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Operations Manual
Reference: InTouch Content ID #6431170
Version: 1.1
Release Date: 09-Aug-2017
Legal Information
Trademark Company
Loctite® is a registered trademark of Henkel Consumer Adhesives, Inc.
Document Control
Owner: RCPL-Documentation
Contact Information
Name: RCPL-Documentation
LDAP Alias: edms
Revision History
Version Date Description Prepared by
Regulatory Compliance
Waste management
RCPL-Documentation\Bobby Graham\InTouch Content ID #6431170\1.1\Release Date:09-Aug-2017\EDMS UID: 1666571325\Produced: 06-Feb-2018 21:49:21
Table of Contents
1 Introduction ______________________________________________________ 1
1.1 General Description ____________________________________________ 1
1.2 Application ____________________________________________________ 1
1.3 Features and Benefits __________________________________________ 1
5 Specifications ___________________________________________________ 18
7 Maitenance ______________________________________________________ 21
7.1 Lock Spring __________________________________________________ 21
7.2 Elements _____________________________________________________ 21
List of Tables
Figure 1-1:
The Copperhead Bridge Plug is a drillable permanent bridge plug that allows
hydraulic fracturing above while holding formation pressure from below. The use
of innovative materials and technologies provides optimum pressure containment
and excellent drill out properties.
1.2 Application
The Copperhead Bridge Plug is run in the hole and set on wireline or
tubing (production/coil) to isolate the lower perforations so an upper zone
can be perforated and fractured. Several zones in one well can be isolated
independently with multiple Copperhead Bridge Plugs. Each zone may then be
stimulated separately, and the plugs drilled out in one trip. The Copperhead
Bridge Plug can be easily drilled out using coiled tubing or jointed tubing with
our recommended mill.
Pressure
Rating
Casing Temperature
Casing Max OD Above Element WLAK
Size Rating †† Plug Assembly
Weight lbf in and Material Assembly
in Below degF Number
(kg/m) (mm) ††† Number
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20.0 - 26.0
6.00 10,000
(29.76 - M-957-71-000
(152.40) (68,945)
7.00 38.69)
M-555-20-700
(177.8) 26.0 - 35.0
5.75
(38.69 - M-957-70-000
(146.05)
52.08)
Note
†† See Section 6.2: Low Temperature Application for special instructions for
temperatures below 200 degF.
††† See Section 7.2: Elements for shelf life limitations of nitrile elements.
2.1 HSE
OFS HSE (Health, Safety, Environment) standards are to be followed at all
times during any shop or field operations. Please refer to the Schlumberger -
HSE InTouch Reference Page (Content ID 3312250) for current standards,
guidelines and practices.
• Store assemblies in a manner that does not place elastomer seals under
stress. For example, assemblies stored on racks should be supported on
parts that are capable of bearing the weight of the tool and not supported on
the elastomer. Do not allow the elastomer to bear any load.
• Ensure that radiation protection is provided for elastomers. Elastomers
are affected by exposure to microwave, ultraviolet, x-ray and nuclear (e.g.,
RCPL-Documentation\Bobby Graham\InTouch Content ID #6431170\1.1\Release Date:09-Aug-2017\EDMS UID: 1666571325\Produced: 06-Feb-2018 21:49:21
Note
Do not support or rest packer at the Barrel Slip.
Note
During storage Barrel Slip and Element must be wrapped and protected.
• Do not increase the test pressure above the pressure stated in the procedure.
This could result in injury to personnel and damage to equipment.
• Do not enter the pressure test area to inspect for leaks until a suitable
period has elapsed to be satisfied with the integrity of the equipment being
pressure tested.
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• Check the bottom sub alignment. The axis of the tabs in the bottom sub
should be aligned with the axis of lead of the bottom slip pad. Make sure that
the brass sheer screw in the bottom sub is tightened in place with Loctite 271.
Do not use the plug if any discrepancies are found during inspection.
Inspect for debris inside the junk basket after running. If debris is found, continue
running the junk basket until it is found clean.
Quality Note
Only slow burn charges should be used when setting Copperhead bridge plug.
Recommended burn time is 20-40 seconds.
Assemble the setting sleeve, the plug and the tool as per instructions.
1. Tighten the Copperhead Bridge Plug setting sleeve onto the setting tool.
2. Screw the adapter mandrel into the Copperhead Bridge Plug firmly hand
tighten.
3. Guide the plug and adapter mandrel into the setting sleeve and into the
setting tool Rotate clockwise until the mandrel threads are fully engaged.
Quality Note
Do not use a pipe wrench when tightening the adapter mandrel and plug into
the setting tool. Firmly hand tightened is sufficient.
Carefully move the plug assembly up into the derrick or lubricator. Use caution
when lifting the equipment and confirm assembly will pass through the surface
equipment without damages. Start it into the well.
Quality Note
Avoid allowing weight of the tool string to be put directly on the plug.
