Chemical Earthing PDF

 
NO: 18-7-33, PRASHANTHI NAGAR, KHADI COLONY, TIRUPATI.
Office: +91-9160404592 Mobile: 9866078344 E-Mail: selptpt@gmail.com
As technology changed, it brought a significant shift in the earthing philosophy.

Initially, Chemical Earthing was introduced. Chemical earthing has changed the way earthing
system was viewed.
Now we have a range of rods or electrodes made from various highly
conductive materials which are connected to the equipments with strips and other accessories in the
chemical grounding process. Special compounds to fill in the earth-pit, around the electrode to
conditioning the soil with eco friendly minerals, along with the new types of earth Rods and earth
Electrodes, ensure that these earthing systems provide you an incredibly longer working life of 20-
30 years with high conductive and low resistance path. These are reliable and require minimal to
NO maintenance.
Advantages & Benefits
 Maintenance Free
 Corrosion Free & maintains low resistance for a very long period, having minimal
fluctuations
 Highly reliable for safety to human life
 More surface area of conduction
 Adequate galvanization and highly conductive
 Designed to handle high peak current & maximum fault current dissipation instantly
 Controls Radio Frequency Emissions & Electromagnetic interferences
 Provides stable reference potentials for instrument accuracy
 Discharges short circuit currents
 Fit and forget solutions
Underground Earthing Electrode
The construction details of the Chemical Earthing Electrode are as bellow: There is a solid
conductor (highly galvanized), enclosed inside another highly galvanized Chemical Earthing
Electrode. The space in between is filled with anticorrosive & conductive compound. The electrode
composite system which is firmly packed / welded & sealed with sealant & is ready to use. The
basic purpose of the mineral filling compound is to resistance and to create a low resistance zone
surrounding the electrode uniform environment so that the electrode output is constant.
Use of salt & charcoal is eliminated in the method of effective earthling & instead a
specially developed, natural eco friendly material with improved properties is used. This is non
corrosive, has capacity to absorb & retain moisture from the surrounding. Being non soluble in
water, it stays at the place and in not washed out by the rain water/underground water. This mineral
filling compound is highly conductive.
 “Maintains low resistance value for a long period having the bare minimum fluctuations.
And wide range of products & sizes to suit any and every earthing requirement”.
COMPANY PROFILE
Siri Earthing and
Lightning Protections
In all cases, the backfill medium should be conductive but non-corrrosive in nature, be
of a relatively small particle
article size and should, help to retain moisture for a considerable
period of time. More often than not the previous excavated soil is suitable
able as a backfill, but
should be sieved to remove any large stones and placed around the electrode,
elect taking care
to ensure that it is well compacted. The soil should maintain a pH value between 6.0
(acidic) to 10.0 (alkaline). Normal stiff clay is not a suitable backfill
ackfill material as, if
heavily compacted; it may become almost impervious to water and could remain
relatively dry. It may also form large lumps, which do not consolidate arround the electrode
avoiding to make good contact
act with soil to the electrode itself
BFC, (back fill compound) is a specially developed compound, which is capable of
absorbing and retaining the moistu
moisture for a long time, it reduces the soil resistivity, it helps
in faster dissipation of fault cur
current, least fluctuation of Ohmic value and it eliminates the
use of Salt, Charcoal etc. around
ound the Earthing Electrode. It has low solubility,
solubilit hence is not
easily washed away, and has a low resistivity (approximately 5-10 Ohm-meters in a
saturated solution). It is virtually
tually neutral, having a pH value of between 6.2 and 6.9. Should
not generally cause environmen
onmental difficulties in use. It assists in mainttaining a relatively
low resistivity over a long period of time, in areas where salts in the vicinity are dissolved
away by water movements (rainfall etc.). However, the fact that the material is not
easily dissolved will moderate the benefits achieved, since it will not permeate far into
the ground. This means that the beneficial effect will be localized for say an area
excavated around a buried electrode. This in turn means that the reduction in the
resistance value of the elect
electrode will not be dramatic but will be reasonably
easonably sustainable
Materials, which should not be used as backfill Compound, include sand, co ke-
breeze,
eeze, cinders, and power s
station ash, as many of them are
e acidic and corrosive
cor in
nature.
It is always placed around

