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THE EFFECTS OF BOND AND ANCHORAGE ON

THE BEHAVIOUR AND DESIGN OF


COMPOSITE SLABS

Mohammad Masud Rana

A thesis in fulfilment of the requirements for the degree of


Doctor of Philosophy

Centre for Infrastructure Engineering and Safety

School of Civil and Environmental Engineering, Faculty of Engineering

The University of New South Wales, Sydney, Australia

January 2016
Abstract

Composite steel-concrete slabs represent a popular form of flooring system in

high rise buildings and bridges. This thesis comprises of experimental studies and

numerical analyses into the behaviour of post-tensioned composite slabs and

composite slabs with end anchorage.

The shear bond between the profiled steel sheets and the concrete is very crucial

to the behaviour and strength of post-tensioned composite slabs. Therefore, the

possible influence of prestress on this bond behaviour is a fundamental issue for

these types of slabs. In this context, a series of push tests incorporating post-

tensioning at the steel bar to apply precompression to the concrete were conducted.

The test results indicated that the prestress has a detrimental effect on the bond

between the profiled steel sheets and concrete in post-tensioned composite slabs.

This research study developed a three dimensional nonlinear finite element model

of a post-tensioned push specimen using ABAQUS to simulate the bond stress-slip

relations accurately. The bond stress-slip relations obtained from push tests were

then assessed for post-tensioned profiled composite slabs numerically. A parametric

study was conducted using the verified finite element model to study the effects of

concrete strength, level of prestress, and thickness of the profiled steel sheets on the

overall performance of this type of slabs.

The end anchorages in combination with other shear transfer mechanism play an

important role into the strength, stiffness and ductility of composite slabs. A series of

tests were carried out on solid and profiled composite slabs under restrained and

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unrestrained conditions. The test results showed that end anchorages have a positive

effect on the ultimate strength of both solid and composite slabs irrespective of the

long term loading conditions. A three-dimensional finite element model is developed

to simulate the behaviour of composite slabs with end anchorage. A parametric study

was conducted to investigate the influence of concrete strength, shear stud strength

and profiled sheeting thickness in profiled composite slabs.

In general, the findings of the experimental studies and numerical analyses

presented in this thesis herein are expected to be contributing a further knowledge to

the continuing improvement of composite steel-concrete structures.

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Preface

This thesis is submitted in fulfilment of the requirements for the degree of Doctor

of Philosophy in Structural Engineering at the University of New South Wales

(UNSW), Sydney, Australia. The candidate was supervised by Professor Brian Uy

during a period from August 2010 and August 2015. The work presented herein was

carried out by the candidate in the Centre for Infrastructure Engineering and Safety,

School of Civil and Environmental Engineering, UNSW. The papers submitted or

published in internationally renowned journals and conferences are listed in the

following.

Journal Papers

Rana, M., Uy, B. and Mirza, O. (2015). “Experimental and numerical study of the

bond stress-slip relationship for post-tensioned composite slabs”, Journal of

Constructional Steel Research, 114, 362-379.

Rana, M., Uy, B. and Mirza, O. (2015). “Experimental and numerical study of end

anchorage in composite slabs”, Journal of Constructional Steel Research, 115,

372-386.

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Rana, M., Uy, B. and Mirza, O. (2016). “Numerical study of post-tensioned

composite slabs”, Journal of Constructional Steel Research. (in preparation)

Rana, M., Uy, B. and Hulbert, B. (2016). “Ductility of profiled composite slabs - an

experimental and numerical study”, Journal of Constructional Steel Research. (in

preparation)

Conference Papers

Rana, M., Uy, B. and Mirza, O. (2013). “A finite element study on the behaviour of

post-tensioned composite steel-concrete slabs”, Proceedings of the 10th Pacific

Structural Steel Conference (PSSC 2013) - Advancements and Achievements in

Structural Steel, Research Publishing Services, Singapore, 1058 - 1063.

Rana, M., Uy, B. and Mirza, O. (2013). “A push test study on the behaviour of post-

tensioned composite steel-concrete slabs”, Composite Construction VII 2013

Conference, Queensland, Australia. (in press)

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Acknowledgements

I would like to express my sincere gratitude to my supervisor, Professor Brian Uy,

Director, Centre for Infrastructure Engineering and Safety, The University of New

South Wales, Australia for his boundless support, excellent advice and continuous

guidance throughout every stage of my PhD. Special thanks go to Dr. Olivia Mirza

for her co-supervision, suggestions and patience for reviewing of draft papers. I

would also like to acknowledge Prof. Mark Bradford and Prof. Zhong Tao for

serving on my supervisory panel.

The research work related to the behaviour of post-tensioned composite slabs was

supported under Australian Research Council’s Linkage projects (LP0990190) and

by Stramit Building Products and Arup as Partner Organisations and in collaboration

with University of Sydney. I would like to acknowledge the support and help from

Dr. Gianluca Ranzi, Associate Professor, The University of Sydney in this regard.

The research work related to the behaviour of composite slabs with end anchorage

was supported by Australian Research Council (LP0882929). I would also like to

acknowledge the support and help from all staff, friends and colleagues at The

University of New South Wales and University of Western Sydney.

Finally, I would like to thank my parents, Mohammad Abdul Matin and Halima

Khatun and other family members for their supports and inspirations. I am grateful to

my wife, Farhana Jesmin and my son, Rafael Rana for their constant love,

encouragement, inspirations and understanding.

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Table of Contents

Abstract ......................................................................................................................... i
Preface ......................................................................................................................... iii
Acknowledgements ...................................................................................................... v
Table of contents ........................................................................................................ vii
List of notation .......................................................................................................... xiii
List of abbreviations ................................................................................................. xvii
List of tables .............................................................................................................. xix
List of figures ............................................................................................................ xxi

CHAPTER 1

INTRODUCTION

1.1 Introduction ...................................................................................................... 1


1.2 Background and motivation for research ......................................................... 1
1.3 Objectives and scope of thesis ......................................................................... 6
1.4 Organisation of thesis ....................................................................................... 7
1.5 Summary of chapter ......................................................................................... 9

CHAPTER 2

LITERATURE REVIEW

2.1 Introduction .................................................................................................... 11


2.2 Post-tensioned composite slabs ...................................................................... 12
2.3 Bond stress-slip relationship .......................................................................... 16
2.4 Experimental studies of post-tensioned composite slabs ............................... 19
2.5 Push test study ................................................................................................ 21
2.6 Numerical modelling of post-tensioned composite slabs............................... 27

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2.7 Behaviour of composite slabs with end anchorage ........................................ 33
2.8 Numerical modelling of composite slabs with end anchorage ....................... 37
2.9 Summary of chapter ....................................................................................... 38

CHAPTER 3

PUSH TESTS

3.1 Introduction .................................................................................................... 47


3.2 Test specimens ............................................................................................... 47
3.3 Preliminary series ........................................................................................... 51
3.3.1 Material properties ................................................................................... 51
3.3.2 Specimen preparation and post-tensioning .............................................. 52
3.3.3 Instrumentation ........................................................................................ 53
3.3.4 Test setup ................................................................................................. 53
3.3.5 Summary of preliminary series ................................................................ 54
3.3.5.1 General.............................................................................................. 54
3.3.5.2 Push test specimens PT-500-0 and PT-500-3 ................................... 55
3.3.5.3 Push test specimens PT-1000-0 and PT-1000-3 ............................... 56
3.3.5.4 Push test specimens PT-2000-0 and PT-2000-3 ............................... 56
3.3.5.5 Discussion of preliminary test results ............................................... 57
3.4 Main series ..................................................................................................... 58
3.4.1 Material properties ................................................................................... 58
3.4.2 Specimen preparation, post-tensioning and instrumentation ................... 58
3.4.3 Test setup ................................................................................................. 59
3.4.4 Summary of main series........................................................................... 60
3.4.4.1 General.............................................................................................. 60
3.4.4.2 Push test specimens of 500 mm length ............................................. 60
3.4.4.3 Push test specimens of 1000 mm length ........................................... 62
3.4.4.4 Push test specimens of 1500 mm length ........................................... 64
3.4.4.5 Push test specimens of 2000 mm length ........................................... 65
3.4.5 Analysis of test results ............................................................................. 67

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3.4.5.1 Effects of prestress ........................................................................... 68
3.4.5.2 Effects of bond length ...................................................................... 69
3.5 Design guidance ............................................................................................. 69
3.6 Summary of chapter ....................................................................................... 71

CHAPTER 4

FINITE ELEMENT MODELLING OF PUSH TESTS

4.1 Introduction .................................................................................................. 109


4.2 Finite element model formulation ................................................................ 110
4.2.1 General ................................................................................................... 110
4.2.2 Model geometry and element types ....................................................... 111
4.2.3 Interactions............................................................................................. 111
4.2.4 Loading and boundary conditions.......................................................... 112
4.2.5 Solution method ..................................................................................... 113
4.2.6 Constitutive laws.................................................................................... 114
4.2.6.1 Concrete properties......................................................................... 114
4.2.6.2 Profiled steel sheeting properties ................................................... 116
4.2.6.3 Local bond-slip law ........................................................................ 117
4.3 Finite element analysis ................................................................................. 117
4.3.1 Mesh sensitivity analysis ....................................................................... 117
4.3.2 FE model validation ............................................................................... 118
4.3.3 Parametric study .................................................................................... 120
4.4 Summary of chapter ..................................................................................... 121

