at the
come into contact with your
B).
bottom rear, until it clicks (B
body or clothes.
1
J As shown, hold the fuser oil unit
using one hand, hold the green
handle with the other, and then
slowly insert the unit horizontal-
ly, in the direction of the arrow.
1
ZHXH082J
M If you removed the external tray

in step D, reattach it to the printer.
Insert the hooks of the external
tray into the printer slits, and then
ZHXH060J
lower it toward you.
Important
❒ Be careful not to get oil on the
top metal part of the fuser oil
unit.
❒ Insert the fuser oil unit firmly,
until it stops.
K Slowly turn the fuser oil unit han-

dle in the direction of the arrow, ZDJH010J
until it clicks.
N If the duplex unit is installed,
close the duplex reversal unit.
Reference
O If the 2 tray finisher is installed,

reattach it to the printer.
ZHXH070J
Reference
Tray Finisher)”
9
P Plug in the power cable, and then

turn on the power.
Note
1 ❒ If you dispose of used fuser oil
unit by yourself, dispose ac-
cording to local regulations.
10
Replacing the Photoconductor Unit

If “Replace Black PCU (Type F)” ap-
pears on the display, replace the black
D Loosen the two screws fastening
photoconductor unit.
the inner cover, using the provid- 1
ed screwdriver.
Replace Black
PCU (Type F)
If “Replace Color PCU (Type A)” ap-
pears on the display, replace the three
color photoconductor units.
Replace Color
PCU (Type A)
ZHXH430J
Note You cannot remove these two

❒ The replacement procedure for the screws.
third photoconductor unit from
the top left will be described. The E Lift the inner cover until it clicks
procedure is the same for all four into place and holds.
photoconductor units.

B Slowly open the front cover of the

printer, remove the green screw-
driver.
Reference
p.1 “Using the Screwdriver” ZHXH460J
C Turn the green lever counter- The photoconductor units are in-
clockwise. stalled as shown. Starting from the
upper left, the units are attached in
the order of black (K), yellow (Y),
cyan (C), and magenta (M).
ZHXH410J
ZHXH470J
11
F Remove the photoconductor unit C Lift and hold the green handle
A), and then slowly
at the top (A
you want to replace.
B).
pull out the unit (B
For black, remove the upper left
one, and for color, remove the
1 three on the right.
A Move the green hook slowly to
the right, as shown. The green
hook is located on the upper
right of the photoconductor
unit.
ZHXH490J
G Install the new photoconductor

unit.
For black, install one, and for color,
install all three.
A Take the unit out of the bag.
ZDJX701J
B Hold the hook down, grip the

green areas at the top and bot-
tom of the photoconductor
unit, and then slowly pull the
unit out until you can see the
entire green handle.
ZDJH221J
B Hold the photoconductor unit,

and remove the adhesive tape
at the tip of the unit.
ZHXH890J
Important
❒ Pulling out the photoconduc-
tor unit quickly might cause
it to fall.
ZDJH222J
Important
❒ Do not remove the cover at-
tached to the bottom of the
12 photoconductor unit yet.
C Line up the green arrow at the E Remove the cover, and then
tip of the photoconductor unit slowly push in the photocon-
with the rail inside the printer. ductor unit, until it stops.
ZHXH500J ZHXH520J
Important H Slowly lower the inner cover out.

❒ Make sure the green arrow
fits securely to the rail before
proceeding to the next step.
D Slowly push the front of the
photoconductor unit, slide the
unit on the cover, and then
push in until it stops.
ZHXH530J
I Tighten the two screws using the

provided screwdriver.
ZHXH510J
Important
❒ If you do not attach the green
arrow of the photoconductor
unit securely to the rail, you
might damage the photocon- ZHXH440J
ductor unit.
❒ Do not touch the light-sensi- Note
tive area of the photoconduc- ❒ Be sure to return the provided
tor unit. screwdriver to its original posi-
tion on the back of the front cov-
er.
13
J Turn the green lever clockwise.
ZHXH420J
K Slowly close the front cover by

pushing the two areas on the left
and right.
ZDJH041J
L Plug in the power cable, and then

turn on the power.
The printer starts calibration. Wait
until it stops. The following mes-
sage appears on the display:
Calibrating...
Important
turn off the power during cali-
bration.
14
Replacing the Development Unit

If “Replace Black Dev. Unit(TypeD)”
C Turn the green lever counter-
black development unit.
clockwise. 1
Replace Black
Dev. Unit(TypeD)
If “Replace Color Dev. Unit(TypeB)”
appears on the display, replace all
three color (CMY) development
units.
Replace Color ZHXH410J
Dev. Unit(TypeB)
D Loosen the two screws fastening
Note the inner cover, using
the provided screwdriver.
❒ A dustproof filter is attached to the
black development unit. When re-
placing the black development
unit, also replace the dustproof fil-
ter. See p.22 “Replacing the Dust-
proof Filter”.
❒ When replacing the black develop-
ment unit, clean the registration
roller. See p.30 “Cleaning the Reg-
istration Roller”.
❒ The replacement procedure for the
ZHXH430J
third development unit from the You cannot remove these two
top left will be described. The pro- screws.
cedure is the same for all four de-
velopment units. E Lift the inner cover until it clicks
into place and holds.
B Slowly open the front cover of the

printer, remove the green screw-
driver.
Reference
p.1 “Using the Screwdriver”
ZHXH460J
15
The development units are in- B Hold the right side of the De-
stalled as shown. Starting from the velopment unit using your
upper left, the units are attached in right hand, and pull the unit
the order of black (K), yellow (Y), slowly out.
cyan (C), and magenta (M).
1
ZHXH560J
ZHXH540J
Important
F Remove the development unit. ❒ Be careful not to touch the
The procedure for removing the right side of development
unit is the same for all four colors. unit.
A Hook your finger into the ❒ Be careful not to let it come
green tab in front of the devel- into contact with your hands
opment unit you want to re- or clothes.
place, and then pull it out
halfway. G Install a new development unit.
The procedure for attaching the
development unit is the same for
all four colors.
A Take the unit out of the bag.
ZHXH550J
Important
❒ Pulling out the development
unit quickly might cause it to ZDJH226J
fall.
16
B Insert the development unit

along the rail, and push in
H Slowly lower the inner cover out.
slowly, until it stops.
ZHXH530J
ZDJH227E
I Tighten the two screws using the
C Holding the development unit, provided screwdriver.
slowly pull out the tape hori-
zontally.
ZHXH440J
ZHXH620J Note
❒ Be sure to return the provided
Important screwdriver to its original posi-
❒ To avoid malfunction, be tion on the back of the front cov-
sure to pull out the tape. er.
❒ The removed tape is dirty. Be
careful not to let it come into
J Turn the green lever clockwise.
contact with your hands or
clothes.
ZHXH420J
17

and right.
ZDJH041J

turn on the power.
“Please Wait ” appears on the dis-
play, and initial adjustments be-
gin. Wait until these stop.
Please Wait
Important
turn off the power during ad-
justments.
18
Replacing the Fusing Unit

R CAUTION: D If the external tray is attached to
• The fusing unit becomes very
hot. When installing a new fuser
the printer, raise it in the direc- 1
A), and then re-
tion of the arrow (A
oil unit, turn off the printer and move it (BB).
wait about an hour. After that, in-
stall the new fuser unit. Not wait-
ing for the unit to cool could
result in a burn.
burns.
If “Replace Fusing Unit (Type C)” ap-
pears on the display, replace the fus-
ZDJP038J
ing unit.
E Slowly pull out the left cover.
Replace Fusing
Unit (Type C)
Important
❒ Be sure to wait about an hour to
avoid burns.
B If the 2 tray finisher is installed, ZHXH010J
detach it from the printer.

Reference
F Open the upper left cover.
Tray Finisher)”
C Ifthe duplex unit is installed,

Reference
ZHXH020J
19
G Pull the lever down slightly, and I Take the new fusing unit out of
then remove the grip securing the the bag and put it down on a level
fuser oil unit. surface.
1 J Pull the fuser oil unit (attached to

the fusing unit) out horizontally,
and then remove it.
ZHXH033J
R CAUTION:
• Touch only the handles, no other
parts. The fuser oil unit gets very ZHXH790J
hot and will burn your hands if

R CAUTION:
you touch it.
Important
burns.
❒ Do not touch any area other
than the green felt parts.
Important
H Hold the fusing unit handle as ❒ To avoid getting oil on yourself,
shown, slowly pull the fusing do not touch any areas other
unit up, and then put it down on a than the green felt parts.
surface.
K Install the fuser oil unit removed
in stepI in the new fusing unit.
Hold the fuser oil unit as shown,
and then insert it horizontally
into the part of the fusing unit
shown below.
ZHXH810J
Important
❒ Do not touch the inside of the
fusing unit.
❒ When moving the fusing unit, ZHXH800J
keep it steady, otherwise the

fuser oil unit may come off or oil
may leak.
20
Important O Close the upper left cover (A A),

❒ Be careful not to get oil on the and then push the part labeled
top metal part of the fuser oil “PUSH” next to the handle at the
unit. B).
bottom rear, until it clicks (B
❒ Insert the fuser oil unit firmly, 1
until it stops.
L Put the removed fuser oil unit in

the bag that enclosed the new fus-
er oil unit, and then seal it.
1
M Hold the fusing unit handle and
slowly lower the unit to align it 2
with the marks on the machine
stand. ZHXH082J
P If you removed the external tray

in step D, reattach it to the printer.
Insert the hooks of the external
tray into the printer slits, and low-
er it toward you.
ZHXH820J
Important
❒ Install the fusing unit so the
blue dial is on the front cover
side.
ZDJH010J
N Slowly turn the fuser oil unit han-

dle in the direction of the arrow, Q If the duplex unit is installed,
until it clicks. close the duplex reversal unit.
Reference
R If the 2 tray finisher is installed,

reattach it to the printer.
Reference
ZHXH070J
Tray Finisher)”
S Plug in the power cable, and then

turn on the power.
21
Replacing the Dustproof Filter

The dustproof filter is attached to the
black development unit. When re-
C From the box that contained the
1 placing the black development unit,
black development unit, take out
the new dustproof filter and
also replace the dustproof filter.
glove.
The dustproof filter is attached to the
left side of the printer, as shown.
ZDJH214J
ZDJH801J D Put the glove on either hand.

B Push in the grips on both sides of

the dustproof filter cover to pull it
off.
ZHXH570J
Note
❒ Be sure to put the removed
dustproof filter cover down on
a stable and level surface.
22
Replacing the Dustproof Filter
E Using your gloved hand, slowly G Attach the new dustproof filters
take out the dustproof filters at- to the dustproof filter cover one
tached to the dustproof filter cov- by one.
er, one by one, and put them into A Attach the large filter.
the box that contained the black 1
development unit.
ZDJH216J
ZDJH213J B Attach the small filter.
ZDJH217J
ZDJH215J
Important H Insert the dustproof filter cover

into the upper left area of the
❒ Handle the removed dustproof
printer.
filters with care. If you shake
them, dust might scatter.
F Take off the glove.