ound the earth electrode in the earth pit to improve
imp the
conductivity of earth electrode
ode and ground contact area. The greatest advantage
ad to use
the product is that it eliminates the use of coal and salt mixture and will not shrink and
crack with time. Our Make back
ack fill compound (earth enhancement material)
erial) is :
1. A Homogeneous mixture based upon Bentonite of naturally occurring
hygroscopic
oscopic conducting compounds. It is chemically activated and
modified for earthing/grounding needs, which increases
eases the earthing
system efficienc
efficiency.
2. A hygroscopically
oscopically natured and swells considerably removes
emoves entrapped
air thereby creating a strong connection in between the electrode and
the soil.
3. Non-toxic,
xic, non-reactive, non-explosive and non-corrrosive in nature
and thermally stable which makes BFC ideal for earthing / grounding
purposes.
4. A superior conductive material that solves the toughest
earthing/grounding
thing/grounding needs, improves the effectiveness regardless of
soil conditions. We make BFC is an ideal material to use in areas of
poor conductivit
conductivity, high corrosion and frequent moisture
moistu fluctuations in
the soil i.e. rocky grounds, saline coastal areas, sandy or gravel soil,
and moun
mountain ranges.
Highly swell special type clay mixed with other minerals of different
properties
operties can bind water to a great extent. The main principle of our
make BFC is to bind the BFC with water to the sandy or rocky soil or
any type of soil and to sheath the electrode with it. This sheathing is
conductive, non-corrosive and enlarges the surface area
a of the
electrode
ode to conduct effectively, thus enhancing the efficiency
effici of
earthing/g
earthing/grounding system
IS:
3043-
1987 Description from Indian standards Our comments
At above about 20 percent moisture the resistivity is
very little affected while below 20 percent the
resistivity increase very abru
abruptly with decrease in Our back fill compound
moisture content. A difference of little percent moisture will is highly hygroscopic in
therefore, make a very marked difference in the nature; it has high capacity
effectiveness of the earth connection if the moisture to absorb moisture of its
content falls below 20 percent. The normal moisture volume. Due to the water
content of soils ranges from 10 percent in dry absorption the moisture
seasons to 35 percent in wet seasons and an percentage is adequately
approximate average may be perhaps 16 to 18 maintained during dry
8.6 percent. seasons.
8.8.1 Approximately 90 present of the resistance between a Our back fill compounds filled
driven rod and earth lies within a radius of about two in vicinity to earthing electrode
meters from the rod. This should be kept in mind is highly conducting in
when applying the agents for artificial treatment of nature and have very low
soil. resistivity that helps to obtain
lower earth resistance.
Where the resistance of a single plate is higher than the
required value, two or more plates may be used in parallel
and the total resistance is than inversely proportional to
the number of employed, provided that each plate is
installed outside the resistance area of any other. This
normally requires a separation of about 10 m but for sizes For obtaining required value
of plate generally employed, a separation of 2 m is earth pit are connected in
sufficient to ensure that the total resistance will not exceed parallelconsidering the local
the value obtained from the above formula by more than soil condition and practical
9.1.1 20 percent. difficulties of installation.
Our system totally
eliminates the use of
The use of coke breeze as an infill is not charcoal and salt.we use
recommended as it may result in corrosion not only of specially developed BACK FILL
the electrode itself but also of cable sheaths, etc, to which COMPOUND for preventing
9.2.1 it may be bonded. corrosion
FS-33, FS-48, FS-63, FS-78
For conventional sizes, the resistance is approximately Models are tested
inversely proportional to the linear dimensions, not the for 7.5kA, 30 kA, 50 kA, &
surface area that is a 0.9 m x0.9 m plate would have a 75 kA respectively for 1 sec
resistance approximately 25 percent higher than a 1.2 x for short current in
1.2 m plate. The current loading capacity of a 1.2 x 1.2 m Electrical Research &
plate is of the order of 1600 A for 2 s and 1300 A for 3 Development
9.2.1 s. Association, (ERDA), Baroda
Pipes may be of cast iron of not less than 100 mm
diameter, 2.5 to 3 m long and 13 mm thick. Such pipes
cannot be driven satisfactory and may, therefore, be more
expensive to install than plates for the same effective area. We use 33mm to 77mm dia
Alternatively, mild steel water-pipes of 38 to 50 mm pipe of medium or heavy
9.2.1 diameter are employed. grade.
Care should be taken to select a material that is resistant
to corrosion in the type of soil in which it will be used. Due to use of heavy
Tests in a wide variety of soils have shown that copper, copper/galvanised plating as
whether tinned or not, is entirely satisfactory (subject to per UL standards and specially
the precautions given in this sub clause), the average loss formulated BACK FILL
in weight of specimens 150 mm x 25 mm x 3 mm buried COMPOUND the life of our
for 12 years in no case exceed 0.2 percent per year. system FLAT PATTI IN PIPE
Corresponding average losses for unprotected ferrous TECHNOLOGY exceed to more
specimens (For example, cast iron, wrought iron or mild than 15 years in normal soil
9.3 steel) used in the tests were as high as 2.2 percent per conditions.
year. Considerable and apparently permanent protection
appears to be given to mild steel by galvanizing, the test
showing galvanized mild steel to be little inferior to copper
with an average loss not greater than 0.5 percent per year.
Item APRSD TPT TML
Description of item Unit
No. No. Rate Rate
Chemical Earthing (40mm Dia GI Pipe 2 Mtrs)
9.1.10 Providing of Independent Chemical Earthing after -- Each 5721.78 5856.00
excavating an earth pit of size1.5 m X 0.9 m X 2.05
m(Top 1.50 m X 0.90 m X 0.9m & bottom 1.20 m X 0.90
m X 1.15 m) with the following specification:-
(a) The Earth Electrodes, 40mm dia, wall thickness
3.25 mm, terminal Size 25x8 mm, terminal hole dia 12
mm, 2 meter long, galvanized, including 1 bag (25Kg to
a bag) of Earth Life Compound, as per IS 3043, Base
Metal: IS marked branded mild steel pipes.
Makes: Potential / Shake Hands / Mars.