CHAPTER 5

FINITE ELEMENT MODELLING OF POST-TENSIONED COMPOSITE


SLABS

5.1 Introduction .................................................................................................. 141

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5.2 Description of experimental investigation ................................................... 142
5.3 Finite element model formulation ................................................................ 143
5.3.1 General ................................................................................................... 143
5.3.2 Model geometry and element types ....................................................... 143
5.3.3 Interactions ............................................................................................. 144
5.3.4 Loading and boundary conditions .......................................................... 145
5.3.5 Solution method ..................................................................................... 145
5.3.6 Constitutive laws .................................................................................... 146
5.3.6.1 Concrete properties ......................................................................... 146
5.3.6.2 Profiled steel sheeting properties .................................................... 146
5.3.6.3 Reinforcing steel and prestressing steel properties......................... 147
5.3.6.4 Local bond-slip law ........................................................................ 148
5.4 Finite element analysis ................................................................................. 149
5.4.1 Mesh sensitivity analysis ....................................................................... 149
5.4.2 FE model validation ............................................................................... 149
5.4.3 Parametric study..................................................................................... 151
5.4.3.1 Effects of concrete compressive strength ....................................... 152
5.4.3.2 Effects of profiled steel sheeting thickness .................................... 152
5.4.3.3 Effects of level of prestress ............................................................ 153
5.5 Ultimate capacity of post-tensioned composite slabs .................................. 154
5.6 Summary of chapter ..................................................................................... 158

CHAPTER 6

EXPERIMENTAL PROGRAMME OF COMPOSITE SLABS WITH END


ANCHORAGE

6.1 Introduction .................................................................................................. 175


6.2 Experimental programme ............................................................................. 175
6.2.1 Test specimens ....................................................................................... 175
6.2.2 Specimen preparation............................................................................. 177
6.2.3 Material properties ................................................................................. 178

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6.2.4 Instrumentation ...................................................................................... 178
6.2.5 Test setup ............................................................................................... 179
6.3 Results and discussion ................................................................................. 179
6.3.1 General ................................................................................................... 179
6.3.2 Test observations ................................................................................... 180
6.3.2.1 Solid unrestrained slabs .................................................................. 180
6.3.2.2 Profiled unrestrained slabs ............................................................. 180
6.3.2.3 Solid restrained slabs ...................................................................... 181
6.3.2.4 Profiled restrained slabs ................................................................. 182
6.3.3 Effects of creep and shrinkage ............................................................... 183
6.3.4 Effects of end anchorage........................................................................ 184
6.3.5 Effects of profiled steel sheeting ........................................................... 185
6.4 Summary of chapter ..................................................................................... 185

CHAPTER 7

FINITE ELEMENT MODELLING OF COMPOSITE SLABS WITH END


ANCHORAGE

7.1 Introduction .................................................................................................. 205


7.2 Finite element model formulation ................................................................ 205
7.2.1 General ................................................................................................... 205
7.2.2 Model geometry and element types ....................................................... 206
7.2.3 Interactions............................................................................................. 206
7.2.4 Loading and boundary conditions.......................................................... 208
7.2.5 Solution method ..................................................................................... 208
7.2.6 Constitutive laws.................................................................................... 209
7.2.6.1 Concrete properties......................................................................... 209
7.2.6.2 Steel properties ............................................................................... 210
7.2.6.3 Local bond-slip law ........................................................................ 211
7.3 Finite element analysis ................................................................................. 211
7.3.1 Mesh sensitivity analysis ....................................................................... 211

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7.3.2 FE model validation ............................................................................... 212
7.3.3 Parametric study..................................................................................... 214
7.3.3.1 Effects of concrete compressive strength ....................................... 215
7.3.3.2 Effects of profiled steel sheeting thickness .................................... 215
7.3.3.3 Effects of headed shear stud strength ............................................. 216
7.4 Summary of chapter ..................................................................................... 217

CHAPTER 8

CONCLUSIONS

8.1 Concluding remarks ..................................................................................... 233


8.2 Recommendations for further research ........................................................ 236

REFERENCES ......................................................................................................... 239


APPENDIX A .......................................................................................................... 251
APPENDIX B .......................................................................................................... 254
APPENDIX C .......................................................................................................... 262

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List of Notation

Ac cross-sectional area of concrete

Ap cross-sectional area of prestressing steel

As cross-sectional area of profiled steel sheeting

b width of slab

C concrete compressive force

da maximum aggregate size

dn depth of neutral axis

dp depth of tendons

ds depth of profiled steel sheeting

e plastic flow potential eccentricity

Ec elastic modulus of concrete

eck eccentricity of post-tensioned composite slab

Ep elastic modulus of tendon

Es elastic modulus of steel

ess eccentricity of post-tensioned solid slab

fbo equibiaxial concrete strength

fbu maximum average bond stress in push test specimen

f'c concrete compressive strength

fct tensile strength of concrete

fpy yield strength of tendons

fu ultimate strength

fy yield stress of steel

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Gf fracture energy

H height of concrete block

Hr mechanical resistance of profiled steel sheeting

I moment of inertia

Kc ratio of the second stress invariant on the tensile meridian to that on the

compressive meridian

l slab span of composite slab

L length of push test specimen

Mdeck flexural capacity of steel deck

Mfsc flexural capacity of composite section for full shear connection

Mosc flexural capacity of composite section for zero shear connection

Mp plastic moment capacity

Mpsc flexural capacity of composite section for partial shear connection

Mu ultimate moment capacity

P level of prestress

Pe effective prestress

t slab thickness

T resultant tensile force in steel

tp profiled steel sheeting thickness

w self-weight of slab

W width of push test specimen

γ neutral axis parameter

ƞ degree of shear connection

µ friction co-efficient

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εc strain in concrete

ε'c strain corresponding to f'c

εce strain in the concrete due to effective prestress at the level of the

prestressing steel

εcu ultimate strain in concrete at extreme compression fibre

εpe initial strain in the tendons due to effective prestress

εpt ultimate strain in the concrete at the level of the prestressing steel

εpu ultimate strain in prestressing steel

εpy yield strain of prestressing tendon

εs strain of profiled steel sheeting

εy yield strain of profiled steel sheeting

σbu bearing stress at the base of profiled steel sheeting

σc compressive stress in concrete

σpu stress at tendons at ultimate

σsu stress at profiled steel sheeting at ultimate

τ average bond stress

xv
xvi
List of Abbreviations

ALLIE total internal energy

ALLKE total kinematic energy

AS Australian Standard

CK post-tensioned composite slab with Condeck profile

COV coefficients of variation

DEMEC demountable mechanical

FE finite element

FEA finite element analysis

FEM finite element modelling

FSC full shear connection

LSCT linear strain conversion transducers

MPC multi-point constraints

PSC partial shear connection

PT push test specimen

PTC post-tensioned composite

SS post-tensioned solid slab

xvii
xviii
List of Tables

Table 3.1 Details of push specimens of preliminary series ....................................... 73

Table 3.2 Details of concrete mix of preliminary series ........................................... 73

Table 3.3 Material properties of concrete, profiled steel sheets and prestressing steel

of preliminary series ................................................................................................... 74

Table 3.4 Results of concrete compressive strength test for preliminary series ....... 74

Table 3.5 Summary of bond stress of push specimens of preliminary series............ 75

Table 3.6 Details of push test specimens of main series ........................................... 75

Table 3.7 Details of concrete mix of main series ...................................................... 76

Table 3.8 Material properties of concrete, profiled steel sheets and prestressing steel

of main series ............................................................................................................. 76

Table 3.9 Results of concrete compressive strength test for main series .................. 77

Table 3.10 Test results of main series ....................................................................... 78

Table 4.1 Concrete properties used in FE model .................................................... 123

Table 4.2 Steel properties used in FE model ........................................................... 123

Table 4.3 Comparison of numerical results with experimental results ................... 124

Table 5.1 Concrete properties used in FE model .................................................... 160

Table 5.2 Material properties of concrete, profiled steel sheets, prestressing steel and

reinforcing steel ........................................................................................................ 160

Table 5.3 Steel properties used in FE model ........................................................... 161

Table 5.4 Comparison of ultimate moment capacities ............................................ 161

Table 6.1 Details of test specimens ......................................................................... 187

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Table 6.2 Material properties of concrete, profiled steel sheets, reinforcing steel and

headed shear studs .................................................................................................... 187

Table 6.3 Test results ............................................................................................... 188

Table 7.1 Properties used in FE model .................................................................... 219

Table 7.2 Comparison of numerical results with experimental results ................... 219

Table A.1 Material properties of profiled steel sheets of push tests........................ 251

Table A.2 Material properties of prestressing bar of push tests .............................. 251

Table C.1 Material properties of N12 Reinforcing steel bars ................................. 262

