Microbial Bioconversion • Microorganism can be used to biocatalyze specific chemical reactions beyond the capabilities of organic chemistry. • Steroids can be obtained by complete chemical synthesis, but it is a complicated and expensive process, so the commercial production usually using the microorganism because the steps in chemical synthesis can be carried out more efficiently by microorganism. Mikrobiologi industri_IT Del 3 Cortisone production
The highly specific oxidation carried out by
Rhizopus nigricans, bypasses a difficult chemical synthesis Mikrobiologi industri_IT Del 4 Enzyme • Organism produces a large variety of enzymes in cellular processes. • Proteases and Amylases Produced from fungi and bacteria. Used as additives in laundry detergents. • Amylases and Glucoamylases Used in the production of glucose from starch.
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• The conversion of cornstarch into high fructose corn syrup: 1. Thinning reaction The enzyme α-amylase initiates the attack on the starch and make the chain became shorter. 2. Saccharification The enzyme glucoamylase produces glucose. 3. Isomerization The enzyme glucose isomerase converts the glucose into fructose. Mikrobiologi industri_IT Del 6 Vinegar • Conversion of ethyl alcohol to acetic acid by Acetic acid Bacteria. • Can be produced from any alcoholic substances and mixture of pure alcohol in water (called distilled vinegar). • Is used as a flavoring and in pickling, so that foods can be stored unrefrigerated for years.
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Vinegar Production The aerobic bacteria do not oxidize the organic electron donors completely to CO2 and H2O but they oxidize it to acetic acid.
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‘cont The vinegar production mainly involves three different processes: 1. Open vat or Orleans Method quick or ‘French or Kens’ process 2. Trickle Method slow or ‘let home’ process 3. Bubble Method submerged fermentation
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Citric Acid • Produced by submerged processes using Aspergillus niger. • Strict aerobic fermentation it is crucial to make sure that the culture stays properly aerated. • Citric acid is a secondary metabolite • The medium in fermentation process must be iron- deficient because citric acid is overproduced as a chelator to scavenge iron. • The sugars are catabolized through the glycolytic pathway and enter the citric acid cycle. Mikrobiologi industri_IT Del 10 Biochemical pathway of citric acid
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Fermentation for citric acid production • The fermentor is made of acid resistant materials such as stainless steel. • The material can be used as carbon sources are molasses, sucrose, starch and glucose and KH2PO4 at about 1% and 0.05-2% respectively are added. • The pH is never allowed higher than 3.5 • Cooper is added at up 500 ppm to against the enzyme aconitase Mikrobiologi industri_IT Del 12 ‘cont • 1-5% of methanol, isopropanol or ethanol when added to fermentation containing unpurified materials increase the yield. • Need a high aeration. • The fermentation lasts for 5-14 days.