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H250

Variable-area flowmeter

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Complete family with different displays
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Local indication without the need for auxiliary power
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Measurement in all flow directions
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Rugged design for extreme operating conditions
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Flexible and can be adapted to meet customer-specific requirements
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Special food & pharmaceutical models
H250

H 250
...process flow measurement can't be easier
or more adaptable

one all-metal flowmeter


two indicator sections: M9 and M10
three electrical options: ESK, K, HART
four material options for the measuring section: stainless steel,
Hastelloy, ceramics, PTFE

Special features
Measuring section
Resistant
l to extreme chemical, mechanical and thermal loads
Measuring
l section of rugged all-metal construction
Description All components replaceable
Tapered measuring tube
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The H 250 flowmeter for liquids and gases All weld seams accessible for X-ray examination
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is an all-metal flowmeter which operates on Bunched bar magnets in the float ensure interference-free
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the float principle. Depending on the data transmission
flowrate, the float will assume a certain Float damper made of aluminium oxide (Al2O3),
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vertical position in the tube. The float can also be retrofitted
position is transmitted by a magnetic Heating jacket available for the measuring section
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coupling system to the scale. The flowmeter
is designed for installation in a vertical pipe M9 indicator
run with flow from bottom to top. The
rugged construction of the H 250 variable- Direct
l flow indication
area flowmeter makes it particularly Indirectly
l mounted indicator (HT version) for use in
suitable for difficult application and conjunction with high process temperatures
environmental conditions. The H 250 Electrical signal output (ESK II)
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flowmeter can be equipped with the with HART® communication (can be retrofitted)
M9 indicator. One or two limit switches (K) adjustable on the scale
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(can be retrofitted)
In the M9 indicator the rotational Multipole ring magnet with eddy-current brake
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movement of the follower magnet system is
transmitted to the indicator without being ESK electrical current output
linearized and the flowrate value is
Float
l position sensed by magnetic sensors
indicated directly on the scale.
Non-interacting and hysteresis-free conversion of the flow
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value into a scaled current output (4-20 mA)
Linearization of the current output via electronic
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memory module

2
H250

Modular, all-metal flowmeter for liquid and gas


measurement in all sectors of industry

A module
l rack in the M9 indicator accommodates all electrical Should
l process temperatures exceed the max.
components and also the scale plate. allowable temperatures for the standard version, the
indicator can be subsequently fitted with an adapter to
The modules
l of the ESK II, K1 or K2 electrical options and the suit the new operating conditions.
scale plate are simply plugged into the module rack.
The
l flowmeter can be initially equipped or retrofitted
The modules
l can be replaced or retrofitted without interrupting with magnetic filters and/or a float damper.
the process.

Various
l materials and different liners are available for the
measuring section.

Electromagnetic compatibility (EMC) "Ex" version

The variable-are flowmeter The H 250 variable-area flowmeter with M9 indicator is certified for
Type: H250/M9/ESK II use in hazardous areas by the Physikalisch - Technische
Bundesanstalt in versions EEx ia IIC T6...T3 and EEx ib IIC T6...T3.
conforms with the requirements of Directive 89/336/EEC H 250/M9: PTB No.: Ex-97.D.2171
and the following European Standards:
EN 50081-1
EN 50082-2
and also the requirements of the
NAMUR Recommendations NE/21/05/93

3
H250

Technical data

Instrument type H 250

Measuring range (100% values), select measuring range from flow table
Water 20°C, (68°F) 25 to 100000 l/h (0.11 to 440.3 US GPM)
Air 1.013 bar abs. (14.7 psia), 20°C (68°F) 0.7 to 600 m3 /h (0.43 to 372.2 SCFM)

Turn-down ratio 10.:1

Accuracy class to VDI/VDE Code3513, Sh.2


H 250/RR 1.6
H250/PTFE 1.6

Measuring tube
H 250/RR metal tube with tapered measuring section
H 250/PTFE measuring tube with orifice plate

Scale graduation flow units

Float shapes
H 250/RR
Liquids CIV, DIV
Gases TIV, DIV (damping possible)
H 250/PTFE
Liquids, gases type E, tapered

The test pressure is 1.3 times the specified operating pressure.