Important
❒ Be sure to take off the glove be-
fore attaching a new dustproof
filter.
ZHXH580J
I Plug in the power cable, and then

turn on the power.
23
Replacing the Waste Toner Bottle

If “Replace Waste Toner (Type E)”
D Take the new waste toner bottle
1 waste toner bottle.
out of the bag.
Replace Waste
Toner (Type E)
B Slowly open the front cover by

pulling down from the two areas
on the left and right. ZDJH228J
E Slowly remove the used waste

toner bottle from inside the print-
er.
ZDJH007J
C Carefully pivot the waste oil bot-

tle outward, in the direction of the
arrow. ZHXH590J
Important
❒ Be sure to remove the waste
toner bottle horizontally.
ZHXH150J
R CAUTION:
• Keep the waste oil bottle away
from flames. There is a risk of
fire or burns.
24
Replacing the Waste Toner Bottle
F Remove the lid (A

A), and then put I Push it in until it stops.
it in the position shown in the il-
B).
lustration (B
ZHXH600J
ZDJH229J Important
❒ Be sure to firmly insert the
G Put the used waste toner bottle waste toner bottle to avoid ton-
into the bag that contained the er leakage inside the printer.
new waste toner bottle, and then
seal the bag. J Slowly close the waste oil bottle
in the direction of the arrow.
Important
❒ Be sure to handle the bottle
carefully so waste toner does
not spill.
H Insert the new waste toner bottle

as shown.
ZHXH160J

and right.
ZHXH610J
ZDJH041J

turn on the power.
25
Replacing the Paper Feed Rollers

If “Replace Feed Roller (Type H)” ap-
pears on the display, replace all three
C Slowly pull out all trays while
1 feed rollers.
lifting up a little.
Replace Feed
Roller (Type H)
Note
❒ The following illustrations are ex-
amples of replacing the paper feed
rollers of Tray 1. The same proce-
dure applies to other trays. ZERH010E
A Check the contents of the box. Note

❖ Paper Feed Roller A ❒ If you are replacing the paper
feed rollers of the optional pa-
per feed unit, or 2000-sheet
Large Capacity Tray, pull out
all paper trays from each unit.
❖ Paper Feed Roller B
D Check the position of the paper
feed rollers.
❖ Paper Feed Roller C
❖ Two Stoppers
B Turn off the power, and then un- ZERH020E
plug the power cable and inter- Confirm the positions and names
face cable. of each roller.
Important
❒ If you are replacing the paper
feed rollers of the optional 2000-
sheet Large Capacity Tray, re-
move all paper from the tray.
26 ZERH030E
Replacing the Paper Feed Rollers
E While pushing the pin of paper H Hold the new paper feed roller C
feed roller A outwards (A A ), re- with its gear towards the shaft. In-
B).
move the paper feed roller (B sert it into the rear shaft so that
the roller gear interlocks with the
shaft gear (A A ). Lock the roller 1
with the stopper (BB).
ZERH040E
F Remove the stopper from paper

feed roller B (AA ), and then re- ZERH070E
B).
move the roller (B
I Hold the new paper feed roller B
with its gear towards the shaft. In-
sert it into the rear shaft so that
the roller gear interlocks with the
shaft gear (A A ). Lock the roller
with the stopper (BB).
ZERH050E
G Remove the stopper from paper

feed roller C (AA ), and then re-
B).
move the roller (B
ZERH080E
ZERH060E
27
J Hold the new paper feed roller A

with its pin towards you (A A). In-
sert the roller onto the front shaft
B).
until it clicks into place (B
1
ZERH090E
K Slowly slide all trays back into

the printer until they stop.
Note
❒ If you are replacing the paper
feed rollers of the optional 2000-
sheet Large Capacity Tray, load
the stocks removed in step B
into the tray.
28
2. Cleaning and Adjusting the
Printer
Cautions to Take When Cleaning
R WARNING:
• Do not remove any covers or screws other than those spec-
ified in this manual. Some parts of the machine are at a high
voltage and could give you an electric shock. Also, if the ma-
chine has laser systems, direct (or indirect) reflected eye
contact with the laser beam may cause serious eye damage.
When the machine needs to be checked, adjusted, or re-
paired, contact your service representative.
• Do not take apart or attempt any modifications to this ma-
chine. There is a risk of fire, electric shock, explosion or loss
of sight. If the machine has laser systems, there is a risk of
serious eye damage.
R CAUTION:
• When removing misfed paper, do not touch the fusing section be-
cause it could be very hot.
Clean the printer periodically to maintain print clarity.

Dry wipe the exterior using a soft cloth. If dry wiping is not enough, wipe using
a soft, wet cloth that is well wrung out. If you still cannot remove the stain or
grime, use a neutral detergent, then wipe over with a well wrung wet cloth, dry
wipe, and let it dry.
Important
❒ To avoid deformation, discoloration, or cracking, do not use volatile chemi-
cals, such as benzine and thinner, or spray insecticide on the printer.
❒ If there is dust or grime inside the printer, wipe it away using a clean, dry
cloth.
29
Cleaning and Adjusting the Printer
Cleaning the Registration Roller

R CAUTION: C Wipe around the registration roll-
• The inside of the printer be- er by turning it and applying a
comes very hot. To avoid burns, soft damp cloth.
do not touch parts labelled “hot
surface”, otherwise it could
2 cause a burn.
Clean the roller when replacing the
black development unit.

B Open the right cover as shown. ZDJH704J
Important
❒ Do not use chemical cleaners or
organic solvents such as thin-
ners or benzene.
D Close the right cover by pushing

the area labeled “PUSH”.
ZDJH206J
The registration roller is set as

shown.
ZDJP708J
E Plug in the power cable, and then

turn on the power.
ZDJH703J
30
Cleaning the DustProof Glass
Cleaning the DustProof Glass

The dustproof glass may require
cleaning if white lines appear on
C Slide the cleaning brush in and
out slowly 8 to 10 times to clean
print.
all four areas.
plug the power cable. 2
B Open the front cover, and then re-
move the cleaning brush.
ZDJP707J
Important
❒ Do not insert the brush roughly.
Doing so may damage the print-
ZHXH631J er.
There are four holes for cleaning D Return the cleaning brush to its
the dustproof glass. original position.
E Plug in the power cable, and then

turn on the power.
ZHXH640J
31
Adjusting the Color Registration

After moving the printer, printing on
thick paper, or printing repeatedly for
D Confirm “Auto Adjust” appears,
and then press {Enter #}
}.
some time, color degradation may oc-
cur. By performing color registration
adjustment, you can restore optimum Color Regist.:
2 print quality. Auto Adjust
E Confirm “Now” appears, and
Auto Adjust then press {Enter #}
}.
If documents show color degradation
after the printer is moved, perform Auto Adjust:
automatic color adjustment. Now
A Press {Menu}}. The check message appears.
Press #
To Adjust
F Press {Enter #}}.
On Line Menu Escape
Job Reset Form Feed #Enter

Power Error Data In
Automatic color adjustment be-
gins, and the following message
appears.
ZDJS001N
Adjusting...
“Menu” appears on the display.
B Press {U} or {T} to display Important

“Maintenance”, and then press ❒ To avoid malfunction, do not
{Enter #}
}. turn off the power while “Ad-
justing... ” appears on the dis-
Menu: play.
Maintenance Automatic color adjustment takes
about 50 seconds. A confirmation
The maintenance menu appears.
message appears when complete.
C Press {U} or {T} to display “Color
Regist.”, and then press {Enter #}
}. Completed
Maintenance: Press {Enter #}

} to return to the col-
Color Regist. or adjustment menu.
Color Regist.:
Auto Adjust
32
G When you have made all settings, C Press {U} or {T} to display
press {On Line}
}. “Maintenance”, and then press
“Ready ” appears on the display. {Enter #}
}.
Ready Menu:
Maintenance
The maintenance menu appears. 2
Adjusting the Fuser for Thick D Press {U} or {T} to display “Color
Paper Regist.”, and then press {Enter #}
}.
Maintenance:
If color registration shifts when using Color Regist.
thick paper
If color registration shifts when using thick
E Press {U} or {T} to display “Fuser
Adjust”, and then press {Enter #}
}.
paper, adjust the fuser for thick paper.
Note Color Regist.:
❒ Fuser adjustment for thick paper is Fuser Adjust
not possible if the toner has almost
run out. Carry out this adjustment F Make sure “Thick Paper” ap-
after changing the toner cartridge. pears, and then press {Enter #}
}.
❒ Thick paper is needed to make the
adjustment. Use the thick paper Fuser Adjust:
you normally use. Thick paper
A Load thick paper larger than A4 Limitation
K in the bypass tray.
❒ If the toner cartridge is almost
Note empty, the following message
❒ For details about paper sizes the appears on the display: (After
bypass tray can handle and pa- changing the toner cartridge,
per loading procedure, see p.39 carry out fuser adjustment for
“Paper and Other Media”. thick paper. For details about
changing the toner cartridge,
B Press {Menu}}. see p.2 “Replacing the Toner
Cartridge”.)
Failed
On Line Menu Escape
Press # to Exit
Power Error Data In
ZDJS001N
“Menu” appears on the display. 33

G Make sure the following message K Compare the color adjustment

appears, and then press {Enter #}
}. sheet sample with the framed
white part of the printed pattern.
Press # If sample and printed pattern are
To Adjust almost the same, select “0”. Oth-
erwise, select one of the follow-
H Press {Enter #}}. ing values according to the
position of the color in the sam-
2 ple:
Adjusting... Color at center: 0
Color shifted to left: -1
I When automatic color adjustment Color shifted to right: +1
is complete, the confirmation
message about printing a test Select Action:
sheet appears. Wait for the fol- 0: Exit
lowing message to appear, and
then click {Enter #}
}.
Select Action:
Press # for Test -1: Re-adjust
Print (Bypass)
Select Action:
J The following message appears: +1: Re-adjust
When you select “0”, the printer
Set Sheet, then# returns to the previous menu.
A4(297x210) If you select “-1” or “+1”, the print-
Make sure the paper size set in er returns to stepI. Keep adjusting
stepH appears, and then press {En- until you can select “0”.
}.
ter #}
L Press {On Line}}.
The Fuser Adjust Sheet is printed.
“Ready ” appears on the display.
For test sheet samples, see p.35
“Test Sheet Samples”.
Ready
Note
❒ In this example, thick A4 paper
is loaded in the bypass tray.
34
Test Sheet Samples

The following illustration is an example of a test sheet printed during fuser ad-
justment for thick paper
❖ Fuser Adjust Sheet
35
Adjusting Image Density

Adjust image density when print be-
comes hazy gray or the image looks
C Press {U} or {T} to display “Im-
age Density”, and then press {En-
patchy.
}.
ter #}
Important
2 ❒ Extreme settings may cause out- Maintenance:
put to appear dirty. Image Density
❒ Image density settings should be
made from the application or the D Press {U} or {T} to select the col-
printer driver, whenever possible. or you want to adjust, and then
press {Enter #}
}.
Note
❒ Changing image density settings Image Density:
might cause deterioration in color Black
balance. We recommend leaving
image density at the factory de-
fault setting. E Press {U} or {T} to set the image
density value, and then press {En-
A Press {Menu}}. }.
ter #}
Black:
(-3 +3) 0
On Line Menu Escape

Note
Power Error Data In
❒ You can adjust image density in
seven increments, from -3 to +3.
Increasing the value makes
printout darker; decreasing the
ZDJS001N value makes printout lighter.
“Menu” appears on the display. To adjust another color, repeat
steps D and E.
B Press {U} or {T} to display
F Press {On Line}}.
“Maintenance”, and then press
{Enter #}
}. “Ready ” appears on the display.
Menu: Ready
Maintenance
36
Adjusting Tray Registration
Adjusting Tray Registration

You can adjust the registration of
each tray. The vertical adjustment is
D Print the test sheet to preview the
settings.
used for all trays. Normally, you need
not update the registration. But when A Confirm “Test Sheet” appears,
the optional paper feed unit or the and then press {Enter #}
}.
duplex unit is installed, updating is 2
useful in some cases. The following Registration:
procedure describes how to adjust Prt. Test Sheet
Tray 3. The same procedure applies to
other trays as well. B Press {U} or {T} to select the
tray to adjust, and then press
A Press {Menu}}. {Enter #}
}.
Prt. Test Sheet:

Tray 3
On Line Menu Escape
Job Reset Form Feed

Power Error Data In
#Enter E Confirm the position of the image
on the test sheet, and then adjust
the registration value.
ZDJS001N

“Maintenance”, and then press
{Enter #}
}.
Menu:
Maintenance
C Press {U} or {T} to display “Reg-
istration”, and then press {Enter
}.
#}
Maintenance: The following are examples for ad-

Registration justing the margin on the test
sheet:
A Press {Escape}}.
“Adjustment”, and then press
Registration:
{Enter #}
}. Adjustment
37
C Press {U} or {T} to display the “Ready ” appears on the display.

tray to adjust, and then press
{Enter #}
}. Ready
Adjustment:
Vert.: Tray 3
D Press {U} or {T} to set the reg-
2 istration value digits (mm).
Vert.: Tray 3:
(-5.0 +5.0) 0
Note
❒ Increase the value to shift the
print area in a positive direc-
tion; decrease to shift in a
negative direction.
Feed Direction
Printable area
ZDJX900J
❒ Pressing {U} or {T} makes

the value increase or de-
crease in increments of 1.0
mm.
E Press {Enter #}
}.
F Press {Escape}}.
The current setting appears for
2 seconds, and then the printer
returns to the previous menu.
F Print the test sheet to check the

settings you have made.
G Press {On Line}}.
38
3. Paper and Other Media
Paper and Other Supported Media
Paper Sizes
This section describes the type, size, feed direction, and maximum amount of pa-
per that can be loaded into each tray.
Note
❒ The following symbols and terminology are used to represent the feed direc-
tion.
In this manual On the display Paper feed direction
A4 (210 × 297)
L ← (Feed direction) Short-edge feed direction
8 1/2 × 11
A4 (297 × 210)
K ← (Feed direction) Long-edge feed direction
11 × 8 1/2
❒ Be careful of the paper feed direction. The direction is determined based on

paper size.
❖ Input Paper Sizes (Metric version)
2000-sheet Large
Paper feed unit
Feed direction
Capacity Tray
Bypass tray
(Tray 2/3/4)
Paper tray
Size (mm)
(Tray 1)
A3 L 297 × 420
B4 JIS L 257 × 364
A4 L 210 × 297
K 297 × 210
B5 JIS L 182 × 257
K 257 × 182
A5 L 148 × 210
K 210 × 148
B6 JIS L 128 × 182
A6 L 105 × 148
11” × 17” L 279 × 432
39
Paper and Other Media
2000-sheet Large
Paper feed unit
Feed direction
Capacity Tray
Bypass tray
(Tray 2/3/4)
Paper tray
Size (mm)
(Tray 1)
Legal (LG, 81/2” × 14”) L 216 × 356
Letter (LT, 81/2” × 11”) L 216 × 279
K 279 × 216
51/2” × 81/2” L 140 × 216
3 Executive (Exec., 71/4” × 101/2”) L 184 × 276
K 276 × 184
Folio (81/4” × 13”) L 210 × 330
Foolscap (F4, 8 /2” × 13”)
1
L 216 × 330
F/GL (8” × 13”) L 203 × 330
Com#10 Env (91/2” × 41/8”) K 241.3 × 104.8
C5 Env (9.02” × 6.38”) K 229 × 162
C6 Env (6.38” × 4.49”) K 162 × 114
DL Env (8.66” × 4.33”) K 220 × 110
Monarch Env (7 /2” × 3 /8”)
1 7
K 190.5 × 98.4
Custom Size - - *
8K (101/2” × 15.35”) L 267 × 390

16K (7.68” × 101/2”) L 195 × 267
K 267 × 195
• The size is exclusive.

