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Article history: Centrifugal compressors are widely used in refrigeration systems, heat, power and
Received 18 December 2013 chemical plants, turbochargers, and vehicle engines, including flight vehicles. Empirical
Received in revised form models of efficiency and mass flow rates of centrifugal compressors are required for the
3 February 2014 design, energy analysis, performance simulation, and control- and/or diagnose-oriented
Accepted 3 March 2014 dynamic simulation of such compressors and systems. This work presents a compre-
Available online 12 March 2014 hensive review of empirical models for efficiency and mass flow rates of centrifugal
compressors. An experimental investigation of a centrifugal compressor for air-cycle
Keywords: refrigeration systems of aircraft is carried out. Then, the available models are evaluated
Centrifugal compressor with the experimental data of the refrigeration centrifugal compressor and two turbo-
Empirical model charger centrifugal compressors. It is found that the most models for centrifugal com-
Efficiency pressors of vehicle engines and turbochargers are not satisfactory for refrigeration
Mass flow rate centrifugal compressors, and thus accurate models for refrigeration centrifugal compres-
sors need to be developed.
ª 2014 Elsevier Ltd and IIR. All rights reserved.
natural gas processing plants where they are driven by electric Most empirical efficiency and mass flow models of cen-
motors or by steam or gas turbines. trifugal compressors are derived from and applied to com-
The models of compressor efficiency and mass flow rate pressors of vehicle engines, turbocharger, and jet engines. For
are necessary for performance study, energy analysis, and refrigeration compressors, there are no such models found.
control- and/or diagnose-oriented dynamic simulation Due to lack of available models, most control and perfor-
(Eriksson et al., 2002; Canova et al., 2009; Chu et al., 2012). The mance modeling of refrigeration centrifugal compressors
compressor efficiency is also called the compressor isentropic opted for theoretical modeling (Schiffmann and Favrat, 2010;
efficiency or the compressor adiabatic efficiency. Liu et al., 2012), look-up tables (Tsujikawa, 1985; He et al.,
Mathematical models of compressors can be built either 2004), or neural network methods (Fast et al., 2009; Wang
theoretically or experimentally. Theoretical modeling is based et al., 2011; Li and Li, 2012).
on physical laws of mass, energy and momentum conservation Our literature survey has not found any paper providing an
(Schiffmann and Favrat, 2010; Liu et al., 2012; Chamoun et al., overall review on the empirical models of efficiency and mass
2013). The high complexity of this modeling approach and its flow rates of centrifugal compressors and any empirical model
computational requirement make it unsuitable for control- for refrigeration centrifugal compressors. This paper presents
and/or diagnose-oriented dynamic simulation and less a comprehensive review on empirical models of the
attractive than compact and time-efficient models in design, compressor efficiency and mass flow rates of centrifugal
analysis and performance simulation. Experimental modeling compressors. The reviewed models are evaluated with the
can yield compact and time-efficient mathematical models, experimental data of two turbocharger centrifugal compres-
which not only meet the need of control- and/or diagnose- sors and a centrifugal compressor for air-cycle refrigeration
oriented dynamic simulation, but also possibly apply to systems. The experimental investigation of a centrifugal
design, analysis and performance simulation. An experiment- compressor for air-cycle refrigeration systems is conducted to
based model is often referred to as an empirical model or a provide data for assessing the potential of centrifugal
semi-empirical model, and is also called a mean value model in compressor models of turbochargers and vehicle engines to
some literature regarding turbochargers, vehicle engines, and refrigeration centrifugal compressors.
jet engines (Jensen et al., 1991; Biteus, 2004; Canova et al., 2009).
There are a number of mean value models for compressor
efficiency and mass flow rates of turbochargers, vehicle en- 2. Review of empirical models of compressor
gines, and jet engines (Jensen et al., 1991; Kolmanovsky et al., efficiency and mass flow rates
1997; Mueller, 1997; Sieros et al., 1997; Guzzella and Amstutz,
1998; Eriksson et al., 2002; Biteus, 2004; Andersson, 2005; 2.1. Compressor performance map
Canova et al., 2009). However, a systematic review has not
been found. Some papers presented brief review, but the Empirical models of compressor efficiency and mass flow rate
number of the models covered was very limited. Moraal and are essentially a mathematical interpretation of the
Kolmanovsky (1999) compared the models of Jensen et al. compressor performance map. The operating behavior of a
(1991), Mueller (1997), and Kolmanovsky et al. (1997) to the centrifugal compressor can be defined by a map with pressure
data of three turbocharger compressors. Andersson (2005) ratio and non-dimensional mass or volume flow rate as co-
compared the models of Jensen et al. (1991) and his own ordinates (Fig. 1). The useable portion of the map is limited by
with the measured data. the surge, choke and maximum permissible speed lines.