The max. allowable operating pressure for the flanges is dependent on the process temperature & is specified in the relevant
standards. For 150 lb and 300 lb ANSI flanges: see ASME/ANSI B 16.5.1988 Standard, and for DIN flanges: see (DIN 2401 Part
12.

Meter sizes
with flange connections DN 15 to DN 100 and ½" to 4"
only H 250/RR
with heating jacket DN 15 to DN 100 and ½" to 4" (max. DN 80/3" for "Ex" units)

Connections
Flanges to DIN 2501 DN 15, DN 25, DN 50/PN 40; DN 80, DN 100/PN16
Flanges to ANSI B 16.5 ½" to 4"/Class 150 lbs/RF or Class 300 lbs/RF
only H 250/RR
Flanges for heating jacket DN 15, DN 25/PN 40, (½", 1"/Class 150 lbs/RF)
Tube for heating jacket Ermeto 12

Overall height
with flanged connection (excl. gaskets) 250 mm (9.84")

Protection category to EN 60259 / IEC 529 IP 65, equivalent to NEMA 12 and 13

Max. process temperature (Tp) without options ESK,K


H 250/RR – 80°C to + 200°C
Ambient temperature (Ta) ≤120°C (≤ 248°F) (other temperature on request)

H 250/PTFE float – 80°C to + 70°C (– 112°F to + 158°F)


Ambient temperature (Ta) ≤70°C (≤ 150°F)
Max. ambient temperature (Ta) with –25°C to +80°C (–20°C to + 60°C for "Ex" units)
options ESK, K [(–13°F to + 176°F) (– 4°F to + 140°F for "Ex" units)]
(dependent on process temperature)

4
H250

Technical data

Max. pressure temperature (Tp) with options ESK, K


H 250/RR 300°C (572°C), see Table
H 250/PTFE float 70°C (158°F)

Meter size Version Application range


Flanges to ... Non-hazardous area
without heating with heating Ta<40°C (<104°F) Ta<60°C (<140°F)
DIN ANSI DIN ANSI Tp in Tp in
DN mm inches DN mm Inches °C °F °C °F

DN 15/25 ½", 1" DN 15 1/2" M9/ESK 200 392 180 (150) 356 (302)
M9/HT/ESK 300 572 300 (235) 572 (455)
M9/ESK-Z 200 392 80 176
M9/HT/ESK-Z 300 572 130 266
M9/K 200 392 200 (150) 392 (302)
M9/HT/K 300 572 300 (235) 572 (455)
M9/KD 200 392 130 266
M7/ESK 200 (180) 392 (356) 165 (110) 329 (230)
M7/K 200 (180) 392 (356) 200 (110) 392 (230)
DN 50 2" DN 25 1" M9/ESK 200 392 165 (125) 329 (257)
M9/HT/ESK 300 572 300 (170) 572 (338)
M9/ESK-Z 180 356 75 167
M9/HT/ESK-Z 300 572 100 212
M9/K 200 392 200 (125) 392 (257)
M9/HT/K 300 572 300 (170) 572 (338)
M7/ESK 190 (150) 374 (302) 145 (100) 293 (212)
DN 80/100 3", 4" DN 50 2", 3" M9/ESK 200 392 150 (105) 302 (221)
DN 80 M9/HT/ESK 300 572 250 (145) 482 (293)
M9/ESK-Z 150 302 70 158
M9/HT/ESK-Z 270 518 85 185
M9/K 200 392 200 (105) 392 (221)
M9/HT/K 300 572 300 (145) 572 (293)
M9/KD 190 374 110 (105) 230 (221)
M7/ESK 180 (145) 356 (293) 135 (90) 275 (194)

