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Batería de la universidad
Aprenda cómo hacer que las baterías sean seguras con los circuitos de protección incorporados.
Las baterías pueden liberar altas energías y los requisitos de seguridad para baterías y celdas basadas en níquel y litio para aplicaciones portátiles están armonizados
según la norma IEC 62133. La norma entró en vigencia en 2012 para reducir el riesgo global en el transporte, almacenamiento y funcionamiento de las baterías.
El dispositivo de seguridad más básico en una batería es un fusible que se abre a alta corriente. Algunos fusibles se abren permanentemente y dejan la batería inútil;
otros son más indulgentes y se reinician. El coeficiente térmico positivo (PTC) es un dispositivo reajustable que crea una alta resistencia en el exceso de corriente y
vuelve a la posición baja de ENCENDIDO cuando la condición se normaliza.
Otras capas de protección son interruptores de estado sólido que miden la corriente y el voltaje y desconectan el circuito si los valores son demasiado altos. Los
circuitos de protección de Li-ion funcionan en esta base on / off. (Consulte BU-304b: Cómo hacer que los iones de litio sean seguros ). Todos los dispositivos de
conmutación tienen una resistencia residual que provoca un ligero aumento en la resistencia general de la batería y una caída de voltaje posterior.
La seguridad es de vital importancia cuando se utilizan dispositivos electrónicos en áreas peligrosas. La seguridad intrínseca (IS) garantiza un funcionamiento inofensivo
en áreas donde una chispa eléctrica podría encender gas o polvo inflamable. Las áreas peligrosas incluyen refinerías de petróleo, plantas químicas, elevadores de
grano y fábricas textiles.
Todos los dispositivos electrónicos que entren en un área peligrosa deben ser intrínsecamente seguros. Esto incluye radios de dos vías, teléfonos móviles,
computadoras portátiles, cámaras, linternas, detectores de gas, dispositivos de prueba e instrumentos médicos, incluso cuando funcionan con celdas AA y AAA
primarias. Los dispositivos y baterías intrínsecamente seguros contienen circuitos de protección que evitan corrientes excesivas que podrían provocar altas
temperaturas, chispas y explosiones. Los niveles de riesgo se subdividen en estas cuatro disciplinas.
Clase I Gases, vapores o líquidos inflamables en refinerías de petróleo, plantas de gas de utilidad
Clase II Polvo combustible en elevadores de grano, plantas de preparación de carbón
Clase III Fibras inflamables y partículas en fábricas textiles, procesamiento de madera que crea aserrín, etc.
Un material peligroso recibe una designación de: acetileno (A), hidrógeno (B), etileno (C), propano, gasolina, etc. (D), polvo metálico (E), polvo de carbón (F) y polvo de
grano (G) ).
The explosion danger of gases or combustible dust is affected by surface temperature. T1 is a hot 450ºC (842ºF); T6 is a moderate 85ºC (185ºF). All other temperatures
fall in between.
Intrinsic safety requirements vary from country to country. North America has the Factory Mutual Research Corporation, Underwriters Laboratories (UL) and Canadian
Standards Association (CSA); Europe has the ATEX directive; while other countries follow the IECEx standards. Many countries recognize harmonized IEC 60079.
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While we make all efforts to answer your questions accurately, we cannot guarantee results. Neither can we take responsibility for any damages or injuries that may result
as a consequence of the information provided. Please accept our advice as a free public support rather than an engineering or professional service.
Introduction
BU-001: Sharing Battery Knowledge
BU-002: Introduction
BU-003: Dedication
Crash Course on Batteries
BU-101: When Was the Battery Invented?
BU-102: Early Innovators
BU-103: Global Battery Markets
BU-103a: Battery Breakthroughs: Myth or Fact?