192 i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 4 1 ( 2 0 1 4 ) 1 9 0 e1 9 9
The left hand boundary of the map, where the air flow is too where the compressor compression ratio pc and the
low for the current pressure ratio, is the surge line. This is compressor blade tip speed Uc are defined as
basically “stalling” of the air flow at the compressor inlet. With
pout
too small a volume flow and too high a pressure ratio, the flow pc ¼ (3)
pin
can no longer adhere to the suction side of the blades, resulting
in the interruption of the discharge process. Operation to the
Uc ¼ pdc n (4)
left of the surge line represents a region of flow instability. This
region is characterized by mild flutter to wildly fluctuating The compressor corrected mass flow parameter fcorr is
boost and resultant noise known as “surging” from the defined as
sffiffiffiffiffiffiffiffi
compressor. Continued operation within this region can lead
to premature turbo failure due to heavy thrust loading. pref Tin
fcorr ¼ Gc (5)
The right hand boundary of the map is the choke line. The pin Tref
maximum centrifugal compressor volume flow rate is nor-
where the reference point is usually at 15 C and 101.3 kPa.
mally limited by the cross-section at the compressor inlet.
The compressor rotational speed parameter ntc is defined as
When the flow at the wheel inlet reaches sonic velocity, no
further flow rate increase is possible. The choke line can be n
ntc ¼ pffiffiffiffiffiffiffi (6)
recognized by the steeply descending speed lines at the right Tin
on the compressor map. In addition to the rapid drop of The compressor (isentropic, adiabatic) efficiency hc is
compressor efficiency past this line, the compressor speed defined as
will also be approaching or exceeding the allowable limit.
The top boundary of the map is the maximum permissible Wc;s
hc ¼ (7)
speed line, where the compressor is approaching its Wc
maximum shaft speed. Past this point, the compressor is where Wc,s and Wc are the compressor isentropic compression
liable to “overspin” and cause catastrophic bearing failure. work and actual compression work, respectively.
Empirical models of compressor efficiency and mass flow
k1
rate are generally proposed to provide a mean for determining Wc;s ¼ Gc cp Tin pck 1 (8)
the efficiency and mass flow rates for normal operational
conditions, i.e. the region within the surge and choke lines
Wc ¼ Gc cp ðTout Tin Þ (9)
and the maximum permissible speed line.
Substituting Eqs. (8) and (9) into Eq. (7), it follows that
2.2. Basic parameters ,
k1 T
out
hc ¼ pck 1 1 (10)
For a centrifugal compressor, the normalized compressor Tin
mass flow rate fc and the dimensionless head parameter j are
defined as 2.3. Compressor mass flow rate models
A1 þ A2 4
j¼ (11a)
A3 4c
Uc
M ¼ pffiffiffiffiffiffiffiffiffiffiffiffi (12)
kRTin
A1 ¼ a1 þ a2 Uc þ a3 U2c (13b) Biteus (2006) presented the following mass flow rate model
for turbocharged SI engine compressors:
2A3 Gc;top 1=2 1=4
A2 ¼ (13c) 1 1 1
Uc Gc ¼ a1 1 þ a2 n 1 þ a3 n 1 þ a4 n (18)
pc pc pc
A3 ¼ a7 þ a8 Uc þ a9 U2c (13e) Sieros et al. (1997) proposed three types of mass flow
models for centrifugal compressors of jet engines: Nonlinear
(3) Kolmanovsky et al. (1997) model model, simple linear model and generalized linear models. All
of them use the non-dimensional speed, nnond, defined as
Kolmanovsky et al. (1997) proposed the following model for
nnond ¼ n nref (19)
compressors used in automobile turbocharged diesel engines:
8 (a) Nonlinear model, which can be reduced to
n h p
>
> þ b
c
for pc < pc;top
>
< 1 1 exp a5 1
a2 þ a3 nnond þ a4 n2nond
fc pc;top
¼ pc ¼ a0 þ a1 nnond þ (20)
fc;top > p a5 þ Gc þ a6 nnond
>
> c
: 1 ba5 1 for pc > pc;top
pc;top This model resulted in a mean error of 1% for all com-
(14a) pressors examined by the authors.
fc;top ¼ a1 ntc þ a2 n2tc (14b) (b) Simple linear model, which can be reduced to
pc ¼ a1 þ A1 X þ A2 X2 (23a)
Andersson (2005) proposed the following model for the
compressor of turbocharged SI engines: X ¼ nnond ðpc þ Gc Þ2 (23b)
qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi A1 ¼ a2 þ a3 nnond þ a4 n2nond (23c)
4c ¼ a1 1 a2 j2 ; (16)
A2 ¼ a5 þ a6 nnond (23d)
where 1 a2j2 1.
for which the mean error was <1% for most of the test
compressors.