• The size is supported and the printer selects it automatically.
• The size is supported, but it should be selected using the control panel.
• The size is supported, but it should be set as a custom size using the control
panel.
*
• The supported size is approximately 90 - 305 mm in width, and 148 - 457
mm in length. The supported size may differ depending on the printer lan-
guage you use. Set as a custom size setting using the control panel.
When using the RPCSTM printer driver, sheets of up to 1260 mm in length can
be set.
• The size is not supported.
40
❖ Input Paper Sizes (Inch version)
2000-sheet Large
Paper feed unit
Feed direction
Capacity Tray
Bypass tray
(Tray 2/3/4)
Size (inch)
Paper tray
(Tray 1)
11” × 17” L 11” × 17”
Legal (LG) L 81/2” × 14”
L 81/2” × 11”
Letter (LT)
3
K 11” × 81/2”
51/2” × 81/2” L 51/2” × 81/2”
Executive (Exec.) L 71/4” × 101/2”
K 101/2” × 71/4”
A3 L 11.26” × 16.54”
B4 JIS L 10.12” × 14.33”
A4 L 8.26” × 5.83”
K 5.83” × 8.26”
B5 JIS L 7.17” × 10.12”
K 10.12” × 7.17”
A5 L 5.83” × 8.26”
K 8.26” × 5.83”
B6 JIS L 5.04” × 7.17”
A6 L 4.13” × 5.63”
Folio L 13” × 81/4”
Foolscap F4 K 13” × 81/2”
F/GL K 13” × 8”
Com#10 Env K 91/2” × 41/8”
C5 Env K 9.02” × 6.38”
C6 Env K 6.38” × 4.49”
DL Env K 8.66” × 4.33”
Monarch Env K 71/ 2” × 37/8”
*
Custom Size - -
8K L 101/2” × 15.35”
16K L 7.68” × 101/2”
K 101/2” × 7.68”
41
• The size is exclusive.

• The size is supported, and the printer selects it automatically.
• The size is supported, but it should be selected using the control panel.
• The size is supported, but it should be set as a custom size using the control
panel.
• * The supported size is approximately 3.5 - 12 inch in width, and 5.8 - 18 inch
in length. The supported size may differ depending on the printer language
you use. Set as a custom size setting using the control panel.
When using the RPCS printer driver, sheets of up to 49.6 inch in length can be
set.
3 • The size is not supported.
❖ Paper weight and number of sheets to be set

Maximum number of
Supported paper weight
sheets (plain paper) *1
Tray 1 60 - 105 g/m2 (16 - 28 lb) 500 (80 g/m2, 20 lb)
Tray 2 60 - 105 g/m2 (16 - 28 lb) 500 (80 g/m2, 20 lb)
Bypass tray 60 - 163 g/m2 (14 - 42 lb) 100 (80 g/m2, 20 lb)
Paper Feed Unit Type 3800C (500 × 1) 60 - 105 g/m2 (16 - 28 lb) 500 (80 g/m2, 20 lb)
Paper Feed Unit Type 3800C (500 × 2) 60 - 105 g/m2 (16 - 28 lb) 1000 (80 g/m2, 20 lb)
Paper bank PS470 60 - 105 g/m2 (16 - 28 lb) 2000 (80 g/m2, 20 lb)
(2000-sheet Large Capacity Tray)
SR770 (2 tray finisher) 60 - 105 g/m2 (16 - 28 lb) 2000 (80 g/m2, 20 lb)
*1 Check that the top of the stack is not higher than the limit mark inside the tray.
❖ Output Paper Sizes (Metric version)

External tray *1
Feed direction
2 tray finisher
4-bin mailbox
Standard tray
Size (mm)
A3 L 297 × 420
B4 JIS L 257 × 364
A4 L 210 × 297
K 297 × 210
B5 JIS L 182 × 257
K 257 × 182
A5 L 148 × 210
K 210 × 148
42
External tray *1
Feed direction
2 tray finisher
4-bin mailbox
Standard tray
Size (mm)
B6 JIS L 128 × 182
A6 L 105 × 148
11” × 17” L 279 × 432
Legal (LG, 81/2” × 14”) L 216 × 356
Letter (LT, 81/2” × 11”) L 216 × 279 3
K 279 × 216
51/2” × 81/2” L 140 × 216
Executive (Exec., 7 /4” ×
1
L 184 × 276
101/2”)
K 276 × 184
Folio (81/4” × 13”) L 210 × 330
Foolscap (F4, 8 1/ 2” × 13”) L 216 × 330
F/GL (8” × 13”) L 203 × 330
Com#10 Env (91/2” × 41/8”) K 241.3 × 104.8
CA Env (9.02” × 6.38”) K 229 × 162
C6 Env (6.38” × 4.49”) K 162 × 114
DL Env (8.66” × 4.33”) K 220 × 110
Monarch Env (71/2” × 37/8”) K 190.5 × 98.4
Custom Size - -
8K (10 /2” × 15.35”)
1
L 267 × 390
16K (7.68” × 101/2”) L 195 × 267
K 267 × 195
• The size is supported.

*1 The external tray does not support duplex printing.
43
❖ Output Paper Sizes (Inch version)
External tray *1
Feed direction
2 tray finisher
4-bin mailbox
Standard tray
Size (inch)
11” × 17” L 11” × 17”
Legal (LG) L 81/2” × 14”
Letter (LT) L 81/2” × 11”
3 K 11” × 81/2”
51/2” × 81/2” L 51/2” × 81/2”
Executive (Exec.) L 71/4” × 101/2”
K 101/2” × 71/4”
A3 L 11.26” × 16.54”
B4 JIS L 10.12” × 14.33”
A4 L 8.26” × 5.83”
K 5.83” × 8.26”
B5 JIS L 7.17” × 10.12”
K 10.12” × 7.17”
A5 L 5.83” × 8.26”
K 8.26” × 5.83”
B6 JIS L 5.04” × 7.17”
A6 L 4.13” × 5.63”
Folio L 81/4” × 13”
Foolscap F4 L 81/2” × 13”
F/GL L 8” × 13”
Com#10 Env K 91/2” × 41/8”
C6 Env K 6.38” × 4.49”
C5 Env K 9.02” × 6.38”
DL Env K 8.66” × 4.33”
Monarch Env K 71/2” × 37/8”
Custom Size - -
8K L 101/2” × 15.35”
16K L 7.68” × 101/2”
K 101/2” × 7.68”
• The size is supported and it should be set using the control panel. There is
no dial in the tray.
*1
The external tray does not support duplex printing.
44
Paper Recommendations
Loading Paper
Important
❒ Do not use ink-jet printer paper because it may stick to the fusing unit and
cause a paper misfeed.
❒ When printing on OHP transparencies that have a print side, load them with
the print side over on the bypass tray. Not taking this precaution may cause
them to stick to the fusing unit and cause misfeeds.
3
❒ Print quality cannot be guaranteed if recommended paper is not used. For de-
tails about recommended paper, contact your sales or service representative.
❒ Do not use paper that has already been printed onto by other printers.
Storing Paper
• Paper should always be stored properly. Improperly storing paper might re-
sult in poor print quality, paper misfeeds, or printer damage. Recommenda-
tions are as follows:
• Avoid storing paper in humid areas.
• Avoid exposing paper to direct sunlight.
• Store paper on a flat surface.
• Keep open reams of paper in the packaging it came in.
Types of Paper and Other Media

❖ Plain Paper
• Tray 1/2 can hold up to 500 sheets.
Paper Feed Unit Type 3800C (500×1) can hold up to 500 sheets.
Paper Feed Unit Type 3800C (500×2) can hold up to 1000 sheets.
Paper Bank PS470 can hold up to 2000 sheets.
Check that the top of the stack is not higher than the limit mark inside the
tray.
• The bypass tray can accommodate sheets 90-305 mm wide and 148-457
mm long. However, the paper size must be set using the control panel.
When using the RPCS printer driver, sheets of up to 1260 mm in length can
be set.
• When printing on the reverse side of plain paper that is already printed on,
you should load it on the bypass tray and select [Plain (Duplex Backside)]
from [Paper Type:] using the printer driver.
45
❖ Thick Paper
• Use the bypass tray
• The bypass tray can hold up to 135 kg (163 g/m2) of paper weight. Print
quality on thicker paper cannot be guaranteed.
• Check that the top of the stack is not higher than the limit mark inside the tray.
• When printing on thick paper, select thick paper mode using the printer
driver.
• When printing on the reverse side of plain paper that is already printed on,
you should load it on the bypass tray and select [Thick (Duplex Backside)]
from [Paper Type:] using the printer driver.
3
Note
❒ The number of sheets that can be set may vary depending on paper
thickness and type.
❖ OHP transparencies
• When printing on OHP transparencies, use the bypass tray.
• Load OHP transparencies on the tray with the print side over, otherwise
they may stick to the fusing unit and cause a misfeed.
• Remove unused OHP transparencies from the bypass tray after you are
finished printing. They may stick together if left in the tray.
• When printing on OHP transparencies, you should select the OHP trans-
parency mode using the printer driver.
• Check that the top of the stack is not higher than the limit mark inside the tray.
• When printing multiple OHP transparencies, remove each sheet from the tray
one by one before the next is printed out, or select [Slip Sheet] in the printer
driver. For details about using “Slip Sheet”, see the printer driver Help.
❖ Envelopes
Important
❒ Only envelopes A and B as shown below are supported.
Supported *1
Supported *1
Not supported
*1
Misfeeds might also occur when using envelopes A and B depending on the
length and shape of the flaps.
46
• When printing on envelopes, use the bypass tray, and select [Thick Paper]
as the paper type on the Paper Input menu on the control panel.
See p.59 “Specifying a paper type for the Bypass Tray”.
• Specifications for envelopes are as follows:
Metric version Inch version
2
Weight 72 - 90 g/m 19 - 24 lb
Recommended weight 72 g/m 2, 114 × 162 mm 24 lb, 37/8” × 71/2”

and size (C6 Env) (Monarch)
• You can load up to 10 envelopes (72 - 92 g/m2, 19 - 24 lb) in the bypass tray
at the same time, without compressing them. Check the envelopes are not 3
damp, and the top of the stack is not higher than the limit mark on the side
guide.
• Check the print side is facing up when loading onto the bypass tray.
• When loading envelopes, be sure to unfold the flaps and position them op-
posite to the paper feed direction.
• Make the printer driver setting for rotating the print image by 180 degrees.
For details, see the printer driver Help.
• Check there is no air in the envelopes before loading.
• To get better print quality, it is recommended that you set the right, left,
top, and bottom print margin, to at least 15 mm (0.6”) each.
• Do not print on both sides of envelopes.
• Load only one size and type of envelope at a time.
• Before loading envelopes, flatten leading edges (the side going into the
printer) by pressing a pencil or ruler across them.
• Before loading envelopes, check they are rectangular in shape.
• Supported sizes for envelopes are listed on p.39 “Paper and Other Media”.
47
❖ Paper not supported by this printer

