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DOCUMENT FEEDER

(Machine Code: A859)


17 May, 1999 SPECIFICATIONS

1. OVERALL INFORMATION
1.1 SPECIFICATIONS
Original Size: Standard Size (Single-sided Mode only):
A3 to A5, DLT to HLT
Non-standard Size (Single-sided Mode only):
Max. width 297 mm
Min. width 105 mm
Max. length 1,260 mm
Min. length 128 mm
Original Weight: 40 ~ 128 g/m2 (10 ~ 34 lbs.)
Table Capacity: 50 sheets (80 g/m2, 22 lbs.)
Original Standard Position: Center
Separation: FRR
Original Transport: Roller transport
Original Feed Order: From the top original
Reproduction Range: 50 ~ 200%
Power Source: 24 & 5 VDC from the copier
Power Consumption: 25 W
Dimensions (W x D x H): 550 mm x 470 mm x 130 mm
Weight: 9 kg or less

Options

A859-1
MECHANICAL COMPONENT LAYOUT 17 May, 1999

1.2 MECHANICAL COMPONENT LAYOUT

2 3 4 5

8 7 6
A859V101.WMF

1. Separation roller 6. Original exit roller


2. Original feed belt 7. 2nd transport roller
3. Pick-up roller 8. Original exposure guide
4. Original entrance guide 9. 1st transport roller
5. Original table

A859-2
17 May, 1999 ELECTRICAL COMPONENT LAYOUT

1.3 ELECTRICAL COMPONENT LAYOUT

1 2
13 3
12
4

11 5

6
10

9 8 A859V102.WMF

1. DF feed clutch 8. Original length sensor 1


2. Feed cover open sensor 9. DF transport motor
3. Original width sensor 10. Stamp solenoid
4. DF pick-up solenoid 11. Original set sensor
5. DF drive board 12. Original trailing edge sensor
6. DF open sensor 13. Registration sensor
7. Original length sensor 2
Options

A859-3
ELECTRICAL COMPONENT DESCRIPTION 17 May, 1999

1.4 ELECTRICAL COMPONENT DESCRIPTION


Symbol Name Function Index No.
Motors
M1 DF Transport Drives the transport and exit rollers 9

Sensors
DF Open Informs the CPU of the DF when the DF is
S1 6
opened and closed (for platen mode).
Registration Detects the leading edge of the original to
determine when to turn off the DF transport
S2 13
motor and expose the original, and checks
for original misfeeds.
Feed Cover Open Detects whether the feed-in cover is open or
S3 2
Sensor not.
S4 Original Width Detects the original width. 3
S5 Original Length 1 Detects the original length. 8
S6 Original Length 2 Detects the original length. 7
S7 Original Set Detects the original is on the feed table. 11
Original Trailing Detects the trailing edge of the last original to
Edge stop copy paper feed and to turn off the
S8 12
transport motor, and checks for original
misfeeds.

Solenoids
DF Pick-up Controls the up-down movement of the
SOL1 4
original table.
SOL2 Stamp Energizes the stamp to mark the original. 10

Clutches
DF Feed Transfers transport motor drive to the pick-up
MC1 1
roller and feed belt.

PCBs
DF Drive Interfaces the sensor signals with the copier,
PCB1 and transfers the magnetic clutch, solenoid, 5
and motor drive signals from the copier.

A859-4
17 May, 1999 DRIVE LAYOUT

1.5 DRIVE LAYOUT

8 1
7

6 2

4
3
A859V103.WMF

1. DF feed clutch 5. 1st transport roller


2. DF transport motor 6. Separation roller
3. 2nd transport roller 7. Original feed belt
4. Exit roller 8. Pick-up roller

Options

A859-5
ORIGINAL SIZE DETECTION 17 May, 1999

2. DETAILED SECTION DESCRIPTIONS


2.1 ORIGINAL SIZE DETECTION

[D]
[A]
[B]
[C]

A859D104.WMF

The DF has one width sensor [A] to detect the original width and two original length
sensors (-1 [B] and -2 [C]) to detect the original length. The DF detects the original
size through the combination of inputs from those sensors as shown in the table on
the next page.
When using an original of a non-standard size, the user needs to input the original
length at the operation panel.
The original width sensor [A] has four possible outputs (P1 to P4). The output
depends on the position of the sliding electrode on the original rear fence.
During one-to-one copying, copy paper is fed to the registration roller in advance,
to increase the copy speed. The original exit trailing edge sensor monitors the
stack of originals in the feeder, and detects when the trailing edge of the last page
has been fed in. This stops the ADF from feeding an unwanted extra sheet of copy
paper.

A859-6
17 May, 1999 ORIGINAL SIZE DETECTION

Original Original
NA EU P1 P2 P3 P4
Length 1 Length 2
1 A3 L (297 x 420) 7 m ON ON — — — ON
2 B4 L (257 x 364) 7 m ON ON — — ON —
3 A4 L (210 x 297) 7 m ON — — ON — —
4 A4 S (297 x 210) 7 m — — — — — ON
5 B5 L (182 x 257) 7 m ON — ON — — —
6 B5 S (257 x 182) 7 m — — — — ON —
7 A5 L (148 x 210) 7 m — — ON — — —
8 A5 S (210 x 148) 7 m — — — ON — —
11 11" x 17" L (DLT) l 1 7 ON ON — — — ON
12 11" x 15" L m 1 7 ON ON — — — ON
13 10" x 14" L m 7 ON ON — — ON —
14 81/2" x 14" L (LG) l 7 ON ON — ON — —
l
2

