ASC 2000 P764331-449 10-07-03 Draft PDF

P2000 Classic Operating Table
P2000 Plus Operating Table

P2000 Advantage Operating Table
P2000 Elegance Operating Table
SERVICE MANUAL
P 764331-449
Date: 10/07/2003
Draft 1
This manual is intended for the exclusive use of MEDILAND’s customers and distributors including architects
or designers. Reproduction in whole or in part by others is prohibited.
Section 5 Principles of Operation
5.1 Hydraulic System
NOTE: Refer to Schematic Hydraulic System (Figure5-2 to Figure5-3) for the

following discussion.
The P2000 table is powered by an electrical hydraulic system utilizing a series of

valves and cylinders to quietly and effectively operate the table. A special, high-
efficiency pump is driven by a motor. The pump is rated at .25 gal/min (1 l/min)
and has approximately a 2560 PSI (180kgf/? 2) capacity. The system pressure is
reduced to 1700 PSI (120kgf/? 2 ) through an external pressure-control valve
(RELIEF VALVE). Solenoid actuated cartridge valves direct fluid to steel
hydraulic cylinders.
Fluid is conducted through flexible, thermoplastic hoses, offering low resistance

and maximum cleanliness. The connection methods between hoses and ports
are shown in Fig.5-1 to provide maximum protection against leaks. There is a
filter installed in the hydraulic reservoir to maintain oil cleanliness. The oil out of
the pump is filled into cylinders through activated solenoid valves S1, S3, S5, S7,
S9, or S11. The oil out of cylinders flows back into oil tank through activated
solenoid valves S2, S4, S6, S8, S10, or S12. Beside S11 and S12, .speed-
control throttle valve for each function is located at the side of S1, S2, S3, S4,
S5, S6, S7, S8, S9, or S10.
1. Fitting
2. Cap Fitting
3. Hydraulic Hose
Figure 5 -1
Fig 5-2 Hydraulic System Schematic
Figure 5-3 Valve Assembly and Function Chart
Cylinder /Solenoid Actuation
Note: Refer to Schematic Hydraulic System, Figure 5-2 and 5-3.

5.1.1 Trendelenburg/Reverse Trendelenburg
The Trendelenburg/Reverse Trendelenburg functions are accomplished by

hydraulic cylinder as showing in Schematic Hydraulic System (Figure5-2 to
Figure5-3). To articulate the tabletop in Trendelenburg, S1 is energized. To
articulate the tabletop in Reverse Trendelenburg, S2 is energized.
5.1.2 Raise/Lower
The Raise/Lower functions are accomplished by hydraulic cylinder as showing

in Schematic Hydraulic System (Figure5-2 to Figure5-3). The tabletop is
raised when solenoid S3 is energized. The tabletop is lowered when S4 is
energized.
5.1.3 Tilt
The tilt function is accomplished by hydraulic cylinder as showing in Schematic
Hydraulic System (Figure5-2 to Figure5-3). For right tilt, S5 is energized. S6
is energized for left tilt.
5.1.4 Lower Back Up/Down
The back section is driven by two hydraulic cylinders as showing in Schematic

Hydraulic System (Figure5-2 to Figure5-3). For lower back section up, S7 is
energized. S8 is energized for lower back section down.
5.1.5 Upper Back Up/Down
The leg section is driven by two hydraulic cylinders as showing in Schematic

Hydraulic System (Figure5-2 Figure5-3). For leg section up, S9 is energized.
S10 is energized for leg section down.
5.2 ELECTRICAL SYSTEM
NOTE: Refer to Schematic Electrical System (Fig. 5 -4) for the following
discussion.
The control system utilizes microprocessor technology to control the battery

charger, hydraulic pumps & solenoid valves. The table control system consists
of a base control board, hand control board and auxiliary control board. The
auxiliary control system allows operator of basic table functions should the
primary microprocessor system become inoperative.
The master computer is located in Base Control Board, while the slave computer
is located on Hand Control Board. Communication between the two boards is
through a RS232 format. The master computer selects which valve output from
the hand control or Foot Control (optional). A MX MX10FMAXDQCB0205
microprocessor is the heart of the master computer. An independent analog timer
designs a constant operation period to turn off the pump DC power.
The Power Management Function is designed to select the external AC power
while the AC power cord is plugged in. At the same time, the internal battery is
simultaneous charged.
When the AC power cord is disconnected, the Power Management Function

automatically switches the power to use the internal battery power.
The slave computer provides user inputs (from membrane switch) to the master
computer. A MX MX10FMAXDQCB0205 microprocessor is the heart of the slave
computer.
Simple yet reliable backup is provided by a secondary and separate override

circuit. It allows operation of basic table functions should the primary
microprocessor system become inoperative. It bypasses the solenoid power cut-
back circuit and turns the pump motor and solenoid fully on.
ACB C20 BCB(CPU:4104)
TR MOTOR V1,TREND
CON2.1 CON1.1 CON1.1 TB11.1
REVTR V2,REVTREND
H.UP V3,HIEGHT UP
H.DN V1 V4,HEIGHT DN
R V2 V5,RIGHT
L V3 V6,LEFT
LB.UP V4 V7, LOWER BACK UP
LB.DN V5 V8, LOWER BACK DN
UB.UP V6 V9, UP-BACK UP
UB.DN V7 V10, UP-BACK DN
CON2.10 CON1.10 CON1.10 TB1.10
LB V8
CON2.11 CON1.11 CON1.11 TB1.11
0V V9
F1 220V~240V:3A 250V CON2.12 CON1.12 CON1.12 TB1.12
V10
CON1.13 CON1.13 TB12.1~12
110V~120V:6A 250V TR1 POW_ON
CON1.14 CON1.14
GND
´Ä.220V CON1.15 CON1.15
LB
J1 ´Ä,110V ¬õ,26V CON3.1 CON3.1 CON5.1
0V
CON3.2 CON3.2 CON5.2
ÂÅ,0V ¾í ,22V CON5.3
A542,5042
AC24V
¶À,20V TB1
CON6.1
9113015.0 AC0V
¦Ç,0V TB2 CON6.2
CON6.3
BD1,9127022.0 BAC1
TB3
50A/400V
F2 220V~240V:3A 250V BAC2
TB4 CON7.1
110V~120V:6A 250V
BAT1,9125005.0 BAT1,9125005.0 CON7.2
BR+
S5 TB5 CON7.3
0003581.0
BR-
TB6
12V,8Ah 12V,8Ah
CON8.1
MB+
TB7 CON8.2
9123012 CON8.3
BAT1,9125005.0 BAT1,9125005.0 MB-
TB8
P+ HCB(CPU:4101)
TB9
12V,8Ah 12V,8Ah 5V C15
CON2.1 CON1.1
M1,0005371.0 P- GND
TB10 CON2.2 CON1.2
RX+
CON2.3 CON1.3
A
CON2.4 CON1.4
-
TX+
CON2.5 CON1.5
Pump CON2.6 CON1.6
PWR ON
CON2.7 CON1.7
OFF
CON2.8 CON1.8
AC LED
CON2.9 CON1.9
DC-LED
LOWBAT-LED
CON2.11 CON1.11
SG
A530,5030
CON11.2
A528,5028
Figure 5-4 Schematic Electrical System

5.2.1 Principles of Operation
The input transformer provides 24VAC for Base Control Board via TB1 & TB2. A
bridge diode is converted the 24VAC to 30VDC for table operation power and
battery charger power. There is a battery charger circuit to control the battery
power by a computer. When the AC power cord is connected, the Base Control
Board automatically switches to external AC power for table operation. At the
same time, the battery set is charged.
When the AC power cord is disconnected, the Base Control Board automatically
switches to internal power (battery) for table operation.
The power management status (AC Power, Battery Power and Low Battery) is
generated to indicate the power status .
5.2.2 Hydraulic Control Function
The Base Control Board is designed to control the hydraulic pump and valves via
a computer. There is a low battery control circuit to avoid the table working at the
low battery situation.
The DC power system is designed into the base control board. There are the
5VDC for control circuit and 24V to operate the hydraulic values and pump.
The master computer controls all table functions base on inputs from the hand
control or optional foot control. Communication with the hand control is though an
RS232 format line into the board via CON 2.
Override switch are input directly into the board via CON1. It bypasses the
solenoid power cut-back circuit and turns the pump motor and solenoid fully on.
Hydraulic valve are input directly into the board via TB11 and TB12. It provides
the 24VDC to the valves. An independent analog timer designs a constant
operation period (about 70 seconds) to turn off the pump DC power.
5.2.3 Hand Control Board
The Hand Control Board is designed as an operation interface of the table the
table for user. The slave computer is located at this board to provide user inputs
(from membrane switch) to the master computer vie RS 232. A MX
MX10FMAXDQCB0205 microprocessor is the heart of the slave computer.
SECTION 6 - INSPECTION AND MAINTENANCE
6.1 Preventive Maintenance Schedule
Table 6-1 SERVICE REQUIRED MINIMUM