Avoid using the following unsupported types of paper:
• Ink-jet printer paper
• Bent, folded, or creased paper
• Curled or twisted paper
• Torn paper
• Wrinkled paper
• Damp paper
• Paper that is dry enough to emit static electricity
3 • Paper that has already been printed onto, except a preprinted letterhead
paper
• Coated paper
• Special paper, such as thermal paper, aluminum foil, carbon paper, and
conductive paper
• Paper whose weight is heavier or lighter than the limitation
• Paper with windows, holes, perforations, cutouts, or embossing
• Label paper on which glue or base paper is exposed
• Paper with clips or staples
48
Printable Area
Printable Area
The following illustration shows the printable area for this printer. Be sure to set
the print margins correctly using your application.
Feed Direction
4.2mm (0.166 inch) 4.2mm (0.166 inch)
4.2mm (0.166 inch)
4.2mm (0.166 inch)
A : printable area
Note
❒ Printable area may vary depending on paper size, printer language, and
printer driver settings.
❒ If you load paper larger than A3L in the bypass tray, hold it steady so it feeds
properly. Paper feed accuracy and print quality may vary according to paper
thickness and width. Do a test print to check the paper you want to use gives
satisfactory results.
❒ The maximum length of the printable area is 457 mm in the paper feed direc-
tion (at 1200×1200 dpi).
49
Loading Paper
Load paper and change the paper size
in Tray 1, Tray 2, and the optional pa- Loading Paper in Tray 1
per feed unit by following the proce-
dures below. Important
Important ❒ Tray 1 uses only 11 × 8 1/2 K pa-
❒ Tray 1 uses only 11 × 8 1/2 K paper exclusively. Load 11 × 8 1/2
per exclusively. Load 11 × 8 1/2 paper at all times.
3 paper at all times. ❒ If you want to load A4 K paper in
❒ The 2000-sheet Large Capacity Tray 1, contact your sales or ser-
Tray uses only 11 × 8 1/2 K paper vice representative.
exclusively. Load 11 × 8 1/2 paper
at all times.
A Slowly pull out the paper tray,
until it stops.
❒ If you want to load A4 K paper in
Tray 1 and the optional 2000-sheet
Large Capacity Tray, contact your
sales or service representative.
Reference
p.39 “Paper Sizes” for details
about paper to be loaded in the pa-
per tray and optional paper feed
unit.
ZDJH003J
B Load paper into the tray with the

print side down.
ZDJY001J
Important
❒ Check that the top of the stack is
not higher than the limit mark
inside the tray.
C Carefully slide the paper tray into

the printer, until it stops.
50
Loading Paper
B Press the side guide green le-

Loading Paper in Tray 2 and A), adjust the position of
ver (A
the Optional Paper Feed Unit the guide by moving it in the
B).
direction of the arrow (B
Paper of different sizes can be loaded
in Tray 2 (standard) and the 500- and
1000-sheet paper feed units (optional)
by adjusting the positions of the side
and end guides.
This section describes loading paper
in Tray 2 (standard).
3
Note
❒ If the side and end guides are in ZDJY802J
the right positions for the paper to

be loaded, they do not have to be C Adjust the end guide according to
adjusted. the size and orientation of the pa-
A Slowly slide the paper tray out, per by gripping both edges of the
guide (AA), and then moving it in
until it stops. B).
the direction of the arrow (B
ZDJH005J
ZHXH760J
B Adjust the side guide according D Align all four sides of the paper
to the size and orientation of the stack, and then load it in the tray.
paper as follows:
A Release the side guide lock.
ZDJY901J
ZDJY003J Important
not higher than the limit mark
inside the tray. 51
E Make sure the paper is fixed in A Slowly pull out the paper tray,
place, and then lock the side until it stops.
guide.
3
ZDJY008J
B With the print side down, align

ZDJY007J
F Slowly slide the paper tray back all four sides of the two paper
until it stops. stacks, and then load them next to
each other in the tray. Each side
Important has a limit of 1,000 sheets.
❒ Do not slide the paper tray in
with force. If you do, the front
and side guides might move.
❒ Be sure to adjust the side guides
to the paper size, or misfeeds
might occur.
Loading paper in Paper Bank

PS470 (2000-sheet Large ZDJY009J
Capacity Tray)
Important
Important ❒ Align the paper and load the
stacks against the left and right
❒ The 2000-sheet Large Capacity
walls, or misfeeds might occur.
Tray uses only 11 × 8 1/2 K paper
exclusively. Load 11 × 8 1/2 paper ❒ Check that the top of the stack is
at all times. not higher than the limit mark
inside the tray.
the 2000-sheet Large Capacity C Slowly push in the paper tray un-
Tray, contact your sales or service til it stops.
representative.
52
Loading Paper
If you load a paper size that is B Press {U} or {T} to display “Paper
Input”, and then press {Enter #}
}.
not selected automatically
Menu:
Note Paper Input
❒ Paper sizes not selected automati-
cally are B4L, A4K, B5L, 71/4 × The paper selection menu appears.
101/2L, 8 × 13L, 81/2 × 13L, 81/4
× 13L, 8K (101/2 × 15.35)L, 16K
C Press {U} or {T} to display “Tray
Paper Size”, and then press {Enter #}
}.
(7.68 × 10 1 / 2 )L, 16K (10 1 / 2 ×
7.68)K.
Paper Input: 3
Reference Tray Paper Size
p.51 “Loading Paper in Tray 2 and
the Optional Paper Feed Unit” for The paper tray selection menu ap-
details about how to load the pa- pears.
per
D Press {U} or {T} to display the
Important target paper tray, and then press
❒ Tray 1 uses only 11 × 8 1/2 K pa- {Enter #}
}.
per exclusively. Load 11 × 8 1/2
paper at all times. Tray Paper Size:
❒ Paper Bank PS470 uses only 11 × 8 Tray 2
1/2 K paper exclusively. Load 11
The paper size selection menu ap-
× 8 1/2 paper at all times.
pears.
Tray 1 and the optional Paper Bank E Press {U} or {T} to display the
PS470, contact your sales or service loaded paper size, and then press
representative. {Enter #}
}.
This section uses Letter (81/2 × 11) L
as an example. Tray 2 :
8 1/2 x 11
A Press {Menu}}.
After about two seconds, the dis-
play returns to the menu.
On Line Menu Escape

Power Error Data In
ZDJS001N
53
F Press {On Line}}. J Press {U} or {T} to display the

“Ready ” appears on the display. target paper tray, and then press
{Enter #}
}.
Ready
Tray Paper Size:
Tray 2
This completes the setting change.
The paper size selection menu ap-
Important pears.
❒ After printing on a paper size
that is not selected automatical- K Press {U} or {T} to display “p
pAu-
3 ly, if you want to print on paper to”, and then press {Enter #}
}.
that is selected automatically
again, reload the paper, proceed Tray 2
to step G, and return the setting *Auto
to “Auto”.
G Press {Menu}}. play returns to the menu.
L Press {On Line}}.

“Ready ” appears on the display.
On Line Menu Escape

Ready
Power Error Data In
ZDJS001N
H Press {U} or {T} to display “Paper

}.
Menu:
Paper Input
The paper selection menu appears.
I Press {U} or {T} to display “Tray

Paper Size”, and then press {Enter #}
}.
Paper Input:
Tray Paper Size
The paper tray selection menu ap-
pears.
54
Loading Paper
Changing the paper type D Press {U} or {T} to display the

target paper tray, and then press
{Enter #}
}.
By selecting the paper type you want
to load, the printer performs better.
You can select from the following pa- Paper Type:
per types: Tray 2
• Plain Paper, Recycled Paper, Spe- The paper type selection menu ap-
cial Paper, Color Paper, Letter- pears.
head, Preprinted Paper
A Press {Menu}}. E Press {U} or {T} to display the

loaded paper type, and then press 3
{Enter #}
}.
Tray 2
On Line Menu Escape
Recycled Paper
Power Error Data In
F Press {On Line}}.

ZDJS001N “Ready ” appears on the display.
Ready
B Press {U} or {T} to display “Pa-
per Input”, and then press {Enter
}.
#}
Menu:
Paper Input
The paper selection menu appears.
C Press {U} or {T} to display “Pa-

per Type”, and then press {Enter
}.
#}
Paper Input:
Paper Type
The paper tray selection menu ap-
pears.
55
Limitation
Loading Paper in the Bypass ❒ You cannot use the following func-
Tray tions when printing on paper load-
ed in the bypass tray:
Besides regular paper, you can use
• Duplex Print
the bypass tray to load thick paper,
envelopes, OHP transparencies, pa- • Collate, Job Separation
per longer than A3L, and paper that • Staple/Punch
cannot be loaded in the paper trays or
• Auto Tray Select
paper feed unit.
A Open the bypass tray.
3 Note
❒ The bypass tray can accommodate
sheets 90-305 mm wide and 148-
457 mm long. However, the paper
size must be set using the control
panel. When using the RPCS print-
er driver, sheets of up to 1260 mm
in length can be set.
❒ If you load custom size paper or
special paper, select the paper size
using the control panel. The RPCS ZDJH202J
printer driver can select the paper

size using the printer driver prop- Note
erties. The paper size selected us- ❒ If you load A4 or larger size pa-
ing the printer driver overrides per, pull out the bypass tray ex-
that selected using the control pan- tension, and then flip it open.
el. See p.58 “Specifying custom
size paper for the Bypass Tray”.
❒ If you load thick paper, OHP trans-
parencies, or envelopes, make the
settings for thick paper or OHP
transparencies using the control
panel or printer driver. See p.59
“Specifying a paper type for the
Bypass Tray”.
❒ The number of pages that can be ZDJH203J
loaded in the bypass tray differs

depending on paper type. Check
that the top of the stack is not high-
er than the limit mark inside the
tray.
❒ When loading paper in the bypass
tray, use K orientation if possible.
56
Loading Paper
B Slide the side guides outward D Set the paper size using the con-
A ), and then load paper print
(A trol panel as follows:
B).
side up, until it stops (B A Press {Menu} }.
On Line Menu Escape

Power Error Data In
3
ZDJH204J
ZDJS001N
C Adjust the side guides to fit the “Menu” appears on the display
paper width. B Press {U} or {T} to display
“Paper Input” menu, and then
press {Enter #}
}.
The following message appears
on the display:
Menu:
Paper Input
C Check “Bypass Size” appears,
ZDJH205J and then press {Enter #}
}.
The following message appears
Important on the display.
not higher than the limit mark Paper Input:
inside the tray.
Bypass Size
❒ Shuffle the paper before loading
the stack onto the tray, so multi- D Press {U} or {T} to display the
ple sheets are not fed in togeth- size and orientation of the pa-
er. per in the bypass tray.
Bypass Size
*11 x 17
After about two seconds, the
display returns to the menu.
57
E Press {On Line}

}.
B Press {U} or {T} to display “Paper
“Ready ” appears on the dis- Input”, and then press {Enter #}
}.
play.
the display.
Ready
Menu:
Paper Input
Specifying custom size paper for the
Bypass Tray C Check “Bypass Size” appears,
and then press {Enter #}
}.
3 Important The following message appears on
❒ The paper size selected using the the display:
printer driver overrides that select-
ed using the control panel. You do Paper Input:
not have to make settings using the Bypass Size
control panel if you already made
them using the printer driver.
However, when printing with a
D Press {U} or {T} to display “Cus-
}.
tom Size”, and then press {Enter #}
printer driver other than the RPC-
STM printer driver, you must make The following message appears on
the settings using the control pan- the display:
el. For details about the printer
driver, see Help. Bypass Size:
❒ The printer cannot print from ap- Custom Size
plications that do not support cus-
tom size paper. E Press {U} or {T} to set the horizon-
tal value, and then press {Enter #}
}.
A Press {Menu}}. The following message appears on
the display:
On Line Menu Escape

Custom Size:
Vert. 297mm
F Press {U} or {T} to set the vertical

Power Error Data In
value, and then press {Enter #}

}.
ZDJS001N
Custom Size:
Horiz. 210mm
58
Loading Paper
G Press {On Line}}. A Press {Menu}}.

the display:
Ready On Line Menu Escape

Power Error Data In
Specifying a paper type for the Bypass

Tray
By selecting the paper type you want
ZDJS001N
3
to load, the printer performs better. “Menu” appears on the display.
You can select from the following pa-
per types: B Press {U} or {T} to display “Paper
}.
• Plain Paper, Recycled Paper, Spe-
cial Paper, Color Paper, Letter- The following message appears on
head, Preprinted Paper, OHP the display:
Transparencies, Thick Paper, Plain
Paper (Duplex), Thick Paper (Du- Menu:
plex) Paper Input
Limitation
❒ You cannot use the following func-
C Press {U} or {T} to display “Paper
Type”, and then press {Enter #}
}.
tions when printing on paper load-
ed in the bypass tray: The following message appears on
the display:
• Duplex Print
• Collate, Job Separation Paper Input:
• Staple, Punch Paper Type
• Auto Tray Select
D Press {U} or {T} to display “By-
Important }.
pass Tray”, and then press {Enter #}
❒ Be sure to select the paper type
when you load labels, thick paper,
the display:
or OHP transparencies in the By-
pass Tray.
Paper Type:
Note Bypass Tray
❒ When printing labels, select thick
paper as the paper type.
59
E Press {U} or {T} to display the

target paper type, and then press
{Enter #}
}.
Bypass Tray:
*Thick Paper
F Press {On Line}}.

