Fuji Electric NDIR

Gas Analyzers

1 4/27/2019
 Introduction
Fuji Electric’s NDIR (Non-Dispersion Infrared Ray) gas
analyzers have been widely used in many applications.

The dual beam infrared gas analyzer models ZRF &

ZRG can be incorporated with a zirconia oxygen
sensor to measure oxygen. And with an internal
microprocessor increases functionality, improves
operationally and easy maintenance.

And single beam infrared gas analyzer model ZRH

which has simple structure, economical and easy
maintenance has added joy to the family.

2 4/27/2019
 Contents
I. Why use infrared analyzer for emission monitoring?

II. What’s unique about Fuji’s gas analyzer?

III. How reliable is Fuji’s gas analyzer?

3 4/27/2019
 I) Why use infrared analyzer for emission monitoring?

Total production of SO2 & NOx analyzers in Japan

in 1997 that is approved by JQA are 917 sets.
28
182
NDIR (SO2)
362
NDIR (NOx)
CLD
UV
345

JQA: Japanese Quality Assurance Organization

NDIR: Non-Dispersion Infrared
CLD: Chemi-Luminescence Detector
UV: Ultra-Violet

4 4/27/2019
 I) Why use infrared analyzer for emission monitoring?
 Both SO2 and NOx can be measured
 Easy maintenance
 Most cost effective
 CLD :
 Expensive

 Difficult maintenance

 UV:
 Expensive

 Short life (Light source approximately 6 months)

5 4/27/2019
 II) What is unique about Fuji’s gas analyzers?
Various product’s line-up
ZRH CO, CO2, CH4 & SO2
Simple Structure & Minimum Maintenance

ZRF CO, CO2, NOx, SO2 & CH4 (+ O2)

High Performance & 19” Rack Mounting

ZRG CO, CO2, NOx, SO2 & CH4 (+ O2)

High Performance & Wide Range, (CO: 0-2ppm)

ZFP9 CO2 Controller

Simple Air Monitoring

6 4/27/2019
 II) What is unique about Fuji’s gas analyzers?
NDIR= Non-Dispersion Infrared Ray

Gases have different kind of infrared absorption

and by utilizing the wavelength corresponds
to the waveband, we are able to determine
the amount infrared ray being absorbed by the
gases and we are able to tell the concentration.

Internal pressure in the left detector will be

higher than one in the right detector. And by
blocking the ray, the pressure in both detectors
will be equalized the changing volume of
absorbing infrared ray is detected.

7 4/27/2019
 II) What is unique about Fuji’s gas analyzers?
1) Mass Flow Sensor Offers

a) Excellent Linearity: ±1% FS

b) High Rangeability: 20 to 1
c) Against Condenser Microphone (10 to 1)
d) Less Effect By Vibration
e) No Moving Mechanical Parts

8 4/27/2019
 II) What is unique about Fuji’s gas analyzers?
Mass Flow Sensor Condenser Microphone
Basic Principle = Resistance Measurement Basic Principle = Capacitance Measurement
(Detecting temperature by pressure change) (Detecting pressure change)
No moving parts Mechanical moving parts

High sensitivity sensor introduces good
linearity
Gas impurities in detector which will result
interference can be removed by making full
vacuum condition
Low sensitivity sensor introduces poor linearity
Gas impurities in detector which will result
interference cannot be removed as full
vacuum condition are not possible

9 4/27/2019
 II) What is unique about Fuji’s gas analyzers?

2) Single light source provides:-

Long Term Stability : ±0.5% to 2% FS/week
(Other suppliers show the stability for one day only)
Against dual light source
→ Both sources cannot be exactly same
→ It creates error in measurement
Our test data of span drift for 28 days: Less than 1%FS (97.1ppm SO2/N2)
100.0
98.0
ppm
96.0 SO2
94.0
92.0
90.0
0 day 7th day 14th day 21st day 28th day

10 4/27/2019
 II) What is unique about Fuji’s gas analyzers?
Butterfly wing sector
3) Single Point Chopper
with Fuji’s peculiar rotary sector provides

• Repeatability : ±0.2 to 0.5% FS

because of excellent S/N ratio against conventional
double point chopper

11 4/27/2019
 II) What is unique about Fuji’s gas analyzers?

4) Interference Compensating Detector Eliminates

Interference of Moisture
Cross sensitivity to moisture : Less than 2 ppm
at 2℃ of saturated H2O
→ Twin detector (Main detector + IC Detector)
result in excellent compensation.
Interference of moisture & CO2 for NO measurement

without ICD 100ppm NO

with gas filter Saturated H2O

at 0 C
15% CO2
with ICD

0 0.5 1 1.5 2

12 4/27/2019
 II) What is unique about Fuji’s gas analyzers?

5) Wide Measuring Range → Minimum~Maximum Range

CO : 0-50 ppm~100%
(0-2 to 10ppm By Sample Switching Type)
CO2 : 0-5 ppm~100%
NO : 0-20 ppm~4000 ppm
SO2 : 0-50 ppm~10%
CH4 : 0-200 ppm~100%

13 4/27/2019
 II) What is unique about Fuji’s gas analyzers?

6) Various Functions Standard

1) Self Diagnostic
2) Holding Output
Optional Functions
1) Automatic Calibration in hour, day or week
2) Alarm Output
3) Remote Range Change

21- On
4) O2 Correction = 21 - Os x NOx or SO2 or CO
5) Average Value Output (In 1 or 4 hours)

14 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
1) Long experience since 1952
10,000 installations as system

2) Many references for different industries

Iron & Steel (700 sets), Incinerator (4,000 sets),
Power Station (3,000 sets) & Others.