FREQUENCY
1.0 PREPARATION FOR PREVENTIVE MAINTENANCE
1.1 Discuss equipment operation with department personnel. 1× per year
1.2 Remove pads. Examine pad covers and coupling (pads and 1× per year
table) tapes. 1× per year
1.3 Examine clamps and other side rail hardware. 1× per year
1.4 Tighten side rails. 1× per year
1.5 Unfasten and remove table shrouds and base cover. 1× per year
1.6 Remove the cassette tops on each table section. 1× per year
1.0 HYDRAULIC SYSTEM
1.1 Replace oil filter element. 1× per year
1.2 Check hydraulic oil level. 1× per year
1.3 Inspect floor directly beneath table and all hoses, fittings and 1× per year
components of hydraulic system for evidence of oil leaks.
1.0 CASTERS AND FLOOR LOCKS
1.1 Clean and inspect casters. 1× per year
1.2 Lubricate casters. 1× per year
1.3 Check floor-lock mechanism for proper operation. 1× per year
4.0 CONTROLS
4.1 Using hand control or foot control, check table positioning. 1× per year
5.0 ELECTRICAL CHECKS
5.1 Check that all circuit board connectors and cable plugs are tight. 1× per year
5.2 Check all cables for damage or fraying. 1× per year
5.3 Inspect electrical cord and hand control cable. 1× per year
Table 6-1 SERVICE REQUIRED MINIMUM
FREQUENCY
6.0 TABLETOP OPERATION
6.1 Check operation of Lower Back Section. 1× per year
6.2 Check operation of Leg Section. 1× per year
6.3 Check operation of Upper Back Section. 1× per year
6.4 Check lateral tilt operation. 1× per year
6.5 Check Trendelenburg, then Reverse Trendelenburg operation. 1× per year
6.6 Check raise and lower operation. 1× per year
6.7 Check hand section operation. 1× per year
7.0 TABLE RIGIDITY
7.1 Check tabletop for any horizontal or vertical play. 1× per year
7.2 Check side tilt mechanism for any play. 1× per year
7.3 Check raise/lower mechanism for any play. 1× per year
7.4 Check for any play in floor-lock legs. 1× per year
6.2 Table Lubrication
Lubricate table parts as outlined in Table 6-2
TABLE 6-2 LUBRICATION SCHEDULE
Lubricant Table Section Frequency

Articulation pins – Upper Back Section Every year
RED-1 Grease, Articulation pins – Lower Back Section Every year

ADVANCE, GEL-030 Articulation pins – Tabletop Tilting Every year
Articulation pins – Tabletop Trendelenburg Every year
Silicon Grease, Support column – Tabletop up/down Every year
KYODO YUSHI PSNO. 2
6.3 Troubleshooting
The Troubleshooting Chart (Table 6-3) provides an easy-to-use sequence of

steps that should identify and correct most problems encountered in hydraulic
system operation. Refer to Electrical System, when the cause of the problem
appears to be electrical. Use Table 6-4, Electrical Troubleshooting Chart, in
conjunction with Table 6-3 when applicable.
The troubleshooting charts are divided by Proble m, Symptom/Cause, Remedy

and Where to Find. In most cases, there will be either hydraulic or electrical
problems, not both.
TABLE 6-3 - HYDRAULIC/MECHANICAL SYSTEM TROUBLE SHOOTING

Problem Symptom/Cause Remedy Where To
Find
1. Table will not 1. Hydraulic pump 1) Refer to Table 6-4, Electrical

operate. does not come Troubleshooting.
on.
2. Pump runs but 1) Check hydraulic fluid level. Add Sec. 7.1
does not provide fluid if necessary. Sec. 8.2
power to system. 2) Install pressure gauge at test
point. Operate pump. Pressure
gauge should read
120~125kgf/? 2 .
3) If pressure is not right, adjust the
relief valve.
4) If pressure cannot be adjusted to
this level, replace pump or relief
valve.
5) If pressure is right, actuate pump
and attempt to operate individual
functions.
6) If an individual function does not
operate, check the other
appropriate problems.
2. Table functions 1. Hydraulic 1) Install pressure gauge at test port. Sec. 7.1
operate, but pressure low. 2) Actuate pump, pressure should
they are too
slow. read 120~125kgf/? 2. Adjust relief
Find
valve.
3) Check kinks in hoses or damaged
tubes, rearrange or replace as
necessary.
3. Tabletop 1. Solenoid valve 1) Refer to Table 6-4, Electrical
Trendelenburg S1 is not being Troubleshooting.
does not electrically
function. energized.
2. Solenoid valve 1) Valve block defective – replace it. Sec. 8.3
S1 does not
actuate when
energized.
4. Tabletop 1. Solenoid valve 1) Refer to Table 6-4, Electrical
Reverse S2 is not being Troubleshooting.
Trendelenburg electrically
does not energized.
function.
S2 does not
actuate when
energized.
5. Tabletop lean 1. Pilot-operated 1) Valve block defective – replace it. Sec. 8.3
valve beside Sec. 8.4
a. Head down 2) Valve block invaded by foreign
Solenoid valve particles - repair it.
S1 is leaking
internally.
2. Cylinder is 1) Replace hydraulic cylinder for Sec. 8.8.4
defective . Trendelenburg.
3. Hydraulic line 1) Hydraulic hose damage – replace Sec. 8.8.4

it. Figure 10-9
leaks.
2) O-ring in Hose connection
defective – replace it.
b. Leg down 1. Pilot-operated 1) Solenoid valve defective – replace Sec. 8.3
valve beside it. Sec. 8.4
Solenoid valve 2) Valve block invaded by foreign
S2 is leaking particles - repair it.
internally.
Find

defective . Trendelenburg.
leaks. it. Figure 10-9
6. Tabletop 1. Solenoid S3 is 1) Refer to Table 6-4, Electrical
Raise/Lower not being electri- Troubleshooting.
cally energized.
a. Tabletop will
not raise. 2. Solenoid valve 1) Valve block defective – replace it. Sec. 8.3
S3 does not
actuate when
energized
3. Hydraulic 1) Adjust pressure. Sec. 7.1
pressure low.
4. Raise/lower 1) Adjust mechanism movement. Sec. 8.7

mechanism
binding.
b. Tabletop will 1. Solenoid S4 is 1) Refer to Table 6-4, Electrical
not lower. not being electri- Troubleshooting.
cally energized.
S4 does not
actuate when
energized.
3. Raise/lower 1) Adjust mechanism movement. Sec. 8.7
mechanism
binding.

Find
c. Tabletop drifts 1. Pilot-operated 1) Solenoid defective – replace it. Sec. 8.3

down when in valve beside Sec. 8.4
2) Valve block invaded by foreign
raised position. Solenoid valve particles - repair it.
S3 is leaking
internally.
2. Raise/Lower 1) O-ring and U-ring in Raise/Lower Sec. 8.8.5
Cylinder is cylinder defective – replace it.
defective .
7. Tabletop Tilt 1. Solenoid S5 (tilt 1) Refer to Table 6-48.3, Electrical
right) or S6 (tilt Troubleshooting.
a. Tabletop tilt
left) is not being
will not
electrically
operate.
energized.
2. Solenoid S5 (tilt 1) Valve block defective – replace it. Sec. 9.5.1
right) or S6 (tilt
left) does not
actuate when
energized.
3. Hydraulic 1) Adjust pressure. Sec. 7.1
pressure low.
b. Tilt function 1. Pilot-operated 1) Valve block defective – replace it. Sec. 8.3
drifts. valve beside Sec. 8.4
2) Valve block invaded by foreign
Solenoid valve particles - repair it.
S6 is leaking
internally.
2. Cylinder is 1) Replace hydraulic cylinder for Tilt. Sec. 8.8.3
defective.

8. Tabletop Lower 1. Solenoid valve 1) Refer to Table 6-4, Electrical
Back Section S7 is not being Troubleshooting.
electrically
a. Lower Back
energized.
Section will
Section will 2. Solenoid valve 1) Valve block defective – replace it. Sec. 8.3
not raise. S7 does not
actuate when
energized.

Problem Symptom/Cause Remedy Where To Find
b. Lower Back 1. Solenoid valve 1) Refer to Table 6-4, Electrical

Section will S8 is not being Troubleshooting.
not lower. electrically
energized.
2. Solenoid 1) Valve block defective – replace Sec. 8.3
valveS8 does it.
not actuate
when energized.
c. Lower Back 1.Pilot-operated 1) Valve block defective – replace Sec. 8.3
Section drifts valve beside it. Sec. 8.4
down. Solenoid valve 2) Valve block invaded by foreign
internally.
2. Cylinder is 1) Replace hydraulic cylinder. Sec. 8.8.1
defective .
3. Connecting 1) Hose defecti ve – replace it. Sec. 8.8.1

hose is leaking. 2) O-ring in Hose connection Figure 10-9
9. Tabletop Upper 1. Solenoid S9 is 1) Refer to Table6-4, Electrical
Back Section not being Troubleshooting.
a. Leg Section electrically
will not raise.
energized.
2. Solenoid valve 1) Valve block defective – replace Sec. 8.3

S9 does not it.
actuate when
energized.
b. Upper Back 1. Solenoid S10 is 1) Refer to Table 6-4, Electrical
Section will not being Troubleshooting.
not lower. electrically
energized.
2. Solenoid valve 1) Valve block defective – replace Sec. 8.3
S10 does not it.
actuate when
energized.