3 The following message appears on
the display:
Ready
60
4. Troubleshooting
Error & Status Messages on the Control

Panel
❖ Status Messages
Messages/Second messages Causes Solutions
Calibrating... The printer is calibrating col- Wait a while
or.
Energy Save Mode In Energy Save Mode Level 2. No action required.
Hex Dump Mode In Hex Dump Mode. No action required.
Loading Toner... The printer is loading toner. Wait a while
Offline The printer is offline and can- Press {On Line}
}.
not print data.
Initializing... Please Wait The printer is initializing the Wait a while
development unit.
Printing... The printer is performing a Wait a while
print job.
Processing... Print data is being processed. Wait a while
Ready The default ready message. No action required.
The printer is ready to use.
Resetting Job... Job is being reset. Wait a while
Waiting... The printer is waiting for the Wait a while
next data to print.
Warming Up... The printer is warming up Wait until the printer signals
and not ready. Ready.
❖ Alert Messages
Add Staples The stapler is out of staples. Replace staples.
Job is not stapled. See p.93 “Adding Staples”.
Add Toner/Yellow/Magen- The printer is out of the indi- Replace the toner cartridge of
ta/Cyan/Black cated toner(s). the indicated color(s).
See p.2 “Replacing the Toner
Cartridge”.
Add Toner Black The printer is out of toner (K). Replace the toner cartridge
(K).
Cartridge”.
61
Troubleshooting

Add Toner Cyan The printer is out of toner (C). Replace the toner cartridge
(C).
Cartridge”.
Add Toner Magenta The printer is out of toner (M). Replace the toner cartridge
(M).
Cartridge”.
Add Toner Yellow The printer is out of toner (Y). Replace the toner cartridge
(Y).
Cartridge”.
4 Call Service: EC Power Off On A communication error sent

from the engine to the control-
Turn the power off and then
on. If the message appears
/If Error Reoccur Call Service
ler. again, contact your sales or
service representative.
Change Setting Tray # The paper size and type set- Load {paper size and type} pa-
/Paper Size: Paper Type: ting in the tray differs from per in the selected feed direc-
that of actual paper size and tion into the tray, and then
type in the tray. change the paper size and
type using the control panel.
Or, press {Form Feed} }, and
then select the tray using the
control panel.
Or, press {Job Reset}
} to cancel
the print job.
Cannot check An attempt to check the radio To check the radio signal, se-
Signal in Ad hoc signal was made while the lect Infrastructure in the com-
communication mode was set munication mode settings.
to [Ad hoc] in the interface set-
tings.
Close Duplex Unit Cover The cover for the duplex unit Close the cover for the duplex
is open. unit.
Close Finisher Front Cover The front cover for the finisher Close the front cover for the
is open. finisher.
Close Right Cover The upper right cover (the Close the upper right cover.
cover for the toner cartridge)
is open.
Close Finisher Upper Cover The finisher upper cover is Close the upper cover for the
open. finisher.
Close Finisher Upper Cover The paper entrance cover for Close the upper entrance cov-
the finisher is open. er for the finisher.
Close Front Cover The front cover is open. Close the front cover for the
printer.
62
Error & Status Messages on the Control Panel

Close Lower Right Cover The right cover for the paper Close the right cover for the
feed table/Large Capacity paper feed table/Large Ca-
Tray is open. pacity Tray.
Close Mailbox Cover The cover for the 4-bin mail- Close the cover for the 4-bin
box is open. mailbox tray.
Close Right Cover The right cover is open. Close the right cover.
Close Upper Left Cover The upper left cover (the cov- Close the upper left cover.
er for the fusing unit) is open.
DHCP assigned An attempt to change the IP Make the change after setting
Cannot change address, subnet mask or gate- DHCP to [Off].
way address was made while
DHCP was set to [On].
Driver Setting Error (Memo- The printer identified a down- Verify paper memory size is 4
ry) load error. This error may oc- specified with the driver set-
cur when the installed ting.
memory amount is less than
the driver setting.
Duplex Cancelled The setting of Duplex Print (a) To print the image correct-
has been cancelled. ly, add memory to the printer.
(b) Be sure to use the correct
paper.
Error: Enter 10 or 26 charac- An ID with an invalid number Enter the correct number of
ters of digits was entered for the digits for the WEP key.
WEP key.
Error:Tray 1 Reset The Job There is a problem with the Reset the job, and then turn
/Then Power OffOn current specified tray. The job the printer Off, then back On.
cannot be processed.
Error:Tray 1 Form Feed The printer identified the fail- Apply Form Feed from anoth-
/Or Job Reset Then Power Of- ure of the indicated paper er tray or cancel the job, and
fOn tray. The job is not printed. then switch your printer Off,
then back On. If the error con-
tinues, contact your sales or
Exceeded Max. Pages (Col- The printer identified a colla- Add extra RAM.
late) tion page overflow error.
Install the optional hard disk
drive.
Exceeded Max. Stored Files The maximum number of Delete stored files.
stored files has been exceeded
during Sample Print of
Locked Print.
Exceeded Max. Stored Pages The maximum number of Reduce the number of pages
pages has been exceeded dur- to print.
ing Sample Print of Locked
Print
63
Troubleshooting

Hardware Problem DIMM The printer identified a DIMM Remove and re-install the
sum value error. DIMM correctly.
Remove any dust under the
DIMM.
If the message appears again,
contact your sales or service
representative.
See “Setting Up”, Setup Guide.
Hardware Problem Ethernet The printer identified an Turn the power off, and then
Ethernet error. on. If the message appears
again, contact your sales or
Hardware Problem Finisher There is a problem with the Turn the power off, and then
4 finisher. on. Remove and re-install the
finisher correctly. If the mes-
sage appears again, contact
your sales or service represen-
tative.
See “SR770 (2 Tray Finisher)”,
Setup Guide.
Hardware Problem HDD The printer identified a HDD Turn the power off, and then
board error. on.
Remove and re-install the
HDD board correctly.
representative.
See “Printer Hard Disk Type
7000”, Setup Guide.
64

Hardware Problem IEEE1394 The printer identified an Turn the power off, and then
IEEE1394 board error. on.
Remove and re-install the
IEEE 1394 board correctly.
A Check the 1394 Interface
Unit Type 4510 is correctly
attached to the computer.
B Check the IEEE 1394 inter-
face cable is securely con-
nected.
C Unplug the IEEE 1394 in-
terface cable which is con-
nected to the printer.
D Restart the computer.
If the message appears
4
even after executing above
operation, proceed to the
following steps.
E Execute the utility tool for
1394 Interface Unit Type
4510 that is stored in the
following path in the CD-
ROM labeled “Printer
Drivers and Utilities”:
UTILITY\1394
Important
❒ For details about using
the utility tool for
IEEE1394, see the RE-
ADME file in the same
directory in the CD-
ROM.
representative.
See “1394 Interface Unit Type
4510”, Setup Guide.
Hardware Problem NV-RAM The printer identified a Mem- Turn the power off, and then
ory Switch (user account en- on. Remove and re-install the
hance unit) error. user account enhance unit cor-
rectly.
representative.
See “User Account Enhance
Unit TypeC”, Setup Guide.
65
Troubleshooting

Hardware Problem Option The printer identified an op- Turn the power off, and then
RAM tional RAM error. on.
Remove and re-install the op-
tional RAM.
representative.
See “Memory Unit TypeC
(SDRAM Module)”, Setup
Guide.
Hardware Problem Parallel There is a problem with the If you use the parallel I/F, re-
I/F parallel interface. place the interface cable that
caused the error. Turn the
4 power off, and then on. If the
message appears again, con-
tact your sales or service rep-
resentative.
Hardware Problem Staple There is a misfeed in the fin- Remove misfed paper. Turn
Unit isher or a problem with the the power off, and then on. If
staple unit. the message appears again,
representative.
See p.85 “When “Remove
Misfeed R: Finisher” Ap-
pears”.
See p.91 “Removing Jammed
Staples”.
Hardware Problem Tray 1 There is a problem with the Turn the power off, and then
paper lift motor of Tray 1. on. If the message appears
Hardware Problem Tray 3 There is a problem with the Align paper and set it in the
paper lift motor of Tray 3. correct position in Tray 3.
Turn the power off, and then
on. If the message appears
66

Hardware Problem An error was detected in the Turn the power off, and then
Wireless Board 802.11b interface unit or the on. Remove and re-install the
Bluetooth interface unit. 802.11b interface unit or the
Bluetooth interface unit cor-
rectly. If the message appears
See “802.11b Interface Unit
Type A”, or “Bluetooth Unit
Type 2045”, Setup Guide.
Hardware Problem The 802.11b interface unit or Turn the power off, and then
Wireless Card the Bluetooth interface unit on. Remove and re-install the
could not be detected when 802.11b interface unit or the
the power was turned on. Bluetooth interface unit cor-
The 802.11b interface card or rectly. If the message appears 4
the Bluetooth interface card again, contact your sales or
was removed after the power service representative.
was turned on. See “802.11b Interface Unit
An error was detected in the Type A”, or “Bluetooth Unit
802.11b interface card or the Type 2045”, Setup Guide.
Bluetooth interface card.
Hardware Problem An error was detected in the Turn the power off, and then
USB USB 2.0 interface board. on. Remove and re-install the
USB 2.0 interface board cor-
rectly. If the message appears
See “USB 2.0 Interface Board
Type A”, Setup Guide.
HDD Full The maximum HDD area size Delete disused form /font
for form/font has been ex- types.
ceeded.
An HDD overflow error oc- Delete stored files, or reduce
curred during Sample Print or the size of the Sample Print
Locked Print. file or Locked Print file.
HDD Not Installed The user tried to print the If you use the Locked Print
Locked Print data without the feature, be sure you install
HDD installed. HDD. If the error continues,
representative.
I/O Buffer Overflow The maximum size of the I/O Increase the size of the I/O
buffer has been exceeded. buffer through the I/F Setup.
Invalid Password Try Again The password entered using Enter the correct password us-
the control panel is not cor- ing the control panel.
rect.
67
Troubleshooting

Load Correct Size Paper The paper size setting in the Load {paper size} paper in the
/Press # To Continue tray differs from that of the ac- selected feed direction into the
tual paper size in the tray. tray, and then change the pa-
per size with the control pan-
el.
Or, press {Form Feed} }, and se-
lect the tray with the control
panel.
Or, press {Job Reset}
} to cancel
the print job.
Load Paper Tray # The indicated tray is out of pa- Load paper into the indicated
per. #: tray number paper tray.
Load Paper 1:The printer received a re- Change the setting of the indi-
4 /Paper Size: Paper Type: quest for a paper type, or pa- cated paper input tray, or
per size not supported by press {Job Reset}}. Form Feed
printer, and Tray Locking is is not possible here.
not applicable.
2:The paper type and size
loaded in the tray which the
printer searched using Tray
Locking is invalid for Duplex
Print.
Menu Protected Cannot The menu is protected and the Wait for two seconds until the
Change setting cannot be changed. previous display appears.
No Files Exist There are no files available for Wait for two seconds until the
Sample Print job or Locked previous display appears.
Print job.
Paper Invalid for Du- The printer detected the set- Change the setting of the indi-
plex:Tray# ting of the indicated tray is in- cated paper input tray, or ap-
/Change Setting or Form valid for Duplex Tray. #: tray ply Form Feed using another
Feed number tray, or press {Job Reset}
}.
Punch-hole Chips are Full The Punch Chips container is Empty the punch waste box.
full of punch chips. See p.95 “Removing Punch-
hole Chips”.
If the message appears the
punch waste box is not full, re-
move the Punch-hole chips on
the top of the punch waste
box.
See p.95 “If the message ap-
pears even after removing the
Punch-hole chips”.
68