BU-104: Getting to Know the Battery
BU-104a: Comparing the Battery with Other Power Sources
BU-104b: Battery Building Blocks
BU-104c: The Octagon Battery – What makes a Battery a Battery
BU-105: Battery Definitions and what they mean
BU-106: Advantages of Primary Batteries
BU-106a: Choices of Primary Batteries
BU-107: Comparison Table of Secondary Batteries
Battery Types
BU-201: How does the Lead Acid Battery Work?
BU-201a: Absorbent Glass Mat (AGM)
BU-201b: Gel Lead Acid Battery
BU-202: New Lead Acid Systems
BU-203: Nickel-based Batteries
BU-204: How do Lithium Batteries Work?
BU-205: Types of Lithium-ion
BU-206: Lithium-polymer: Substance or Hype?
BU-208: Cycling Performance
BU-209: How does a Supercapacitor Work?
BU-210: How does the Fuel Cell Work?
BU-210a: Why does Sodium-sulfur need to be heated
BU-210b: How does the Flow Battery Work?
BU-211: Alternate Battery Systems
BU-212: Future Batteries
BU-214: Summary Table of Lead-based Batteries
BU-215: Summary Table of Nickel-based Batteries
BU-216: Summary Table of Lithium-based Batteries
BU-217: Summary Table of Alternate Batteries
BU-218: Summary Table of Future Batteries
Packaging and Safety
BU-301: A look at Old and New Battery Packaging
BU-301a: Types of Battery Cells
BU-302: Series and Parallel Battery Configurations
BU-303: Confusion with Voltages
BU-304: Why are Protection Circuits Needed?
BU-304a: Safety Concerns with Li-ion
BU-304b: Making Lithium-ion Safe
BU-304c: Battery Safety in Public
BU-305: Building a Lithium-ion Pack
BU-306: What is the Function of the Separator?
BU-307: How does Electrolyte Work?
BU-308: Availability of Lithium
BU-309: How does Graphite Work in Li-ion?
BU-310: How does Cobalt Work in Li-ion?
BU-311: Battery Raw Materials
Charge Methods
BU-401: How do Battery Chargers Work?
BU-401a: Fast and Ultra-fast Chargers
BU-402: What Is C-rate?
BU-403: Charging Lead Acid
BU-404: What is Equalizing Charge?
BU-405: Charging with a Power Supply
BU-406: Battery as a Buffer
BU-407: Charging Nickel-cadmium
BU-408: Charging Nickel-metal-hydride
BU-409: Charging Lithium-ion
BU-409a: Why do Old Li-ion Batteries Take Long to Charge?
BU-410: Charging at High and Low Temperatures
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BU-411: Charging from a USB Port
BU-412: Charging without Wires
BU-413: Charging with Solar, Turbine
BU-413a: How to Store Renewable Energy in a Battery
BU-414: How do Charger Chips Work?
BU-415: How to Charge and When to Charge?
Discharge Methods
BU-501: Basics about Discharging
BU-501a: Discharge Characteristics of Li-ion
BU-502: Discharging at High and Low Temperatures
BU-503: How to Calculate Battery Runtime
BU-504: How to Verify Sufficient Battery Capacity
"Smart" Battery
BU-601: How does a Smart Battery Work?
BU-602: How does a Battery Fuel Gauge Work?
BU-603: How to Calibrate a “Smart” Battery
BU-604: How to Process Data from a “Smart” Battery
Close Part One Menu
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BU-912: How to Test Mobile Phone Batteries
BU-913: How to Maintain Fleet Batteries
BU-914: Battery Test Summary Table
Close Part Two Menu
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Batteries in a Portable World
Change-log of “Batteries in a Portable World,” 4th edition: Chapters 1 - 3
Change-log of “Batteries in a Portable World,” 4th edition: Chapters 4 - 10
Close Part Three Menu
Comments (43)
On April 25, 2011 at 1:40pm
I am charging two 3.2 volt 1500 mAH batteries in parallel wiith a 4.5 volt solar panel. I use a SPDT relay to switch the batteries in seies after the panel goes dark or no sun light,
and in parallel for charging when the panel sees sun light. The device I am powering requires 6.4 volts
I would like to do this without using a simple relay. I tried using a PFet for switching the batteries in series, without success. Any ideas?