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Note
It is recommended to drift the surface equipment prior to running in hole
Run in hole to depth while monitoring weight on string and eventual fluid return
or any unexpected pressure increase. Make sure not to impact any liner tops
while running in the hole with the bridge plug. Run through liner top at 100 ft/min
maximum speed. If there is a low fluid level, slow down when entering the fluid.
In the vertical section, running speed should be 300-500 ft/min. In horizontal
section, running speed should be 200-300 ft/min††. Pumping plug down with
fluid will be required in horizontal section. Care should be taking not to exceed
allowable line tension during pump down procedure.
When the setting depth is reached set the plug and retrieve the setting assembly.
†† Always verify maximum allowed horizontal RIH speed by checking the plug
tab data. This value may be lower than 300 FPM.
The Hydraulic Setting Tool is connected to the frac plug through a setting sleeve
identical as the setting sleeve for the wireline setting tool.
1. Assemble the setting sleeve, the plug and the tool as per instructions.
• Tighten the Copperhead Bridge Plug setting sleeve onto the setting tool.
• Screw the adapter mandrel into the Copperhead Bridge Plug firmly hand
tighten.
• Guide the plug and adapter mandrel into the setting sleeve and into the
setting tool Rotate clockwise until the mandrel threads are fully engaged.
Quality Note
Do not use a pipe wrench when tightening the adapter mandrel and plug into
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2. Use caution when lifting the equipment and confirm all will go through the
surface equipment without damages.
Note
It is recommended to drift the surface equipment prior to running in hole.
Quality Note
Avoid allowing weight of the tool string to be put directly on the plug.
3. Run in hole to depth while monitoring weight on string and eventual fluid
return or any unexpected pressure increase. Running speeds should not
exceed 100 ft/min in vertical or 80ft/min in horizontal.
4. On depth, drop the setting ball through the string.
Note
Depending on the pump and the length of spooled coil, it may be necessary to
increase pressure behind the ball before launching (500-1000 psi) in order just
to get over the gooseneck (injector).It is possible that if this is not done the ball
will stay in the coils and create a false indication of HST failure since ball will
not seat after volume displacement.
5. The ball can then be either pumped to bottom or not depending on deviation.
The ball is made of light material or from brass and will only free fall inside
fluid to about 60 degrees deviation, after that it will required to be pumped
at 2 bbl/min.
Note
If required to pump the ball, it is important to note the total displacement and
avoid pumping at more than 1 bbl/min to land on the seat as to avoid excessive
pressure increase.
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6. Once the ball lands the pressure will increase in the coil tubing.
7. Increase pressure to 200-300 psi and monitor the pressure for one minute.
8. Increase pressure more to open the by-pass (equalization/pressure drop
in CT can be seen).
9. Slowly increase the pressure to the maximum pressure (depending on plug)
and monitor the weight on the coil tubing. It is also possible to apply tension
to limit maximum pressure in the string.
10. At the maximum pressure the shear ring between the plug and the running
tool will shear, sometimes it is required to increase the pressure slightly
above calculated value (up to 500 psi).
11. Once the shear ring is sheared, there should be sudden pressure drop
indicating that the piston is fully stroked.
12. Then pull the string 15 to 30 feet (5 to 10 m) while maintaining pressure in
the string. Proceed then with a pressure test of the plug (pressure to be
defined depending on plug specifications, well data and coil tubing surface
equipment).
13. Pull out of hole.
Note
Tagging the plug after setting is not recommended, as it can create damage to
the end of the setting assembly.
Review the operating manual for the Smith Hydraulic Setting Tool (InTouch
#6431180) or the Schlumberger Model E Hydraulic Setting Tool for more details.
4.3 Milling
A specifically designed six bladed carbide mill is recommended for plug removal
(see Table 4-1). This mill provides a very short milling time and a smooth milling
operation. The mill design is field proven and presents a long service time with
optimum milling capabilities.
A conventional concave junk mill or drill bit may also be used, but a greatly
extended milling time is expected.
Motor
Torque
lbf
Plug Size Flow Rate Size Stall
(Nm)
in BPM Type in RPM lbf
(with H20 at
(mm) (L/min) (mm) (Nm)
70degF)
(21degC)
2-7/8
(73.0) 1 – 1.5 1-11/16 170 255
300 – 710
3-1/2 (160 – 240) (42.86) (230) (345)
(88.9)
4-1/2
SmithDril
(114.3) 1.5 – 3 2-7/8 475 715
210 – 415
5-1/2 (240 – 475) (73.03) (645) (970)
(139.7)
7.00 2 – 4 3-3/4 1,640
80 – 130 —
(177.8) (320 – 635) (95.25) (2,220)
At contact with the top plug, pick up off bottom and begin circulating with an
appropriate flow rate. Slowly contact plug with minimum weight on bit (WOB)
and monitor circulating pressure. Both the WOB and circulating rate can be
adjusted as required to establish the best penetration.
