Design Option 1

Design option one has no platinum catalytic deodorizer. The assumed

efficiency of the tire crusher is at 95% and the rest of the equipment is at 98%.

Figure _. Carbon Black and Pyrolysis Oil Manufacturing Plant – Design 1

Table _
Mass Balance for Design Option 1

Mass Balance-Design Option 1

m1 – mass of feed waste
tire =11000kg/d
Tire Bead m2=11000 kg/d (0.98) =
m1 Tire Bead Sidewall m2
Sidewall 10780 kg/d of beaded tire
Steel Remover
m3= 11000 kg/d (0.02)
m3= 215.6 kg/d
Steel

Remover

m4= m2(0.98)
m4= 10780 kg/d (0.98)
Tire Cutter m2 Tire Cutter m4 =10564.4kg/d of cutted
tire
m5=10564.4kg/d (0.02)
m5=211.288 kg/d

m6= m4(0.95)
m6= 10564.4 kg/d (0.95)
Tire m4 Tire Crusher m6 =10036.18 kg/d of
crushed tire
Crusher
m7=10036.18 kg/d (0.05)
m7=501.809 kg/d

M8=0.98(m6)(0.47)+(m6)(0
m8 .03)
m6 Reactor m8=0.98(10036.18)(0.47)+
M9
( 10036.18)(0.03)
Reactor M10 m8 = 4923.75 kg/d Liquid
0 and Gas product
m9=0.98(m6) (0.43) +
0.98(m6) (0.03)
 m9=0.98(10036.18) (0.47)
+
0.98(10036.18) (0.03)
m9 = 4917.73 kg/d Solid
Product
m10 = m6 – m8 – m9
m10 = 10036.18 – 4923.75
– 4917.73
m10 = 194.7 kg/d Gas
product

m11 = (m8)(0.98)(0.5)
m11 = (4923.75)(0.98)(0.5)
m11 = 2412.64 kg/d of
M8 Manifold M11 Heavy Oil
Manifold m12 = (m8 – m11)
M12
m12 = (4923.75– 2412.64)
m12 = 2511.11 kg/d Gas

m13 = (m12)(0.98)(1 –
0.0008)
Oil and m13 = (2511.11)(0.98)(1 –
m12 Oil and Water m13 0.0008)
Water Separator
m13 = 2458.92 kg/d
Separator m14
Pyrolysis Oil
m14 = (m12 – m13)
m14 = (2511.11 – 2458.92)
m14 = 52.19 kg/d Water
 m15 = (m9)(0.98)(0.93)
m15 =
(4917.73)(0.98)(0.93)
m9 Magnetizer m15
m15 = 4482.02 kg/d
Magnetizer Carbon Black
m16
m16 = 4917.73 – 4482.02
m16 = 435.71 kg/d Steel
Wire

Dedusting m17 =
(m10)(0.98)(0.98)

m10 Dedusting m17 m17 = (194.7)(0.98)(0.98)

m17 = 186.99 kg/d
m18
Exhausted
m18 = (m10 – m17)
m18= (194.7 – 186.99)
m18 = 7.71 kg/d Collected
dust

Energy Balance

Energy balance calculations are necessary in the feasibility study of a

manufacturing plant because it determines the amount of energy needed in order

to carry out any operations or maintain operating conditions.

Carbon Black:

Feed = 4482.02 kg/d

Cp = 690.36 J/kg

Q = mCp(T2-T1)

Q = 4482.02 kg/d ( 690.36 J/kg-K ) ( 1d/24hr ) (24hr/86400s) ( 703 – 298 )

= 14, 504.09685 J/s or W

Steel Wires:

Feed = 435.71 kg/d

Cp = 470 J/kgC

Q = 435.71 kg/d ( 470 J/kgC ) (1d/24hr) (24hr/86400s) ( 430-298 )

= 312.8639861 J/s or W

Fuel Oil

Feed = 2458.92 kg/d

Cp = 2090 J / kgC

Q = 2458.92 kg/d ( 2090 J / kgC

) ( 703 – 298 ) ( 1d/24hr ) (24hr/86400s)

 = 24,089.73188 J/s or W

Gas

Feed = 194.7 kg/d

Cp = 1091.6 J/kg K

Q = 194.7 kg/d (1091.6) (703 –573) (1d/24hr) (24hr/86400s)

= 319.7857364 J/s or W

S Bala