Table C.2 Material properties of headed stud shear connectors.............................. 262

Table C.3 Material properties of profiled steel decking - W-DEK ......................... 263

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List of Figures

Figure 1.1 Typical post-tensioned composite slab (Ranzi et al., 2013a) .................. 10

Figure 1.2 Typical composite steel-concrete slab (Ganesh et al., 2005)................... 10

Figure 2.1 Modes of failure of composite slab (Johnson, 1994) ............................... 40

Figure 2.2 Different types of profiled steel sheeting ................................................. 40

Figure 2.3 Push out test (Schuster, 1970) ................................................................. 40

Figure 2.4 Push out test (Stark, 1978) ....................................................................... 41

Figure 2.5 Push off test (Jolly and Zubair, 1987) ..................................................... 41

Figure 2.6 Pull out test (Daniels, 1988) .................................................................... 42

Figure 2.7 Slip block test (Patrick and Poh, 1990) ................................................... 42

Figure 2.8 Block bending test (An, 1993) ................................................................. 43

Figure 2.9 Push test and tension push test (Veljkovic, 1996) ................................... 43

Figure 2.10 Push test (Burnet, 1998) ........................................................................ 44

Figure 2.11 Push test (Tremblay, 2002) .................................................................... 44

Figure 2.12 Small scale test setup (Abdullah, 2004)................................................. 45

Figure 3.1 Geometry of the push specimen............................................................... 79

Figure 3.2 Details of end plate, channels and support block..................................... 80

Figure 3.3 Geometry of Stramit Condeck HP® ......................................................... 81

Figure 3.4 Formwork ready for pouring (a) without post-tensioning (b) with post-

tensioning. .................................................................................................................. 81

Figure 3.5 Post-tensioning ........................................................................................ 82

Figure 3.6 Load-strain curve for PT-500-3 ............................................................... 82

Figure 3.7 Instrumentation of push tests ................................................................... 83

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Figure 3.8 Linear potentiometers for measurement of slip and separation ............... 83

Figure 3.9 Push test setup .......................................................................................... 84

Figure 3.10 Loading plate ......................................................................................... 84

Figure 3.11 Push test specimen ready for testing ...................................................... 85

Figure 3.12 Bond stress-slip curves of PT-500-0 & PT-500-3 ................................. 85

Figure 3.13 Initiation of slip from one side ............................................................... 86

Figure 3.14 Bond stress-slip curves of PT-1000-0 & PT-1000-3 ............................. 86

Figure 3.15 Local buckling of the profiled steel sheeting ......................................... 87

Figure 3.16 Bond stress-slip curves of PT-2000-0 & PT-2000-3 ............................. 87

Figure 3.17 Linear potentiometer dropped ................................................................ 88

Figure 3.18 Comparison of bond stress-slip behaviour of push specimens .............. 88

Figure 3.19 Bond stress-slip curves of PT-500-0 ...................................................... 89

Figure 3.20 Predelamination of PT-500-0-A ............................................................ 89

Figure 3.21 Failure of PT-500-0-A through uneven slip........................................... 90

Figure 3.22 Failure mode of PT-500-0-B .................................................................. 90

Figure 3.23 Bond stress-slip curves of PT-500-1 ...................................................... 91

Figure 3.24 Bond stress-slip curves of PT-500-2.4 ................................................... 91

Figure 3.25 Bond stress-slip curves of both sides of PT-500-2.4-A ......................... 92

Figure 3.26 Bond stress-slip curves of PT-500-3 ...................................................... 92

Figure 3.27 Bond stress-slip curves of PT-1000-0 .................................................... 93

Figure 3.28 Failure of PT-1000-0-B through buckling ............................................. 93

Figure 3.29 Bond stress-slip curves of PT-1000-1 .................................................... 94

Figure 3.30 Failure pattern of PT-1000-2.4-A .......................................................... 94

Figure 3.31 Bond stress-slip curves of PT-1000-2.4 ................................................. 95

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Figure 3.32 Bond stress-slip curves of PT-1000-3 .................................................... 95

Figure 3.33 Corner distortion of the profiled steel sheeting ..................................... 96

Figure 3.34 Bond stress-slip curves of PT-1500-0 .................................................... 96

Figure 3.35 Buckling of PT-1500-0-B ...................................................................... 97

Figure 3.36 Bond stress-slip curves of PT-1500-1 .................................................... 97

Figure 3.37 Bond stress-slip curves of PT-1500-2.4................................................. 98

Figure 3.38 Buckling of PT-1500-2.4-B ................................................................... 98

Figure 3.39 Bond stress-slip curves of PT-1500-3 .................................................... 99

Figure 3.40 Buckling of PT-1500-3-B ...................................................................... 99

Figure 3.41 Bond stress-slip curves of PT-2000-0 .................................................. 100

Figure 3.42 Buckling of PT-2000-0-A .................................................................... 100

Figure 3.43 Bond stress-slip curves of PT-2000-1 .................................................. 101

Figure 3.44 Buckling and bond failure of PT-2000-1-A ......................................... 101

Figure 3.45 Buckling and bond failure of PT-2000-1-B ......................................... 102

Figure 3.46 Bond stress-slip curves of PT-2000-2.4............................................... 102

Figure 3.47 Buckling pattern observed after the test .............................................. 103

Figure 3.48 Bond stress-slip curves of PT-2000-3 .................................................. 103

Figure 3.49 Buckling of PT-2000-3-A .................................................................... 104

Figure 3.50 Buckling of PT-2000-3-B .................................................................... 104

Figure 3.51 Variation in chemical bond stress due to prestress .............................. 105

Figure 3.52 Variation in mechanical bond stress due to prestress .......................... 105

Figure 3.53 Variation in bond stress at 5.0 mm due to prestress ............................ 106

Figure 3.54 Variation in chemical bond stress with bond length ............................ 106

Figure 3.55 Variation in mechanical bond stress with bond length ........................ 107

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Figure 3.56 Variation in bond stress at 5.0 mm with bond length .......................... 107

Figure 4.1 Overview of the finite element mesh ..................................................... 125

Figure 4.2 Radial thrust connector at steel-concrete interface ................................ 125

Figure 4.3 Energy level for analysis ........................................................................ 126

Figure 4.4 Stress-strain curve of concrete ............................................................... 126

Figure 4.5 Stress-strain curve of profiled steel sheeting ......................................... 127

Figure 4.6 Local bond-slip law................................................................................ 127

Figure 4.7 FE model for mesh sensitivity analysis ................................................. 128

Figure 4.8 Mesh sensitivity analysis ....................................................................... 128

Figure 4.9 Push specimen of height 500 mm without prestress .............................. 129

Figure 4.10 Push specimen of height 500 mm with prestress of 1 MPa ................. 129

Figure 4.11 Push specimen of height 500 mm with prestress of 2.4 MPa .............. 130

Figure 4.12 Push specimen of height 500 mm with prestress of 3 MPa ................. 130

Figure 4.13 Push specimen of height 1000 mm without prestress .......................... 131

Figure 4.14 Push specimen of height 1000 mm with prestress of 1 MPa ............... 131

Figure 4.15 Push specimen of height 1000 mm with prestress of 2.4 MPa ............ 132

Figure 4.16 Push specimen of height 1000 mm with prestress of 3 MPa ............... 132

Figure 4.17 Push specimen of height 1500 mm without prestress .......................... 133

Figure 4.18 Push specimen of height 1500 mm with prestress of 1 MPa ............... 133

Figure 4.19 Push specimen of height 1500 mm with prestress of 2.4 MPa ............ 134

Figure 4.20 Push specimen of height 1500 mm with prestress of 3 MPa ............... 134

Figure 4.21 Push specimen of height 2000 mm without prestress .......................... 135

Figure 4.22 Push specimen of height 2000 mm with prestress of 1 MPa ............... 135

Figure 4.23 Push specimen of height 2000 mm with prestress of 2.4 MPa ............ 136

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Figure 4.24 Push specimen of height 2000 mm with prestress of 3 MPa ............... 136

Figure 4.25 Re-entrant profile (a) Bond stress-slip curve (b) Stress distribution ... 137

Figure 4.26 Trapezoidal profile (a) Bond stress-slip curve (b) Stress distribution . 138

Figure 4.27 Bondek profile (a) Bond stress-slip curve (b) Stress distribution ........ 139

Figure 5.1 Ultimate strength test setup (Ranzi et al., 2013) .................................... 162

Figure 5.2 Overview of the finite element mesh ..................................................... 162

Figure 5.3 Radial thrust connector at steel-concrete interface ................................ 163

Figure 5.4 Energy level for analysis........................................................................ 163

Figure 5.5 Stress-strain curve of concrete ............................................................... 164

Figure 5.6 Stress-strain curve of profiled steel sheets ............................................. 164

Figure 5.7 Stress-strain curve of reinforcing bar..................................................... 165

Figure 5.8 Stress-strain curve of prestressing bar ................................................... 165

Figure 5.9 Local bond stress-slip law ..................................................................... 166

Figure 5.10 Mesh sensitivity analysis ..................................................................... 166