15 81/2" x 13" L (F4) 7 4 ON ON — ON — —


16 8" x 13" L (F) m 2 m 4 ON ON — ON — —
17 81/2" x 11" L (LT) l 3 7 ON — — ON — —
18 81/2" x 11" S (LT) m 7 — — — — — ON
19 10" x 8" L m 3 7 ON — — ON — —
20 51/2" x 81/2" L (HLT) m 7 — — ON — — —
21 51/2" x 81/2" S (HLT) m 7 — — — ON — —
L: Lengthwise S: Sideways 7: No m: Yes ON: Paper present

l
m1, 1: If the original is 11" x 15" L, it will always be detected as 11" x 17" L (DLT).
l
m2, 2: In North American models, if the original is 8" x 13" L (F size), it will always
be detected as 81/2" x 14" L (LG).
l
m3, 3: If the original is 10" x 8" L, it will always be detected as 81/2" x 11" L (LT).
l
m4, 4: In Europe/Asia models, if the original is 8" x 13" L (F size), it will always be
detected as 81/2" x 13" L (F4 size).
NA: North America, EU: Europe

- Original Width Sensor -

Ground

Width size 1

Width size 2
Side fence P4 P3 P2 P1
position
A3·A4S B4·B5S A4L·A5S B5L·A5L
Options

A859D512.WMF

A859-7
PICK-UP AND SEPARATION 17 May, 1999

2.2 PICK-UP AND SEPARATION

[C] [B]

[A]

A859D105.WMF

[F]
[D]

[F]

[G]
[H]

A859D106.WMF

When the print key is pressed, the DF pick-up solenoid [A] turns on and the
entrance guide [B] lifts up the originals to the pick-up roller [C]. At the same time,
the DF feed clutch [D] turns on.
200 ms after this, the DF transport motor [E] turns on. The original is fed to the
paper feed belt [F] from the top page. The pages are separated by the separation
roller [G] and the top sheet of the original is fed to the 1st transport roller [H]. The
original separation system uses an FRR system.

A859-8
17 May, 1999 ORIGINAL TRANSPORT AND EXIT MECHANISM

2.3 ORIGINAL TRANSPORT AND EXIT MECHANISM

[D]

[A]

[B] [C] A859D107.WMF

When the leading edge of the original reaches the registration sensor [A], the DF
transport motors turn off. After a short time the DF transport motors turn on again.
The original is fed past the DF exposure glass [B], where it is scanned. The original
is fed through to the 2nd transport roller [C] and fed out by the exit roller [D].
The DF transport motor speed, while feeding the original to the registration sensor,
is constant. However, when the motor turns on again to feed the original to the
exposure glass, the speed depends on the selected reproduction ratio. At 100%, it
is 90 mm/s.
Options

A859-9
STAMP 17 May, 1999

2.4 STAMP

[C]

[A]

[B]
A859D504.WMF

This function is only for fax mode. The fax unit includes the stamp.
There is a stamp [A] between the 2nd transport roller [B] and the exit roller [C], and
the copier controls this solenoid directly.
When the original reaches the stamp position, the DF transport motor stops. 300
milliseconds after stopping the DF transport motor, the stamp solenoid turns on if
the page was sent successfully (immediate transmission) or stored successfully
(memory transmission). After stamping, the DF transport motor starts again to feed
out the document, and its speed is about 1.3 times the normal speed.
Adjusting SP6-010 can change the stamping position on the original.

A859-10
17 May, 1999

Feed, Feed, Feed,


Feed
Scanning, Scanning, Scanning,
Exit Exit Exit
RXD

Original Size Original Next Original Next Original Next No Original


Infromation Fed Original Fed Original Fed Original Original Exits
2.5.1 A4 SIDEWAYS

TXD

MAX
2.5 TIMING CHARTS

CW
Transport READ
Motor OFF 168.1ms
50ms 50ms 50ms 50ms

JAM1 *1
200ms

*1 Jam Conditions: Refer to Section 2.6 for details.


DF Feed ON
Clutch OFF
117.6ms 117.6ms 117.6ms

A859-11
Pick-up ON
Solenoid OFF

Original Set ON

The distance depends on SP mode 6-006-2 and -3.


Sensor OFF

Original ON
Exit Sensor OFF
JAM2, 3, *1 JAM4 *1
31.2mm
Registration ON
Sensor OFF

FGATE ENABLE

*2 F Gate: This signal goes high when the laser starts to write a page to the drum.
DISABLE
210 mm *2

A859D510.WMF
TIMING CHARTS

Options
Scanning, Stamp Scanning, Stamp
Feed Position Stop Stamp Exit Position Stop Stamp Exit

RXD
TIMING CHARTS

Original Stamp Original S t a m p


Original Next Length Position Stamp Original Next No Length Position S t a m p Original
Size Original
Original Information Stop Finish Fed Original Original Information Stop Finish Exits
Information Fed

TXD

MAX
CW
READ
Transport
Motor OFF
50ms 50ms 168.1ms
50ms 50ms 50ms

JAM1A *1
200ms 200ms

DF Feed ON
Clutch OFF

*1 Jam Conditions: Refer to Section 2.6 for details.


Pick-up ON
OFF
2.5.2 A4 SIDEWAYS, STAMP MODE

Solenoid

A859-12
Original Set ON
OFF
Sensor JAM4 *1

The distance depends on SP mode 6-006-2 and -3.