Problem Symptom/Cause Remedy Where To Find
c. Upper Back 1.Pilot-operated 1) Valve block defective – replace Sec. 8.3

Section drifts valve beside it. Sec. 8.4
down Solenoid valve 2) Valve block invaded by foreign
internally.
defective . leg.
3. Connecting hose 1) Hose defective – replace it. Sec. 8.8.2
is leaking. Figure 10-9
TABLE 6-4 - ELECTRIC TROUBLE SHOOTING
Problem Check Remedy
1. Check Power Fuse. 1. Replace Fuse. (for
1. No "AC Power"
110V model :Fuse
light on Hand
rating is 6A) (for 220V
Control when line
model :Fuse rating is
cord is plugged in.
3A)
2. Check power cord. 1. Replace power cord.
3. Check for 24VAC on TB1 & TB2 of 1. Replace Transformer.
Base Control Board.
4. Check for Base Control Board. 1. Replace the MTA528
Board.
5. Check LED . 1. Replace Hand Control.
2. No "Power 1. Check "Power On” Button. 1. Replace Hand Control.
Indicator" light on
Hand Control 2. Check Hand Control cord. 1. Replace Hand Control.
when depress
"Power On” 3. Check Hand Control Board. 1. Replace MTA530
Button. Board
4. Check Battery Set. 1. Replace or Charge
Battery Set.
5. Check Base Control Board . 1. Replace MTA528
Board.
4. Check LED . 1. Replace Hand Control.
3. Table can't “ 1.Check Hand Control board 1. Replace MTA530
Raise, Down, Board
Right Tilting,
2. Check membrane buttons. 1. Replace Hand Control.
Left Tilting, Upper-
Back Up, Upper – 3. Check Base Control board. 1. Replace MTA528
Back Down, Board.
Lower Back-Up,
Lower –Back
Down,
Trendelenburg or
Re-Trendelenburg
”with Hand
Control. 3. Check “Back Down” Button. 1. Replace Hand Control.
7.1 Relief Valve On Motor Pump Adjustment
1. Lose the nut of relief valve (#2).
2. Install the pressure gauge onto the test fitting of oil route board assembly
(#4).
3. Operate a table function to the end of its limit (mechanical stop). With the
movement stopped but the pump still running, check the relief valve
setting. The read out of the pressure gauge should be 120~125 kgf/? 2 .
4. If adjustment is necessary, rotate adjusting screw of relief valve until the

proper pressure is reached.
5. Stop the pump and remove the pressure gauge.
6. Screw the nut of relief valve.
7.2 Regulator Adjustment (See Figure 7-1 unless otherwise noted)
Lower back Section's articulation is powered by a pair of synchronously moved

cylinders. Each cylinder drives an independent back section skeleton. When the
movements of lower back section cylinders lose their synchronization, it may
cause table damage or patient injury.
Figure 7-1
1. Hose Fitting
2. Throttle Fitting
3. Throttle Valve
1. Remove the mattress pads and tabletop plates of upper back, lower back,
and seat sections.
2. Raise table to the highest position then operate Left Tilt and Lower Back
Down to their extreme. By this moment, please note that the cylinder driving
the left skeleton of Lower Back Section should not reach its extreme
although the right one has reached.
3. Remove the hose which supplies hydraulic oil to the tilt cylinder making the
piston rod goes out of the cylinder then connect it to Hose Fitting (#1) on the
regulator (#29, Figure 10-14).
4. Remove the cap of Reservoir. Insert a transparent PU hose with inner

diameter of 4 mm and outer diameter of 6 mm into the hole on Throttle
Fitting (#2) then conduct its free end into the opening of Reservoir.
5. Operate Lower Back Down to its extreme and in the meantime add a certain
manual pressure on the left lower back skeleton in order to make the left
skeleton of Lower Back Section reach its extreme.
6. Turn Throttle Fitting (#2) counterclockwise until it is about 1 mm higher than

its original position.
7. Turn Throttle Valve (#3) counterclockwise until it is about 1 mm lower than its
original position.
8. Operate Right Tilt function to fill oil into cylinders through the regulator until
there is not any air bubble in the transparent hose appearing.
9. Do the reverse of step 7 and 6 .
10. Operate the back up and back down functions through their entire range. In
the meantime, observe the synchronization of the back section skeletons.
11. If the movements of the skeletons can't synchronize with each other, repeat
step 5 to step 10.
12. Do the reverse of step 4, 3, 2, and 1.

SECTION 8 - COMPONENT REPAIR AND REPLACEMENT
This section provides procedures for removing assemblies and detail parts from
the table. Reassembly is essentially the reverse of disassembly. Refer to the
exploded views (in Section 10), as indicated, to identify parts discussed. After
replacing a part, perform the appropriate inspection and maintenance
procedures. Always perform applicable testing/adjustments after replacing
hydraulic components.
Contamination Control Aspects Of Hydraulic Field Service

To prevent contamination from entering the hydraulic system, it is imperative that
all possible care be taken during field hydraulic servicing. The system is
designed to maintain oil and component cleanliness during normal operation.
When any hydraulic line or component is opened, the system is vulnerable to the
entrance of contaminants (i.e., solid particles). Average particle sizes in the oil
are normally about 25 microns, or 0.001 inches. Some components may fail in a
hazardous way if subjected to particles greater than 100 microns, or 0.004
inches.
It is evident that precautions must be taken when servicing the hydraulic system.
Working in the field is not the ideal situation, but being aware of the need for
maintaining system cleanliness, using common sense and good practices, and
being dedicated to contamination control should lead to success.
Work Place
The OR would be the ideal place to perform hydraulic service, but a maintenance
area or some other "back room" is the more probable location. Avoid, at all
costs, working in or next to a room where any wood-working is carried out.
Almost as bad is an area where metal work, especially grinding, is done. The
airborne particles generated by these or other similar operations are devastating
and uncontrollable. If you have no choice, at least insure that no such activities
have been performed there for several hours and that none will occur during
servicing.
Try to work in a place with no nearby doors though which people will be
continually passing. The less people -traffic around you, the better. Stay away
from heating and cooling vents that also put particulates into the air.
Tools
Tools, gauges, hydraulic plugs, caps, etc., must be extremely clean during
servicing. Clean tools with a lint-free cloth if possible. Hands and fingernails
must also be clean when handling hydraulics. Always place tools and parts on a
clean surface as work is being done. And, of course, no smoking, eating or
drinking when working with hydraulics.
General Procedures
Wipe all components to be serviced, and areas adjacent to them, with a lint-free
cloth.
• Breaking connections - If the connection is to remain broken for any

length of time, both ends of the connection must be plugged or capped
with clean parts. If this is impractical, at least cover the open port with a
lint-free cloth. A rubber band can be used to hold cloth in place.
• Removing components - When a component is removed, place it on,

and cover it with, a lint-free towel.
• Handling parts - Try to handle all hydraulic components by touching only

those surfaces which do not interact with the hydraulic system oil.
• Assembling - Examine all surfaces that come in contact with the

hydraulic system oil (wetted surfaces). Any visible particles (i.e., 0.002
inch or more in diameter) must be removed. Also examine o-rings and o -
ring seats for scratches and/or tears as well as contamination. Be careful
that any critical surfaces do not unnecessarily touch anything during
assembly.
• Completing work - Clean the external surfaces of the work area as

before. Any leaks will be more easily detected if all areas are clean before
checking. When the work is complete, check that the table functions
normally... not only the function that was repaired, but all functions.
8.1 Shroud Removal (See Figure10-1 unless otherwise noted)
1. Lower table to lowest position.
2. Remove 14 screws (#60) securing yoke to yoke shrouds (#63 and #73).
3. Take Outer Shroud off by Removing 6 screws (#60) which combine two
shroud pieces together.
4. Remove 10 screws (#60) securing Inner Shroud (#59) to Shroud Socket.
5. Lower skirts and shrouds.
8.2 Base Cover Removal (See Figure10-1 unless otherwise noted)
1. Remove shroud as described above.
2. Remove 2 screws (#58) from the right side of the table base.
3. Lift Base Covers (#56) a nd remove it from left side of the table base.
8.3 Solenoid Valve Replacement (See Figure 10-10)
IMPORTANT: Removing the solenoid valve causes some hydraulic fluid leakage.
Have a lint-free cloth available to catch any leakage.
1. Remove the shrouds and base cover as described in section 8.1 and 8.2.
2. Raise table to the highest position.
3. Except removing S3/S4, operate the corresponding function listed in