Figure 5.11 Load-deflection curve of post-tensioned solid slab ............................. 167

Figure 5.12 Failure mode of post-tensioned solid slab ........................................... 167

Figure 5.13 Yielding of post-tensioning steel strand of post-tensioned solid slab . 168

Figure 5.14 Load-deflection curve of post-tensioned composite slab .................... 168

Figure 5.15 Shear bond failure of post-tensioned composite slab .......................... 169

Figure 5.16 Failure mode of post-tensioned composite slab ................................... 169

Figure 5.17 Yielding of post-tensioning steel strand of PTC slab .......................... 170

Figure 5.18 Effects of concrete compressive strength (𝑓𝑐 ′)for PTC slab .............. 170

Figure 5.19 Effects of profiled sheeting thickness ((tp) for PTC slab .................... 171

Figure 5.20 Effects of level of prestress (P) for PTC slab ...................................... 171

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Figure 5.21 Strain and stress distribution at the ultimate limit state (Ranzi et al.,

2013a) ....................................................................................................................... 172

Figure 5.22 Forces exerted on a concrete beam by a parabolic tendon (Gilbert and

Mickleborough, 2004) .............................................................................................. 172

Figure 5.23 Strain distribution at three stages of loading (Gilbert and

Mickleborough, 2004) .............................................................................................. 173

Figure 5.24 Variation of flexural capacity with degree of shear connection .......... 173

Figure 6.1 Details of test specimens ........................................................................ 189

Figure 6.2 Geometry of W-DEK profiled steel sheeting......................................... 190

Figure 6.3 Instrumentation ...................................................................................... 190

Figure 6.4 Specimen ready for testing..................................................................... 190

Figure 6.5 Load-deflection curves of LTSU-SW & LTSU-SL ............................... 191

Figure 6.6 Flexural cracking of LTSU-SW ............................................................. 191

Figure 6.7 Cracking across the width of the concrete slab of LTSU-SL ................ 192

Figure 6.8 Flexural cracking at ultimate load of LTSU-SL .................................... 192

Figure 6.9 Load-deflection curves of LTPU-SW & LTPU-SL ............................... 193

Figure 6.10 Overall crack pattern at ultimate load of LTPU-SL............................. 193

Figure 6.11 Shear bond failure of LTPU-SL ........................................................... 194

Figure 6.12 Load-deflection curves of LTSR-SW & LTSR-SL ............................. 194

Figure 6.13 Cracking around studs of LTSR-SL .................................................... 195

Figure 6.14 Crack pattern at ultimate load of LTSR-SL ......................................... 195

Figure 6.15 Load-deflection curves of LTPR-SW & LTPR-SL ............................. 196

Figure 6.16 Shear bond failure of LTPR-SW.......................................................... 196

Figure 6.17 Weld failure of a corner stud of LTPR-SL .......................................... 197

xxvi
Figure 6.18 Crack pattern of LTPR-SL................................................................... 197

Figure 6.19 Comparison between behaviour of profiled and solid restrained slabs 198

Figure 6.20 Effects of creep and shrinkage (solid unrestrained slabs).................... 198

Figure 6.21 Effects of creep and shrinkage (solid restrained slabs)........................ 199

Figure 6.22 Effects of creep and shrinkage (profiled unrestrained slabs) ............... 199

Figure 6.23 Effects of creep and shrinkage (profiled restrained slabs) ................... 200

Figure 6.24 Effects of end anchorage (LTPR & LTPU) ......................................... 200

Figure 6.25 Effects of end anchorage (LTSR & LTSU) ......................................... 201

Figure 6.26: Deflection of unrestrained slabs ......................................................... 201

Figure 6.27: Deflection of restrained slabs ............................................................. 202

Figure 6.28 Effects of composite action (LTPU & LTSU) ..................................... 202

Figure 6.29 Effects of composite action (LTPR & LTSR) ..................................... 203

Figure 7.1 Overview of FE model ........................................................................... 220

Figure 7.2 Energy level of LTPR-SW ..................................................................... 220

Figure 7.3 Stress-strain curve of concrete ............................................................... 221

Figure 7.4 Stress-strain curve of profiled steel sheeting ......................................... 221

Figure 7.5 Stress-strain curve of steel reinforcing bar ............................................ 222

Figure 7.6 Stress-strain curve of headed shear studs .............................................. 222

Figure 7.7 Local bond-slip law (Burnet, 1998) ....................................................... 223

Figure 7.8 Effects of concrete element size ............................................................ 223

Figure 7.9 Effects of headed shear stud element size ............................................. 224

Figure 7.10 Load-deflection curves of solid unrestrained slab ............................... 224

Figure 7.11 Load-deflection curves of solid restrained slab ................................... 225

Figure 7.12 Load-deflection curves of profiled unrestrained slab .......................... 225

xxvii
Figure 7.13 Load-deflection curves of profiled restrained slab .............................. 226

Figure 7.14 Reinforcement yielding of LTSR-FE (concrete slab removed) ........... 226

Figure 7.15 Local buckling of sheeting near the load point of LTPU-FE............... 227

Figure 7.16 Local buckling of sheeting near ultimate load of LTPU-SL................ 227

Figure 7.17 Tensile rupture near stud area of LTPR-FE ......................................... 228

Figure 7.18 Stud deformation in LTPR-FE ............................................................. 229

Figure 7.19 Effects of concrete compressive strength (𝑓𝑐 ′) ................................... 230

Figure 7.20 Effects of profiled steel sheeting thickness (tp).................................... 230

Figure 7.21 Effects of headed shear stud strength (fy)............................................. 231

Figure A.1 Tensile test results of profiled steel sheets ............................................ 252

Figure B.1 Geometry of post-tensioned composite slab (Ranzi et al., 2013a) ........ 255

Figure B.2 Stress-strain distribution of post-tensioned solid slab ........................... 255

Figure B.3 Determination of ultimate moment capacity ......................................... 257

Figure B.4 Stress-strain distribution of post-tensioned composite slab (Condeck) 257

Figure B.5 Mu vs. ƞ relationship (Condeck) ............................................................ 260

Figure C.1 Load-slip curves of LTPU-SW ............................................................. 263

Figure C.2 Load-slip curves of LTPU-SL............................................................... 264

Figure C.3 Load-slip curves of LTPR-SW ............................................................. 264

Figure C.4 Load-slip curves of LTPR-SL ............................................................... 265

xxviii
CHAPTER 1- Introduction

CHAPTER 1
INTRODUCTION

1.1 INTRODUCTION

This chapter presents an overview of the research work carried out in the present

study and outlines its significance and contributions. Background knowledge and

motivation to conduct experimental tests and numerical analyses to study the

behaviour of post-tensioned composite (PTC) steel-concrete slabs and composite

slabs with end anchorage are described herein. The objectives and scope of the thesis

are also defined in this chapter, followed by a brief description of each chapter in the

thesis.

1.2 BACKGROUND AND MOTIVATION FOR RESEARCH

A composite slab is defined by Eurocode 4 (British Standards Institution, 2004) as

“a slab in which profiled steel sheets are used initially as permanent shuttering and

subsequently combine structurally with the hardened concrete and act as tensile

reinforcement in the finished floor.”

1
CHAPTER 1- Introduction

The concept of composite steel-concrete slabs originated in the 1930s to substitute

the traditional reinforced concrete slabs (Crisinel and O’Leary, 1996). But the

application of the composite slabs was first known to have been started in the 1950s

when steel mesh reinforcement was welded to the profiled steel sheeting, which had

twice the yield stress of mild steel. In general, profiled steel sheeting utilises most or

all of its tensile strength, acting as main tensile reinforcement in composite slabs.

The first major research study on the behaviour and performance of composite slabs

took place in the late 1960s. Schuster (1970) and Porter et al. (1976) published a

number of articles and recommendations which recognised the major features of

composite slabs.

Composite slabs reduce dead loads and construction time, being both of major

interests in high rise steel framed floor construction. The introduction of fast-track

construction methods during the late 1980s has increased interest in steel design and

consequently in composite flooring. Nowadays, composite systems are being

integrated with reinforced concrete, prestressed concrete and timber structures and

used for a wide range of construction projects (Crisinel and O'Leary, 2004). The

combination of post-tensioning and composite action between the profiled steel

sheets and concrete in a single building floor system reduces the concrete cracking

significantly and thereby provides enhanced flexural strength and stiffness of PTC

slabs compared with post-tensioned concrete slabs and conventional composite slabs.

Therefore, a PTC slab represents a very popular form of building floor system at

present due to the economic and technical advantages of using profiled steel sheets as

an alternative to conventional timber formwork systems and reinforcement in post-

tensioned concrete structures. It consists of concrete slab, profiled steel sheets, post-

2
CHAPTER 1- Introduction

tensioning strands and non-prestressed reinforcement (Figure 1.1). In this system,

profiled steel sheets act as permanent formwork during construction and external

reinforcement during service.