Original Exit ON
OFF JAM2, 3, *1
Sensor
31.2mm *2
*2
74.5mm
74.5mm
Resistraton ON
Sensor OFF

ENABLE
FGATE DISABLE
210mm *2

*2 F Gate: This signal goes high when the laser starts to write a page to the drum.
ON 200ms 200ms
Stamp
OFF

A859D511.WMF
17 May, 1999
17 May, 1999 JAM DETECTION

2.6 JAM DETECTION


JAM 1: If the registration sensor does not turn on within x1 ms since the DF
transport motor turned on to feed the original from the original tray.
x1 = (114 x 1.1)/original speed + 2,000 ms

JAM 2: If the registration sensor does not turn off within x2 ms since the DF
transport motor turned on to feed the original from the original tray.
x2 = (original length/original speed) + 2,000 ms

JAM 3: If the registration sensor turns off while the original is being scanned.
JAM 4: If the original has not passed the scanning position, although the leading
edge of the next original has been detected and has stopped at the
registration sensor (F gate still off).
JAM 5: If the cover is opened or DF is lifted up during a DF job.

Options

A859-13
OVERALL ELECTRICAL CIRCUIT 17 May, 1999

2.7 OVERALL ELECTRICAL CIRCUIT

DF
Copier IOB Transport
Board DF Drive Board
Motor

Driver M
DF Connection
5 V
Sensors

Clutch
and
Solenoids

A859D509.WMF

The copier directly controls the DF pick-up solenoid, stamp solenoid, and DF feed
clutch through the DF drive board. The sensor signals are directly sent to the
copier through the DF drive board. The DF drive board has a driver for the DF
transport motor and the drive signals are sent from the copier.
When the DF connector is connected to the copier IOB board, the DF connection
signal to the copier goes to 5 V. Then the copier detects that the DF is connected.

A859-14
17 May, 1999 FEED UNIT REMOVAL

3. REPLACEMENT AND ADJUSTMENT


3.1 FEED UNIT REMOVAL

[B]

[A]

A859R102.WMF

1. Open the DF feed cover [A].


2. Slide the feed unit [B] in the direction of the arrow, then remove it.

3.2 SEPARATION ROLLER REPLACEMENT

[B]

[A]
Options

A859R105.WMF

1. Remove the feed unit.


2. Remove the separation roller cover [A].
3. Replace the separation roller [B].

A859-15
PICK-UP ROLLER REPLACEMENT 17 May, 1999

3.3 PICK-UP ROLLER REPLACEMENT

[B]

[A]

A859R103.WMF

1. Remove the feed unit.


2. Remove the snap ring [A].
3. Replace the pick-up roller [B].

3.4 FEED BELT REPLACEMENT

[I]
[G]

[H]
[F]
[C]

[B]
[E]
[A] [D] A859R104.WMF

1. Remove the feed unit.


2. Remove the E-ring [A], bearing [B], washers [C], and spring [D].
3. Remove the E-ring [E], and remove the original guide [F].
4. Release the idle roller holder [G] from the drive roller shaft [H], then release the
idle roller.
5. Replace the feed belt [I].

A859-16
17 May, 1999 ORIGINAL SET SENSOR REPLACEMENT

3.5 ORIGINAL SET SENSOR REPLACEMENT

[A]

[B]

[C]

A859R106.WMF

1. Remove the DF feed cover.


2. While releasing the front and rear stoppers [A], open the transport guide [B].
3. Replace the original set sensor [C].

Options

A859-17
ORIGINAL WIDTH/LENGTH/TRAILING EDGE SENSOR REPLACEMENT 17 May, 1999

3.6 ORIGINAL WIDTH/LENGTH/TRAILING EDGE


SENSOR REPLACEMENT

[A]

[D] [B]
[C]
[E]

A859R107.WMF

[F] A859R108.WMF

A859R113.WMF

1. Open the original table.


2. Remove the original guide [A] (3 screws).
3. Replace the following sensors:
· Original length sensor 1 [B]
· Original length sensor 2 [C]
· Original width sensor (1 screw) [D]
· Original trailing edge sensor [E]
NOTE: To prevent incorrect size detection, clean the electrode [F] of the original
width sensor using alcohol or a dry cloth. Then apply conductive grease
KS-660 (G0049668).

A859-18
17 May, 1999 ORIGINAL EXIT TRAY/FRONT COVER/REAR COVER REMOVAL

3.7 ORIGINAL EXIT TRAY/FRONT COVER/REAR COVER


REMOVAL

[B]

[A] [C]

A859R101.WMF

1. Open the DF feed cover.


2. Open the original table.
3. Remove the front cover [A] (2 screws).
4. Remove the rear cover [B] (2 screws).
5. Remove the original exit tray [C] (3 screws).

3.8 FEED COVER OPEN SENSOR/DF OPEN SENSOR


REPLACEMENT
[A]

[B] Options

A859R159.WMF

1. Remove the rear cover (2 screws).


2. Replace the following sensors:
· Feed cover open sensor [A].
· DF open sensor [B]

A859-19
FEED CLUTCH/PICK-UP SOL/TRANSPORT MOTOR REPLACEMENT 17 May, 1999

3.9 FEED CLUTCH/PICK-UP SOL/TRANSPORT MOTOR


REPLACEMENT

[B]

[A]
[C]

[D]

A859R109.WMF

1. Remove the rear cover (2 screws).

- Feed Clutch -
2. Replace the feed clutch [A] (1 E-ring and 1 connector).

- Pick-up Solenoid -
3. Replace the pick-up solenoid [B] (3 screws and 1 connector).

- Transport Motor -
4. Remove the transport motor bracket [C] (2 screws).
5. Remove the transport motor [D] (2 screws, 1 connector).