TABLE 8-1 to the
end of its limit (mechanical stop).
CAUTION: When removing S3/S4 valve, it is important to support the

raise/lower mechanism.
TABLE 8-1
VALVE BLOCK TO BE REMOVED FUNCTIONS TO BE OPERATED
S1/S2 Trendelenburg / to the end of its limit
S5/S6 Right Tilt / to the end of its limit
S7/S8 Lower Back Up / to the end of its limit
S9/S10 Upper Back Up / to the end of its limit
S11/S12 Lock / to the end of its limit
4. When removing S3/S4 valve, it is important to support the raise/lower

mechanism first. To support the raise/lower mechanism, place a suitable
table or any tool which can support the tabletop safely under the tabletop
near the raise/lower column. Then, slowly lower table until it contacts the
supporter
5. Disconnect the coil wires of the solenoid valves which should be removed
from the terminals.
6. Remove the hoses connected to the solenoid valves which should be

replaced. Please note that the solenoid valves are always replaced in
pairs. For example, S1/S2 is a pair.
7. Remove nuts (#10, #11) and washers (#8, #9) which fix the solenoid
valves to the Solenoid Valve Assembly (MTA388). Place lint-free cloths
under the solenoid valves to absorb leaking oil.
8. Replace the malfunctioned solenoid block intended (#6 or #7) with new
ones.
CAUTION: Be careful not to damage O-rings during reassembly (#4).
9. Do the reverse of step 8, and then step 7.
10. Do the reverse of step 6.
11. After cleaning the oil leakage, do the reverse of step 5 and 4 (if
necessary) .
12. Operate the all movements to their extremes back and forth until all the air
bubbles in the transparent hose are purged.
8.4 Solenoid Valve Cleaning (See Figure 10-10)
1. Remove nuts (#10, #11), washers (#8, #9), directional valve assembly
(#6,7) and screw bolt (#5).
2. Use screw bolt (#5) to remove stopper (#3) and damaged oil filter (#2).
3. Replace new oil filter.
4. Do the reverse of step 2 to 1.
8.5 Reservoir Filling
NOTE: Use Hydraulic oil - CPC R32 when adding oil to or refilling reservoir.
1. Remove shrouds as explained in section 8.1 .
2. Remove base cover as explained in section8.2.
3. Raise table to maximum height.
4. Clean area around reservoir cap and then remove cap.
5. Add oil to upper level indicated MAX.
6. Cover the cap and do the reverse of step 2 and 1.
8.6 Reservoir Filter Replacement (See Figure 10-5)
1. Remove shrouds as explained in section 8.1 .
2. Remove base cover as explained in section 8.2.
4. Clean area around reservoir.

5. Pump oil out of the reservoir thoroughly.
6. Remove tube tie (#24) and oil tank (#25)
7. Replace the filter (#22) and do the reverse of step 6 to 1.
8.7 Column Lubrication
1. Lower the outer shroud.
3. Lubricate the raise/lower column with silicon grease
NOTE: The grease is available when order from STERIS .
4. Operate the raise/lower functions to their extremes several times.
5. Do the reverse of step 2 and step 1.
8.8 Replacement Procedure- Hydraulic Cylinders
8.8.1 Upper Back Section Cylinder (See Figure10-14 unless otherwise noted)
1. Remove the mattress pads and tabletop plates of upper back and lower
back sections.
2. Lower Upper Back Section to its extreme.
3. Remove the two hydraulic hoses connected to the cylinder to be replaced.

NOTE: Oil may leaks from the elbow fitting at the piston rod end.
Use a dry lint-free close to catch the oil.
4. Remove the E Ring (#25) located at the piston rod end and the setscrew
(#7) for the pin located at the other end.
5. Remove the two pins located at the both ends.
6. Replace the cylinder and do the reverse of step 4 and 3.
7. Operate Upper Back Section up and down functions to their extremes

several times to purge the air out of the hydraulic line.
8. Fill oil to reservoir as explained in section 8.5. if necessary

10. Remove the two hydraulic hoses connected to the cylinder.
8.8.2 Lower Back Section Cylinder (See Figure10-14 unless otherwise noted)
1. Remove the mattress pads and tabletop plates of Back and Seat
Sections.
2. Operate Lower Back Section to its lowest extreme.
3. Remove the two hydraulic hoses connected to the cylinder to be replaced

and keep the two hoses from leaking oil.
4. Remove the E Ring (#14) located at the piston rod end and the setscrew
(#7) for the pin located at the other end.
5. Remove the two pins located at the both ends.
7. If right cylinder is the one been replaced, operate the back section
up/down functions to their extremes several times to purge the air out of
the hydraulic line.
8. Do step 3 a nd 4 as explained in section 7.2 .
9. Do step 6 to step 12 as explained in section 7.2 .
10. Fill oil to reservoir as explained in section 8.5.
8.8.3 Tilting Cylinder (See Figure10-14)
1. Remove the mattress pad and tabletop plate of seat section.
2. Operate the left tilt function to its extreme.
3. Remove the two hydraulic hoses connected to the tilting cylinder.

4. Remove the two setscrews (#7) and the two pins located at the both ends
of cylinder.

6. Operate the right tilt and the left tilt functions to their extremes several
times to purge the air out of the hydraulic line.
8.8.4 Trendelenburg Cylinder (See Figure10-1 unless otherwise noted)
1. Remove the outer and inner shroud as explained in section 8.1.
2. Operate the Trendelenburg function to its extreme.
3. Remove the two hydraulic hoses connected to the Trendelenburg

cylinder.
NOTE: Oil may leaks from the lower elbow fitting. Use a dry lint-free
close to catch the oil.
4. Remove the setscrew (#19) and the pin (#18) for fixing the piston rod of
cylinder.
5. Remove two Bolt Screw Pin fixing cylinder on Yoke (#3).
6. Replace the cylinder and do the reverse of step 4, 3, and 2.
7. Operate the Trendelenburg and the reverse Trendelenburg functions to

their extremes several times to purge the air out of the hydraulic line.
8.8.5 Raise/Lower Cylinder (See Figure10-1 unless otherwise noted)

NOTE: It is not feasible to replace the whole raise/lower cylinder in the field. We
suggest that replace it in the O-ring and the U-ring instead.
1. Remove the outer and inner shroud as explained in section 8.1.
2. Operate the table to the lowest position.
3. Turn the main power off.
4. Remove 4 hexagon socket setscrews (#15) which fix Yoke (#3) to outer
raise-lower tube (#11, Figure 10-7).
5. Lift the whole table top together with Yoke off outer raise-lower Column
and carefully lay the table top just beside the table base.
6. Remove Cap (#9, Figure 10-7) from inner raise-lower Column with the
special tool, Screw Wrench (MTT023).
7. Draw the Piston Rod (#4, Figure 10-7) as well as Piston out of the
cylinder.
8. Replace O-ring (#2, Figure 10-7) and U-sealing (#6, Fig.ure10-7)
9. Do the reverse of step 7, 6, 5, 4, and 3.
10. Operate the raise/lower functions to their extremes several times to purge
the air out of the hydraulic line.
Figure 8-1 Auxiliary Override System
8.9 Battery Charging Procedure
Batteries are recharged automatically as long as the AC power is connected to

the table.
Batteries will require recharging on a periodic basis depending on frequency of
table usage. Low or discharged battery conditions are indicated by Low Battery
Indicator on the hand control.
Lead acid batteries last longer if not fully discharged. Therefore, to obtain the
longest life a nd capacity from your ASC2000 batteries, always connect AC power
cord to table base and plug into an appropriate AC receptacle and often as
possible, and as long as possible. If this is not always possible, recharge
batteries at the following times:
? Every 10days when the table is in normal service; more often if usage
demands.
? Whenever Low Battery Indicator is on.
? If the table remains in extended storage for longer than 3 months; batteries
must be charged every 3 months.
NOTE: If batteries will not be charged, check for the following:
1. F1 and F2 fuses blown - replace if necessary (See Figure 8-1)
2. AC power cord defective - replace if necessary
3. Fuse Specifications - 250V 6A for main power,110V~120V
- 250V 3A for main power,220V~240V
Fuse Replacement steps: (Refer to Figure 8-2)
1. Turn off the battery switch.
2. Press the fuse socket by screw driver (- ) and turn it counterclockwise.
3. Pull out the fuse socket and replace a new fuse.
4. Do the reverse of the step 2 to 1.