HT= High-temperature version


Figures in ( ): above specified product temperature, only allowed if a min. 100°C (212°F) heat-resistant cable is used
Options ESK, ESK-Z, K : see indication and long-distance data transmission

Instrument versions
Version Materials
Measuring tube Flanges Float Internals Standard
Seal strips orifice plate

H 250 / RR stainless steel stainless steel stainless steel stainless steel —


1.4404 (316 L)* 316 316L 316
H 250 / PTFE stainless steel stainless steel Al2O3 or PTFE PTFE PTFE
1.4404 (316 L)* 316 L PTFE
with PTFE liner PTFE

5
H250

Indication and long-distance data transmission Limit switches SC 2-NO/SC 3,5-NO-Y/SJ 3,5-E2
SC 2-NO/SC 3,5-NO-Y SJ 3,5-E2
Limit switches Rated voltage 8 V DC 10 to 30 V DC
One or two limit switches can be built into the indications Power consumption/output
Contact Indicator Max. number active area clear 3 mA ≤ 0.3V
SC 3,5-NO-Y (2-wire) M9 2 active area obscured 1 mA UB – 3 V

SJ 3,5-E2 (3-wire) M9 2 Ambient temperature
at limit switch – 25°C + 100°C – 25 to + 27°C
Limit switches in 2-wire circuitry are connected in conformity with
(– 13°F to + 212°F) (– 13°F to + 158°F)
DIN 19234 (NAMUR), limit switches in 3-wire circuitry have a DC
Continuous current 100 mA (SJ 3,5-E2 only)
voltage connection of 10 to 30 V DC. The switching point is
No-Load power ≥ 15 mA (SJ 3,5-E2 only)
visible on the scale. An disconnect switching amplifier is required
for operation of one limit switch in 2-wire circuitry. consumption
Protection category
Isolation switching Power supply Channel Order No. (EN 60529/IEC 529) IP 67, equivalent to NEMA 6
amplifier Electromagnetic
KHA6-SR2-Ex1.W 230 V AC 1 5015262000 compatibility (EMC) to EN 50081-1, EN 50082-2
KHA5-SR2-Ex1.W 110 V AC 1 5015262100
KHD-2-SR2-Ex1.W 24 V DC 1 5015262200 Electrical characteristics to DIN 19234 (NAMUR)
KHA6-SR2-Ex2.W 230 V AC 2 5015262300 Only relevant for use in hazardous area!
KHA5-SR2-Ex2.W 110 V AC 2 5015262400 Only for connection to intrinsically safe circuits with the
KHD2-SR2-Ex2.W 24 V DC 2 5015262500 following peak values:
No-load voltage Uo 15.5 V
Limit switches in 3-wire circuitry (with integrated preamplifier) can
Short-circuit voltage lk 52 mA
be connected directed to a PLC system.
Output P 169 mW
Self-inductance (Li) 150 µ H
Contact mode of operation
Self-capacitance (Ci) 150 nF
An alarm is initiated when the contact vane dips into the sensor
Individual approval PTB-No. Ex-95.D.2195X
(active area is obscured).
Limit Switch SJ 3,5-E2 not for hazardous-duty application
For contacts SC 3,5 No-Y and SJ 3,5-E2, an alarm can, on M9 indicator
request, be initiated when the contact vane emerges from the SC 2-NO / SC 3,5-NO-Y SJ 3,5-E2
sensor (active area is clear).
DC DC
K1 K2 1 2 3 4 5 6
brown black blue brown black blue
M9 indicator K1 K2
K1 K2
Contact KMIN KMAX BN

Colour of plug black grey BK DC


1 2 3 4
Labelling 1 2 3 4 5 6 + + BU

SC 3,5-NO-Y (standard) – + – +
SJ 3,5-E2 + DC – + DC –
K1 = 1 Limit switch
Terminal 1 blue – / Terminal 2 brown +