The bond between the concrete and profiled steel sheets is usually assumed to

have a significant effect on the strength, stiffness and ductility of composite slabs. A

significant step toward understanding the bond behaviour is to generate a bond

stress-slip relationship. The horizontal shear bond interaction between the profiled

steel sheets and concrete is usually determined through push tests. Push tests provide

a less expensive and convenient method to investigate the complex interaction

between the profiled steel sheets and concrete. The bond stress-slip relationship

obtained from a push test may lead to a better understanding of the bond behaviour

by taking into account the effect of parameters ignored by existing design methods.

However, the shear bond stress versus slip relationship obtained from these tests

need to be interpreted with a deep understanding of the fundamental mechanisms.

The objective of many research studies on composite slabs was directed towards the

development of a simple, efficient and economical small scale tests for composite

slabs, which is capable to provide the parameters needed for all design and analysis

methods. In order to reduce the dependency on the full scale bending test which is

required by the current design specifications, many researchers (Schuster, 1970;

Stark, 1978; Jolly and Jubair, 1987; Daniels, 1988; Patrick and Poh, 1990; An, 1993;

Veljkovic, 1996; Burnet, 1998, Tremblay, 2002; Abdullah, 2004) developed small

scale tests. One of the main objectives of this research is to determine the potential

influence of prestress on the bond between the profiled steel sheets and concrete.

3
CHAPTER 1- Introduction

Due to complexity of horizontal shear transfer between the steel deck and the

concrete in composite slabs, it is very difficult to develop an analytical method that is

suitable for all slab conditions without using data from tests. Therefore, researchers

inclined towards the complicated finite element modelling (FEM) of composite slabs.

Again, the shear connection property obtained from the elemental tests was the main

hindrance to produce satisfactory results in the finite element analysis (FEA) and

modification was proposed by the researchers (Veljkovic, 2004; Abdullah, 2004).

Hence, any analytical method that is derived from finite element analysis using this

shear connection property should be used with caution.

Limited research studies have looked into the investigation of the behaviour of

PTC slabs (Schravendeel et al., 1990; Koukkari, 1999; Koukkari and Eligehausen,

2001; TEKES, 2001; Bailey et al., 2006; Miller and Bailey 2007; Patrick and Lloyde,

2008; Ranzi et al., 2013a & b). Experimental data for post-tensioned composite slabs

are limited that they are not enough to understand the behaviour of these types of

slabs and produce design guidelines. Since different factors affect the behaviour of

this form of slabs, analytical and numerical studies are also very limited.

Consequently, at present there is no code which presents a united method for analysis

of post-tensioned composite slabs. Therefore, the contribution of profiled steel sheet

is usually ignored in the design. To the knowledge of the author of this thesis, the

objective of all previous studies was limited into the evaluation of the flexural

strength, ultimate and long term behaviour of post-tensioned composite slabs. No

experimental test was published in the literature to investigate how the prestress

influences the shear bond interaction of post-tensioned composite slabs. In the

context of limited experimental studies, this thesis intends to contribute to this

4
CHAPTER 1- Introduction

deficiency by providing experimental data to study the shear bond behaviour of post-

tensioned composite slabs accurately. An accurate and efficient finite element model

is also presented in this thesis to study the strength and behaviour of post-tensioned

composite slabs.

The type of end anchorage has a significant effect on the strength, stiffness and

ductility of the composite slabs. The end anchorages by through-deck welded shear

studs are the most common and popular forms of effective shear connection in

composite slabs. Initiation of shear bond-slip at the steel-concrete interface leads to a

loss in composite action and thereby affects the structural response of these types of

slabs significantly. This thesis investigates the strength and behaviour of composite

slabs with end anchorage provided by through-deck welded studs.

Several studies have looked into the effect of end anchorage on the strength and

behaviour of composite slabs experimentally (Porter and Greimann, 1984; Easterling

and Young, 1990; Jolly and Lawson, 1992; Daniels and Crisinel, 1993a & b; Chen,

2003, Mirza and Uy, 2013). Some analytical studies were published to predict the

ultimate strength of composite slabs with studs used for end anchorage (Degtyarev,

2013a & b). Daniels and Crisinel (1993b) presented a nonlinear finite element model

of composite slabs with end anchorage. However, the capability of the model to

simulate the behaviour of profiled composite slabs is deemed to be limited and it is

possible to model the behaviour more efficiently and accurately due to availability of

sophisticated finite element software packages. In this context, this research presents

a series of ultimate strength tests aimed at evaluating the effect of end anchorages on

the load carrying capacities and failure modes of both solid and profiled composite

slabs. An accurate and efficient nonlinear finite element model of the composite

5
CHAPTER 1- Introduction

slabs is also presented to investigate the behaviour of profiled composite slabs with

end anchorage using a commercially available software ABAQUS. The model was

validated against experimental results for its accuracy and a parametric study was

conducted to investigate the influence of concrete strength, shear stud strength and

profiled sheeting thickness in profiled composite slabs.

1.3 OBJECTIVES AND SCOPE OF THESIS

The research work carried out in this thesis is mainly divided into experimental

and numerical studies. The main objectives of this research are outlined as follows:

 To investigate the effects of prestress on the bond stress-slip behaviour of post-

tensioned composite steel-concrete slabs.

 To develop an accurate nonlinear 3D finite element model of shear bond

behaviour of a push specimen considering possible influence of prestress on

the bond between the concrete and the profiled steel sheets.

 To assess the bond stress-slip relationship obtained from push test study on

post-tensioned composite slabs through a finite element model and to conduct a

parametric study to investigate important parameters affecting the behaviour of

post-tensioned composite slabs.

 To investigate the effect of end anchorage on the ultimate load carrying

capacities and failure modes of both solid and profiled slabs through an

experimental study.

6
CHAPTER 1- Introduction

 To develop an accurate nonlinear 3D finite element model of composite

profiled slab with end anchorage and to conduct a parametric study to

investigate important parameters affecting the behaviour of composite slabs

with end anchorage.

1.4 ORGANISATION OF THESIS

The layout of the thesis is comprised of eight chapters. An overview of the

contents of each chapter has been given with an introduction at the beginning of the

corresponding chapter. At the end of each chapter, the key findings and contributions

which are derived from this research are summarised.

In Chapter 1, the background of this research work is presented and then the

objectives and scope of this research are described. A state-of-the-art literature

review on the existing research work which is relevant to the areas of interest in this

thesis is presented in Chapter 2. This includes the results and important findings

published in the open literature based on various experimental, analytical and

numerical studies. The discussion covers primarily the issue of bond stress-slip

behaviour of composite slabs, the existing experimental and numerical studies on the

behaviour of post-tensioned composite slabs and the behaviour of composite slabs

with end anchorage.

Chapter 3 presents a push test study comprising of two series, namely the

preliminary series and main series. The preliminary series of six test specimens and

main series of thirty two specimens are reported in this chapter along with the details

7
CHAPTER 1- Introduction

of the test specimens, specimen preparation, material properties, instrumentation, test

setup and loading condition. Detailed results and observations for each of the

specimens during the experiments are presented in this chapter. In particular, the

effects of varying level of prestress and bond length are appraised.

Chapter 4 presents the numerical modelling of the push test specimens. The

formulation of a nonlinear three dimensional finite element model using commercial

software package ABAQUS is presented in this chapter. These include model

geometry and element types, interactions, loading and boundary conditions and

solution method. The constitutive laws of materials to be used in the models are

illustrated and the details of the material properties are also provided. A mesh

sensitivity analysis is presented for the accuracy of the finite element models

developed herein.

Chapter 5 illustrates the numerical modelling of the post-tensioned composite

slabs. The finite element model formulation, mesh sensitivity analysis and validation

are described in detail. A parametric study is presented to investigate the effect of

concrete strength, level of prestress and profiled sheeting thickness. A calculation

procedure of ultimate strength of post-tensioned composite slabs is also described in

this chapter.

Chapter 6 explains the experimental programme of composite slabs to investigate

the effects of end anchorage. A detailed description of all test specimens, specimen

preparation, material properties, instrumentation, test setup and loading condition are

provided. Main results and observations for each of the specimens during the

8
CHAPTER 1- Introduction

experiments are presented in this chapter. In particular, the effects of end anchorage,

composite action and long term loading effects are appraised.

The finite element modelling of the composite slabs with end anchorage are

described in Chapter 7. The finite element model formulation, mesh sensitivity

analysis and validation are described in detail. A parametric study is presented to

investigate the effect of concrete strength, shear stud strength and profiled sheeting

thickness.

Finally, conclusions drawn from the present experimental and numerical study are

summarised in Chapter 8. Recommendations and suggestions for possible future

research work on composite steel-concrete slabs are also provided.

1.5 SUMMARY OF CHAPTER

This chapter has provided an overview of the research work to be presented in this

thesis. The general layout and contents of each chapter of the thesis have also been

illustrated. The scope and objectives of this thesis are defined to understand the

limitations and novelty of this research work.

9
CHAPTER 1- Introduction

Figure 1.1 Typical post-tensioned composite slab (Ranzi et al., 2013a)

Figure 1.2 Typical composite steel-concrete slab (Ganesh et al., 2005)

10
CHAPTER 2- Literature Review

CHAPTER 2
LITERATURE REVIEW

2.1 INTRODUCTION

This chapter presents an overview of the existing research work published in open

literature which is relevant to the objectives and scope of this thesis. A summary of

the important findings and developments from previous studies is provided herein to

find out existing gaps in current knowledge which led to this study. The research

work on composite steel-concrete slabs and post-tensioned concrete structures is

reviewed to the extent that is necessary to understand the methodology of the current

study presented herein in case of post-tensioned composite slabs.