Figure 8-2
1. Battery Switch
2. Fuse Socket
3. Screw Driver (- )
NOTE: Only replace the fuse recommended by STERIS .
Recharge batteries as follows:

a. Connect AC power cord to table base and plug into an appropriate AC
receptacle.
b. Allow about 24 hours for full battery charge.
c. Verify Low Battery Indicator is off. Disconnect AC power cord.
NOTE:
1. All batteries are a sealed, lead-acid gel electrolyte -type, with a nominal
life of 4 years.
2. The battery is delivered by sea-shipping only.
3. Only replace the battery recommended by STERIS .
8.10 Batteries Removal and Replacement (See Figure 10-9 unless otherwise
noted)
1. Level the table top.
2. Raise table to highest position.
3. Turn off batte ry switch as shown in Figure 8-2.
4. Remove the shrouds and covers as explained in section 8.1 to 8.2.
5. With the AC power removed, disconnect the four battery terminal wires
and note their position for re-connection.
6. Remove screws (#8), spring washers (#7), flat washers (#6), and fixed
plate (#10).
7. Gently lift and remove the batteries (#9).
8. Replace batteries (#9).
NOTE: Only replace the batteries recommended by STERIS.
9. Do the reverse of the step 6 to 3.

REVISION HISTORY
REVISION DATE OF ISSUE REASON FOR CHANGE
Mediland
August 28, 2003 First Draft
Draft 1
Draft 2 October 20, 2003 Second Draft
l The revision of this manual is shown at the upper left corner of this page.
l A revision bar at the left margin highlights changes in a revised page.
9 EXPLODED VIEWS AND PARTS LISTS ............................……...... 10-1

Fig. 9-1 General Assembly - P2000 CLASSIC…………………….. 10-2
Fig. 9-2 (10-5) Lock Stud Assembly………………………………. 10-6
Fig. 9-3 (10-6) Regulator Assembly……………..…………….…….. 10-8
Fig. 9-4 (10-8) Solenoid Valve Assembly, 5 Fold…………………. 10-10
Fig. 9-5 (10-10) DC Motor Pump Assembly………………………… 10-12
Fig. 9-6 (10-12) Interface Plate Assembly, Foot Floor Locker……. 10-15
Fig. 9-7 (10-14) Height Hydraulic Cylinder Assembly….…………... 10-17
Fig. 9-8 (10-15) Sub-Base Assembly, Foot Floor Locker………..… 10-19
Fig. 9-9 (10-17) Base Assembly, Foot Floor Locker………..……… 10-22
Fig. 9-10 (10-34) Solenoid Valve Assembly, 5 Fold…………….... 10-25
Fig. 9-11 (10-20) P2000 Hand Control Box Assembly…………….. 10-27
Fig. 9-12 (10-26) Frame Assembly, Table Top……………………... 10-33
Fig. 9-13 (10-30) Leg Section Assembly, Left…………………..…. 10-36
Fig. 9-14 (10-31) Leg Section Assembly, Right…………….…..…. 10-38
Fig. 9-15 (10-32) Leg Fixed Assembly, Left…………………..……. 10-40
Fig. 9-16 (10-33) Leg Fixed Assembly, Right…………………….... 10-42
Figure 10-17 MPT09/10 ASC Foot Rest
Figure 10-18 MPT13 ASC U-Shaped Head Rest

Figure 10-19 MPT16 ASC Drain Pan
Figure 10-20 MPT19 ASC X-Ray Top
Figure 10-21 MPT31 ASC Pelvic Section Extension
Figure 10-22 MPT33 ASC Ophthalmic Headrest/Wrist Support
9-1
Section 9 EXPLODED VIEWS AND PARTS LISTS
Exploded views and Parts lists In this section are those that would be necessary to do
maintenance on the P2000 operating table. The part number, the description, and the quantity
required for each usage are given. The Q’TY column is specific for the given assembly or
subassembly level.
How to Use the Illustrated Parts Breakdown
(1) Determine the function and application of the part required. Turn to the list of illustrations
and select the most appropriate title. Note the illustration page number.
(2) Turn to the page indicated and locate the desired part on the illustration.
(3) From the illustration, obtain the index number assigned to the part desired. Refer to the
accompanying description for specific information regarding the part.
10-1
Figure 9-1 General Assembly - ASC2000 OPERATING TABLE
10-2
Figure 9-1 : General Assembly - ASC2000 OPERATING TABLE
ITEM PART NO. DESCRIPTION Q'TY REMARK
1 MTA356 Base assembly, Foot Floor Locker 1
2 MT0004-085 Waterproof Bar 1
3 MT0004-123 Yoke 1
4 MT0002-004 Dust Cover Set 1
5 MT0002-005 Dust Cover 1
6 MT9000-323 Dust Sealing, LBH-18-26 1
7 MT9000-041 Spring washer, D4.0*6.3*0.8 2
8 MT9000-650 Cross-recessed Head Screw, M4*0.7*6 2
9 MT0003-443 Washer 1
10 MT9001-021 Hexagon Socket Head Screw, M8*1.25*20 1
11 MT0002-009 Pin, D22 1
12 MT0002-012 Washer 2
13 MTA052 Frame Assembly, Table Top 1 SEE FIG.
9-12
14 MT9000-907 Hexagon Socket Setscrew, M8*1.25*8 1
16 MTA063 Trendelenburg Cylinder Assembly 1
17 MT0002-003 Bolt Pin 2
18 MT0002-010 Pin, Rod of Trendlenburg Cylinder 1
20 MT0002-006 Bundling Ring 2
21 MT0002-314 Bundling Ring Cover 1
23 MT0003-999 Fixed Plate (Gray) 2
24 MT0002-338 Cover 1
26 MT0002-398 Cover 1
27 MTV035 Virtual Fuse (P2000/F1) 1
28 MTV036 Virtual Fuse (P2000/F2) 1
10-3
29 MT0002-257 Power Cable 1
30 MT0004-104 CPU PROGRAM (TCB) 1
31 MT0002-014 Protective Cover 1
32 MT9000-662 Cross -recessed Head Screw, M4*0.7*60 2
33 MT0002-011 Cassette rail 2
34 MTA381 Leg Section Assembly, Left 1 SEE FIG.
9-13
35 MTA382 Leg Section Assembly, Right 1 SEE FIG.
9-14
36 MTA005 Head Section Assembly 1
37 MT0002-021 Spacer 14
39 MTA069 Side rail, Left 1
40 MTA070 Side rail, Right 1
41 MTA073 Side Rail, Back 2
42 MTA071 Side Rail, Pelvis 2
43 MT9000-403 Key 1
45 MTA092 Side Rail, Head 1
46 MT0010-083 Hexagon Screw, M8x1.25x20 16
47 MT0002-034 Conductive Washer 6
48 MT0004-063 Table Top-Pelvis Section 1
49 MT0004-062 Table Top-Back Section 1
50 MT0004-061 Table Top-Shoulder Section 1
53 MT0004-060 Table Top-Hand Section 1
54 MT0002-120 Fasten Strip,38*300 2
55 MT0002-121 Fasten Strip,38*160 2
56 MT0003-978 Base Cover, Manual Floor Lock 1
57 MT0003-979 Side Cover, Manual Floor Lock 1
58 MT9000747 Cross -recessed Head Screw, SUS, M5*0.8*10 5
59 MT0002-254 Cover, Inner 2
60 MT9000-741 Cross -recessed Head Screw, SUS, M4*0.7*6 32
10-4
61 MT0002-255 Cover, Outer 2
63 MT0004-124 Yoke Shroud, Left, Gray 1
64 MT0003-947 Fixed Plate 1
65 MT9166-035 Connector Cover (LTW-M4/8-SB) 1
67 MT0004-022 Grounding Wire, Yoke Cover 1
68 MT9000-020 Toothed Lock Washer, External D3 1
69 MT9000-490 Hexagon nut,(large),M3*0.5 1
71 MT9000-742 Cross-recessed Head Screw, SUS, M4*0.7*10 2
72 MT9142-007 Cable clamp, UC-1.5 1
73 MT0004-125 Yoke Shroud, Right, Gray 1
74 MTA384 ASC2000 Hand Control Box Assembly 1 See Fig.
9-11
75 MT0004-008 Warning Label 7
76 MT0004-099 ASC2000 Logo 1
77 MT0004-086 Warning Plate 1
80 MT0002-045 Screw Stopper 1
81 Not Srv Part ASC2000 Data Plate 1
82 MT0003-996 Hand Control Cable 1
83 MT0004-126 Label For Table Plate 6
84 MT0002-020 Pad Set (not shown) X
85 MT0002-028 Head Section Pad (not shown) 1
86 MT0002-033 Back/Seat Section Pad (not shown) 1
87 MT0002-031 Left Leg Section Pad (not shown) 1
88 MT0002-032 Right Leg Section Pad (not shown) 1
10-5
Figure 10-2 Lock Stud Assembly

10-6
BOM NO. : MT A011

1 MT0002-067 Floor Lock Screw 1
2 MT0002-068 Conductive Rubber Pad 1
3 MT9000-002 Flat Washer, D4*10*1.0 1
10-7
Figure 9-3 Regulator Assembly
10-8
Figure 9-3 Regulator Assembly
BOM NO.: MTA062