K2 = 2 Limit switches
Terminal 3 blue – / Terminal 4 brown +

6
H250

Technical Data ESK II (M9)


Electrical signal output ESK
Power supply 12 (18**) to 30V DC
Current consumption 4 to 20.4 mA
Electrical signal output ESK for the M7 indicator for 0 to 102.5%
and ESK II for the M9 indicator can be built into of measured value
the indicator sections. Namur drop-out signal >20.8 mA
Repeatability < 0.1% of
This supplies a load-independent current of 4 to full-scale range*
Linearity error < 0.1% *
20 mA in two-wire connection that is proportional
Power effect < 0.1% *
to the instantaneous flowrate. Load resistance dependence < 0.1% *

With an intrinsically safe feed unit, the transmitter Temperature influence <5µ
A/ K
may also be used in hazardous areas. Max. load resistance/load impedance 0 (250**) to 800 ohms
Individual approval PTB No. Ex-97.D.2091

Conversion of the ESK II( to other products or * Without considering the resolution steps
measuring ranges can be carried out by using a ** With HART® Communication, these values are minimum and must be adhered to.
HART® communicator. 2-wire circuit Rext [kΩ
]=
(power supply [V] –12,7 V [12,0 for ESK II]/20 mA)
Connection Diagram Ambient temperature ESK – 25° to + 80°C (– 13°F to + 176° F)
Temperature in storage – 40° to + 85°C (– 40°F to + 185° F)
Ub 12(18*)É30VDC Rext.
0(250*)É800 Ohm
Protection category
Rest 4....20mA
4mA 20mA
*HART (EN 60529 / IEC 529) IP 20

Only relevant for hazardous areas

Only for connection to intrinsically safe circuits with the following peak values:
11+
12+ No-load voltage Uo 30 V
Short-circuit current lk 100 mA
Output P 1W
Effective inner self-capacitance < 20nF
Effective inner self-inductance negligible

In order, the type designation of the instrument is extended by the following symbols:
Version Designation
SC 2-NO, SC 3,5-No-Y (2-wire configuration) K1 (1 contact), K2 (2 contacts)
SJ 3,5-E2 (3-wire configuration)
Electrical signal output ESK

For example: H 250/RR/M9/K2


Available versions (x)
K1/K2 ESK K1/K2+ESK
H 250/M9 X X

In certain cases, these equipment options can be retrofitted by the user.

High-temperature version
For high process temperatures up to 300°C (572°F), the M9 indicator can be fitted with the HT extension. The indicator
is then 80 mm (3.15") away from the measuring tube.

Damping device (also available as retrofit kit)

Plunger (Al2O3)

Damping tube

Float

For unstable flows or low operating (inlet) pressures,


particularly with gaseous products, the measuring
section can be fitted with a float damping device.

This device is self-locating, and its working parts are


made of high-tech ceramics to ensure a long service life.

7
H250
H 250

Flow table

Float shape Reference conditions


Water CIV, DIV Water flows at 20°C or 68°F
Air TIV, DIV Air flows in m3 /h converted to 0°C and 1.013 bar abs.
100% flow values, turn-down rate 10 : 1 when the meter is operated at 20°C and 1.013 bar abs.
Air flows in SCFM converted to 60°F and 14.7 psia when
the meter is operated at 68°F and 14.7 psia.