WOB
Plug Size Flow Rate lb
in BPM (daN)
(mm) (L/min) Minimum Optimum Maximum
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The optimum weight on bit (as shown below) is required for the appropriate
casing size. A higher weight on bit may be required, if milling with air foam or
nitrogen foam.
Start milling by having the minimum WOB on the mill. Monitor all milling
parameters in the process. Then gradually increase to an optimum level and
adjust the weight accordingly. Apply sweeps when penetration is reduced.
Run a back pressure sub directly above the mill in order to control the flow back
and to keep cuttings from entering the tubing cavity when milling or adding tubing
while using nitrogen.
The rest of the milling procedure is similar to the milling parameters on coil tubing.
WOB
lb
(daN)
Plug Size Flow Rate
Min. Optimum Max
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in RPM BPM
WOB WOB WOB
(mm) (L/min)
2-7/8 0.75 – 1.0 500 600 800
(73.0) (120 – 160) (225) (265) (355)
3-1/2 1 – 1.5 500 1,000 1,500
(88.9) (160 – 240) (225) (445) (680)
4-1/2
65 – 85
(114.3) 2 – 3 1,000 2,000 4,000
5-1/2 (320 – 475) (445) (890) (1,780)
(139.7)
7.00 4 – 6 2,000 3,500 4,500
(177.8) (635 – 955) (890) (1,555) (2,000)
The first stage is to mill from the top of the plug up to the point where the fluid
equalizes across the plug (see Table 4-5 for equalizing distances).
For multiple plug applications, cuttings may be present from the previously milled
plug. Sweeps may be required at this stage to circulate the cuttings that tend to
interfere with the milling operations.
The second stage is to mill from the equalization point, through the upper slips,
and up to the upper back-ups. Maintain continuous milling throughout.
The third stage is to mill from the upper back-ups through the bottom slips. In
this stage maintain continuous milling throughout with a good penetration rate.
Continuous milling should be maintained through the lower slips. When the lower
slips have been removed, the bottom clutch of the plug will fall to bottom, or to
the next plug in a multiple plug installation.
Tip
If penetration rate decreases, sweep to clear away any cuttings that may interfere
with the milling operation.
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Equalizing Distance
Plug Size
1st Plug 2nd plug and After
in
in in
(mm)
(mm) (mm)
2-7/8 3.50 7
(73.0) (88.90) (177.80)
3-1/2 3.75 7
(88.9) (95.25) (177.80)
4-1/2 6 10
(114.3) (152.40) (254.00)
5-1/2 7 12.5
(139.7) (177.80) (317.50)
7.00 5 10.5
(177.8) (127.00) (266.70)
Figure 5-1:
Casing
Size 2.875 3.50 4.50
in (73.0) (88.9) (114.3)
(mm)
Casing
Weight 6.5 7.9 – 8.7 9.3 – 10.3) 12.95 11.6 – 15.1
lbf (9.67) (11.76 - 12.95) (13.84 - 15.33 (19.27) (17.26 - 22.47)
(kg/m)
M-957-45-000
Assembly M-957-36-000 M-957-35-000
M-957-28-000 M-957-27-000 102731727 M-957-45-100
Number 102875868 102876885
101769107
Dimensions
2.250 2.125 2.720 2.562 2.562 3.625
A
(57.15) (53.98) (69.09) (65.07) (65.07) (92.08)
6.38 6.38 7.81 7.86 7.86 8.69
B
(162.02) (162.05) (198.37) (199.64) (199.64) (220.73)
11.03 11.03 13.11 13.07 13.34 14.65
C
(280.16) (280.16) (332.99) (331.98) (338.84) (372.11)
16.74 16.74 19.34 19.34 19.62 22.36
D
(425.20) (425.20) (491.24) (491.24) (498.35) (567.94)
Casing Size
5.50 7.00
in
(139.7) (177.8)
(mm)
Casing Weigh
15.5 – 23.0 20.0 – 26.0 26.0 – 35.0
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lbf
(23.07 - 34.23) (29.76 - 38.69) (38.69 - 52.09)
(kg/m)
M-957-55-000
Assembly Number M-957-71-000 M-957-70-000
101727538
Dimensions
4.390 6.00 5.75
A
(111.51) (152.40) (146.05)
10.36 11.89 11.89
B
(263.14) (302.01) (302.01)
18.29 18.51 18.51
C
(464.57) (470.15) (470.15)
27.71 30.65 30.65
D
(703.83) (778.51) (778.51)
6.1 Non-conformance
Re-service a Copperhead Bridge Plug according to the latest revision of the
assembly manual if any of the following has occurred:
• Retrieval of plug after contacting wellbore fluid
• Damage to plug components during transportation or handling
• Contact with moisture
• Element exceeds shelf life
7.2 Elements
Nitrile elements are at risk of aging and have a shelf life of 5 years. All elements
must be stored in such a way that they are not exposed to high temperature or
UV rays. If shelf life exceeds 5 years, the element must be replaced.