A859-20
17 May, 1999 DF FEED COVER REMOVAL

3.10 DF FEED COVER REMOVAL

[D]
[A]
[B]

[D]
[C]
[B]
A859R110.WMF

1. Remove the front cover (2 screws) and the rear cover (2 screws).
2. Remove the turn guide [A] (2 screws [B]).
3. Remove the DF feed cover [C] (2 screws [D]).

3.11 REGISTRATION SENSOR REPLACEMENT

[B]

[A]
Options

A859R111.WMF

1. Remove the front cover (2 screws) and the rear cover (2 screws).
2. Remove the transport guide [A].
3. Replace the registration sensor [B].

A859-21
STAMP SOLENOID REPLACEMENT 17 May, 1999

3.12 STAMP SOLENOID REPLACEMENT

[A]

[C]
[B]

A859R112.WMF

1. Remove the rear cover (2 screws).


2. Lift the DF unit and open the exit guide. Release the front and rear hooks [A]
and open the cover [B].
3. Replace the stamp solenoid [C] (1 screw and 1 connector).

A859-22
ELECTRICAL COMPONENT LAYOUT (A250/A859/A860/A861/A869)
- A250 - - A250 - - A860 - - A859 -
3 4 5
2 6 1
20 2
1 7 3 1
8 47 13 2
37 9 38 4
3
36 12
10 47 5
4
35 11 39 19 6
34 12 11 5
7
33 13 46
40 18
8
32 14
15 9 10
31 41
16 17
30 45
17
29 10 6
18 44 42 16 11 7
15 12 8
19 43 13 9
14
25 24 23 22 21 20
A250S153.WMF A860S102.WMF A859S102.WMF
28 27 26 - A250 - - A860 - - A859 -
A250S152.WMF Symbol Index No. Description P to P Symbol Index No. Description P to P Symbol Index No. Description P to P
- A250 - Lamps Motors Motors
Symbol Index No. Description P to P L1 2 Exposure Lamps J2 M1 20 Tray L8 M1 9 DF Transport K6
Motors L2 10 Fusing Lamp A5 M2 3 Upper Lift N8 Sensors
M1 4 Scanner K2 Heaters M3 18 Lower Lift M8 S1 6 DF Open M6
M2 28 Polygonal Mirror C8 H1 1 Anti-Condensation A6 Sensors S2 13 Registration L6
M3 12 Main G2 H2 — Drum (option) A6 S1 2 Upper Lift M8 S3 2 Feed Cover Open Sensor M6
M4 46 Exhaust Fan B2 Others S2 19 Lower Lift M8 S4 3 Original Width M6
Magnetic Clutches TF1 9 Fusing Thermofuse A5 S3 13 Upper Paper End J8 S5 8 Original Length 1 N6
MC1 14 Paper Feed F2 TH1 11 Fusing Thermistor A4 S4 14 Lower Paper End J8 S6 7 Original Length 2 N6
MC2 15 By-pass Feed C2 PP1 38 C/B/T H2 S5 12 Vertical Transport I8 S7 11 Original Set L6
MC3 18 Vertical Transport F2 LSD 1 29 Laser Synchronization Detector C9 S6 15 Upper Paper Size I8 S8 12 Original Trailing Edge N6
MC4 13 Registration B2 CO1 48 Total F2 S7 16 Lower Paper Size I8 Solenoids
Switches CO2 — Key (option) L1 S8 5 Upper Paper Height 1 H8 SOL1 4 DF Pick-up L6
SW1 40 Main B7 LED1 32 Exit Tray E2 S9 4 Upper Paper Height 2 H8 10 Stamper
SOL2 K6
SW2 30 Right Door Switch 1 A2 LED2 34 1-bin Tray F2 S10 11 Lower Paper Height 1 G8
Clutches
SP1 41 Speaker — S11 10 Lower Paper Height 2 G8 1 DF Feed
SW3 31 Right Door Switch 2 A2 MC1 K6
Switches
SW4 25 Vertical Transport Cover Switch B2 PCBs
1 SW1 8 Tray Cover J8
SW5 24 Paper Size L2 PCB1 5 DF Drive M5
Sensors
- A869 - 6 Magnetic Clutches
MC1 6 Upper Paper Feed J8
S1 3 Scanner HP K2
MC2 9 Lower Paper Feed K8
S2 37 Original Width J2
5 MC3 7 Relay K8
S3 6 Original Length 1 I2
PCBs
S4 6 Original Length 2 I2
2 PCB1 1 Tray Main K7
S5 21 Toner Near-End B2
Others
S6 23 Paper End B2
3 H1 17 Option Tray Heater N8
S7 19 Paper Near-End C2
S8 16 By-pass Tray Paper D2
S9 20 By-pass Paper Size D2 1
- A861 - 2
S10 22 Vertical Transport E2 3 - A861 -
S11 17 Registration D2 4
S12 35 Fusing Exit A4
4
- A869 - Symbol Index No. Description P to P
S13 27 Exit Tray Paper E2 A869S103.WMF
5 Motors
S14 5 Platen Cover J2 Symbol Index No. Description P to P M1 6 Paper Feed J6
S15 33 AIO Set L2 Motors M2 3 Lift H6
PCBs M1 1 Tray M1 6 Sensors
PCB1 44 BICU E9 Sensors S1 2 Lift G6
PCB2 39 PSU C7 S1 6 Exit N1 S2 8 Paper End H6
PCB3 45 IOB E3 S2 5 Paper N1 S3 9 Paper Size I6
PCB4 8 SBU C9 Switches S4 5 Paper Height 1 H6
7
PCB5 7 Lamp Stabilizer J2 SW1 4 Bin Tray N1 S5 4 Paper Height 2 H6
PCB6 26 LD Unit C8 PCBs Switches
10
PCB7 36 Operation Panel E10 PCB1 2 1 Bin Tray N2 8 SW1 7 Tray Cover I6
PCB8 — Memory (option) G9 LEDs 9 PCBs
PCB9 42 Printer Controller (option) G9 LED1 7 1 Bin Exit Tray F2 PCB1 1 Tray Main H5
PCB10 43 FCU (Option) F10 Solenoid Others
PCB11 47 NCU (option) — SOL1 3 Junction Gate M1 A861S102.WMF H1 10 Option Tray Heater J6
A B C D E F G H I J K L M N
1-Bin Tray (A869)

