Rochi Engineers Pvt. Ltd .

Pirangut , Pune •1
Company Profile
• Certified ISO 9001-2015
• Broad OE Customer base with embedded relationship
• Cost Effective Pricing with TCO
• We work on KANBANN system
• Self Certified Vendor for BEML
• Export to Man Diesel & Turbo Denmark & Germany
• Export To HRM & HMS divisions of Caterpillar located in
Thailand & Indonesia
• Design capabilities in Exhaust systems
• Tube Bend capability starting from 6.35 to 127mm
• Silencers upto 5000 hp or 2m dia.
• Tanks upto 10m3
•2
 Year Wise Revenue

45
40
34. 00Cr
35
30
24.90 Cr
25
20 17.75 Cr
13.89Cr 13.99 Cr
15
10
5
0
2013-14 2014-15 2015-16 2016-17 2017-18

•3
Our Product Mix
2017-18 Silencer/
Muffler
Vessel /
Tank/ 30%
Receiver
13%

Pipe /
Tube
57% •4
Capacity & Range & Spare Capacity
Silencer &
Mufflers from
5 Kva to
Capacity vs Production
1500 Kva
50000

45000
No of Units

40000

35000
Tube Ranging
from Ø6mm
30000
to Ø127
25000
Pressure Upto Vessels and
20000 500 BAR Tanks upto
10000 litres
15000

10000

5000

0
Silencer/ Pipe/ Vessel/ Tank/
Muffler Tube Receiver •5
Per Month 18750 12500 1250
Installed Capacity 46875 15625 2188
Our 4 Pillars in Product Design
and Development
Quality Control
• ISO 9001-2008
• Control Plans / PFMEA / PPAP
• Quality Plan / Pre dispatch Check sheet
• CMM & CNC Data interface for
Manufacturing & Quality Control
Verification
• 3D Modeling (Pro Engineer)
• Data Management and Control
• Gas flow Analysis for Back Pressure
• Gauges / Templates for Threads and
Profiles
• Jig Fixtures for dimensional conformation
Testing / Validation
• Leakage / Hydro Testing
• WPS / PQR Validation as per ASME section
IX , AWS D1.1 , ISO3834
• Qualification of welders for GMAW / GTAW
• Salt Water / Scratch Test for Paint
• Millipore Testing for Cleanliness.
• Emission Test Lab at Waldshut Tiengen
GERMANY
Proto Typing
• Modular Assembly for Proto Fixture
• On Line CMM verification
• 3D / CNC Tooling
• DFM review
• Quality Plan
•6
Design & Product Development
• Integrated CAD Design
• CFD and Acoustic Simulation Service for Exhaust Systems
including Sound Attenuation & Spectral Analysis
• In-House manufacturing of Jig Fixture & Tool Designing &
programming for all CNC Machines like
a) Plasma Cutting
b) 4 Roll bending
c) Tube Bending
d) Turn mill Centre
e) VMC
• NPI consultancy & Value Analysis with Value Engineering
• Solutions in Exhaust Gas after treatment with SCR , DPF &
DOC in collaboration with PURItech Gmbh , our JV Partners
•7
•
 F
A
C
NC Hydraulic Power CNC Plasma Cutting Machine
Shearing 6 mm thk 3 mtr X 2 mtr X 16mm thick . I
L
I
T
Y

Davi make 4 Roll machine Prizing 4 Roll Bending Machine

bending 2Mtr X16mm thick . 1.5 Mtr X 2 mm thick •8
 F
A
C
Linear Seam TIG Welding Weld Lathe for Circular seam I
1.25 Mtr X 10 mm thick Welding 2 Mtr X 500 mm OD
L
I
T
Y

3 Axis CNC Pipe Bending

Tube Bending IPV Machine 114.3 mm OD X •9

6.5mm thick @1.5d CLR

 F
A
Muffler Assembly Line C
CNC / VMC Machines for with Single Flow I
Flanges & Pipe Ends Production System.
L
I
T
Y

Bend Pipe Assembly Washing Machine For

Contamination control of •10
on Jig & Fixture
Tube Products
 F
A
C
I
L
I
Bend Pipe Assembly
on Jig & Fixture T
Y

Muffler Assembly Line with

•11
Single Flow Production System.
Installed Robot for Tube Products

•12
Applications

Construction
and
Industrial Equipment

•13

an ISO 9001-2008 Company

Applications

Mining & Earth Moving

•14

•an ISO 9001-2008 Company

Applications

Compressors
and
Generator Sets

•15

•an ISO 9001-2008 Company

A Glimpse of Rochi’s
Product &
In-House Fitting
Capability

•16
Mufflers/Silencers &
Spark Arrestor •17
Bend Tubes
•18
Pipe Assemblies
•19
Receivers
&
Pressure
Vessels

•20
Our Esteem
Customers

•21
Flanges Round &
Square •22
Flanges Oval/ Diamond
•23
Pipe End / Nut /Nipple
•24
Union /Socket/Bracket
•25
Thank You

•26