1 MT0002-147 Regulator Block 1

2 MT9002-014 Straight Fitting, NP1/4H*1/8PT 1
3 MT9002-016 Elbow Fitting, L1N1/4H*1/8PT 2
4 MT0002-089 Pin, Throttle 1
5 MT9000-301 O ring, P8*1.9,NOK 2
6 MT0002-090 Hole Pin, Throttle 1
10-9
Figure 9-4 Solenoid Valve Assembly, 5 Fold
10-10
BOM NO. : MTA346

1 MT0003-920 Hydraulic Distributing Board (5 Sets) 1
2 MT9002-026 Elbow Fitting, High Speed, LIN1/4H*1/8PT 1
3 MT0003-921 25um High Pressure Filter 1
4 MT9000-429 O Ring P15*1.5,Hardness70 1
5 MT0003-914 Fitting Nut 1
7 MT0003-786 Oil Route Filter Net 10
8 MTA383 Solenoid Directional Valve Assembly 5
9 MT9000-529 Hexagon Socket Head Cap Screw, M4*0.7*50 15
10-11
Figure 9-5 DC Motor Pump Assembly
10-12
Figure 9-5 DC Motor Pump Assembly
BOM NO. : MTA348

1 MT0003-949 Oil Route Board 1
2 MT9000-437 Oil Seal, TC 8 22 7(NOK, AE0158-A4) 1
3 MT0003-571 Oil Pressure Pump Motor 1
4 MT0003-950 Coupling 1
5 MT0004-090 Gear Pump 1
6 MT9002-032 Sealing Screw,1/8"PT 1
9 MT9002-026 Elbow Fitting, High Speed, LIN1/4H*1/8PT 1
11 MT9002-000 Lid 1/4" Nut 1
13 MT9002-065 Spigot, 1/4PT 1
14 MT0003-958 Tapered Tappet, Relief Valve 1
15 MT9000-038 Disk spring, D6.2*12.5*0.5,B136205 18
16 MT0003-957 Screw Bolt, Relief Valve 1
17 MT9000-517 Hexagon nut, M18*1.5 1
18 MT9002-071 Fitting, NP1/8PT*1/8PT 1
19 MT9002-009 Elbow Fitting, TIN1/4H*1/8PT 1
21 MT0003-952 Oil Tube, Oil Route Board 2
22 MT0003-955 Filter Net, Oil Tank 1
23 MT9001-510 O Ring P90*3,Hardness70 1
24 MT9001-511 SUS Tube Tie, 4 1/2" 1
25 MT0003-960 Oil Tank 1
26 MT9002-080 Screw-in Check Valve 1
27 MT0003-963 Fixed Plate, Motor Pump 1
28 MT9000-003 Flat Washer, D5*13*1.0 4
10-13
29 MT9000-042 Spring washer,D5*8.5*1.0 4

31 MT9002-043 Oil, CPC-R32 1 Liter
32 MT9002-079 Reservoir Cover, NPS3/8"x18 1
33 MT0003-519 Oil Tank Label Stick Paper 1
10-14
Figure 9-6 Interface Plate Assembly, Foot Floor Locker
10-15
Figure 9-6 Interface Plate Assembly, Foot Floor Locker
BOM NO. : MTA351

1 MT0002-261 Control Panel 1

2 MT0003-966 Operation Label, Override System 1
3 MT0003-995 Foot Switch Cable 1
4 MT9166-017 E1 Waterproof Nut (With O-ring) 6
5 MT0002-287 Plastic Spacer 6
6 MT A542 Auxiliary Switches PCB Assembly 1
7 MT9112-016 FUSE HOLDERS,HTB-36I 2
8 MT9000-502 Hexagon Nut,M6*1.0 2
9 MT9000-033 Flat washer, D6 2
10 MT0002-564 Grounding Wire 1
12 MT0004-009 Equipotentiality Cotter 1
14 MT9113-015 AC Power Socket, LAS-018 1
15 MT9166-035 Connector Cover (LTWu-MM12-LA) 1
17 MT9000-518 Hexagon nut, M3*0.5 1
18 MT9140-008 Cable Tie, PHV-150 1
19 MT0004-109 Wire (F2-Transformer) 1
20 MT0003-997 Override Switch Cable 1
21 MT0004-111 Grounding (AC-Grounding Board) 1
22 MT0004-110 Wire (F1-Transformer) 1
23 MT0004-001 Override switch cover 1
24 MT0001-123 Screw 1
25 MT0001-155 PVC washer, 8*4.3*1.5t 1
26 MT0004-097 Battery Switch Assembly 1
27 MT0004-107 Wire (AC-F2) 1
28 MT0004-108 Wire (AC-F1) 1
10-16
Figure 9-7 Height Hydraulic Cylinder Assembly
10-17
Figure 9-7 Height Hydraulic Cylinder Assembly
BOM NO.: MTA353

1 MT0002-265 Inner Raise-lower Column 1
2 MT9000-310 O Ring, P24*3.5,NOK 4
3 MT0003-953 Seat, Inner Tube 1
4 MT0002-267 Piston Rod 1
5 MT0002-268 Piston 1
6 MT9000-324 U-Shape Parking, CUO 260KO-22.4*30 1
7 MT0002-111 Axle Ring 1
9 MT0002-269 Front Cover Cap * 1
10 MT0002-107 Key, Copper 1
11 MT0003-954 Outer Tube 1
13 MT0003-951 Buffer 4
14 MT9000-582 Hexagon Socket Head Cap Screw,M8*1.25*12 4
17 MT9000-307 O ring, P20*2.4,NOK 1
18 MT9002-032 Sealing Screw, 1/8"PT 1
19 MT9002-061 Fitting, 1/8PT/inner*1/8PT/outer 1
* A special tool is requires to remove item # 9, Wrench, p/n MT023.
10-18
Figure 9-8 Sub-Base Assembly, Foot Floor Locker
10-19
Figure 9-8 Sub-Base Assembly, Foot Floor Locker
BOM NO. : MT A394
1 MT0003-931 Base 1
2 MT0002-036 Front Caster 2
3 MT9000-214 Deep Groove Ball Bearing, 6201ZZ 4
4 MT0002-042 Thin Spacer 2
5 MT0003-944 Shaft, Front Wheel 2
6 MT0003-945 Spacer 2
8 MTA010 Bumper bracket ass 2
9 MT0002-038 Spring, Bumper Bracket 4
10 MTA011 Lock stud Assembly 2 See Fig.
10-3
11 MT0003-956 Cam Shaft, Brake System 1
12 MT0002-041 Right, Bush 1
13 MT0002-040 Left Bush 1
14 MT9000-108 E-Ring, D19 1
15 MT0002-044 Pedal Hook 1
16 MTA012 Pedal ass, foot lock 1
17 MT0002-047 Bolt Pin 1
18 MT9000-101 E-Ring,D7 1
19 MT0002-461 Caster, 550P-N2-50 2
22 MT0003-936 PCB Box 1
23 MT9000-041 Spring washer,D4.0*6.3*0.8 4
24 MT9000-743 Cross -recessed Head Screw,M4*0.7*10 4
25 MT0003-970 Bottom Plate 1
26 MT0003-965 Anti-shock Pad 4
10-20
31 MTA353 Height hydraulic cylinder assembly 1 See Fig.
10-7
32 MT0004-143 High Pressure Tube 1
34 MT0002-056 Bottom cover 1
10-21
Figure 9-9 Base Assembly, Foot Floor Locker
10-22
Figure 9-9 Base Assembly, Foot Floor Locker
BOM NO. : MTA356
1 A394 Sub-base assembly, Foot floor locker 1 See Fig. 9-8

2 MT0002-235 Grounding label 4
3 A351 Interface plate assembly, Foot floor locker 1 See Fig. 9-6
4 MT0004-084 Waterproof Bar 1
5 MT9000-744 Cross-recessed Head Screw,SUS,M4*0.7*15 3
6 MT9000-002 Flat Washer, D4*10*1.0 10
8 MT9000-651 Cross-recessed Head Screw,M4*0.7*8 10
9 MT9125-005 Battery WP8-12E 4
10 MT0003-959 Fixed Plate, Battery 1
11 MT9113-017 HD-20-A, 8P Terminal Bar 1
12 MT9000-735 Cross-recessed Head Screw,M3*0.5*10(SUS) 2
13 MT0004-017 Terminal Plate 1
14 MT9110-024 Terminal Stand 1
15 MT9000-643 Cross-recessed Head Screw,M3*0.5*12 3
16 MT0003-581 Transformer 1
17 MT9000-004 Flat Washer, D6*13*1.0 5
20 MT0003-862 Radiator 1
21 MT9127-029 Bridge Rectifier,600V/50A,CM5006 1
22 MT9000-535 Hexagon Socket Head Cap Screw , M4*0.7*20 1
23 MTA348 DC Motor Pump Assembly 1 See Fig. 9-5
25 MTA528 PCB Assembly, Base 1
27 MTA388 Solenoid Valve Assembly, 5 Fold 1 See Fig. 9-10
28 MT0003-546 Oil Pipe Screw 11
29 MT9001-506 O Ring, EAS-12*1.5, NOK 11
30 0004145 High Pressure Tube 1
10-23
39 MT9002-039 Hose, PU, U2-4 6*4 0.3(Meter)