A250 Point to Point Diagram


Junction
Bin Tray
Gate Paper Exit
Tray Motor Switch
Solenoid Sensor Sensor

1 1
SOL
Registration Key Counter M1 S2 S1 SW1
Registration Sensor 1
Vertical By-pass Exit Tray LED
Right Right Paper Paper Clutch By-pass By-pass Vertical Exit Tray Paper Vertical Platen
Transport Toner Tray
Door Door Exhaust End Near End Paper Feed Paper Size Transport Paper 1-bin Feed Transport Total Original Length Original Length Original Width Exposure Cover Scanner HP Paper Size AIO Set
Copier CO2

CN403-1

CN404-1

CN402-1
-2

-3

-4

-5

-6

-2

-3

-4

-5

-6

-7
Cover Paper Scanner Motor

-2
Near End Main Motor Power Pack - B/C/T
Switch 1 Switch 2 Fan Motor Sensor Sensor Clutch Sensor Sensor Sensor Tray Clutch Clutch Counter Sensor 2 Sensor 1 Sensor Lamp Sensor Sensor Switch Sensor
Switch Sensor Sensor

M4 S5 S6 S7 MC4 MC2 S11 S8 S9 S10 S13 MC1 MC3 CO1 M3 PP1 S4 S3 S2 S14 S1 M1 SW5 S15

5]
+24V [24]

+24V [24]

+24V [24]

GND [0]

5]

+5V [5]

GND [0]

5]

GND [0]
24/0]

24/0]

24/0]

24/0]

24]
LED1 L1

t
t

t
t
t t t t

[
[

[
+24V [
SW2 SW3 SW4

/A [24

/B [24
A [24

B [24
LED2 1-Bin Tray Board
Stabi- (PCB1)
lizer
2 2

CN401-1

-2

-3

-4

-5

-6

-7

-8

-9

-10

-11

-12
CN306-6

CN319-1

CN322-1

CN325-1

CN310-1

CN311-1

CN309-1

CN321-1

CN307-1

CN308-1

CN317-1

CN309-7

CN302-3

CN324-1

CN320-1

CN327-1

CN318-1

CN323-1

CN326-4
-5

-4

-3

-2

-1

-2

-2

-4

-2

-3

-4

-2

-2

-2

-3

-4

-5

-6

-2

-3

-4

-5

-6

-7

-8

-9

-10

-11

-12

-13

-14

-15

-2

-2

-2

-8

-9

-10

-11

-12

-13

-4

-5

-6

-7

-8

-9

-10

-11

-12

-13

-14

-2

-3

-4

-5

-2

-3

-4

-5

-6

-7

-8

-9

-10

-2

-3

-4

-5

-6

-7

-8

-9

-2

-3

-4

-5

-6

-2

-3

-4

-5

-6

-3

-2

-1
5]

5]

5]

5]

24]
5]

5]
24]

5]
5]

5]

5]

5]

5]

5]

5]

5]
5]

24]

5]

5]
Direction [5:CCW / 0: CW]
+5V [5]

GND [0]

5]

+5V [5]

GND [0]

5]

GND [0]

5]

GND [0]

5]

+5V [5]

GND [0]

5]

+5V [5]

GND [0]

GND [0]

+24V.S2 [24]

+24V.S1 [24]
5]

+5V [5]

GND [0]

+5V [5]

+5V [5]

+5V [5]

GND [0]

GND [0]

+24V.S1 [24]

+24V.S1 [24]

5]

+5V [5]

GND [0]

5]

FB - T. C.

0/5]

0/5]

5]

+5V [5]

GND [0]

+5V [5]

GND [0]

+5V [5]

GND [0]

GND [0]

GND [0]

+5V [5]

GND [0]

+5V [5]

GND [0]

GND [0]

GND [0]
24]

24]

24]

24]

24]

0/5]
5]

FB - B. V.

0/5]

FB - C. V.

5]

5]
+24V [24]

+24V [24]

+24V [24]

+24V [24]

+24V [24]

+24V [24]

+24V [24]

+24V [24]

+24V [24]

+24V [24]

+24V [24]
5]

5]

5]

5]
24]

24/0]

24/0]

24/0]

24/0]

24]
t

t
t

t
t

t
t

t
t

t
t

t
t

t
t

t
t

t
t t t t
t

t
t

t
t t t t

Set [
[

Lock [

Width 1 [
LD5VS [

[
On [

Width 2 [
Size 3 [

Size 4 [

Size 1 [

Size 2 [

Set [
Length 2 [

Length 1 [

Close [
Length 4 [

Length 3 [

Sensor On [

Sensor On [
Bias On [

Sensor On [
Charge On [
24V.S [

[
24V.S2 [

Lamp On[

[
PWM - T. C. (-) [0

PWM - T. C. (+) [0
PWM - C [0
PWM - Bias [0

CN315-1

-10

-11

-12
-2

-3

-4

-5

-6

-7

-8

-9
/A [24

/B [24
A [24

B [24
5] Motor Rotate (A860) / [0] GND (A861)