Remove MisfeedA:Internal There is a misfeed in the print- Remove the misfed paper fol-
Path er. lowing the instructions inside
/See Instructions in Front the front cover.
Cover For details, see p.82 “When
“Remove Misfeed A:Internal
Path” Appears”.
Remove MisfeedB: Fusing There is a misfeed in the fus- Remove the misfed paper fol-
Unit ing unit. lowing the instructions inside
/See Instructions in Front the front cover.
“Remove Misfeed B: Fusing
Unit” Appears”.
Remove MisfeedR: Finisher There is a misfeed in the fin- Open the finisher cover and
/Open Front Cover isher. remove the misfed paper. 4
For details, see p.85 “When
“Remove Misfeed R: Finisher”
Appears”.
Remove MisfeedW: Mailbox There is a misfeed in the out- Open the mailbox cover and
/Open Mailbox Cover put 4-bin tray. remove the misfed paper.
“Remove Misfeed W: Mail-
box” Appears”.
Remove MisfeedY: Paper There is a misfeed in the spec- Remove the misfed paper fol-
Tray ified input tray, or the printer lowing the instructions inside
/See Instructions in Front is not feeding paper. the front cover.
“Remove Misfeed Y: Paper
Tray” Appears”.
Remove Misfeed: Duplex Unit There is a misfeed in the du- Remove the misfed paper fol-
/See Instructions in Front plex unit. lowing the instructions inside
Cover the front cover.
“Remove Misfeed :Duplex
Unit” Appears”.
Remove Misfeed: Dup.Feed There is a misfeed in the du- Remove the misfed paper.
Unit plex feed unit. See p.88 “Removing Misfed
/See Instructions in Front Paper in the Duplex Feed
Cover Unit”.
Remove Paper All Output All output trays are full. Remove paper from all output
Trays trays.
Remove Paper Finisher Tray # The indicated finisher shift Remove the paper from the in-
tray is full. #:finisher shift tray dicated finisher shift tray.
number
Remove Paper From Upper The upper tray (output 1-bin Remove paper from the upper
Tray tray) is full. tray.
69
Troubleshooting

Remove Paper Inside Finisher There is still paper in the fin- Open the cover for the finisher
isher. and remove paper.
See p.85 “When “Remove
Misfeed R: Finisher” Ap-
pears”.
Remove Paper Inside Finisher A communication error is sent Remove and re-install the du-
from the system unit to the plex unit. If the problem con-
duplex unit. tinues, contact your sales or
Remove Paper Mailbox Tray # The output tray # of the op- Remove paper from the indi-
tional 4-bin mailbox is full. # = cated 4-bin mailbox tray.
mailbox tray number
Remove Paper Standard Tray The standard output tray is Remove paper from standard
4 full. output trays.
Replace Black Dev. Unit (Type It is time to replace the black Replace the black develop-
D) development unit ment unit.
Depending on your service
contract, contact your sales or
See p.15 “Replacing the De-
velopment Unit”.
Replace Black PCU (Type F) It is time to replace the black Replace the black PCU.
PCU. Depending on your service
See p.11 “Replacing the Pho-
toconductor Unit”.
Replace Color Dev. Unit It is time to replace the color Replace the color develop-
(Type B) development unit. ment unit.
Depending on your service
See p.15 “Replacing the De-
velopment Unit”.
Replace Color PCU (Type A) It is time to replace the color Replace the color PCU.
PCU. Depending on your service
See p.11 “Replacing the Pho-
toconductor Unit”.
Replace Feed Roller (Type H) It is time to replace the feed Replace the feed roller.
roller (Type H). Depending on your service
See p.26 “Replacing the Paper
Feed Rollers”.
70

Replace Fuser Oil Unit (Type It is time to replace the fuser Replace the fuser oil unit.
G) oil unit. Depending on your service
See p.7 “Replacing the Fuser
Oil Unit”.
Replace Fuser Oil The fuser oil unit should be re- Prepare to replace the fuser oil
Unit soon (Type G) placed soon. unit. Depending on your ser-
vice contract, contact your
See p.7 “Replacing the Fuser
Oil Unit”.
Replace Fusing Unit (Type C) It is time to replace the fusing Replace the fusing unit.
unit. Depending on your service
4
See p.19 “Replacing the Fus-
ing Unit”.
Replace Waste Toner (Type E) It is time to replace the waste Replace the waste toner bottle.
toner. Depending on your service
See p.24 “Replacing the Waste
Toner Bottle”.
Reset Cyan Toner Correctly The cyan cartridge is not in- Install a cyan cartridge suit-
stalled, is installed incorrectly, able for the machine.
or not the right type. See “Installing the Toner Car-
tridge”, Setup Guide.
Reset Develop. Unit Correctly The indicated development Set the indicated development
/Yellow/Magenta Cy- unit(s) is/are not set correctly, unit(s) correctly.
an/Black or not set. See p.15 “Replacing the De-
velopment Unit”.
Reset Duplex Unit Correctly The duplex paper feed unit is Remove and re-install the du-
not set correctly or not set. plex paper feed unit. If the er-
ror continues, contact your
See “Duplex Unit Type 7000”,
Setup Guide.
Reset Finisher Correctly The finisher is not set correct- Set the finisher correctly.
ly, or not set. See “SR770 (2 Tray Finisher)”,
Setup Guide.
Reset Fuser Oil Unit Correctly The fuser oil unit is not set cor- Set the fuser oil unit correctly.
rectly, or not set. See p.7 “Replacing the Fuser
Oil Unit”.
71
Troubleshooting

Reset Fusing Unit Correctly There is no fusing unit, or the Set the fusing unit correctly.
fusing unit is not installed cor- See p.19 “Replacing the Fus-
rectly. ing Unit”.
Reset Magenta Toner Correct- The magenta cartridge is not Install a magenta cartridge
ly installed, is installed incor- suitable for the machine.
rectly, or not the right type. See “Installing the Toner Car-
Reset Waste Oil Bottle correct- The waste oil bottle is not set Contact your sales or service
ly correctly, or not set. representative.
Reset PCU Correctly The indicated photoconductor Set the indicated photocon-
/Yellow/Magenta Cy- unit(s) is/are not set correctly, ductor unit(s) correctly.
an/Black or not set. See p.11 “Replacing the Pho-
4 toconductor Unit”.
Reset Toner Black The indicated toner cartridge Set the indicated toner car-
is not set correctly. tridge(s) correctly.
See “Installing the Toner Car-
Reset Toner Cyan The indicated toner cartridge Set the indicated toner car-
Reset Toner Magenta The indicated toner cartridge Set the indicated toner car-
Reset Toner Yellow The indicated toner cartridge Set the indicated toner car-
Reset Transfer Unit Correctly The transfer unit is not set cor- Contact your sales or service
rectly, or not set. representative.
Reset Tray 1 Correctly The indicated paper input Set the indicated paper input
tray is not set correctly, or not tray correctly.
set.
Reset Tray Correctly The printer detected, when Set the indicated paper input
processing a job through Auto tray correctly.
Tray Select, that a paper input
tray is not set correctly, or not
set.
Reset Waste Toner Correctly The waste toner bottle is not Set the waste toner bottle cor-
set correctly, or not set. rectly.
72

Reset Yellow Toner Correctly The yellow cartridge is not in- Install a yellow cartridge suit-
stalled, is installed incorrectly, able for the machine.
or not the right type. See “Installing the Toner Car-
RPCS Graphic Error The graphic is not initialized Replace installed memory.
because graphic memory was
not reserved.
RPCS Memory Overflow Printer memory is not initial- Replace installed memory.
ized because CDC memory
was not reserved via system
call.
RPCS Syntax Error The printer identified a syntax Be sure to use the correct driv-
error. This error results from er.
data corruption caused by 4
transmission problems, inter-
ruption, data transmission
from other drivers, etc.
SC XXX-X Power Off On The Service Code or SC num- Turn the power off, and then
/If Error Reoccur Call Service ber indicates the nature of the on. If the message appears
problem. again, contact your sales or
SSID not entered This message appears if the Enter the SSID.
SSID has not been entered.
Staple Cancelled The Staple feature has been Check the paper orientation
cancelled. and layout is properly set, and
make sure required settings
for the finisher are selected.
Toner is Almost Empty: Black The printer is almost out of Prepare to replace the toner
toner (K). cartridge (K).
Toner is Almost Empty: Cyan The printer is almost out of Prepare to replace the toner
toner (C). cartridge (C).
Toner is Almost Empty: Ma- The printer is almost out of Prepare to replace the toner
genta toner (M). cartridge (M).
Toner is Almost Empty: Yel- The printer is almost out of Prepare to replace the toner
low toner (Y). cartridge (Y).
Waste Toner is Almost Full (E) The waste toner bottle is al- Prepare to replace the waste
most full. toner bottle. Depending on
your service contract, contact
your sales or service represen-
tative.
See p.100 “Consumables”.
Waste Oil Bottle is Full The waste oil bottle is full. Contact your sales or service
representative.
Waste Oil is Almost Full The waste oil bottle is almost Contact your sales or service
full. representative.
73
Troubleshooting
Printer Does Not Print

Possible cause Solutions
Is the power on? Check the cable is securely plugged into the power outlet and the
printer.
Turn on the power.
Does the Online indicator Press {On Line}
} so the indicator lights.
stay on?
Does the Error indicator Check the error message on the display and take the required ac-
stay red? tion.
Is paper loaded? Load paper into the paper tray or onto the bypass tray.
See p.39 “Paper and Other Supported Media”.
4 Can you print a configura- If you cannot print a configuration page, a printer malfunction is
tion page? likely. You should contact your sales or service representative.
See “Printing a Configuration Page”, Administrator Reference.
Is the interface cable con- Connect the interface cable properly. If there are any connectors or
necting the printer to the screws, check they are fastened securely.
computer connected se-
curely?
Are you using the correct The type of interface cable you should use depends on the com-
interface cable? puter. Be sure to use the correct one.
If the cable is damaged or worn, replace it.
See “Appendix”, Administrator Reference.
74
Printer Does Not Print

Is the Data In indicator If it is not blinking or lit, data is not being received.
blinking or lit after starting
the print job? ❖ If the printer is connected to the computer using the in-
terface cable
Make sure the following printer port settings are correct:
• For parallel port connection, port LPT1 or LPT2 should be
set.
• For IEEE 1394 (SCSI print) port connection, port 1394_00(n)
*1
should be set.
*1
(n) is the number of printers connected.
• Windows 95/98/Me
A Click [Start], point to [Settings], and then click [Printers].
B Click to select the printer icon. Next, on the [File] menu,
click [Properties]. 4
C Click the [Details] tab.
D Check the [Print to the following port] box to confirm that
the correct port is selected.
• Windows 2000
B Click to select the icon of the printer. Next, on the [File]
menu, click [Properties].
C Click the [Port] tab.
D Check the [Print to the following port] box to confirm the
correct port is selected.
• Windows XP
A Access the [Printers and Faxes] window from [Start] on
the taskbar.
D Check the [Print to the following port(s).] box to confirm
that the correct port is selected.
• Windows NT 4.0
D Check the [Print to the following port] box to confirm the
correct port is selected.
❖ Network Connection
Contact your network administrator.
75
Troubleshooting

When you use 1394 Inter- A Check the 1394 Interface Unit Type 4510 is attached to the com-
face Unit Type 4510 puter correctly.
B Check the IEEE 1394 interface cable is connected securely.
C Restart the computer.
If the error occurs even after executing the above, proceed to
the following steps.
D Unplug the IEEE 1394 interface cable connected to the printer.
E Execute the utility tool for 1394 Interface Unit Type 4510 is
stored in the following path on the CD-ROM labeled “Printer
Drivers and Utilities”.
UTILITY\1394
Important
4 ❒ For details about using the utility tool for IEEE 1394, see the
README file in the same directory on the CD-ROM.
76
Other Printing Problems

Problem Possible causes and solutions
Black areas and lines are printed • PCL 5c/PostScript 3
with an unnatural hue. Select [CMY+K] for Gray Reproduction in the printer driv-
er's [Advanced] dialog box under the [Print Quality] tab.
• RPCS
Select [CMY+K] for Gray Reproduction under the [Image
Adjustments] tab in the printer driver's [Change Use Setting]
dialog box.
Color documents are printed in The printer driver is not set up for color printing.
black and white. • PCL 5c/PostScript 3
Select [Color] for the Color/Black and White under the
printer driver's [Setup] tab. 4
• RPCS
Select [Color] for the Color/Black and White under the
printer driver's [Print Settings] tab.
Some applications normally print color text as black and
white.
Fine dot pattern does not print. • PCL 5c/PostScript 3
Change the [Dithering] setting in the [Advanced] dialog box
under the printer driver's [Print Quality] tab.
• RPCS
Change the [Dithering] setting under the [Image Adjust-
ments] tab in the [Change User Settings] dialog box under
the [Print Quality] tab in the printer properties dialog box.
Images are cut off, or excess You might be printing on paper that is smaller than the size
pages are printed. selected in the application. Use paper the same size as that
selected in the application. If you cannot load paper of the
correct size, use the reduction function to reduce the image,
and then print.
See the printer driver Help.
77
Troubleshooting