H 250/RR

Meter size Cone No. Water Air max. pressure loss


DIN ANSI CIV DIV TIV* DIV CIV TIV DIV
DN mm inches l/h US GPM l/h US GPM m3/h SCFM m3/h SCFM mbar psig mbar psig mbar psig

15 1/2" K 15.1 25 0.11 – – 0.7 0.43 – – 26 0.38 21 0.30 – –


K 15.2 40 0.18 – – 1.0 0.62 – – 26 0.38 21 0.30 – –
K 15.3 63 0.28 – – 1.5 0.93 – – 26 0.38 21 0.30 – –
K 15.4 100 0.44 – – 2.2 1.36 – – 26 0.38 21 0.30 – –
K 15.5 160 0.70 – – 3.6 2.23 – – 26 0.38 21 0.30 – –
K 15.6 250 1.10 – – 5.5 3.41 – – 26 0.38 21 0.30 – –
K 15.7 400 1.76 – – 10 6.20 18 11.17 28 0.41 21 0.30 38 0.55
K 15.8 630 2.77 1000 4.40 14 8.68 28 17.37 32 0.46 22 0.32 50 0.73

25 1" K 25.1 630 2.77 – – 14 8.68 – – 32 0.46 24 0.35 – –


K 25.2 1000 4.40 – – 22 13.65 – – 33 0.48 24 0.35 – –
K 25.3 1600 7.04 – – 35 21.71 – – 34 0.49 25 0.36 – –
K 25.4 2500 11.00 – – 50 31.02 110 68.24 38 0.55 26 0.38 78 1.13**
K 25.5 4000 17.61 6300 27.74 80 49.63 170 105.5 45 0.65 30 0.44 103** 1.49**

50 2" K 55.1 6300 27.74 – – 80 49.63 230 142.7 74 1.07 13 0.19 60 0.87
K 55.2 10000 44.03 – – 110 68.24 350 217.1 77 1.12 13 0.19 69 1.00
K 55.3 16000 70.45 25000 110.00 150 93.05 600 372.2 84 1.22 13 0.19 104 1.51

80 3" K 85.1 25000 110.00 – – 350 217.1 – – 68 0.99 16 0.23 – –


K 85.2 40000 176.10 – – 400 248.1 – – 89 1.29 16 0.23 – –

100 4" L 105.1 63000 277.40 100000 440.30 – – – – 120 1.74 – – 220 3.19

* Not for instruments fitted with heating device ** 300 mbar (4.35 psig) with damper (gas service)

8
H250

H 250/PTFE

Meter size Float Float material


Water Air max. pressure loss
DIN ANSI PTFE Ceramics PTFE Ceramics
DN mm inches No. l/h US GPM m3/h SCFM mbar psig mbar psig

15 1/2" E 17.2 25 0.11 – – 65 0.94 62 0.90


E 17.3 40 0.18 1.8 1.12 66 0.96 64 0.93
E 17.4 63 0.28 2.4 1.49 66 0.96 66 0.96
E 17.5 100 0.44 4 2.48 68 0.99 68 0.99
E 17.6 160 0.70 6.5 4.03 72 1.04 70 1.02
E 17.7 250 1.10 9 5.58 86 1.25 72 1.04
E 17.8 400 1.76 – – 111 1.61 – –

25 1" E 27.1 630 2.77 18 11.17 70 1.02 55 0.80


E 27.2 1000 4.40 22 13.65 80 1.16 60 0.87
E 27.3 1600 7.04 30 18.61 108 1.57 70 1.02
E 27.4 2500 11.01 50 31.02 158 2.29 82 1.19
E 27.5 – – 75 46.53 – 100 1.45

50 2" E 57.1 4000 17.61 140 86.85 81 1.17 70 1.02


E 57.2 6300 27.74 200 124.07 110 1.60 80 1.16
E 57.3 10000 44.03 350 217.12 170 2.47 110 1.60

80 3" E 87.1 16000 70.45 – – 81 1.17 70 1.02


E 87.2 25000 110.07 – – 95 1.38 85 1.23

100 4" E 107.1 40000 176.12 – – 100 1.45 – –

* Not for instruments fitted with heating device ** 300 mbar (4.35 psig) with damper (gas service) with float shape DIV T

Damper recommended:
for TIV floats with an operating (inlet) pressure of The specified pressure losses apply to water and air at max. flowrate.
≤ 0.3 bar (≤ 4.35 psig) [DN 15, dn 25 (½", 1")] Conversion to other process liquids or operating data
0.2 bar (≤
≤ 2.90 psig) [DN 50 (2")], and generally (pressure, temperature, density, viscosity) can be made using the
when DIV floats are used for gas service. calaculation method specified in VDE / VDI Code 3513.