5]
5]

5]

5]

GND [0]

+5V [5]

PGND [0]

PGND [0]

+24V [24]

+24V [24]
5]

5]
t
t

t
t
t
t
5] Upper Paper End Sensor (A860)
[0/5] Paper Height (A860/A861)
24] 3rd Paper F. MC (A860)

Connect [
Tray Motor On [
3 3

Exit Sensor [
Paper Sensor [

Door Close [
Junction Gate Solenoid On [
5] 3rd Lift Motor (+) (A860)
IO Board

5] 3rd Lift Motor (-) (A860)


5] Lower Paper End S. (A860)
24] Transport MC (A860)
24] Paper Feed Motor (A861)

[0/5] Set Bank (A860/A861)

[0/5] 3rd Paper Size (A860)

24] Relay Clutch (A860)


24] 2nd Paper F. MC (A860)

5] Paper End Sensor (A861)


5] Lower Lift Sensor (A860)

5] Upper Lift Sensor (A860)

5] 2nd Lift Motor (+) (A860)


[0/5] Scan B (A860/A861)

[0/5] Scan A (A860/A861)

5] 2nd Lift Motor (-) (A860)


24] SW On

5] Fusing Exit Sensor

5] Tray Motor (A860)


24] Fusing Lamp On

[0/5] 2nd Paper Size (A860)

[24] +24V (A860/A861)

[24] +24V (A860/A861)

[24] +24V (A860/A861)

5] Lift Motor (+) (A861)


5] New Fusing Unit

5] Lift Motor (-) (A861)


[0] GND (A860/A861)

[0] GND (A860/A861)

[0] GND (A860/A861)

[0] GND (A860/A861)

[0] GND (A860/A861)


5] Fusing Unit Set

[5] +5V (A860/A861)


5] Lift Sensor (A861)
[24] +24V

[0/5] Paper Size (A861)


PCB3
Fusing Termister

24] Relay On
s

[24] +24V.S1
[24] +24V.M

[24] +24V.M

[24] +24V.M

[24] +24V.M
[

Zero Cross
CN304-1

-2

[24] +24V

[0] PGND

Not Used

DFGATE

[5] +5VE
[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND
[5] +5V

[5] +5V

[5] +5V

[5] +5V

RXD
TXD
t
t

t
t
t

t
t

t
t

s
s
s
s
s
s

t
t
t
t
[

[
[

[
[
[

[
[

[
[

[
[
[
[
CN303

CN301
CN304-1

-2

-3

-4

-5
CN305-1

CN312-A1

CN314-A1

CN314-B1
-1

-2

-3

-4

-5

-6

-7

-8

-9

-2

-3

-4

-5

-A2

-A3

-A4

-A5

-A6

-A7

-A8

-A9

-A10

-A11

-A12

-A13

-A14

-A15

-B1

-B2

-B3

-B4

-B5

-B6

-B7

-B8

-B9

-B10

-B11

-B12

-B13

-B14

-B15

-A2

-A3

-A4

-A5

-A6

-A7

-A8

-B2

-B3

-B4

-B5

-B6

-B7
J K
CN105

B7
4 CN105 4
1 /IOBCNT2 16 GND 31 +5VS 46 GND
Fusing
TH1 2 FUTMP 17 /IOWR 32 GND 47 /IORD

CN100-A15

-A14

-A13

-A12

-A11

-A10

-A9

-A8

-A7

-A6

-A5

-A4

-A3

-A2

-A1

-B15

-B14

-B13

-B12

-B11

-B10

-B9

-B8

-B7

-B6

-B5

-B4

-B3

-B2

-B1
Thermister
3 MCCFB 18 GND 33 BIVFB 48 /IOCS Document Feeder (A859)
4 TCCFB 19 GND 34 MCVFB 49 GND

CN120-8

CN130-9
-7

-6

-5

-4

-3

-2

-1

-8

-7

-6

-5

-4

-3
5 PCUTEMP 20 /IORST 35 TCVFB 50 IOCLK
Fusing Exit
Sensor
S12 6 GND 21 GND 36 GND 51 GND
Tray Main Board (PCB1)
7 /INTZERO 22 SMO8 37 GND 52 SMO9

5] LED On

5] LED On

5] LED On
5] Width 1

5] Width 2
24/0] /A

24/0] /B

24/0] /A

24/0] /B
DF Drive Board (PCB1)
CN285-1

-2

-3

-4

-5

8 IOD14 23 SMO6 38 IOD15 53 SMO7

24/0] A

24/0] B

24/0] A

24/0] B
5] Size 1

5] Size 2

5] Size 3

5] Size 4
24] (+)

[24] +24V

[24] +24V

[24] +24V

[24] +24V

[24] +24V

[24] +24V

[24] +24V
24] (-)
9 IOD12 24 SMO4 39 IOD13 54 SMO5

[5] +5VE
[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND
[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V
t t t t t t t t

24]

24]

24]
10 IOD10 25 SMO2 40 IOD11 55 SMO3

5]

5]

5]

5]

5]

5]
5]

5]

5]

5]

5]