b) The Earth Electrode shall be inserted into the ground
for 1.75 Mtrs. Below the inspection chamber bottom
300mm all around this Earth Electrode shall be covered
with 25 Kgs. Of Earth Life Compound
(c) The excavated gap shall be back filled with

excavated earth, and shall be properly consolidated
with water.
(d) The top 0.25 m of Earth pipe shall be exposed into
inspection chamber of Hume pipe . The all around
inspection chamber shall be providied with 18" dia
hume pipe. Earth connections shall be given to the
Earth Elecrods with bolts, nuts & washers.
(e) A 65 mm dia PVC conduit is to be embeded through

hume pipe at one side, to lay the Earth from the Earth
bus to the Electrode through the PVC conduit and after
laying the Earth, the pit entry PVC conduit is to be
sealed with Bitumen compound.
(f) Necessary Meggar testing is to be done in the
presence of the concerned Engineers, and the reading
should be as per IE standards.
Chemical Earthing (40mm Dia GI Pipe 3 Mtrs)
excavating an earth pit of size1.5 m X 1.2 m X 3 m (Top
1.50 m X 1.20 m X 0.9m & bottom 1.20 m X 1.20 m X
2.10 m) with the following specification:-
(a) The Earth Electrode, 40mm dia, wall thickness 3.25
mm, terminal Size 25x8 mm, terminal hole dia 12 mm, 3
meters long, galvanized, including 2 bags (50Kg to a
bag) of Earth Life Compound, as per IS 3043, Base
Metal: IS marked branded mild steel pipes.

with 50 Kgs. Of Earth Life Compound.
127
Item APRSD TPT TML
No. No. Rate Rate
with water.