(6) Eriksson et al. (2002) model
h pffiffiffiffiffiffiffiffiffiffiffiffiffiffi i
cT ¼ 4corr 4corr;hmax ; 1 þ pc 1 pc;hmax (26b) A2 ¼ a4 þ a5 nnond (32c)
A3 ¼ a 6 (32d)
a11 a12
Q¼ (26c)
a12 a22 (c) Generalized linear model 2
sffiffiffiffiffiffiffiffi
pref Tref A2 ¼ a2 þ a3 nnond (33c)
Wcorr ¼ Wc (27a)
pin Tin
A3 ¼ a4 þ a5 nnond (33d)
Canova et al. (2009) represented Wcorr of automotive diesel
engines as a function of the corrected mass flow rate as the This model has the same accuracy as the generalized linear
following: model 1, while reducing the regression constants from six to
five.
Wcorr ¼ A1 þ A2 4corr þ A3 42corr þ A4 43corr (27b)
hc ¼
T in in
(29) cycle ECS, the bleed air (compressed hot air from the en-
Wcorr gine compressor) expands through the cooling turbine of
i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 4 1 ( 2 0 1 4 ) 1 9 0 e1 9 9 195
Its weakness, however, is that for a particular model its value information in an exercise from which one hopes to select the
tends to increase when the sample size is reduced and the best model for prediction. A common practice is to choose the
model thus gets closer to being saturated. R2c corrects this candidate model with the smallest value of s2. From Eq. (36) it
overestimation problem by considering the number of pre- can be seen that R2c is identical to s2 in terms of ranking.
dictors in the model and is generally considered superior Therefore, R2c is chosen as the criterion for evaluating the
especially when comparing models with different numbers of above models. Besides, the mean absolute deviation MAD and
predictors. s2 plays an important role in hypothesis testing in the percentage of data points within relative deviation (RD) of
multiple regressions. It can also provide important 5% and 10% are used as supplemental criteria.
i n t e r n a t i o n a l j o u r n a l o f r e f r i g e r a t i o n 4 1 ( 2 0 1 4 ) 1 9 0 e1 9 9 197
ypred;i yexp;i
RDi ¼ (37)
yexp;i Fig. 3 e RD of corrected mass flow parameter of the top
three models against the ACM compressor data.
1 XN
MAD ¼ jRDi j (38)
N i¼1
when pc > 1.2. The biggest deviations of the top three models
4.2. Evaluation of mass flow models with the ACM occur at pc < 1.2.
compressor data The Sieros et al. simple linear model is implicit, and the
GuzzellaeAmstutz (1998) model and the Andersson (2005)
The 54 experimental data points of the 2-wheel ACM model need the point of the maximum efficiency hmax to be
compressor are used to evaluate the reviewed models. known. These requirements increase difficulties of imple-
The above mass flow models present mass flow in different menting them.
ways: the mass flow rate Gc, the mass flow parameter fc, or
the corrected mass flow parameter fcorr. Most of compressor
performance maps use either fc or fcorr, and the two have the 5. Comparison of the model predictions with
same evaluation results. Besides, fcorr has the same unit as Gc. turbocharger centrifugal compressor data
Therefore, fcorr is chosen as target for comparison. The results
are listed in Table 3. The experimental data of turbocharger centrifugal compres-
Table 3 shows that in most cases the ranking by R2c co- sors from Moraal and Kolmanovsky (1999) and Jung (2003) are
incides with that by MAD. Based on accuracy, the Jensen et al. used for the comparison. The data were given in graphs,
(1991) model performs best with R2c ¼ 0.919 and MAD ¼ 4.6%, which do not provide enough information for evaluating some
following which are the Mueller (1997) model (R2c ¼ 0.919 and models. The parameter ranges provided by Moraal and
MAD ¼ 5.6%) and Kolmanovsky et al. (1997) model (R2c ¼ 0.832 Kolmanovsky (1999) are the rotational speeds from 90,000 to
and MAD ¼ 5.6%). 140,000 rpm, the corrected mass flow rate from 0.0410 to
Fig. 3 shows the RD distribution of the corrected mass flow 0.2619 kg s1, and the pressure ratio from 1.15 to 1.80. The
parameter of the top three models. It can be seen that Jensen parameter ranges of the Jung (2003) experiment are the
et al. (1991) model has the smallest MAD when normalized rotational speeds in the range from 20,000 to
fcorr 0.12 kg s1, and the Kolmanovsky et al. (1997) model has
the smallest MAD when fcorr > 0.12 kg s1.
Table 4 e Efficiency models: Predictions vs. the ACM
4.3. Evaluation of efficiency models with the ACM compressor data.
compressor data Model R2c MAD, % a b
(3) A test rig for aircraft air-cycle refrigeration system with Conceição, S.T., Zaparoli, E.L., Turcio, W.H.L., 2007.
a bootstrap ACM having a centrifugal compressor was Thermodynamic Study of Aircraft Air Conditioning Air Cycle
built, and experiments were conducted from which 54 Machine: 3-wheel X 4-wheel. SAE 2007-01-2579.
Eriksson, L., Nielsen, L., Brugard, J., Bergstriim, J., Pettersson, F.,
experimental data were obtained.
Andersson, P., 2002. Modeling of a turbocharged SI engine.
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(2009) model and the Sieros et al. (1997) generalized analysis. Energy 36, 2937e2942.
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