Thank you,
Rudy
VWFringe wrote:
Need directions for retrofitting CPM to unprotected 18650’s. Four pads are given: B+,B-,P+,P-.... Can I leave P+ and P- open, and can I use cat-5 solid conductor wire?
I have a 7.4V battery that output about 13500mAH but doesn’t have any protective circuit. Can someone recommend one for me or know any thing out there that i can design. Thanks
I rebuild power tool batteries and have been working with the lithium batteries but have found that they have a time out protection device in them. Is it possible to reset this device or
replace it. Do you know if the factory scan tool would be able to reset or detect the time out device. Thanks Joel
Smac wrote:
How do you wake up a battery that has gone to sleep? I have about 12 bosch 10.8v Li batteries that no longer charge.
we have a hazardous environment that requires intrinsically safe instrument. Are any low voltage bateries (watch or AAA) acceptable. 2 devices we would liketo approve are a laser
pointer for training and a simple disc camera (no flash). Both use 2 AAA batteries. These seem very low risk just trying to determine if any exceptions exist for low voltage devices.
Are the safety circuit components for Lithium Ion batteries (internal PTC and the safety board) mandatory per any sort of standard, or does industry just do this because it’s the right
thing to do for consumer safety?
Further to that, are the NTC output to chargers and/or temperature monitoring ICs on the safety boards required? Would you deem a battery pack without at least one of these
protection mechanisms as unsafe? Would it violate any standards?
Thanks!
M.Rajashekar wrote:
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If I have a Li-Ion battery which contains a safety cut off device with a cut off current of 2A is it possible that a current well in excess of the ‘2A’ can be measured and present for a very
small amount of time? I have simulated a short circuit fault condition to measure current (using a fluke 287 DMM and fluke i30 current clamp which gives a voltage output) and
measuring close to 32A? I was wondering if there is something I am missing or doing completely wrong?
Edward wrote:
Jonathan , you are crazy to do the test? it is dangerous? please email to me for more detail information zzrm316@163.com
Paul wrote:
I have a Li-ion laptop battery, it doesnt charge and it only discharges when the laptop is first connected to ac and removed, when u open the BIOS, the laptop shows that the battery isnt
present even if it is operating on it. What might be wrong with it? B’se a few days ago it was functioning normally.
Edward wrote:
Paul wrote:
Yes edward, some days ago it was functioning normally but woke up one day and started malfunctioning.. I think it is original
Edward wrote:
i think there is something wrong with the battery or laptop , you would better find another laptop or battery to check whose wrong?
basics of battery
geoff wrote:
My 36v 9aH ebike battery’s power indicator shows only 20% after charging. The battery voltage measured at the output socket is exactly 36volts. The battery is only just out of warrenty.
Any idea about (i) the cause of the problem and (ii) How to resolve it.
Edward wrote:
geoff , maybe one cell in th pack is failure, you can find the professional person to find the bad cell and change them
geoff wrote:
Thanks Edward. I’ve measured the voltage between the battery positive and each of the balancing wires of which there are nine and the potential difference between each is 3.6v .This
seems to be correct and wouldn’t suggest a bad cell. I’m reluctant to take the cells apart without any indication of a defective cell and I wonder if there could be a malfunction in the
control circuit board. This has a number on it : KLH36S88A and I’d be obliged if anyone has any info on this board.
Jonathan wrote:
Yes Edward I am well aware of the danger and it is a test which I carry out almost every day. The test is however conducted in side an explosion proof box and contact is made via an
external breaker. As Intrinsic Safety is mentioned above, all cells and batteries used in side of IS equipment must be subjected to the short circuit fault condition tests and a maximum
temperature and current obtained (sometimes even with PTC device removed) as per the 60079-11 standard for IS equipment protection. This seems bizarre to a lot of people but these
are tests which must be conducted to ensure user safety!! regardless of whether it is in a hazardous or normal location.