It takes too much time to com- Photographs and other data-rich pages take a long time for
plete the print job. the printer to process, so simply wait when printing such da-
ta.
Changing the following settings may help speed up printing.
• PCL 5c
Select [600 dpi] as the Resolution under the [Print Quality]
tab in the printer properties dialog box.
• PostScript 3
Select [1200 dpi] or [600 dpi] as the Resolution under the
[Print Quality] tab in the printer properties dialog box.
Select [Fast] as the Gradation under the [Print Quality] tab
in the printer properties dialog box.
Select [Post Script(optimize for speed)] as the PostScript 3
output format under the [PostScript] tab in the printer
4 properties dialog box.
• RPCS
×600 dpi] or [600×
Select [1200× ×600 dpi] as the Resolution un-
der the [Image Adjustments] tab in the [Change User Settings]
dialog box in the printer dialog box.
Select [Speed] Print priority under the [Print Quality] tab in
the printer properties dialog box.
The data is so large or complex that it takes time to process.
If the Data In indicator is blinking, data processing is in
progress. Just wait until it resumes.
If the “Warming Up... ” message appears on the display, the
printer is warming up. Wait a while
Note
❒ To maintain optimum quality, color adjustment is regu-
larly executed during or after printing. Even if printing is
not specified, color adjustment is sometimes executed au-
tomatically while the power is on.
It takes too much time to resume The data is so large or complex that it takes time to process.
printing. If the Data In indicator is blinking, data processing is in
progress. Just wait until it resumes.
The printer might be in Energy Saver mode. In this mode, the
printer has to warm up before printing can start, and this
takes time. To change how long it takes before the printer
goes into Energy Saver mode or to disable Energy Saver
mode, configure Energy Saver 1 or Energy Saver 2 in the Sys-
tem menu.
Multiple pages are fed through Paper misfeeds occur frequently when the paper feed roller
the printer at once. is dirty. Contact your sales or service representative to re-
place the paper feed roller.
78

Output are not delivered to the When using the bypass tray, the size selected on the display
selected tray you require. might be different from actual paper size. Select the correct
paper size.
If you are using a Windows operating system, printer driver
settings override those set using the control panel. Set the de-
sired output tray using the printer driver.
Paper misfeeds occur frequent- Check the side guide of the paper tray is locked.
ly. See p.39 “Paper and Other Supported Media”.
Paper size and feed direction of paper in the Bypass Tray
might not be the same as those selected using the control
panel. Check the settings on the control panel, and load pa-
per of the correct size and feed direction.
4
Check the paper guide of the paper tray is attached properly.
Solid areas, lines, or text are • PCL 5c/PostScript 3
shiny or glossy when printed as Select [K(Black)] for Gray Reproduction in the printer
a mixture of cyan, magenta, yel- driver's [Advanced] dialog box under the [Print Quality] tab.
low. • RPCS
Select [K(Black)] for Gray Reproduction under the [Image
Adjustments] tab in the printer driver's [Change Use Setting]
dialog box.
Solid lines are printed as broken • PCL 5c/PostScript 3
lines. Change the [Dithering] setting in the [Advanced] dialog box
under the printer driver's [Print Quality] tab.
• RPCS
Change the [Dithering] setting under the [Image Adjust-
ments] tab in the [Change User Settings] dialog box, under
the [Print Quality] tab in the printer properties dialog box.
Some parts of the print image Make the image density darker.
are not clear. To adjust image density, press {Menu}
} on the control panel,
and then select Image Density from the Maintenance menu.
The color of the printout is dif- Toner based color settings under the printer driver produce
ferent from the color on the unexpected printout colors.
computer display.
Changing color settings using the printer driver produces
unexpected printout colors.
The image is printed in the The feed direction you selected and the feed direction select-
wrong orientation. ed in Option Setup of the RPCS printer driver may be con-
flicting. Make the proper settings.
79
Troubleshooting

Color registration shifts when Press {Menu}
}, and then select Color Regist. from the Mainte-
printing in color on thick paper. nance menu.
See p.29 “Cleaning and Adjusting the Printer”.
The control panel error message Open the front cover of the printer, and then close it.
stays on after removing the mis-
fed paper.
The print image is not clear. Due to sudden temperature change, condensation might ap-
pear inside the printer, reducing print quality. If you move
the printer from a cold room to a warmer room, do not use
until it acclimatizes to the temperature.
The print side of pages is hazy Adjust image density.
gray. To adjust image density, press {Menu}
}, and select Image Den-
4 sity from the Maintenance menu.
If paper is curled, correct it.
Curled or folded paper might result in hazy gray print. Curl-
ing often occurs with postcards, so be sure to correct it before
printing.
Printed images are different to When you use certain functions, such as enlargement and re-
computer screen images. duction, image layout might be different from that displayed
on the computer screen.
You might have selected to replace True Type fonts with
printer fonts in the printing process.
To print an image like that image on the computer screen,
make settings to print out True Type fonts as an image.
The printer does not print at Printing at 1200 dpi is memory intensive. Therefore, depend-
1200 dpi, even if 1200 dpi reso- ing on memory capacity, you may not be able to print at 1200
lution is selected. dpi. Either add memory to the printer, or reduce the size of
data.
See “Memory Capacity and Paper Size”, Administrator Refer-
ence.
There are color differences in Press {Menu}
}, and then select Color Regist. from the Mainte-
color documents. nance menu.
Note
❒ If the problem cannot be solved, contact your sales or service representative.
80
Removing Misfed Paper

If a paper misfeed occurs, an error
message appears indicating the loca-
B Use both hands to push it straight
back in, and let go when it clicks
tion of the misfed paper on the dis-
into place.
play.
❖ Misfeed Recovery
This printer has a misfeed recovery
function that sends misfed paper
to the standard tray or right cover.
Usually, you can remove the mis-
fed paper from one or other of
these trays.
4
Detaching the 2 Tray Finisher ZHXH350J
The 2 tray finisher is reattached to

There are times when you may need the printer.
to detach the 2 tray finisher from the
printer to remove misfed paper. This Important
section describes how to detach the 2 ❒ Attach the 2 tray finisher to the
tray finisher. printer after closing the duplex
reversal unit.
A Hold the handle at the top of the 2
tray finisher firmly using one
hand, pull the 2 tray finisher Opening and Closing the
straight out, and let go when it
stops.
Duplex Reversal Unit
There are times when you may need
to detach the duplex reversal unit to
remove misfed paper. This section
describes how to detach the duplex
reversal unit.
A Push up the lock release button

and leave it in place.
ZHXH450J
The 2 tray finisher is detached

from the printer.
ZHXH770J
81
Troubleshooting
B Slowly lower the duplex reversal When “Remove Misfeed

unit, until it stops.
A:Internal Path” Appears
A Open the bottom-right cover by
pulling its lever.
ZDJP204J
4 Important
❒ Open the duplex reversal unit
after detaching the 2 tray finish- ZDJH206J
er from the printer.

Note
B Move the blue lever up and down
to feed the misfed paper, and then
❒ You do not have to remove the slowly pull out the paper.
output tray, even if the 2 tray
finisher is attached.
The duplex reversal unit is
opened.
C Slowly close the duplex reversal

unit by raising it using both
hands, and push it in until it
clicks into place.
ZHXH205J
C Close the right cover by pushing

the area labeled “PUSH”.
ZDJP205J
The duplex reversal unit is closed.

Important
❒ Attach the duplex reversal unit
after closing the upper left cover ZDJP708J
for the printer.
82
When “Remove Misfeed B: D Slowly pull out the upper left

cover for the printer.
Fusing Unit” Appears
R CAUTION:
• The inside of the machine be-
comes very hot. Do not touch
parts labelled “hot surface”.
Touching a “hot surface” could
result in a burn.
A If the 2 tray finisher is installed, ZHXH010J
detach it from the printer.

Reference E Open the upper left cover. 4
p.81 “Detaching the 2 Tray Fin-
isher”
B Ifthe duplex unit is installed,

Reference
C If the output tray is attached to ZHXH020J
the printer, raise it in the direc-

A), and then re-
tion of the arrow (A F Turn the blue dial in the direction
move it (BB). of the arrow to push out the mis-
fed paper, and slowly pull out the
paper.
ZDJP038J
ZHXH670J
83
Troubleshooting
Important I If the duplex unit is installed,

❒ Always turn the blue dial in the close the duplex reversal unit.
direction of the arrow. If you
turn it in the reverse direction, Reference
paper feeds into the printer, p.81 “Opening and Closing the
making it difficult for you to Duplex Reversal Unit”
take out.
J If the 2 tray finisher is installed,
❒ Do not pull out misfed paper. reattach it to the printer.
Use the blue dial to push it.
Reference
G Close the upper left cover (A
A) and p.81 “Detaching the 2 Tray Fin-
push the part labeled “PUSH” isher”
next to the handle at the bottom
B).
rear, the back until it clicks (B
4 When “Remove Misfeed W:
Mailbox” Appears
A Slowly open the mailbox cover
A), and then pull out the misfed
(A
1 B).
paper (B
ZHXH082J
H If you removed the output tray in

step C , reattach it to. Insert the
hooks of the output tray into the
printer slits, and then lower it to-
ward you.
ZDJY207J
B Close the mailbox cover.
ZDJH010J
84
When “Remove Misfeed R: B Open the top cover for the 2 tray
finisher, and then slowly pull out
Finisher” Appears the misfed paper.
Open the top cover (A) and front cov-

er (B) of the 2 tray finisher, and then
remove the misfed paper.
ZDJY208J
C Close the top cover slowly. 4

ZDJP206J D Open the front cover for the 2 tray
finisher.
A Fold the output tray. Check to see if there is misfed pa-
A Raise it vertically. per in areas A, B, C, and D.
ZDJH016J
ZHXH680J ZDJP209J
B Fold it over the printer top. E Check area A of step D. Lift the le-
A), and then while holding it
ver (A
up with your hand, slowly pull
out the misfed paper.
ZHXH690J
ZDJP210J
85
Troubleshooting
F Slowly lower the lever to put it K Close the front cover of the 2 tray
back into place. finisher.
G Check areas B and C of step D. If the error message does not dis-
appear even after misfed paper is
Lower the lever in the direction of
removed, detach the 2 tray finisher
the arrows (AA), and then slowly
from the printer to check for mis-
pull out the misfed paper.
fed paper there.
Reference
isher” for details about how to
detach/reattach the 2 tray fin-
isher from/to the printer
4 L Put the output tray back into

place.
ZDJP211J
A Raise the tray.
H Slowly lift the lever to put it back

into place.
I Check area D of step D. Lift the le-

ver in the direction of the arrow
A), and then slowly pull out the
(A
misfed paper.
ZHXH360J
B Lower it slowly.
ZDJP212J
J Slowly lower the lever to put it

back into place.
ZHXH370J
86
When “Remove Misfeed Y: B Open the left cover of the duplex

reversal unit, and then remove
Paper Tray” Appears the misfed paper. Do not pull the
paper out forcefully.
A Open the lower right cover of the
paper feed unit, and then pull out
the misfed paper.
ZHXH700J
4
If you cannot remove the paper,
proceed to step C.
C Push up the lock release button of

ZDJY209J
B Close the lower right cover of the the duplex reversal unit, and then
paper feed unit. hold it in place.
When “Remove Misfeed

:Duplex Unit” Appears
R CAUTION:
• The inside of the machine be-
comes very hot. Do not touch
parts labelled “hot surface”.
Touching a “hot surface” could ZHXH710J
result in a burn.
D Slowly lower the duplex reversal
A If the 2 tray finisher is installed, unit until it stops, and remove the
detach it from the printer. misfed paper.
Reference
isher”
ZDJY212J
87
Troubleshooting
E Slowly raise the duplex reversal B Slowly open the front cover of the
unit and insert until it clicks into printer, remove the green screw-
place. Raise the left cover, and driver.
then close it securely by pushing
the area labeled “PUSH”. Reference
p.1 “Using the Screwdriver”
C Carefully pivot the waste oil bot-

tle outward, in the direction of the
arrow.
4 ZHXH720J
Removing Misfed Paper in the

Duplex Feed Unit ZHXH150J
You can remove misfed paper from R CAUTION:

the duplex feed unit by following the • Keep the waste oil bottle away
procedure below. from flames. There is a risk of
fire or burns.
Note
❒ When a paper misfeed occurs in
the duplex feed unit, the printer
D Remove the screw fastening the
duplex feed unit using the pro-
usually sends the misfed paper to
vided screwdriver.
the right cover, so there is no need
to execute this procedure. See p.82
“When “Remove Misfeed A:Inter-
nal Path” Appears”.
Important
❒ Be sure to remove misfed paper by
following the procedure below
when the “Remove Misfeed: Dup.
Feed Unit” message appears on
the display. ZHXH320J
A Turn off the power, and then un- You will use this screw to refasten
plug the power cable. the duplex feed unit later.
88
E Pinch the upper left area of the H Close the duplex feed unit.
duplex feed unit, and then slowly
pull it halfway out. I Hold the duplex feed unit using both
hands, place it on the vertical rail, and
slide it slowly in until it stops.
ZHXH780J
F Hold the duplex feed unit using ZHXH290J