In this chapter, the main issues on the bond stress-slip relations of post-tensioned

composite slabs are discussed. Existing research work that has been undertaken to

investigate the bond stress-slip behaviour of composite steel-concrete slabs is

reviewed herein. The discussion also covers the overall behaviour of the PTC slabs

that is known from previous studies. As part of the experimental programme

presented in this thesis, a series of push tests were conducted and therefore the

available literature on push tests is reviewed. Since the composite slabs with end

anchorage encompass a significant part of this thesis, the existing research work on

11
CHAPTER 2- Literature Review

the effects of various forms of end anchorages of composite slabs is also reviewed.

This thesis is aimed to develop an accurate and efficient numerical model of post-

tensioned composite slabs and composite slab with end anchorage. Therefore, the

available FE approaches are studied and taken into account to develop a three

dimensional nonlinear finite element model. The challenging issues of numerical

modelling are identified and discussed in this chapter.

2.2 POST-TENSIONED COMPOSITE SLABS

Post-tensioned composite steel-concrete slabs represent an attractive and novel

form of floor construction in the building industry. It is capable of combining the

advantages of the two most commonly used flooring systems, which consist of post-

tensioned slabs in the case of concrete structures and of composite slabs for steel

structures. The advantages of this novel system cannot be exploited as yet, as no

design guidelines are currently available. The advantages and behaviour of both

composite slabs and post-tensioned concrete slabs are described herein to understand

the benefits and features of PTC slabs.

Composite slabs have following advantages (Wright et al, 1987):

 The profiled steel sheeting provides a platform to support construction load and

a safe surface for the construction workers.

 The profiled sheeting acts as the permanent form for the in-situ cast concrete

slab and thus saves the time and cost of removable forms.

12
CHAPTER 2- Literature Review

 The profiled sheeting acts as the external tensile reinforcement and thus saves

the time and cost for placing and fixing of reinforcing bars for concrete slab.

 The geometry of the profiled steel sheeting can be made effective in reducing

concrete volume and thereby reducing total dead loads.

 Services can be installed and distributed within the depth of the floor slab

thanks to the geometry of the profiled steel sheeting.

 The profiled steel sheeting is easy to stack, transport and handle.

 In general, profiled composite slabs reduce the construction time significantly

and thus increase the economy of the construction considerably.

Composite slabs under bending can exhibit three major modes of failure: flexural

failure at section 1-1, vertical shear failure at section 2-2 and longitudinal shear

failure at section 3-3, as shown in Figure 2.1 (Johnson, 1994).

The flexural failure occurs usually in long thin slabs and when complete

interaction at the interface between the concrete and the steel is achieved. However,

this is not a governing design criterion because the steel and concrete interaction is

normally incomplete and the slab length is invariably limited by the deflection limit

(Easterling and Young, 1992).

The vertical shear failure occurs usually in very short and thick slabs with high

concentrated load acting near the supports (Patrick and Bridge, 1992). This is not so

common in construction practice and the effect is normally ignored in design.

13
CHAPTER 2- Literature Review

The horizontal shear failure or shear bond failure is the most common mode of

failure for composite slabs under vertical loads (Porter and Ekberg, 1978). The

development of an approximate diagonal crack under or near one of the concentrated

loads just before failure and consequently an end-slip found between the concrete

and the profiled steel sheeting within the shear span are the main features of this type

of failure.

Post-tensioning is a technique of prestressing the concrete in a manner which

eliminates or reduces the tensile stresses induced by the dead and live loads. Due to

its economic and technical advantages, the proportion of concrete floors being post-

tensioned is growing (Khan and Williams, 1995). Both post-tensioning systems,

bonded and unbonded, provide safe and efficient methods of prestressing building

structures with correct design and procedures. Post-tensioned concrete floors offer

the following advantages (Charalambous et al., 2002):

 Reduction in the floor thickness, significant savings in construction time and

lower on-going maintenance costs make the post-tensioning economic.

 Post-tensioning provides excellent control of concrete cracks and deflections.

There are three possible modes of failure in case of post-tensioned concrete slabs,

depending on the level of prestress according to (Khan and Williams, 1995).

Case 1: For lightly loaded slabs, the magnitude of the prestress may be very low so

that the tensile strength of the concrete may provide the most of the flexural strength.

When overloaded, the concrete will crack and failure occurs immediately without

warning.

14
CHAPTER 2- Literature Review

Case 2: At a higher level of prestress of than that of case 1, as load increases, the

tendon reaches its limit of proportionality. Beyond this point, the stress-strain curve

for the tendons becomes nonlinear, the neutral axis rises and the depth of the

compression block reduces. The slab fails either when the tendon breaks or the

concrete crushes. This mode of failure is characterised by a large deflection.

Case 3: At a very high level of prestress, the concrete crushes before the tendon

reaches its yield point and failure is without warning.

Post-tensioning offers the provision of achieving slender, stiff and strong

composite slabs with long spans. The load balancing method is usually applied to

design bonded post-tensioned concrete floors. The design load to be balanced may

only be the dead load or it may also include the calculated permanent load with a

proportion or all of the live load. There is theoretically no vertical deflection or

flexural cracking and the slab is under uniform compressive stress under the

perfectly balanced condition. However, the slab must still be design for serviceability

and ultimate strength and so some conventional reinforcement or more prestressing

steel is needed usually in critical bending regions.

The main advantage of the PTC slabs relies on the ability of the profiled steel

sheeting to act as permanent formwork during construction and as external

reinforcement during service (Ranzi et al., 2013a). The steel decking in the soffit of a

PTC slab has the potential to serve as a major part of the conventional main bottom

tensile reinforcement (Patrick & Lloyde, 2008). However, the sheeting is only

partially embedded in the concrete floor, unlike the case of reinforcing bars in

reinforced concrete structures. Therefore, the structural response of these types of

15
CHAPTER 2- Literature Review

slabs depends significantly on the shear bond interaction between the concrete and

the steel sheeting. It is worth mentioning herein that concrete cracking is

significantly reduced by the post-tensioning action. Both composite action and post-

tensioning offer a significant enhancement in the flexural stiffness and strength when

compared to conventional composite slabs and post-tensioned concrete slabs.

Therefore, the bond stress-slip relationship in post-tensioned composite slab could be

different from the corresponding composite slabs with similar profiled sheeting due

to potential influence of prestress. One of the novelties of this thesis is to explore this

effect, which is presented in chapter 3.

2.3 BOND STRESS-SLIP RELATIONSHIP

The strength, stiffness and ductility of composite profiled slabs depend mainly on

the transfer of longitudinal shear between the concrete slab and the profiled sheeting

through the rib shear connectors (Burnet and Oehlers, 2001). The three generic types

of profiled ribs used in practice consist of the re-entrant or dove-tailed rib, the

trapezoidal, and L-shaped or re-entrant L (Figure 2.2). Combinations of these generic

forms are now commonly used in practice. These ribs transfer most if not all of the

horizontal shear between the concrete slab and the steel sheet of composite slabs

(Oehlers and Bradford, 1999). The rib extends the full length of the structure so that

it does not bear directly onto the concrete, as do mechanical shear connectors.

Rib shear connectors can transfer shear either by chemical adhesion, interface

interlock or by active friction (Oehlers and Bradford, 1995).

16
CHAPTER 2- Literature Review

 Chemical adhesion

Chemical bond results from chemical adherence of the cement paste to the steel

sheeting. It offers resistance to applied shear with no slip at the interface.

Initially the longitudinal shear is transferred across the concrete-steel sheeting

interface by chemical adhesion, which is lost as soon as interface slip occurs

and does not reform. The longitudinal shear is then transferred by the interface

interlock component of the mechanical bond.

 Interface interlock

Interface interlock or mechanical bond results from the physical interlocking of

the concrete and the steel sheeting. The protrusions and indentations on the rib

cause the rib to compress like a spring within the concrete void moulded by

the rib, inducing passive normal and shear forces across the interface that

transfers the longitudinal shear.

Longitudinal shear is transferred through the ribs in the interface interlock

mechanism and not through the steel sheet between the ribs that tend to detach.

The ability of transfer the longitudinal shear by bearing and passive friction

depends on the passive resistance of the rib.

 Active friction

Longitudinal shear can also be transferred by the mechanical action of the

active friction across the sheet-concrete interface in conjunction with interface

17
CHAPTER 2- Literature Review

interlock shear where the interface is subjected to active pressure such as

weight of the concrete resting on the sheet or at the supports where the sheet is

trapped between the concrete and the support. This bond is directly

proportional to the normal force so that if the normal force is zero, then the

frictional force is zero.

The strength of horizontal shear bond depends on many factors, such as the shape

and geometry of the profiled steel sheeting, type and frequency of embossments, type

of end anchorage, length of shear span, slenderness of the slab and arrangement of

load. Therefore, it is difficult to provide representative design values that can be

applied to all slab conditions.