41 MT0003-943 Fixed Seat, Column Cover 1
42 MT0002-289 Hose Rack 1
46 MT0004-014 Grounding Wire, PCB 1
47 MT0003-983 Grounding Wire, Yoke 1
48 MT0003-987 Battery Wire, TB7 1
49 MT0003-988 Short Battery Wire, Red 3
50 MT0003-989 Long Battery Wire, Red 1
51 MT0003-990 Short Battery Wire, Black 3
52 MT0003-991 Long Battery Wire, Black 1
53 MT0003-992 Battery Wire, TB8 1
54 MT0003-984 Commentator Wire, AC(3) 2
55 MT0004-016 Commutator Wire, AC(4) 1
56 MT0003-985 Commutator Wire, DC(+) 1
57 MT0003-986 Commutator Wire, DC(-) 1
58 MT0003-993 Transformer Connecting Wire, AC24 2
59 MT0003-994 Transformer Jumping Wire, S2-F 1
60 MT0002-236 High-voltage Label 1
61 MT0003-998 Battery Label 1
62 MT9001-091 Copper Post, 3P-1cm 6
63 MT0003-553 Solenoid Valve Join 10
64 9001507 O Ring, JASO 1011-11*2.0, NOK 11
10-24
10-25
BOM NO.: MTA388

1 MT A387 Solenoid Valve Assembly, Top 1
2 MT9001-205 KED.0794 Pressure Filter 1
3 MT9002-081 Stopper 1
4 MT9000-25 O Ring P5*1.5, Hardness 70 14
5 MT0003-927 Screw Bolt, Solenoid Valve 3
6 MT A385 Directional Valve Assembly, Middle 4
7 MT A386 Directional Valve Assembly, Bottom 1
8 MT9000-032 Washer, D5 3
9 MT9000-042 Spring Washer, D5*8.5*1.0 3
10 MT9000-492 Hexagon Nut, M5*0.8 3
11 MT9000-526 Hexagon Nut, Cup Type, M5*0.8 3
10-26
SEE NEXT
iLLUSTRATION FOR
UPDATED
ILLUSTRATION. DHC
12/30/03
Figure 9-11 P2000 Hand Control Box Assembly
………….This is not the correct illustration, an illustration for the A384 is needed………………..
10-27
…….This is not the correct parts list, an illustration & parts list for the A384 is needed…….
Figure 9-11 P2000 Hand Control Box Assembly
BOM NO.: MTA360

1 0003718 Hand Control Top Cover 1

2 A530 Hand Control PCB Assembly 1
3 0004101 CPU Program (HCB) 1
4 9000638 Cross -recessed Head Screw, M3*0.5*5 4
5 0003717 Hand Control Cable 1
6 0003962 Membrane Switches of Hand Control, P2000 1
7 0003719 Hand Control Below Cover 1
9 0002204 Hook 1
10 0002205 Fixing Plate 1
12 9113531 Shockproof Pad 1
SEE NEXT PAFE FOR

UPDATED
ILLUSTRATION. DHC
12/30/03
10-28
FIGURE 9-11
ASC 2000Hand Control ASSEMBLY
FIGURE 9-11
ASC 2000Hand Control ASSEMBLY
BOM NO. : MT A384
1 MT0003-718 Hand Control Top Cover 1
2 MTA530 Hand Control PCB Assembly 1
3 MT0004101 CPU PROGRAM (HCB) 1
5 MT0003-717 Hand Control Cable 1
6 MT0004-118 Membrane Switches of Hand Control, ASC2000 1
7 MT0003-719 Hand Control Below Cover 1
9 MT0002-204 Hook 1
10 MT0002-205 Fixing Plate 1
12 MT9113-531 Shockproof Pad 1
Figure 9-12 Frame Assembly, Table Top
10-29
Figure 10-12 Frame Assembly, Table Top
BOM NO. : MT A052
1 MT0002-129 Carcass Pelvis Section 1
2 MT0002-133 Gross Seat 1
3 MT0002-134 Gasket 2
4 MT0002-136 Pin, Cross Joint 1
5 MTA053 Lateral Cylinder Assembly 1
6 MT0002-138 Pin, Tilt Cylinder Body 1
7 MT9000-891 Hexagon Socket Setscrew,M5*0.8*8 7
8 MT0002-139 Pin, Tilt Cylinder Rod 1
9 MT0002-130 Back Carcass (Left) 1
10 MT0002-132 Back Carcass (Right) 1
11 MT0004-042 Thumbscrew 4
13 MT0002-131 Pin, Knuckle 4
14 MT9000-102 E-Ring,D9 12
15 MT0002-143 Shoulder Carcass Section 1
16 MT0002-082 Screw Pin 1
17 MTA058 Back Cylinder Assembly, Left 1
18 MT0002-140 Pin, Back Cylinder Body (left) 2
19 MT0002-141 Pin, Lower Back Cylinder Rod 2
20 MTA059 Back Cylinder Assembly, Right 1
21 MT0002-135 Pin, Lower Back Cylinder Body (Right) 1
22 MTA060 Shoulder Cylinder Assembly, Right 1
23 MT0002-137 Pin, Upper Back Cylinder Rod 2
24 MT0002-083 Pin, Upper Back Cylinder Body 1
25 MT9000-101 E-Ring, D7 4
26 MTA061 Shoulder Cylinder Assembly, Left 1
29 MTA062 Regulator, hydraulic sys tem 1
10-30
31 MT0002-101 Adapter for Leg Section 2
32 MT9000-351 Spring pin, D6*18 2
34 MT0003-981 Thumbscrew 2
35 MT0002-217 Hydraulic Hose, Upper Back Up (left) 1
40 MT0002-243 Hydraulic Hose, Lower Back Down (left) 1
41 MT0002-244 Hydraulic Hose, Lower Back UP (right) 1
42 MT0002-308 Pin, Back Cylinder Body (left) 1
43 MT0004-087 Oil Tube Join 2
10-31
Figure 9-13 Leg Section Assembly, Left
10-32
Figure 9-13 Leg Section Assembly, Left
BOM NO.: MTA381

1 MTA036 Leg section assembly, Left 1
2 MT0002-021 Spacer 3
3 MTA044 Side rail, Left Leg section 1
5 MT0004-064 Table Top-Leg Section (Left) 1
7 MT0002-120 Fasten Strip, 38*300 1
8 MT0002-121 Fasten Strip, 38*160 1
9 MTA038 Leg fixed assembly, Left 1 9-15
10-33
Figure 9-14 Leg Section Assembly, Right
10-34
Figure 9-14 Leg Section Assembly, Right
BOM NO.: MTA382

1 MTA037 Leg section assembly, Right 1
2 MT0002-021 Spacer 3
3 MTA045 Side rail, Right Leg section 1
4 MT9001-025 Hexagon Socket Head Screw,M8*1.25*40 3
5 MT0004-065 Table Top-Leg Section(Right) 1
6 MT0002-034 Conductive Washer 2
8 MT0002-120 Fasten Strip, 38*300 1
9 MT0002-121 Fasten Strip, 38*160 1
10 MTA039 Leg fixed assembly, Right 1 See Fig.
9-16
10-35
Figure 10-15 Leg Fixed Assembly, Left
10-36
Figure 10-15 Leg Fixed Assembly, Left
BOM NO.: MTA038

1 MT0002-150 Plug Rod 1
2 MT0002-158 Adjusting Sleeve 1
3 MT0002-163 Thin Washer 1
4 MT0002-151 Adjusting Gear 1
8 MT0002-152 Radial Gear Fixer, Left 1
9 MT0002-153 Safety Lock 1
10 MT0002-154 Twisting Spring 1
12 MT0002-159 Locking Pin 1
13 MT0002-155 Cap Washer 1
14 MT0002-156 Elastic Washer 1
15 MT0002-157 Tightening Washer 1
16 MT0002-160 Locking Handle 1
17 MT0002-161 Pin 1
19 MT0002-162 Rotary Locking Handle 1
21 MT0002-534 Lock Pin 1
10-37
Figure 10-33 Leg Fixed Assembly, Right
Figure 10-16 Leg Fixed Assembly, RIGHT

