ENI – IRAQ

ZUBAIR OIL FIELD DEVELOPMENT PROJECT

Method Statement of Grouting Work - PPG

Ashutosh
A EX-CO 00 21/01/2017 Issued for Construction Akil A Akil A Michal K. Luca Paci
K. Singh
AP Validity Rev.
Rev. Prepared Checked Approved Contractor Company
Status number Date Description
No By By by Approval Approval
Revision Index
Company logo and business name Project Name Company Identification

ZUBAIR OIL FIELD 00251900DAST66765

eni iraq b.v. DEVELOPMENT Job N. 210/2011/NR/ZU
Contractor logo and business name Contractor Identification

ZBR/90/W/--------CD/MS/053

Contract N.210/2011/NR/ZU
GE Middle East, FZE, Dubai, UAE
Vendor logo and business name Vendor Identification

002519-PC-SAS-AP-019

Order N. 210/2011/NR/ZU
SHAMS AL SABAH GENERAL CONTRACTING CO. LTD.
Facility Name Location Scale Sheet of
Sheets
N.A.
ZUBAIR-PERMANENT POWER GENERATION ONSHORE
1/7
Document Title Supersedes N.

Method Statement of Grouting Work - PPG Superseded by N.

Plant Area Plant
00 Unit
N.A.

Software: Microsoft Word 97-2003 File N° 00251900DAST66765_EXCO00_07.docx

This document is property of eni Iraq BV. 
It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. Number AP Revision Index Sheet of
Number Rev Sheets
.No.
Validity Rev.
Status No.
2/7

GE Middle East, FZE. eni Iraq b.v.

A EX-CO 00
ZBR/90/W/--------CD/MS/053 00251900DAST66765 002519-PC-SAS-AP-019

REVISION HISTORY

Rev. Date No. of sheets Description

EX-CO-00 21/01/2017 07 Issued for Construction

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. Number AP Revision Index Sheet of
Number Rev Sheets
.No.
Validity Rev.
Status No.
3/7

GE Middle East, FZE. eni Iraq b.v.

A EX-CO 00
ZBR/90/W/--------CD/MS/053 00251900DAST66765 002519-PC-SAS-AP-019

INDEX

1.  SCOPE................................................................................................................................................... 4 
2.  ABBREVIATIONS .................................................................................................................................. 4 
3.  REFERENCE DOCUMENTS ................................................................................................................ 5 
4.  RESOURCES ........................................................................................................................................ 5 
4.1  PERSONNEL ......................................................................................................................................... 5 
4.2  EQUIPMENT AND MATERIALS ........................................................................................................... 5 
4.2.1  MATERIALS STORAGE ............................................................................................................5 
4.2.2  EQUIPMENT ............................................................................................................................. 5 
5.  PROCEDURES ...................................................................................................................................... 6 
5.1  SURFACE PREPARATION ................................................................................................................... 6 
5.2  FORMWORK ......................................................................................................................................... 6 
5.3  MIXING .................................................................................................................................................. 6 
5.4  APPLICATION ....................................................................................................................................... 7 
5.5  CLEANING ............................................................................................................................................. 7 
5.6  DE-SHUTTERING ................................................................................................................................. 7 
5.7  CURING ................................................................................................................................................. 7 
5.8  DEMOBILIZATION................................................................................................................................. 7 
6.  HSE ........................................................................................................................................................ 7 

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. Number AP Revision Index Sheet of
Number Rev Sheets
.No.
Validity Rev.
Status No.
4/7

GE Middle East, FZE. eni Iraq b.v.

A EX-CO 00
ZBR/90/W/--------CD/MS/053 00251900DAST66765 002519-PC-SAS-AP-019

1. SCOPE
 
This method statement describes the procedure and inspection instructions to be followed dur-
ing the application of grouting works. This has to ensure that all activities are in fully compliance
with requirements as per manufacturer’s standards.

2. ABBREVIATIONS

Company ENI

Contractor GE

ZUBAIR OIL FIELD DEVELOPMENT

Project
PROJECT

Quality Assurance / Quality Control De-

QA/QC
partment

FQP Field Quality Plan

MS Method Statement

ITP Inspection and Test Plan

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. Number AP Revision Index Sheet of
Number Rev Sheets
.No.
Validity Rev.
Status No.
5/7

GE Middle East, FZE. eni Iraq b.v.