The behaviour of composite slab is directly affected by the slip of the shear

connection at the steel-concrete interface. The flexural forces cause this sliding

action across the interface. This slip is resisted by the interface longitudinal shear

force. Composite behaviour of concrete, steel and the shear connection between steel

and concrete components are usually described by the degree of shear connection

and degree of interaction. Degree of shear connection deals with equilibrium of

forces within a composite member and degree of interaction deals with compatibility

of deformations at the steel-concrete interface. Therefore, degree of shear connection

represents a strength criterion and degree of interaction represents a stiffness

criterion (Oehlers and Bradford, 1999).

The evaluation of shear-bond behaviour in composite slabs has been the focus of

extensive research. However, there are no previous studies focused on the evaluation

of bond-slip behaviour of post-tensioned composite slabs. For accurate numerical

18
CHAPTER 2- Literature Review

simulation of post-tensioned composite slabs, a bond stress-slip model that accounts

for the effects of prestress is required. Moreover, knowledge of the effects of various

levels of prestress on the bond-slip behaviour is important to optimise the design of

post-tensioned composite slabs.

2.4 EXPERIMENTAL STUDIES OF POST-TENSIONED COMPOSITE

SLABS

Despite the popularity of post-tensioned composite slabs, very limited research

studies are undertaken. Schravendeel et al. (1990) conducted a full scale

experimental study on PTC slabs and pointed out the potential advantages in terms of

strength and cost. A method to calculate the shear stress distribution at the steel-

concrete interface was developed using typical bond stress-slip behaviour available

in the literature.

Koukkari (1999) conducted a test series of columns formed by two pieces of deep

steel decking encasing a compressed concrete block. Although this test setup seemed

to be similar to the test setup of the current study, the research was to investigate the

influence of the location of post-tensioning anchors on the transfer length and

concrete failure mode. An ultimate strength test was also carried out as part of this

study on a two span continuous composite slab with unbonded tendons to investigate

the load carrying capacity.

Bailey et al. (2006) presented a technique of achieving a long span composite

floor using prestressed composite slabs. However, in this research, prestressing was

applied to the steel deck prior to delivery on site, while in the current study

19
CHAPTER 2- Literature Review

prestressing was applied to the concrete after 7 days of pouring, which is typical of

Australian construction code of practice. The bond stress-slip characteristics in both

cases are considered to be different due to the two different methodologies of

prestressing.

Patrick and Lloyde (2008) carried out ultimate strength tests of a composite slab, a

post-tensioned solid slab and a post-tensioned composite slab and provided design

capacity tables for different post-tensioned slab arrangements. This research assured

the attainment of enhanced flexural strength of post-tensioned composite slabs over

post-tensioned solid slabs and profiled composite slabs.

Xiao et al. (2009) analysed the flexural performance of the profiled sheet and

prestressed concrete composite slabs. Load-deformation curves of prestressed

composite slabs are shown as three stages: elastic, elastic-plastic and plastic.

Analysing the influence of concrete strength, steel thickness and initial prestressing,

the authors found that concrete strength and steel thickness have less influence on the

load-deflection curves, while initial prestressing has stronger influence on the initial

and last stage of load-deflection curves. The author also commented that by applying

prestressing on composite slab, the crack resistance and load carrying capacity can be

improved and deformation can be reduced.

Ranzi et al. (2013a & b) presented results of a series of ultimate and long term

tests on PTC slabs and an analytical model for the determination of the ultimate load

carrying capacity of PTC slabs. Based on experimental study of post-tensioned solid

slabs and post-tensioned composite slabs, the authors found that rigid plastic

calculations produced good predictions for the moment capacity of post-tensioned

20
CHAPTER 2- Literature Review

solid slabs, while the values calculated for the post-tensioned composite specimens

based on full shear connection model overestimated the test results. An analytical

model was also presented for the determination of the ultimate flexural capacity of

post-tensioned composite slabs based on partial connection theory. This model

requires the value of mechanical resistance Hr of the profiled steel sheet, which is

measured experimentally from slip-block or slab tests. However, the effect of

prestress on the bond stress-slip relations is not reflected in the value of Hr.

The novelty of the current research in relation to these previous research studies is

to explore the concrete-steel interaction behaviour of the PTC slabs accurately. The

effect of both prestress and bond length on bond stress-slip relationship is a

fundamental issue, which needs to be addressed in determination of ultimate capacity

of post-tensioned composite slabs. An appropriate push test setup was chosen and

post-tensioning was incorporated to find accurate bond stress-slip relations, as

presented in Chapter 3.

2.5 PUSH TEST STUDY

It has been recognised that the mechanism of longitudinal shear transfer between

the profiled steel sheets and the concrete in composite slabs is complex and difficult

to model mathematically (Abdullah and Easterling, 2004). Therefore, the shear

interaction property is usually determined using a push test. This behaviour is

characterised mainly by the chemical bond and the mechanical bond. Although the

chemical bond strength is usually assumed to be controlled mainly by the material

strength of chemical adhesion, a push test study conducted by Burnet and Oehlers

21
CHAPTER 2- Literature Review

(2001) indicated that it is rather a geometric property in profiled composite slabs and

failure of the chemical bond is more akin to a peeling action.

The author of this thesis assumed that the bond-stress slip relation in post-

tensioned composite slab is influenced by the effect of level of prestress and bond

length. Therefore, a need for a small scale test setup with feasibility of incorporation

of the effect of prestressing is obvious. The literature review presented herein will

discuss and compare existing push test studies of composite slabs conducted by other

researchers to determine the shear bond characteristics. The objective of this review

is to find out an appropriate push test setup for determining bond stress-slip

relationship of post-tensioned composite slabs accurately. It is noteworthy herein that

existing push tests can be categorised into two classes: 1. Push tests setup requiring

external lateral restraining forces and 2. Push tests setup without external lateral

restraining forces.

Schuster (1970) conducted one of the earliest push out type small scale test to

investigate the shear bond characteristics of profiled steel sheets and establish a

relationship between the maximum push out force and moment capacity of slabs with

the same shear span length (Figure 2.3). The push out test results were not in good

agreement with the shear bond strength for composite slabs in flexure. Therefore, the

full scale tests were considered as the preferred method to evaluate the behaviour of

composite slabs and became the basis for the development of the m-k design

procedure.

Stark (1978) configured a push out test to determine the influence of concrete

quality on the maximum load per embossment and evaluate the results of full-scale

22
CHAPTER 2- Literature Review

bending tests that were used by the author in the partial shear connection (PSC)

method. This was an earliest attempt to apply partial interaction theory for composite

slab design. The concrete block was placed between steel sheets and the steel sheets

were clamped against the concrete block but the clamping force was not measured

(Figure 2.4). The ultimate shear load per embossment from a push test was found to

differ by 15% from the bending test. The author concluded that the difference was

due to the effect of edge webs in the bending test, which were unrestrained and free

to curl, but were clamped in the push test. Moreover, the applied lateral force can

induce frictional resistance at the steel-concrete interface and prevent the separation

of the sheeting from the concrete.

Jolly and Zubair (1987) carried out a push off test to evaluate the effect of various

types of indentations of the steel sheeting on the shear bond strength, as shown in

Figure 2.5. It was found that the discontinuous embossments enable the steel sheet to

distort and ride over concrete more easily. Embossment faces orthogonal to the

direction of slip were found to be more effective than the inclined. No advantage in

more numerous and smaller indentations was observed. The experimental results

were also used in theoretical calculation for predicting the load carrying capacity of

the composite slabs. Obviously, the test results are significant for the modification of

embossment shape, size, depth and spacing. However, this test setup is not

considered further for the current study as it was not feasible to incorporate post-

tensioning in this configuration.

Daniels (1988) developed a pull out test, as shown in Figure 2.6, to determine the

load-slip behaviour and strength of the shear connection provided by embossments or

by the form of decking ribs at the steel-concrete interface. In this test setup, axial

23
CHAPTER 2- Literature Review

load was applied in the direction of the rib and lateral force was applied

simultaneously to induce normal force representing weight of the concrete at the

sheet-concrete interface. The shear resistance of profiled sheeting found from the test

was overestimated, which may be due to the application of the lateral force

producing additional frictional resistance at the interface. The steel deck which was

held against each other in this test may be prevented separating from the concrete

block.

Patrick and Poh (1990) developed the slip block test as shown in Figure 2.7 in

order to investigate longitudinal slip resistance between the concrete and the profiled

sheeting. The average shear stress per unit horizontal area and co-efficient of friction

between the concrete and the sheeting were found from this test. The sheeting was

welded to the rigid base plate and lateral load was applied against the concrete block.

Therefore, vertical separation of the sheeting from the concrete was most likely

restricted, which could result in overestimation of the shear bond stress. A point

worth emphasizing is that the slip block test was only suitable for profile that exhibit

ductile shear connection. In 1994, Patrick and Bridge developed a partial shear

connection strength model using the results from slip block test. The author stated

that this model has been verified by the full scale tests and can account for the effects

of variation in shear connection performance, loading pattern and end support

conditions.

