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Lean
Lean Beginner
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Lean Practitioner
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Lean Leader
Lean Leader to Expert Upgrade
Lean Expert
Six Sigma
Six Sigma Yellow Belt
Six Sigma Yellow to Green Belt Upgrade
Six Sigma Green Belt
Six Sigma Green to Black Belt Upgrade
Six Sigma Black Belt
Six Sigma Black to Master Black Belt Upgrade
Six Sigma Master Black Belt
Lean Six Sigma
Lean Six Sigma Yellow Belt
Lean Six Sigma Yellow to Green Belt Upgrade
Lean Six Sigma Green Belt
Lean Six Sigma Green to Black Belt Upgrade
Lean Six Sigma Black Belt
Lean Six Sigma Black to Master Black Belt Upgrade
Lean Six Sigma Master Black Belt
Lean & Six Sigma Auditing
Lean & Six Sigma ISO 18404 Internal Auditor
Lean & Six Sigma ISO 18404 Lead Auditor
Introduction to Lean
· What is Lean
· Evolution of Lean
· Lean Principles
· Benefit of Lean
· Lean Metrics
Plan
· Kaizen
· Lean Principles
· Voice of Customer and Kano Model
· Waste and Value
· Eight Types of Waste (MUDA)
· Value Analysis
· Ishikawa’s Basic Tools
o Check Sheet
o Cause and Effect (Fishbone) Diagram / 5 Whys technique
o Pareto Chart
o Histogram
o Scatter Diagram
Do
· Creative Thinking and Brainstorming
· 5S (Sort, Set in order, Shine, Standardise, Sustain)
· Strive for Perfection
o PDCA
o Improvement Kata
Check and Adjust
· Poka Yoke (Mistake Proofing)
· Visual Management and Control
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Introduction to Lean
· Lean Principles
· Lean Metrics
· Individual and organisational changes
· Ways of Working Lean
o Respect for People
o Gemba
o PDCA
o Visualisation
o Standardisation
o Teamwork
o Learning by Doing
o Lean Leadership
Plan
· Lean Improvement approaches
o Bottom-Up (Value Creation Drivers)
o Top-Down (Hoshin Kanri)
· Value Creation Drivers
o Voice of Customer
o Voice of Process
o Voice of Business
o Voice of Employee
o Regulatory & Compliance
· Lean Project Selection
· Affinity Diagram
· Team, Teamworking, Team Building, Team roles and responsibilities
· Project Planning / Project Management
· Communication Skills and Communication Planning
· Motivation and Motivating Others
· Lean Principles
· Process Mapping Tools
o Spaghetti Diagram
o Process Flow Charts
o Value Stream Map (VSM)
· VSM – Current State
· Flow, Batch Flow Vs. Single Piece Flow
· Bottleneck and Takt Rate Analysis
· Theory of Constraints (TOC)
· Data, Sample and Population
· Data Collection Plan
· Ishikawa’s Basic Tools
o Stratification
Do
· Standardised Work
· Push Vs. Pull System
· Just-In-Time (JIT)
· Process Balancing
· VSM – Future State
Check and Adjust
· Sustainability of improvement
· Workplace Audit
Introduction to Lean
What is Lean
Evolution of Lean
Lean Principles
Benefit of Lean
Lean Metrics
Individual and organisational
changes
Ways of Working Lean
Respect for People
Gemba
PDCA
Visualisation
Standardisation
Teamwork
Learning by Doing
Lean Leadership
Plan
Lean Improvement approaches
Bottom-Up (Value Creation
Drivers)
Top-Down (Hoshin Kanri)
Value Creation Drivers
Voice of Customer
Voice of Process
Voice of Business
Voice of Employee
Regulatory & Compliance
Lean Project Selection
Affinity Diagram
Kaizen
Team, Teamworking, Team
Building, Team roles and
responsibilities
Project Planning / Project
Management
Communication Skills and
Communication Planning
Motivation and Motivating
Others
Lean Principles
Voice of Customer and Kano
Model
Waste and Value
Eight Types of Waste (MUDA)
Value Analysis
Process Mapping Tools
Spaghetti Diagram
Process Flow Charts
Value Stream Map (VSM)
VSM – Current State
Flow, Batch Flow Vs. Single
Piece Flow
Bottleneck and Takt Rate
Analysis
Theory of Constraints (TOC)
Data, Sample and Population
Data Collection Plan
Ishikawa’s Basic Tools
Check Sheet
Cause and Effect (Fishbone)
Diagram / 5 Whys technique
Pareto Chart
Histogram
Scatter Diagram
Stratification
Do
Creative Thinking and
Brainstorming
5S (Sort, Set in order, Shine,
Standardise, Sustain)
Standardised Work
Push Vs. Pull System
Just-In-Time (JIT)
Process Balancing
VSM – Future State
Strive for Perfection
PDCA
Improvement Kata
Check and Adjust
Poka Yoke (Mistake Proofing)
Visual Management and Control
Sustainability of improvement
Workplace Audit
Introduction to Lean
Ways of Working Lean
Respect for People
Gemba
PDCA
Visualisation
Standardisation
Teamwork
Learning by Doing
Lean Leadership
Change Management
Plan
Strategy and Strategic Planning
Hoshin Planning
Kaizen
Kaizen Blitz / Kaizen Event
Ohno Circle
Project Planning / Project
Management
Project Risk Assessment
Stakeholders Analysis
8D
A3 Report
Do
Layout Planning
Kanban
Heijunka – Production Leveling
Check and Adjust
Jidoka (Autonomation)
After Action Reviews (AAR)
Self-Review and Self Development