Avis DI VDE M2040 Table of Contents Page No. Dedication . Personnel “i Foreword. ww List af Tables vis List of Figures xvi 1. General Requirements LA Scope. 1.2 Limitations £3. Definitions 1A Responsibilities a LS Approval. 2 LG Welding Symbols 5 1.7 Safety Precautions 3 ES Standard Units of Measurement. 3 19 Retereace Documents 3 Design of Welded Connections, 5 21 Seope. 5 Part A—Commia Requirements for Design of Welded Connections (Nontubular saul ‘Tubular Members nud 22. General 5 2.3. Contract Plans and Specifications 5 2a Bifective Are 6 Part B~ Specific Requirements for Design of Nontubokir Connections (Statically oF Cyclically Loasled) ....8 25 General 8 2.6 Stresses, 8 Faint Configuration andl Details 9 28 Joint Configuration and 2.9 Joint Configuration and Details Fillet Welded Joints, lo 2.18 oint Contigaration and Details—Play and Slot Wolds 2.1 Filler Plates I 2.12 Built-Up Members 2 Part C--Specifie Requirements for Design of Nontubular Connections (Cyetially Loaded) 2 2.13 General 5 214 Limitations 2.15 Caleulation of Stresses 2.16 Allowable Suesses and Stress Ranges Detail ubricution, and Erection 2.18 Prohibited Joints and Wekls 5 2.19 Inspection Part D—Specific Requirements for Design of Tubular Connections (Statically or Cyclical 5 2.201 General 5 Allowable Stuesses 5 MdentificutionSymbols, 2.24 Weld De 2.25 Limitations of the Strength of Welded Connections 2.25 Thick 2.27. Material Limitations Transition Prequalification of WPSs 3.1 Scope 3.2. Welding Processes 3.3 Base Metalfiller Metal Combinations. 34 Engineer's Approval for Auxiliary Attachments 3.3. Minimary Proheat and Interpass Temperature Requirements 3.6. Limitation of WPS Variables 3.7 General WPS Requirements 38 Common Reguizements for Paralle! Electrode and Malkiple 3.9. Fillet Weld Requirements 10 Plug and Slot Weld Requirements, 3.11 Common Requirements of PIP and CIP Groove Welds 3.12 PIP Requirements 3.13 CIP Groove Weld Reg 3.14 Postweld Heat Treatment ements Qualification 4.1 Scope. General Requirements, sneral Common Reguitements for WPS and Welding Personne! Perfurtnance Qualification Part B— Welding Procedure Specification (WPS) 44 Production Welding Positions Qualified 4.5. ‘Type of Qualification Fests 1.6 Weld Types for WPS Qualification, 4.7 Preparation of WPS. LX Essential Variables 1.9. Methods of Testing and Acceptance Criteria for WPS Qualification 4.10 CIP Grooxe Welds for Nontubular Connections 1.11 PIP Groove Welds for Noniubalar Connections. 4.12 Fillet Welds for Tubular acd Nontubular Connections, 4.13 CIP Groove Welds for Tubular Connections 1.14 PIP Tubular T-, ¥-, or K-Connections and Butt Joint 4.18 Plug and Slot Welds for Tubular and Nontubular Connections 4.16 Welding Processes Requiring Qualification, 4.17 WPS Requirement (GIAW) 4.18 WPS Requirements (ESWIEGW } Pant © Performance Qualification 4.19 Genera! 4.20 ‘Type of Qualification Tests Reyuiced. 4.21, Weld Types for Welder and Welding Opetator Pei 22 Preparation of Performance Qualification Borms 4.23 Essential Wariables 4.24 CIP Grose Welds for Nontubulae Connections 4.25. PIP Groove Welds tor Nontubukar Connections formance Qualification, 60 0 60 ol ol 61 61 62 636 1.26 Fillet Welds for Nontualar Connections 1.27 CIP Groove Welds for Tabular Connections 128 PIP Groove Welds for Tubislar Connections. 4.29 Fillet Welds for Tabular Coneetions 4.30 Plug and Slot Welds for Tubwlar and Nomubular Connections £31 Methods of Testing and Acceptance Criteria for Welder and Welding Operator Qu 4.32 Method of Testing and Acceptance Criteria for Tack Welder Qualification Retest Part D- Requirements 2.34 General Test Locations 4.3@ CVN Tests 4.57 ‘Test Reguicements 4.38 Retes 4.9 Reporting or CVN Testing Fabrication SA Scope 5.2. Base Metal 5 ‘onsumables sad Flectrade Requirements 3 Welding 1 ESWand EGW Processes 55 WPS Variables, 5.6. Proheut ad Interpass Temperatures 5.7 Hoat Input Control for Quenched and Tempered Steels Siress-Relief Heat Treatment Backing, Backing Gas, or Inserts Racking Welding and Cutting Equipment 2 Welding Environment Conformance with Design 4 Minimum Fillet Weld Sizes Preparation of Base Metal Reentrant Comers Weld Aecess Holes, Beam Copes, anil Connection Material Tack Welds and Construction Aids Cambor in Built-Up Members Splices in Cyelically Loseled Structures Control of Distortion and Shrinkage 2 Tasleranee of Joint Dintensin 3 Dimensional Tolerance of We) Wold Profiles Technique fi led Strvctaral Members na Slon Welds Repairs "7 Peoning. Caulking Are Strikes 5.31 Weld Cleaning 5.31 Weld Tabs Inspection Part A~—General Reguitenients, 6.1 Scope Inspection of Matestals snd Equipment AVIS DIDI tNt20%0 Page No, 1M 134 1M 1M 13 1M 136 136 136 136 136 1s 1s BF 1s Ws ios 1s 18s 195 195 96 196 196 197 197 197 197 198 los 1s 199 200) 2001 201 201 20H 201 m8 20 bus 206 219 219 219