Ed wrote:
Jonathan,
Most protecion circuits i looked at disconnect the battery when a overcurrent situation occurs, a ptc for instance allows a larger current for a certain amount of time until it is heated so far
that it disconnects or limts the current, electronic protection circuits do the same but disconnect faster.
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This means that for a short time you can have a large current that is only limited by the total resistance in your circuit. The current of 32 amp you measured could be correct, it could
even be higher, looking at the voltage across a resistor in your circuit with a fast digital memory scope can be very interresting (and maybe shocking).
I once designed a IS battery pack under the old EX rules and it first failed the short circuit test done by the certifing agency because it diconnected the current instead of limiting it. By
adding extra circuits to limit the current i managed to create a pack that passed the certification test
hi I have a Makita 36v li ion battery drill about 2 years old but unused I have 2 new batteries with it and one good second hand which worked fine when bought I went to charge them this
week new ones charged ok but second hand one would not take charge and when in drill the led light comes on but no drill I measured between contacts and shows 36v was thinking of
buying CADEX 7400ER to test this and do other batteries any help please thanks martyn
i am in the process of building an 18650 battery pack for a small solar system its a 3s 80ah battery pack with a pcb i just want to find out can i make 2 or 3 of these packs and wire them
in parallel to increase amperage as is usually done in solar systems with any problem or effect to the battery packs then also is there a big difference with a pcb or bms that has
balancing and one that does not
Robert wrote:
Does a simple li-ion (actually, lifepo4) battery protective circuit board “eat up” a portion of the voltage in the same manner a voltage regulator would? Or does it somehow not drop any of
the charging voltage and use the (3.2v) battery, and some little current, to protect the battery from over/under discharge?
Thanks in advance.
I need intrinsic safe batery of 2700mAh with 3 pin, please suggest some suitable part number.
Antony wrote:
Hi I have a Bosch 18v li 4ah battery out of a drill, hardly been used charged 5 to 10 times only, I know I shouldn’t of done this but used it to power my makita site radio and I think it
depleted the battery so much when I go to charge it battery charger doesnt recognize it or something, is the battery fooked? Or is there something I can do to trick the charger to make it
charge. Many thanks for any advise antony
R P Tiwari wrote:
Hello Sir!
. I am new in electronic field. I wish to know about a circuit which can charge a battery of 6/12 V from a solar pannel. This should. have protection of over/ under voltage. Kindly
provide the same. Thanks.
Hi
I am contemplating using two 12 volt 40 watt solar panels mounted on the roof of a motorhome to charge the battery of a 24 volt electric bike battery. Would the 10 amp solar panel
controller 12 volt/24volt be satisfactory to control the current , voltage and temperature constraints of the Li Ion battery ?
Ramón wrote:
I need to know an integrated circuit to swicht battery on/off by an external push button in order to disconnect my system by the microcontroleror to keep in standby.
Thankyou
i bought a pair of new ridgid 18 volt 4ah battery packs for a good price. i was planning of removing from case and transplanting in a craftysman c3 case for which i have a full line of
tools. besides pos and neg terminals there are two more marked t1 and t2. not totally
sure of purpose and would like more info before i adapt to my charger if possible. I think
they play a role in determining if battery temperature is in proper range for charging Any help on this thanks
wx wrote:
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Hi, i have a question. I opened up a 4S2P battery pack and found a thermistor on one of the cell. My question is, for overtemperature protection, is it adequate only to measure one cell?
Can there be an event that occur in which one of the cell in the 4S(or the 2P) overheats? If i only measure the temperature on one cell, will i miss out triggering the protection circuitry?