4
both hands, place it on the verti- The vertical rail is in the position as
cal rail, and slide it straight out. shown.
ZHXH650J
ZHXH300J
G Slowly place the duplex feed unit J Refasten the duplex feed unit us-
on the floor. Open it slowly, and ing the provided screwdriver. Use
remove the misfed paper. the screw removed in step D.
ZHXH660J
ZHXH310J
Important Note
❒ Do not forcefully open the du- ❒ Be sure to return the provided
plex feed unit. It might damage screwdriver to its original posi-
the unit. tion on the inside of the front
cover. 89
Troubleshooting
K Slowly close the waste oil bottle

in the direction of the arrow.
ZHXH160J
4 L Slowly close the front cover by

and right.
ZDJH041J
M Plug in the power cable, and then

turn on the power.
90
Removing Jammed Staples
Removing Jammed Staples

If “Add Staples” appears on the dis-
play, or the printer does not staple
C Open the cartridge face plate to
unlock it.
even after instructed, jammed staples
might be the cause.
Add Staples
A Open the front cover of the 2 tray

finisher.
The stapler is positioned in the lo-
cation as shown. ZDJP227J
4
D Remove jammed staples.
ZHXH730J
B Remove the cartridge by pulling ZDJP228J
the green knob in the direction of

the arrow. E Close the cartridge face plate so it
clicks into place.
ZDJP217J
ZDJP229J
91
Troubleshooting
F Slant and insert the cartridge (A

A),
and then push in until it clicks
B).
into place (B
ZDJP218J
4 G Close the front cover of the 2 tray

finisher.
92
Adding Staples
Adding Staples
When “Add Staples” appears on the
display, add a new staple refill.
C Push the areas labeled “PUSH”,
located on both sides of the sta-
pler.
Add Staples
A Open the front cover of the 2 tray

finisher.
The stapler is positioned in the lo-
cation as shown.
4
ZDJP222J
The case cover on top rises.
D Pull the case cover up.
ZHXH730J
B Remove the cartridge by pulling

the green knob in the direction of
the arrow.
ZDJP223J
E Hook your finger in the hole of

the empty refill case to pull it out.
ZDJP217J
ZDJP224J
93
Troubleshooting
F Push in until the arrow on the re- I Slant and insert the cartridge (A
A),
fill case lines up with the arrow and then push in until it clicks
on the refill case cover. B).
into place (B
ZDJP225J ZDJP218J
4 G Push the case cover down until it J Close the front cover of the 2 tray
clicks into place. finisher.
ZDJP230J
H Pull out the ribbon used for tying

together the staples.
ZDJP226J
Note
❒ Remove the entire length of the
ribbon.
94
Removing Punch-hole Chips
Removing Punch-hole Chips

When “Punch-hole Chips are Full”
appears on the display, the punch
D Close the front cover of the 2 tray
finisher.
waste box is full. Follow these steps to
remove paper chips.
Note
If the message appears even
❒ The same message appears when after removing the Punch-hole
the punch waste box is not in- chips
stalled correctly.
If the “Punch-hole Chips are Full”
Punch-hole Chips message appears on the control panel
even when the punch waste box is not
are Full
full, chips might be stuck around the
4
A Open the front cover of the 2 tray punch waste box hole, as shown. Re-
move punch-hole chips from around
finisher.
the hole.
The punch waste box is positioned
in the location shown in the illus-
tration.
ZHXH740J
B Pull out the punch waste box, and

then remove the paper chips.
ZDJP220J
C Re-install the punch waste box.

95
Troubleshooting
96
5. Appendix
When the Front Cover Does Not Close

If “Close Front Cover” appears on the
display, the cover is not properly
C Slowly close the front cover by
closed, even if it appears to be.
and right.
Close
Front Cover
If the front cover does not close, check
the green lever is in the locked posi-
tion, as shown.
ZDJH041J
D Plug in the power cable, and then

turn on the power.
ZHXH020N

B Turn the green lever clockwise.
ZHXH420J
97
Appendix
Moving and Transporting the Printer

R CAUTION:
• When moving the machine, each person should hold the handle on the
sides, and lift slowly. Lifting carelessly or dropping it may cause injury.
• When moving the printer, remember to unplug the power cord from the wall
outlet to avoid fire or electric shock.
• When pulling out the plug from the socket, grip the plug to avoid damaging
the cord and causing fire or electric shock.
Note
❒ The printer weighs approximately 85 kg.
Protect the printer by using the original packaging when transporting.
Important
5 ❒ Be sure to disconnect all cables from the printer before moving it.
❒ This printer is a piece of precision machinery. Take care to avoid damage dur-
ing shipment.
Moving the Printer

R CAUTION:
• When lifting the machine, use the inset grips on both sides. Otherwise the
printer could break or cause injury if dropped.
• Before moving the machine, unplug the power cord from the outlet. If the
cord is unplugged forcefully, it could become damaged. Damaged plugs or
cords can cause an electrical or fire hazard.
Note
❒ The printer weighs approximately 85 kg.
Moving the printer in the short distance
A Be sure to check the following:

• The power is turned off.
• The power cable is unplugged from the wall outlet.
• The interface cable is unplugged from the printer.
B If you have installed external options, remove them.

C Be sure to close the bypass tray and front cover.
98
Moving and Transporting the Printer
D Lift the printer and move it horizontally to the place you want to install it.
Important
❒ Be sure to move the printer horizontally. Moving the printer slowly prevents
toner scattering.
❒ If the paper feed unit(s) is installed, detach it and move the printer separately.
99
Appendix
Consumables
R CAUTION:
• Our products are engineered to meet the highest standards of quality and
functionality. When purchasing expendable supplies, we recommend using
only those specified by an authorized dealer.
❖ Toner cartridge
Toner cartridge Average printable number of pages per cartridge *1
Cyan 10,000
Magenta 10,000
Yellow 10,000
Black 20,000
*1
A4 5% test chart, 5 pages/job
5 Note
❒ The actual number of printed pages you get from a particular toner car-
tridge depends on the type and size of paper you are using, the contents of
print images, and printing environment conditions. This means that toner
cartridges may need replacing more frequently than indicated above.
❒ Toner cartridges that come with the printer are for setup purposes, and
will not provide the number of pages described above. The average num-
ber of printable pages that can be expected from the toner cartridges in-
cluded in the printer are as follows:
• Black toner cartridge : about 10,000 pages
• Cyan, magenta, and yellow toner cartridges : about 5,000 pages for each
cartridge.
❖ Staple Cartridge
Cartridge type Number of shots
Staple cartridge 5000 shots × 1 with cartridge
Staple Refill cartridge Refill 5000 shots × 3
100
Consumables
❖ Other consumables
Note
❒ The actual lifespan of consumables depends on the type and size of paper
you are using, the contents of print images, and printing environment con-
ditions. This means that consumables may need replacing more frequently
than indicated. Furthermore, the lifespan of color consumables may be
considerably reduced, as mixed printing of black & white and color pages
is common.
Average printable number of
Name Consumables
pages *1
Printer Maintenance
Color photoconductor unit × 3 50,000 *2
Kit Type 7000A
Printer Maintenance
Color development unit × 3 100,000 *2
Kit Type 7000B
Printer Maintenance
Fusing unit × 1 100,000 *2
Kit Type 7000C
Printer Maintenance
5
Black development unit × 1 100,000 *2
Kit Type 7000D
Printer Maintenance
Waste toner bottle × 1 50,000
Kit Type 3800E
Printer Maintenance
Black photoconductor unit × 1 50,000 *2
Kit Type 7000F
Printer Maintenance
Fuser oil unit × 1 30,000 *2
Kit Type 7000G
Printer Maintenance
Paper feed rollers × 1 150,000
Kit Type 3800H
*1
A4 5% test chart, 5 pages/job
*2 When printing each page as a single job, the unit needs extra idling time, thus re-
ducing its print life by half.
101
INDEX
A M
Adding Staples, 93 messages, 61
Adjusting Image Density, 36 Moving the Printer, 98
Adjusting the Color Registration, 32
Auto Adjust, 32 O
Adjusting Tray Registration, 37
OHP transparencies, 46
Appendix, 97
Online indicator, 74
B Online key, 74
Opening and Closing the Duplex Reversal
Bypass Tray Unit, 6, 81
Custom Size, 58 Other Printing Problems, 77
Paper Type, 59
P
C
Paper and Other Media, 39
Cleaning and Adjusting the Printer, 29 Paper Size, 39
Cleaning the DustProof Glass, 31 Plain Paper, 45
Cleaning the Registration Roller, 30 Printable Area, 49
Color Adjustment Printer Does Not Print, 74
Checking the Test Sheet, 35
Consumables, 100 R
D Remove Misfed Paper

Duplex Unit, 87
Data In indicator, 75 Finisher, 85
Detaching the 2 Tray Finisher, 81 Fusing Unit, 83
Detaching the SR770 (2 Tray Finisher), 5 Internal Path, 82
Display panel, messages, 61 Mailbox, 84
Paper Tray, 87
E Removing Jammed Staples, 91
Removing Misfed Paper, 81
Envelopes, 46 Removing Misfed Paper into the Duplex
Error, 61 Feed Unit, 88
Error indicator, 74 Removing Punch-hole Chips, 95
Replacing Consumables and Maintenance Kit, 1
L Replacing the Development Unit, 15
Loading Paper, 45, 50 Replacing the Dustproof Filter, 22
Optional Paper Feed Unit, 51 Replacing the Fuser Oil Unit, 7
Tray 1, 50 Replacing the Fusing Unit, 19
Tray 2, 51 Replacing the Photoconductor Unit, 11
Loading paper Replacing the Toner Cartridge, 2
Bypass Tray, 56 Replacing the Waste Toner Bottle, 24
Paper Bank PS470, 52
paper size, 53
paper type, 55
102
S
Screwdriver, 1
Storing Paper, 45
T
Thick Paper, 46
Toner Cartridge, 100
Troubleshooting, 61
W
When the Front Cover Does Not Close, 97
103
104 EN USA G080-6920
Copyright © 2003
EN USA G080-6920

CL7000 Printer Maintenance Guide

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CL7000 Printer Maintenance Guide

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Operating Instructions

1 Replacing Consumables and Maintenance Kit

1. Replacing Consumables and Maintenance Kit

2. Cleaning and Adjusting the Printer

3. Paper and Other Media

Replacing the Toner Cartridge

or B Remove the toner cartridge for

B Holding the toner cartridge

C Take the new toner cartridge out ZDJT004J

F Slowly insert the toner cartridge,

Please wait while the toner loads.

Detaching the SR770 (2 Tray Finisher)

The 2 tray finisher is detached

B Use both hands to push it straight

The 2 tray finisher is reattached to

Opening and Closing the Duplex Reversal

B Lower the duplex reversal unit

The duplex reversal unit is closed.

Replacing the Fuser Oil Unit

B If 2 tray finisher is installed, de- ZHXH090J

tach it from the printer.

C Ifthe duplex unit is installed,

H Hold the fusing unit handle using

❒ After removing the seals, be

M If you removed the external tray

K Slowly turn the fuser oil unit han-

O If the 2 tray finisher is installed,

P Plug in the power cable, and then

Replacing the Photoconductor Unit

Note You cannot remove these two

A Turn off the power, and then un-

B Slowly open the front cover of the

G Install the new photoconductor

B Hold the hook down, grip the

B Hold the photoconductor unit,

Important H Slowly lower the inner cover out.

I Tighten the two screws using the

J Turn the green lever clockwise.

K Slowly close the front cover by

L Plug in the power cable, and then

Replacing the Development Unit

Replace Color ZHXH410J

B Slowly open the front cover of the

B Insert the development unit

K Slowly close the front cover by

L Plug in the power cable, and then

Replacing the Fusing Unit

B If the 2 tray finisher is installed, ZHXH010J

detach it from the printer.

C Ifthe duplex unit is installed,

1 J Pull the fuser oil unit (attached to

hot and will burn your hands if

keep it steady, otherwise the

Important O Close the upper left cover (A A),

L Put the removed fuser oil unit in

P If you removed the external tray

N Slowly turn the fuser oil unit han-

R If the 2 tray finisher is installed,

S Plug in the power cable, and then

Replacing the Dustproof Filter

ZDJH801J D Put the glove on either hand.

B Push in the grips on both sides of

ZDJH213J B Attach the small filter.