5]
Fusing Thermofuse TF1

[24

[24

[24

[24

[24

[24

[24

[24
t
t

t
t

t
t

t
t

t
s

s
CN282-1 11 IOD8 26 SMO0 41 IOD9 56 SMO1

[
[

[
[*2] Fusing Lamp - H
5 FU5 FU6 12 GND 27 /KCNTOK 42 GND 57 PTRSVI 5

CN210-1

CN230-1
-2

-3

-4

-5

-6

-7

-8

-9

-11

-12

-13

-2

-3

-4

-5

-6

-7

-8

-9

-10

-11

-12

-13

-14

-15
CN105-1

CN102-1

CN103-1

CN101-1

CN270-1

CN260-1
-2

-3

-4

-5

-2

-3

-4

-5

-6

-7

-8

-9

-2

-3

-4

-5

-6

-7

-2

-3

-4

-5

-6

-2

-4

-5

-6

-7

-8

-9

-10

-11

-2
A6
-2
[*2] Fusing Lamp - N 13 IOA5 28 KEYRXD 43 IOA6 58 KEYTXD
FU3 14 IOA2 29 DFRXD 44 IOA3 59 DFTXD V W
Fusing Lamp L2
CN283-1
[*3] AC - H
CN284-5 15 IOA0 30 /DFGATE 45 IOA1 60 IOBCNT1
-2
[*3] AC - H
-4
-3 SOL SOL
V [*3]
-3 CN111 S1 M2 S4 S3 S2 SW2 H1 M1 MC1 S2 S7 S1 S3 S4 S5 S6 S8
J5/N7
2 1
W
-7
[*3]
-2
1 +5V 11 LDDAXD 21 /PCLK 31 GND
RA
2 +5V 12 LDDWXR 22 /PFGATE 32 +5VS Registration
-5 -1 SW1 DF Transport Stamper DF Feed Original DF Feed Cover Original Original Original Original
[*3]
3 GND 13 LDOFF 23 GND Paper Paper Paper Paper Size Optional
Motor DF Pick-up Sensor Set Open Open Width Length 2 Trailing Edge
Drum Heater H2 -9 Lift Lift Tray
Solenoid Clutch Length 1
[*3] 4 GND 14 /LDERR 24 /LDSYNC Sensor Motor
Height 2 Height 1 End Switch Tray
M1 Heater
Solenoid
Sensor Sensor Sensor Sensor Sensor Sensor Sensor
Sensor Sensor Sensor Cover

-4
5 /BD 15 PSO 25 PSE Switch
[*3]
6
Anti-condensation
H1 6 REFCLK 16 /PDO0 26 /PDE0 Paper Feed 6
Heater -8 Paper Tray Unit - 1 Tray (A861)
[*3]
+5V [5]
CN286-8 CN104-1 7 LDDCLK 17 /PDO1 27 /PDE1 Motor

CN289-1 -7 -2 8 LDDDI 18 /PDO2 28 /PDE2


[*2] AC - H +5V [5]
Coil
9 LDDDO 19 /PLGATE 29 /VDTHRU

CN100-A15

-A14

-A13

-A12

-A11

-A10

-A9

-A8

-A7

-A6

-A5

-A4

-A3

-A2

-A1

-B15

-B14

-B13

-B12

-B11

-B10

-B9

-B8

-B7

-B6

-B5

-B4

-B3

-B2

-B1
-6 -3
+12V [12]
(230V version only) 10 /DEVRST2 20 /PLSYNC 30 GND
-5 -4
-2 -12V [-12]
[*2] AC - H
FU2 -4 -5
CN281-4
[*2] SW ON - H
GND [0]
CN102
-3 -6
-3
GND [0] 1 GND 16 SDO1 31 SDE2 46 GND
[*2] SW ON - N
Tray Main Board (PCB1)
AGND [0]
-2 -7
2 +5V 17 SDO2 32 SDE3 47 GND

5] Motor On
-2

5] Size 2-1

5] Size 2-2

5] Size 2-3

5] Size 2-4

5] Size 3-1

5] Size 3-2

5] Size 3-3

5] Size 3-4
[*1] AC - H FU4
3 +5V 18 SDO3 33 GND 48 -12V

5] Rotate
-1 -8
+24V [24]

24] (+)

24] (+)
[24] +24V

[24] +24V

[24] +24V

[5] Speed

[24] +24V

[24] +24V

[24] +24V

[24] +24V

24] (-)

24] (-)
SW1 4 +5V 19 GND 34 SDE4 49 -12V

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND

[0] GND
[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V

[5] +5V
24]

24]

24]
5 +5V 20 SDO4 35 SDE5 50 GND

5]
5]

5]

5]

5]

5]

5]

5]

5]

5]
-1

t
t

t
t
t
t

t
t

t
t

t
t

t
t
7

s
Main Switch [*1] AC - N A6 7
6 +5V 21 SDO5 36 SDE6 A6

[
[

[
PSU (PCB2)
7 GND 22 SDO6 37 SDE7 V W

CN104-1

CN102-1

CN110-1

CN105-1

CN101-1

CN140-1
-2

-3

-4

-5

-6

-7

-8

-9

-10

-2

-3

-4

-5

-6

-7

-8

-9

-2

-2

-3

-4

-5

-6

-2

-3

-4

-5

-6

-7

-8

-9

-10

-11

-12

-13

-2

-3

-4

-5

-6

-7

-8

-9

-10
CN103-1

-2

-3

-4

-5

-6

-7

-8

-9

-10

-11

-12
J

A4
8 +12V 23 SDO7 38 GND
9 +12V 24 GND 39 /SSCAN
K
10 +12V 25 GND 40 /SLEAD
X
CN287-2
[5] +5V 11 /RDSYNC 26 /SCLK 41 GND
Polygonal Mirror
G10 Motor CN112-1
[24] +24V
12 /SHGATE 27 GND 42 SBUDI S9 S8 S7 S6 SW2 SW3 S5 S4 S3 M1 S2 M3 S1 M2 H1
-1
Y [0] GND 230V Machine
-2
13 /OPBSYNC 28 GND 43 SBUDO
[0] GND
14 GND 29 SDE0 44 SBUCLK
t
CB Lower Lower Upper Upper Lower Upper
T280 -3 Vertical Optional
[*1] AC - H M2 [ 24] ON SW1
15 SDO0 30 SDE1 45 SBULATCH Paper Paper Paper Paper Upper Paper Lower Paper Paper Paper Lower Lift Lower Lift Upper Lift Upper Lift