3) Accepted by major consultants & EPC

MHI ･Chiyoda
KHI ･JGC
IHI ･Toyo Engineering
SHI ･Ebara
Mitsui Ship Building

15 4/27/2019
 III) How reliable is Fuji’s gas analyzers?

4) Approved OEM suppliers with brand of

YOKOGAWA ELECTRIC (Japan)

More than 200 sets per annum
CALIFORNIA ANALYTICAL INSTRUMENTS (USA)
More than 200 sets per annum
SIGNAL (U.K.)
More than 20 sets per annum
SIEMENS (Holland)
More than 300 sets per annum

16 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
Manufacturer Fuji Siemens H&B Horiba RMT
Model No. ZRF Ultramat 5 URAS 10E VIA 510 880
Measuring Method Single Source Single Source Single Source Dual Source Dual Source
Dual Beam Dual Beam Dual Beam Dual Beam Dual Beam
Detector Mass Flow Sensor Mass Flow Sensor Condenser Condenser Condenser
Microphone Microphone Microphone
Component(s) 1 to 2 1 to 2 1 to 4 1 1
Measuring Range CO: 0-100ppm CO: 0-20ppm CO: 0-200ppm CO: 0-100ppm CO: 0-100ppm
CO: 0-10ppm*
CO2: 0-50ppm CO2: 0-50ppm CO2: 0-100ppm CO2: 0-100ppm CO2:0-50ppm
SO2: 0-100ppm SO2: 0-50ppm SO2: 0-100ppm SO2: 0-200ppm
NO: 0-100ppm NO: 0-100ppm NO: 0-2000ppm NO: 0-100ppm NO: 0-100ppm
CH4: 0-500ppm CH4: 0-50ppm CH4: 0-500ppm CH4: 0-100ppm CH4: 0-5%

Range 2 4 2 4 3
Range Ratio 1 : 20 1 : 10 1:5 1: 10 1 : 10
Repeatability ± 0.5% FS ± 0.5% FS ± 0.5% FS ± 1.0% FS ± 1.0% FS
Linearity ± 1.0% FS ± 1.0% FS ± 2.0% FS
Stability Zero ±0.5% FS/week* ±0.1~1.0% FS/week ±1.0% FS/day ±1.0% FS/day ±1.0% FS/day
Stability Span ±0.5% FS/week* ±0.1~1.0% FS/week ±1.0% FS/day ±1.0% FS/day ±1.0% FS/day

17 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
Manufacturer Fuji Siemens H&B Horiba RMT
Model No. ZRF Ultramat 5 URAS 10E VIA 510 880

Response Time 2 – 40s 1 – 100s 1 – 15s 10s 0.5 – 20s

Flow Rate 0.5L/min 0.5 – 2L/min 0.3 – 1L/min 0.5L/min 0.5 – 2L/min
1L/min* 0.3 – 7L/min

Display 4 digits, LED 4½ Digits, LED LCD Indicator LCD

Output Signal 0 to 1Vdc or 0 to 20mA DC or 0 to 20mA DC 0 to 1Vdc 0 to 1/10Vdc or
4 to 20mA DC 4 to 20mA DC 4 to20mA DC

Power Supply 110, 115 or 220 Vac, 110, 115 or 220 Vac, 115 or 230 Vac, 110Vac, 115 or 230,
125VA 50W 55VA 300 VA 150W

Ambient Temperature - 5 to 45 ° C 0 to 45 ° C 5 to 45 ° C 0 to 40 ° C 0 to 45 ° C
Dimension (W x H x D) 483 x 220 x 263 483 x 110 x 408 483 x 132 x 431 430 x 900 x 240 483 x 221 x 483
Weight 20kg 18kg 10kg 15kg 25kg
Optional Function Auto Calibration, Auto Calibration, Auto Calibration, - Auto Calibration,
Alarm, Remote Range, Alarm & RS232C Alarm & RS232C Alarm, Remote
Range ID, O2 Range & Range
Correction & Average ID
Output

18 4/27/2019
 III) How reliable is Fuji’s gas analyzers?

Fuji’s Gas Analyzer System

ZSU Infrared Gas Analyzer Stack Gas
NOx, SO2, CO, CO2 + O2
19 4/27/2019
 III) How reliable is Fuji’s gas analyzers?

Fuji’s Gas Analyzer System

ZSQ CO & O2 Gas Analyzer for Incinerator

20 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
Gas Sampling System Example 01

21 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
Gas Sampling System Example 02

22 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
Gas Sampling System Example 03

23 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
Gas Sampling System Example 04

24 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
Gas Sampling System Example 05

25 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
Gas Sampling System Example 06

26 4/27/2019
 III) How reliable is Fuji’s gas analyzers?
Gas Sampling System Example 07

27 4/27/2019
 III) How reliable is Fuji’s gas analyzers?

ISO 9001 certification already

obtained: Registration
Certificate No. JQA-2275

28 4/27/2019
 III) How reliable is Fuji’s gas analyzers?

ISO 14001 certification already

obtained: Registration
Certificate No. JQA-EM2492

29 4/27/2019
 III) How reliable is Fuji’s gas analyzers?

30 4/27/2019
 The End

31 4/27/2019