10-38
Figure 10-16 Leg Fixed Assembly, RIGHT
BOM NO. : MT A039

1 MT0002-150 Plug Rod 1
2 MT0002-158 Adjusting Sleeve 1
3 MT0002-163 Thin Washer 1
4 MT0002-151 Adjusting Gear 1
8 MT0002-164 Radial Gear Fixer, Right 1
9 MT0002-153 Safety Lock 1
10 MT0002-154 Twisting Spring 1
12 MT0002-159 Locking Pin 1
13 MT0002-155 Cap Washer 1
14 MT0002-156 Elastic Washer 1
15 MT0002-157 Tightening Washer 1
16 MT0002-160 Locking Handle 1
17 MT0002-161 Pin 1
18 MT9000-885 Hexagon Soc ket Setscrew,M4*0.7*8 1
19 MT0002-162 Rotary Locking Handle 1
21 MT0002-534 Lock Pin 1
10-39
Figure 10-17 MPT09/10 ASC Foot Rest
PART
ITEM NO DESCRIPTION QUANTITY QUANTITY
MTA09 ASC Foot Rest, Left X
MTA10 ASC Foot Rest, Right X
1 0003073 PU Pedal 1 1
2 0003076 Fixed Plate 1 1
3 9000004 Flat Washer, D6*13*1.0 4 4
4 9000043 Spring washer,D6*10.5*1.3 4 4
Hexagon Socket Head Cap
5 9000565 Screw,M6*1.0*16 4 4
6 0003077 Left Extremity Lever 1 -
0003078 Right Extremity Lever - 1
7 9000896 Hexagon Socket Setscrew,M6*1.0*6 1 1
8 9000354 Spring pin, D6*24 1 1
9 0003163 Identification Plate(Attachment) 1 1
Illustration is saved as PA13.pdf
Figure 10-18 MPT13 ASC U-Shaped Head Rest

ITEM PART NO DESCRIPTION QUANTITY REMARK
1 MT0003-086 PU Headrest 1
2 MT9000-018 Flat washer 1/2" 1
3 MT0003-095 Pivot Base 1
4 MT0003-070 Universal Coupling 1
5 MT0003-062 Packing-up Block 1
6 MT0003-071 Plastic Spacer 1
7 MT0003-063 Spacer 1
9 MT0003-069 Press Bolt 1
10 MT0003-089 Extension Base 1
Hexagon Socket
11 MT9000-909 Setscrew,M8*1.25*12 1
12 MT0003-099 Nut 1
13 MT0003-100 Toggle 1
14 MT0003-090 Link, fixed 1
15 MT0003-101 Shaft 1
16 MT0003-103 Locating Block 2
Hexagon Socket
17 MT9000-910 Setscrew,M8*1.25*16 1
18 MT9000-348 Spring pin, D5*30 3
19 MT0003-104 Locating Ring 1
Hexagon Socket Head
20 MT9001-012 Screw,M6*1.0*16 1
21 MT0003-102 Shaft 2
22 MT0003-026 T Thumbscrew 1
23 MT0003-061 Press Spacer 1
24 MT0003-163 Identification Plate(Attachment) 1
25 MT0003-015 Stick 1
26 MT0003-013 Ring 2
27 MTA144 T Bolt Assembly 1
Figure 10-19 MPT16 ASC Drain Pan

1 MT0003-172 Sewage Basin 1
2 MT0003-155 Sanitary Pipe 1
Identification
3 MT0003-163 Plate(Attachment) 1
Illustration is saved as MTPA19.pdf
This drawing needs to be requested of Mediland…
Figure 10-20 MPT19 ASC X-Ray Top

Figure 10-21 MPT31 ASC Pelvic Section Extension

1 MT0003-430 Hip Extension Frame 1
2 MT0003-431 Extension Bedplate 1
3 MT0003-432 Extension Side Rail 2
6 MT0003-433 Extension Frame Mattress 1
7 MT0003-352 Female Adhesive Tape(38*210) 2
8 MT0003-351 Male Adhesive Tape(38*210) 2
Cross-recessed Head
9 MT9000-756 Screw,SUS,M6*1.0*20 4
10 MT0002-021 Spacer 4
Figure 10-22 MPT33 ASC Ophthalmic Headrest/Wrist Support

1 MT0003-191 Cosmetology Headrest 1
2 MT0003-192 Adhesive Tape 1
3 MT0003-427 Acrylic Board 1
4 MT0003-428 Cranium Cosmetology Bracket 1
5 MT0003-187 Extension Cover 1
6 MT0003-193 Extension Link Lever 1
7 MT0003-189 Handrail Extension Lever 1
8 MT0003-190 Head Cosmetology Handrail 1
9 MT0003-102 Shaft 2
Cross -recessed Head
10 MT9000-756 Screw,SUS,M6*1.0*20 4
12 MT9000-348 Spring pin, D5*30 2
13 MT9000-565 Screw,M6*1.0*16 4
15 MT9000-571 Screw,M6*1.0*45 1
16 MT9000-493 Hexagon nut,(large),M6*1.0 1
Mediland Enterprise Corporation
Add: No75, Wenhwa 1 st Rd., Lohshan Vill., Kueishan Hsiang, Taoyuan Hsien, Taiwan.
Service Department ? Tel: 886-3-3280968 Fax: 886-3-3289458
Sales Department ? Tel: 886-3-3289140 ext 372 Fax: 886-3-3288881

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P2000 Classic Operating Table

P2000 Plus Operating Table

NOTE: Refer to Schematic Hydraulic System (Figure5-2 to Figure5-3) for the

The P2000 table is powered by an electrical hydraulic system utilizing a series of

Fluid is conducted through flexible, thermoplastic hoses, offering low resistance

Note: Refer to Schematic Hydraulic System, Figure 5-2 and 5-3.

The Trendelenburg/Reverse Trendelenburg functions are accomplished by

The Raise/Lower functions are accomplished by hydraulic cylinder as showing

The back section is driven by two hydraulic cylinders as showing in Schematic

The leg section is driven by two hydraulic cylinders as showing in Schematic

The control system utilizes microprocessor technology to control the battery

When the AC power cord is disconnected, the Power Management Function

Simple yet reliable backup is provided by a secondary and separate override

Figure 5-4 Schematic Electrical System

5.2.2 Hydraulic Control Function

6.1 Preventive Maintenance Schedule

Table 6-1 SERVICE REQUIRED MINIMUM

6.2 Table Lubrication

Lubricate table parts as outlined in Table 6-2

TABLE 6-2 LUBRICATION SCHEDULE

Lubricant Table Section Frequency

RED-1 Grease, Articulation pins – Lower Back Section Every year

The Troubleshooting Chart (Table 6-3) provides an easy-to-use sequence of

The troubleshooting charts are divided by Proble m, Symptom/Cause, Remedy

TABLE 6-3 - HYDRAULIC/MECHANICAL SYSTEM TROUBLE SHOOTING

1. Table will not 1. Hydraulic pump 1) Refer to Table 6-4, Electrical

3. Hydraulic line 1) Hydraulic hose damage – replace Sec. 8.8.4

2. Cylinder is 1) Replace hydraulic cylinder for Sec. 8.8.4

4. Raise/lower 1) Adjust mechanism movement. Sec. 8.7

Problem Symptom/Cause Remedy Where To

c. Tabletop drifts 1. Pilot-operated 1) Solenoid defective – replace it. Sec. 8.3

3. Hydraulic line 1) Hydraulic hose damage – replace Sec. 8.8.3

TABLE 6-3 - HYDRAULIC/MECHANICAL SYSTEM TROUBLE SHOOTING

b. Lower Back 1. Solenoid valve 1) Refer to Table 6-4, Electrical

3. Connecting 1) Hose defecti ve – replace it. Sec. 8.8.1

2. Solenoid valve 1) Valve block defective – replace Sec. 8.3

TABLE 6-3 - HYDRAULIC/MECHANICAL SYSTEM TROUBLE SHOOTING

c. Upper Back 1.Pilot-operated 1) Valve block defective – replace Sec. 8.3

1. Lose the nut of relief valve (#2).

4. If adjustment is necessary, rotate adjusting screw of relief valve until the

5. Stop the pump and remove the pressure gauge.

6. Screw the nut of relief valve.

7.2 Regulator Adjustment (See Figure 7-1 unless otherwise noted)

Lower back Section's articulation is powered by a pair of synchronously moved

4. Remove the cap of Reservoir. Insert a transparent PU hose with inner

6. Turn Throttle Fitting (#2) counterclockwise until it is about 1 mm higher than

9. Do the reverse of step 7 and 6 .

12. Do the reverse of step 4, 3, 2, and 1.

Contamination Control Aspects Of Hydraulic Field Service

• Breaking connections - If the connection is to remain broken for any

• Removing components - When a component is removed, place it on,

• Handling parts - Try to handle all hydraulic components by touching only

• Assembling - Examine all surfaces that come in contact with the

• Completing work - Clean the external surfaces of the work area as

1. Lower table to lowest position.

4. Remove 10 screws (#60) securing Inner Shroud (#59) to Shroud Socket.

5. Lower skirts and shrouds.

8.2 Base Cover Removal (See Figure10-1 unless otherwise noted)

1. Remove shroud as described above.

8.3 Solenoid Valve Replacement (See Figure 10-10)

2. Raise table to the highest position.

3. Except removing S3/S4, operate the corresponding function listed in

end of its limit (mechanical stop).