t
Transport Tray Motor Tray
-4 Height 2 Height 1 Height 2 Height 1 Size Switch Size Switch End End Sensor Motor Sensor Motor
Power Supply Cord FU1 [ 24] Ready Sensor Heater
T281
[*1] AC - N Sensor Sensor Sensor Sensor Sensor Sensor Tray MC1 MC3 MC2
115V Machine -5
8 CLOCK Cover
8
Switch
Upper Lower
Relay
*1 *2 *3 Paper Feed Paper Feed
LD Unit Paper Tray Unit - 2 Tray (A860) Clutch
Clutch
Clutch
*1 *2 *3
PCB6 BICU
230V Machine 230V s 230 t 230 Memory

s t Board CN106 CN113 CN114 CN115


CN111
CN220

115V Machine 115V 115 115

t 1 +5V 21 MDQ13 41 GND 61 GND 1 TXDF 21 /AWKD1 41 GND 1 +24V 1 /VDTHRU 21 /ARLGATE
CN106

CN701

CN221-1
[ 5] (PCB1) PCB8 2 +5V 22 MDG12 42 GND 62 GND 2 RXDF 22 /AWKD0 42 GND 2 +12V 2 GND 22 GND
-2
LSD1 [5] +5V.D 3 +5V 23 MDQ15 43 MA 1 63 /WE2 3 RXRDYF 23 GND 43 /AWFGATE 3 GND 3 GND 23 /ARCLK
-3
[0] GND 4 +5V 24 MDQ14 44 MA 0 64 /WE1 4 /CTSF 24 GND 44 /AWLSYNC 4 -12V 4 /BD 24 GND

5 MDQ1 25 MDQ17 45 GND 65 GND 5 /RTS1 25 /ARFGATE 45 /AWLGATE 5 GND 5 GND 25 GND
Laser
Synchronization 6 MDQ0 26 MDQ16 46 GND 66 GND 6 /CTS1 26 /ARLSYNC 46 GND 6 +5V 6 GND 26 /ARKD7
Printer
7 GND 27 MDQ19 47 MA 3 67 /CAS2
9 Detector
Controller
7 TXD1 27 /ARLGATE 47 /AWCLK 7 GND 7 RXDF 27 /ARKD6
9
5] Pre-heat Key

8 GND 28 MDQ18 48 MA 2 68 /CAS1 8 RXD1 28 GND 48 GND 8 +5V 8 TXDF 28 GND


CN102
CN200

CN115
5] Power Key

SBU PCB4 9 MDQ3 29 MDQ21 49 GND 69 /RAS10 9 /DE1 29 /ARCLK 49 /WRSYNC 9 /CTSF 29 /ARKD5
PCB9
5] LED On

5] Beeper

10 MDQ2 30 MDQ20 50 GND 70 /RAS11 10 /WKUP1 30 GND 50 /FSYNC 10 RXRDYF 30 /ARKD4


DATA OUT
[-12] -12V

DATA IN

11 GND 31 MDQ23 51 MA 5 71 /RAS13 11 /SLEEP 31 GND 11 TXD2 31 GND


[0] GND

[0] GND
CLOCK

[5] +5V

[5] +5V

12 GND 32 MDQ22 52 MA 4 72 /RAS12 12 /CNFCU 32 GND 12 RXD2 32 /ARKD3


LED
t

t
t
t

13 MDQ5 33 MDQ25 53 GND 73 /RAS15 13 /CNPRN 33 /ARKD7 13 /OE2 33 /ARKD2


[

CN113 CN114 14 MDQ4 34 MDQ24 54 GND 74 /RAS14 14 GND 34 /ARKD6 14 /WKUP2 34 GND
CN103-1

-2

-3

-4

-5

-6

-7

-8

-9

-10

-11

-12

-13

15 MDQ7 35 MDQ27 55 MA 7 75 +5V 15 /AWKD7 35 /ARKD5 15 /SLEEP 35 /ARKD1

X Y 16 MDQ6 36 MDQ26 56 MA 6 76 +5V 16 /AWKD6 36 /ARKD4 16 /CNPRN 36 /ARKD0

17 MDQ9 37 MDQ29 57 MA 9 77 +5V 17 /AWKD5 37 /ARKD3 17 /ARFGATE 37 GND


B8
18 MDQ8 38 MDQ28 58 MA 8 78 +5V 18 /AWKD4 38 /ARKD2 18 GND 38 GND
CN CN
19 MDQ11 39 MDQ31 59 MA 11 79 +5V 19 /AWKD3 39 /ARKD1 19 /ARLSYNC 39 /WRSYNC
10 20 MDQ10 40 MDQ30 60 MA 10 80 +5V 20 /AWKD2 40 /ARKD0 20 GND 40 /FSYNC
10
Operation Panel (PCB7) FCU (PCB10)

A B C D E F G H I J K L M N

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