Thanks.
wx wrote:
@kelly cheverie: How are the batteries configured internally? Do you have two sets of series batteries connected in parallel? I will presume that t1 and t2 are meant for measuring the
temperature on each battery set.
hussein wrote:
I have traveled from Lebanon to Northern Cyprus since 2 months for education. I have an Toshiba laptop and iPad Air 2 and both of them since I arrived here are being shit. The thing
that is happening is that my devices batteries are being over overheated followed by massive unbelievable strange rapid drain in my battery. When I was in Lebanon, both of my devices
were running normally and there were neither drain nor overheat in the battery. Also, not only there is an overheating and tremendous battery loss, but also there is slow functioning of
the systems. But what I am very angry of is the rapid drainage of my battery since I have to study some of my lectures from the Internet.
Pete wrote:
I tried replacing the 18650 cells in one of my dewalt li-ion batteries, and it worked for a day… then the voltage across the battery contacts dropped to 14.5V, even though the cell total
was still at 20V. Is this the micro-controller detecting a non-dewalt component (the cells)? Additionally, can I see the replies (if any) to the comments/questions?
Tony wrote:
I have an 18v Hitachi toolkit..one of the batteries will not accept a charge via the charger..It will however charge via another battery (jumper) direct one to the other. It seems the charge
protection has failed ..can it be fixed
i want to know various ics which are used in lithium ion battery protection circuit..
I’ve built several ni-sd and ni-mh batteries With new cells. I used the old batteries to put it somewhere for retrieval. I decided Since I did not have a job to try to wake old batteries. I
tried a 12volt acid battery, and started To supply stream on the dead batteries. Of the hundred batteries reverted to life 80, the other 20 do not keep the stream reasonably they are still
dead; I need to recharge? If you can enlighten me. And the other 80 who have been holding. current for several hours, how many. Hours should keep stream to be okei. And what is
the current price that must be kept on charging to be an integration?
I have brought back to life several batteries NI-MH. and they keep streaming at full. , but at work falling quickly . what can happen /
Filip★2805 wrote:
I never believed that ‘boring’ warnings about LiION bat overcharges. So I didn’t care about a phone (flat-Nokia) battery when I charged it without circuit, just directly connected to some
lab.supply. Exlposion was so massive, that the battery form (strong stainless steel sheet) become to precise cylinder before activating of pressure fuse. In one moment my table(2sqm)
was in fire like spilled gasoline. Believe me, be careful…
I have a lithium ion 2100mAh 7.4v 15.54wh battery that came with a 8.4v-1.0A charger. I accidently used a 17.0v-1.0A charger and left it plugged in overnight. Now the battery appears
to be completely dead. Do you think the battery would be permanently wrecked? Thank you.
If your battery has a Battery Monitoring System then it’s likely that this has operated and disconnected the battery. What state was the battery in before you charged it . If any of the
battery cells had dropped below 3.2volts then again the BMS would have disconnected the battery. If there is a fuse fitted it may be worth checking that.
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On January 23, 2018 at 2:38pm
The battery was still operating good when connected to the charger. There are a couple screws to take out so I may open it up and check for a fuse. Thank you.
I’m looking into repairing/refurbishing/rebuilding one or more of the several ‘bad’ Makita 18v LXT battery packs I have. As I read about why these units fail prematurely, a consistently
mentioned issue seems to be an imbalance resulting from only two of the cells being used to power the circuitry of the control board.
Definitivamente NO soy un experto en baterías, pero al leer sobre eso me pregunté si sería posible eliminar eso como un problema al volver a cablear esa placa para recibir su energía
en una fuente separada, tal vez usando dos baterías de celda tipo LIR2032 de 3.6v (tal vez localizado externamente para un fácil reemplazo)?
Gracias
Aprender lo básico sobre las baterías, patrocinado por Cadex Electronics Inc.
© 2019 Isidor Buchmann. Todos los derechos reservados. Sitio por Diseño Coalescente . Casa Descargo de responsabilidad y derechos de autor Mapa del sitio Campo de golf Visita cadex
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