Chemical Earthing (40 mm Dia Copper Pipe 2Mtrs)

(a) Supply of Copper Earth Electrode, 38 mm dia wall
thickness 1.60 mm, 2 meter long, inner space of pipe
filled with high conductive material along with 1 bag
(25Kg to a bag) of Earth Life Compound.

with water.


128
Item APRSD TPT TML
No. No. Rate Rate
Chemical Earthing (40mm Dia Copper 3.0 Mtrs)

excavating an earth pit of size1.5 m X 1.2 m X 3 m (Top
1.50 m X 1.20 m X 0.9m & bottom 1.20 m X 1.20 m X
2.10 m) with the following specification:-
a) Supply of Copper Earth Electrode, 38 mm dia wall
thickness 1.60 mm, 3 meter long, inner space of pipe
filled with high conductive material along with 2 bags
(25Kg to a bag) of Earth Life Compound.


with water.
(e) A concrete bed of size 0.8 M X 0.8 M X 0.1 M thick

and an inspection chamber having inside
measurements of 0.4 M X0.4 M X 0.4 M with wall
thickness of 100 mm with cement concrete CC (1:2.5:5)
using 20 mm HBG Metal is to be constructed with side
wall 100 mm above ground level and plastering the
exposed walls neatly with CM 1:3 with 12 mm thick. The
Top of the Inspection Chamber is to be provided with
reinforced precasted RCC Slab with 40mm thick with
lifting hook.
(f) 65mm dia PVC Pipe is to be embedded at the pit

entry for earth. After laying earth from earth conductor
bus to Electrode trough PVC Pipe, the surface should
be covered with bitumen and grease. The cost of
GI/Copper flat to be run from Earth Electrode to the
equipment is to be made separately on running meter
basis. The work shall be executed strictly as per IS
3043 - 1987. The rate includes cost and conveyance of
all materials, labour charges, incidental charges etc.,
complete (Note:- Necessary meggaring testing is to be
carried out in the presence of concerned Engineers and
measurement of resistance shall be as per ISI
standards)
CHEMICAL EARTHING TWIN PIPE TECHNOLOGY

(PIPE IN PIPE) 2 MTRS.
129
Item APRSD TPT TML
No. No. Rate Rate
(a) Earth Electrodes Twin Pipe With Rod Technology,
outer pipe dia 48.2 mm dia (wall thickness: 3.25 mm),
inner pipe dia: 26mm, (wall thickness: 2.6 mm) Rod 12
mm dia, terminal: 32 x 10mm, hot dip galvanized (80 to
100 microns), inner space filled with high conductive
material length : 2 meter, along with 1 bag (25Kg) of
Earth Life Compound. (As per IS 3043:1987), BASE
METAL;IS MARKED BRANDED MILD STEEL PIPE.


with water.

CHEMICAL EARTHING TWIN PIPE TECHNOLOGY
(PIPE IN PIPE 3 Meters)
excavating an earth pit of size 1.5 m X 1.2 m X 3 m
(Top 1.50 m X 1.20 m X 0.9m & bottom 1.20 m X 1.20
a) Earth Electrodes Twin Pipe With Rod Technology
outer pipe dia 76 mm dia (wall thickness: 3.65 mm),
inner pipe dia: 48mm, (wall thickness: 3.25 mm) Rod 18
mm dia, terminal: 40 x 10mm, hot dip galvanized (80 to
100 microns), inner space filled with high conductive
material length : 3 meter, along with 2 bag (50Kg) of
Earth Life Compound. (As per IS 3043:1987), BASE
METAL;IS MARKED BRANDED MILD STEEL PIPE.
130
Item APRSD TPT TML
No. No. Rate Rate

with water.
(e) A concrete bed of size 0.8 M X 0.8 M X 0.1 M thick

and an inspection chamber having inside
measurements of 0.4 M X0.4 M X 0.4 M with wall
thickness of 100 mm with cement concrete CC (1:2.5:5)
using 20 mm HBG Metal is to be constructed with side
wall 100 mm above ground level and plastering the
exposed walls neatly with CM 1:3 with 12 mm thick. The
Top of the Inspection Chamber is to be provided with
reinforced precasted RCC Slab with 40mm thick with
lifting hook.
(f) 65mm dia PVC Pipe is to be embedded at the pit