9
H250

Dimensions and weights


Flange connections for the measuring tube
...DIN 2501 (=BS4504) DN 15, DN 25, DN 50/PN 40, DN 80, DN 100/PN 16
...ANSI B 16.5 ½" or 4" / Class 150 lbs/RF or Class 300 lbs/RF

Connections for the heating jacket


Flanges to DIN 2501 (=BS4504) DN 15, DN 25/PN40
Flanges to ANSI B 16.5 ½", 1"/Class 150 lbs/RF
Pipe for Ermeto 12

Nominal size to Dimensions in mm and (inches) Approx. weight ** with heating* DN 15


DIN ANSI L Heating

DN mm PN inches lbs M9 M7 L1 dia. d kg lbs kg lbs

15 40 ½" 150/300 107 (4.21) 178 (7.01) 100 (3.94) 20 (0.79) 3.5 7.72 4.8 10.58

25 40 1" 150/300 119 (4.69) 189 (7.44) 106 (4.17) 32 (1.26) 5.2 11.46 6.7 14.77

50 40 2" 150/300 132(5.20) 203 (7.99) 120 (4.72) 65 (2.56) 8.7 19.18 10.4 22.93

80 16 3" 150/300 148 (5.83) 219 (8.62) 160 (6.30) 89 (3.50) 12.0 26.46 14.0 30.86

100 16 4" 150/300 158 (6.22) 235 (9.25) 150 (5.91) 114 (4.49) 14.0 30.86 16.6 36.60

* DN 25 plus 0.75 kg, Ermeto 12 minus 0.9 kg ** Weight of instruments with DIN flanges

H 250 with flange connections

H 250/M9
181(7.13")
110.5 (DN15,DN25)/123.5 (DN50 to DN100) L
4.35"( 1 / 2 ", 1") / 4.86" (2" to 4")
250 (9.84")
138 (5.43")

M16x1.5

13 dia. d
(0.51")

Measuring section with heating device High temperature version

H 250/M9 H 250/M9/HT

L1 L + 80 mm (L + 3.15Ó)
150 (5.91")

M16· 1.5

dia. d

10
H250

Dimensions and weights

H 250 with Triclover Connections as per ISO 2852

Nominal size Max. allowable Gasket PCD Approx.


for flow operating pressure ØA ØK P Q Weight
DN mm inches bar psig mm(in) Kg lbs

15 ½" 16 228 50.5(1.98) 43.5(1.71) 107 (4.21) 110(4.33) 2.0 4.41

25 1" 16 228 64(2.52) 56.5(2.22) 189 (7.44) 110(4.33) 3.5 7.72

50 2" 16 228 91(3.58) 83.5(3.28) 203 (7.99) 123(4.84) 5.0 11.02

80 3" 16 228 119(4.68) 110(4.33) 219 (8.62) 123(4.84) 7.6 16.75

H 250/M9

11
Krohne Marshall Pvt. Ltd.
(A Forbes Marshall Company)
A-34/35, MIDC,
Industrial Estate, Tel.: 91(0)20 - 27442020
'H' Block, Pimpri, Fax: 91(0)20 - 27442040
Pune - 411 018. India. E-mail: ksales@forbesmarshall.com

H250

All India Sales and Service Network International Operations


Head Office: Hyderabad Visakhapatanam Bangladesh
A 34/35 MIDC Estate, Plot No. A-19/2 & T-4/2 403, Crescent Towers, Forbes Marshall Pvt. Ltd.
H Block, Pimpri, I.D.A. Nacharam, Opp. Enadu, Rupsha Tower, C-3,
3rd Floor
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