A EX-CO 00
ZBR/90/W/--------CD/MS/053 00251900DAST66765 002519-PC-SAS-AP-019

3. REFERENCE DOCUMENTS
00250600BASG10011 GENERAL SPECIFICATION FOR GROUTING AND LEVELLING
BSI (or equivalent ASTM) standards:
BS 12 Specification for Portland cement
BS 882 Specification for aggregates from natural sources for concrete
BS 3148 Methods of test for water making concrete (including notes on the suitability of the water)

4. RESOURCES

4.1 PERSONNEL

Works will be carried out by qualified personnel as below:

 Civil Engineer
 Civil foreman
 General worker.
 

4.2 EQUIPMENT AND MATERIALS

4.2.1 MATERIALS STORAGE

Materials shall be stored properly in undamaged original sealed packaging, in dry cooled conditions. Re-
fer to specific information contained in the product data sheet regarding minimum and maximum storage
temperatures.

4.2.2 EQUIPMENT

 Mixing pail.
 Hand tools.
 
   

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. Number AP Revision Index Sheet of
Number Rev Sheets
.No.
Validity Rev.
Status No.
6/7

GE Middle East, FZE. eni Iraq b.v.

A EX-CO 00
ZBR/90/W/--------CD/MS/053 00251900DAST66765 002519-PC-SAS-AP-019

5. PROCEDURES

5.1 SURFACE PREPARATION

Concrete surfaces should be clean, sound and free from oil, grease, cement laitance and all loosely
adhering particles. Absorbent surfaces should be saturated thoroughly.
Metal surfaces (iron and steel) should be free from scale, rust, oil and grease.

5.2 FORMWORK
Gap between concrete beam and annular plate shall be closed from outside using wooden plank.
Internal face shall be oiled before fixing.
Two openings shall be left at each side; one shall be for pouring grouting material and the other
shall be for releasing the air.

 Formwork shall be clean and fixed in place as soon as possible after the substrate has
been prepared.

 If required, release agents shall be applied to the formwork before placing into position. Do
not contaminate the substrate with the release agent and reduce bond of the grout material
from spillage or run-off.

 Openings in the formwork shall be protected to prevent ingress of debris or contamination.

 Formwork shall be watertight and free from obstructions to allow the free flow of grout.
Formwork shall be designed to allow air and water bleed to escape.

 In the case of a long base plate, ensure there is enough pressure head to help the flow of
the grout. Divide into sections if necessary and apply the grout in more than one stage.

 Formwork should be fixed in such a way as to allow easy stripping, without causing damage
or distress to the grout.

5.3 MIXING
Add water according to the desired consistency into a clean mixing vessel before slowly adding the
SikaGrout®-214 AE powder. SikaGrout®-214 AE is best mixed in a forced action mixer, for 2-3
minutes or until the mix is free of lumps, not longer than 5 minutes. Normal tumble type concrete
mixers are NOT suitable. Do not mix more grout than can be placed within 15-20 minutes. DO NOT
ADD EXTRA WATER OR OTHER INGREDIENTS

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent 
Contractor Logo & Doc. Number Company Logo & Doc. Originator Logo & Doc. Number AP Revision Index Sheet of
Number Rev Sheets
.No.
Validity Rev.
Status No.
7/7

GE Middle East, FZE. eni Iraq b.v.

A EX-CO 00
ZBR/90/W/--------CD/MS/053 00251900DAST66765 002519-PC-SAS-AP-019

5.4 APPLICATION
Before pouring let the mixed grout stand for approximately 5 minutes after mixing to allow entrapped
air to escape. Pour into the prepared area such that the grout has the shortest distance to travel.
Ensure that air displaced by the grout is allowed to escape. When carrying out the base plate grout-
ing, ensure a sufficient head of pressure to keep the mortar flowing. All exposed areas of the mortar
surface should be kept as small as possible.

5.5 CLEANING
Clean equipment and mixer immediately after application with water. Hardened material can only
be removed mechanically.

5.6 DE-SHUTTERING
Remove the formwork during the following day.

5.7 CURING
Treat exposed surfaces with Antisol-E curing compound or use other approved curing methods
such as polyethylene sheeting or wet hessian

5.8 DEMOBILIZATION
Remove all tools and excess material right after completing grouting and cleaning tools.

6. HSE
 Work is to be carried out in a safe manner and in accordance with the H.S.E Program and
Safety Policy. Site operatives shall be well inducted for the safe operation of the machiner-
ies, equipment & tools to be used.
 Personnel Protective Equipment will be used by all staff & labours. The minimum personal
protective equipment is as follows:
 Safety helmet
 Safety footwear
 Eye protection
 Gloves
 Standby clean water for washing skin and eyes.
 All regulation implemented by Tuba depot authority at site will be respected.
 "Tool Box talk" or "Safety Talk" shall be conducted prior to the commencement of each
activity.

This document is property of eni Iraq BV. 
 It shall neither be shown to Third Parties nor used for purposes other than those for which it has been sent