entry for earth. After laying earth from earth conductor
bus to Electrode trough PVC Pipe, the surface should
be covered with bitumen and grease. The cost of
GI/Copper flat to be run from Earth Electrode to the
equipment is to be made separately on running meter
basis. The work shall be executed strictly as per IS
3043 - 1987. The rate includes cost and conveyance of
all materials, labour charges, incidental charges etc.,
complete (Note:- Necessary meggaring testing is to be
carried out in the presence of concerned Engineers and
measurement of resistance shall be as per ISI
standards)
SUPPLY OF EARTH LIFE COMPOUND FOR

CHEMICAL EARTHING
9.1.16 Supply of Earth Life Compound as per IS 3043: 1987 -- Each 1100.00 1111.00
bag consists of 25 Kgs.
9.2 G.I / Copper Strip for Earthing
9.2.1 Supply and run of 25mm X 6mm G.I Strip for earth -- Rmt. 105.04 109.61
electrode to required places by concealing in walls,
flooring by cutting the grooves and replastering neatly
and giving necessary connection with 3/8"x2" GI Bolts,
Nuts and Washers wherever joints has to be done.
The strip has to be either riveted (or) bolted (or) gas
welding neatly and all labour charges etc., complete.
131
Marketing Office: Corporate Office:
No 23/118 No 18-7-33,
Bhudevi Nagar, Prasanthi Nagar,
Venkatapuram, Khadi Colony,
SECUNDRABAD, TIRUPATHI,
Andhra Pradesh-500 003, INDIA. Andhra Pradesh-500 001, INDIA.
Mobile :+91-9160404594,584. Mobile :+91-9160404592,595.
e-mail : selptpt@gmail.com e-mail : selptpt@gmail.com

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 

NO: 18-7-33, PRASHANTHI NAGAR, KHADI COLONY, TIRUPATI.

Office: +91-9160404592 Mobile: 9866078344 E-Mail: selptpt@gmail.com

As technology changed, it brought a significant shift in the earthing philosophy.

Advantages & Benefits

Underground Earthing Electrode

It is always placed around

Makes: Potential / Shake Hands / Mars.

(c) The excavated gap shall be back filled with

(e) A 65 mm dia PVC conduit is to be embeded through

Makes: Potential / Shake Hands / Mars.

(e) A 65 mm dia PVC conduit is to be embeded through

(f) Necessary Meggar testing is to be done in the

9.1.12 Providing of Independent Chemical Earthing after -- Each 15113.78 15341.92

(c) The excavated gap shall be back filled with

(e) A 65 mm dia PVC conduit is to be embeded through

(f) Necessary Meggar testing is to be done in the

9.1.13 Providing of Independent Chemical Earthing after -- Each 21076.08 21523.40

Makes: Potential / Shake Hands / Mars.

(c) The excavated gap shall be back filled with

(e) A concrete bed of size 0.8 M X 0.8 M X 0.1 M thick

(f) 65mm dia PVC Pipe is to be embedded at the pit

CHEMICAL EARTHING TWIN PIPE TECHNOLOGY

Makes: Potential / Shake Hands / Mars.

(c) The excavated gap shall be back filled with

(e) A 65 mm dia PVC conduit is to be embeded through

Makes: Potential / Shake Hands / Mars.

(c) The excavated gap shall be back filled with

(e) A concrete bed of size 0.8 M X 0.8 M X 0.1 M thick

(f) 65mm dia PVC Pipe is to be embedded at the pit

SUPPLY OF EARTH LIFE COMPOUND FOR

Bhudevi Nagar, Prasanthi Nagar,

Venkatapuram, Khadi Colony,

Andhra Pradesh-500 003, INDIA. Andhra Pradesh-500 001, INDIA.

Mobile :+91-9160404594,584. Mobile :+91-9160404592,595.

e-mail : selptpt@gmail.com e-mail : selptpt@gmail.com

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