An (1993) developed a block bending test as shown in Figure 2.8 to include the

effect of bending curvature in small scale tests and to determine the shear stress

between the concrete and the profiled sheeting. The parameters studied were

concrete type and the shear span to depth ratio. The authors used two types of test

24
CHAPTER 2- Literature Review

setup. In the first type of test setup shown in Figure 2.8 (a), the steel sheeting was in

contact directly with the support so that the effect of frictional force on the slip

resistance could be obtained. The second setup shown in Figure 2.8 (b) did not have

the steel in direct contact with the support to obtain the shear strength without

support friction. The shear stress was determined by calculating tensile force in the

sheeting analytically. The results were verified with the strain in the sheeting whose

values were measured during the test. The shear resistance of specimen with the

sheeting extended into the support was found 20-30% higher than that without

sheeting. This clearly demonstrated the presence of shear resistance at the support.

The inclusion of the effect of bending curvature and vertical separation was the

major improvement in this small scale test. However, due to shortness of the

specimen and the nature of the test setup, bending effect might not be simulated

accurately in this test also.

Veljkovic (1996) investigated the behaviour of composite slab using finite

element method. The parameters used in FE model were mechanical interlocking

resistance, a friction co-efficient at supports and a reduction function of the shear

bond strength, which were obtained from push test, slip block test and tension-push

test respectively as shown in Figure 2.9. From the tension-push test, it has been

recognised that tensile strain could flatten the embossments which consequently

would lower the shear bond resistance and increase the corresponding slip.

Therefore, a reduction function was used to make correction to the mechanical

interlocking resistance obtained from the push test. Veljkovic (2000) presented a

design method for composite slabs with shallow sheeting based on small scale tests

and a finite element analysis, namely three parameters partial connection strength

25
CHAPTER 2- Literature Review

method. The envelope of the bending moment resistance can be determined

according to the mechanical model, where the influences of friction at the support

and slab overhang are considered.

Most of the small scale tests mentioned so far restricted the sheeting deformation.

In order to overcome this drawback, Burnet (1998) used push test setup as shown in

Figure 2.10 similar to Stark (1978) except that no lateral pressure was applied to the

specimen and the steel sheet was free to move laterally. The bond characteristics of

variable shape profiles were studied in this experimental study. It was observed that

the longitudinal slip was occurred along with lateral separation of the sheeting from

the concrete for profiles with embossments. For re-entrant ribs, the separation was

less than the trapezoidal ribs. Burnet (1998) also determined the limit of rib opening

beyond which the shear capacity was completely lost after breaking of chemical

bond.

Tremblay et al. (2002) developed a push out test as shown in Figure 2.11. A

lateral load of 6 kN was applied at the end of the specimen to simulate an end

condition typical of simply supported slab. The authors used the test to study the

effects of steel thickness, steel grade, surface coating, deck position and concrete

curing age. As expected, the shear strength was higher for stronger and thicker steel

and for longer concrete curing age.

In order to simulate the bending effect of the real slabs accurately and determine

composite slab strength under bending, Abdullah (2004) presented a small scale test

setup, as shown in Figure 2.12. The size of the specimen was kept at one-fourth of a

standard bending test specimen of composite slabs. It was observed that edge web

26
CHAPTER 2- Literature Review

curling, end anchorage details and types of support can influence the behaviour and

strength of composite slabs significantly. The small scale test data were found very

close to the full-scale test results provided the same end details were maintained in

both elemental and full-scale specimens. However, the bond stress-slip relationship

was derived using an analytical method for the small scale specimens.

Several other researchers also carried out push out test in a different arrangement

(Plooksawasdi, 1977; Airumyan et al., 1990). However, those setups are not covered

herein. Finally, a similar push test setup without external lateral restraining forces

such as Stark (1978) and Burnet and Oehlers (2001) was adopted with appropriate

modification to optimise the ease of testing and accuracy of results, although the

challenge of handling the delamination problem and local buckling at the base of the

profiled steel sheets exists. Despite the similarity in the push test setup used by

previous researchers and the one presented in this thesis, the objective for this

research is quite unique when compared with all the previous studies related to PTC

slabs.

2.6 NUMERICAL MODELLING OF POST-TENSIONED COMPOSITE

SLABS

Numerical modelling and analysis of composite structures using the finite element

method have become a very popular area of research recently due to its advantages

of higher efficiency and lower computing costs.

An and Cederwall (1992) conducted a two dimensional finite element analysis of

composite slabs using ABAQUS and used the shear stress-slip behaviour from a

27
CHAPTER 2- Literature Review

concrete block bending test. The interaction between the profiled steel sheets and the

concrete was modelled with spring elements. An (1993) investigated the behaviour

of composite slabs by means of 2D nonlinear finite element analysis using

ABAQUS/Standard. The steel sheeting and the concrete were modelled as 2 node

Timoshenko beam elements. The interaction between the steel sheeting and the

concrete slab was modelled with spring elements and a set of imposed equations

between degrees of freedom of concrete, spring and steel deck beam elements. The

spring property was found from a block bending test. Concrete cracking was

represented by a smeared crack model while a nonlinear stress-strain curve was used

for the steel deck and the concrete. The load-slip relationship simulating vertical

separation between the concrete and the steel deck was assumed as linear elastic and

modelled with spring elements. The FE results were very close to full scale test

results for long slabs but underestimated the capacity of short slabs. The author

attributed the underestimation to exclusion of the effect of the reaction force in the

model. Analysis conducted with different vertical separation properties did not

produce variable results.

Daniels and Crisinel (1993b) presented a numerical analysis incorporating pull out

test results to predict the behaviour and strength of composite slabs. The authors used

plane beam elements for analysing single and continuous span composite slabs. The

procedure considered nonlinear material properties, additional positive moment

reinforcement, the load-slip property for the shear studs (from push tests) and the

shear interaction property between the steel deck and the concrete slab (from pull out

test). A ductile load carrying mechanism was applied in the model and the brittle

portion of the push test data was ignored. The compressive stress-strain behaviour of

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CHAPTER 2- Literature Review

the deck was specified differently from the tensile behaviour, where the relationship

was established from the flexural tests on bare deck. The maximum load carrying

capacities for models with different span lengths were found to lie along the straight

line if plotted on the m-k axes but fell outside the same straight line if the steel

thickness is varied. The author attributed the results to the shear stress distribution

which depended less on span length than it did on slab thickness.

Veljkovic (1996) performed a three dimensional finite element analysis of

composite slabs using a nodal interface element available in DIANA to investigate

the mechanism of the longitudinal shear transfer between the concrete and the steel

sheet in composite slabs. The interaction property was obtained from a push test and

modified with a reduction function to correspond with the strain in the profiled

sheets. Different uniaxial stress-strain curves were used for the web and the flange of

the sheeting, based on tensile tests. A reduction function obtained from push-pull

tests was used to modify the interface property. The sheeting was under tensile strain

while the concrete was pushed over it because this property was found inversely

proportional with increasing strain in the sheeting. The steel strain reduced the

resistance of the embossment interlock representing more closely the behaviour of

real slabs.

Widjaja (1997) presented a finite element analysis of composite slabs with shear

stud and weld anchorage at the supports following a similar model used by An

(1993). The load-slip relationship for the interface element was obtained from the

small scale tests similar to that used by Daniels (1988) and the end anchorage was

obtained from a modified composite beam push off test. But the vertical load-slip

29
CHAPTER 2- Literature Review

relationship was ignored. The results of the FE analysis was very close to the full

scale test results.

Abdullah (2004) developed a 3D nonlinear FE model and analysis of composite

slabs using ABAQUS/Explicit 6.3. The concrete slab was modelled with 8-node

linear brick, reduced integration elements (C3D8R), while the steel deck was

modelled with 4-node doubly curved shell, reduced integration finite membrane

strains elements (S4R). The interaction between the concrete and the steel deck was

modelled with radial thrust type connector elements (CONN3D2). The vertical

interaction and the frictional resistance at the support were not considered in the

model .The author reasoned that since the horizontal shear property was derived

directly from the bending test, these effects were implicitly included. The FE results

found in this study indicated that accurate results for a particular slab can only be

obtained when the shear bond-slip property from the same slab is used because the

shear bond property is unique to a particular slab dimension and is not

interchangeable to other slab dimensions. The authors stated that all FE analysis of

composite slabs performed by many researchers in the past used a single shear-bond

property obtained from conceptually the same push off type tests. Tenhovuori &

Leskela (1998) even conducted the FE analysis using an assumed non-variable shear

bond-slip relationship on various slab geometries. Although those analyses showed

success to some extent, sufficient information regarding the accuracy of the analysis

with respect to variable geometry model was not presented in those studies.

Veljkovic (1995) had to conduct three types of small scale tests to obtain a good

model for the shear interface property. To achieve a correct simulation, a function

was used to reduce their interfacial shear stress level during the analysis depending

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CHAPTER 2- Literature Review

upon the strain level in steel sheeting. This modification is clear evidence regarding

the need for variable shear interface properties when dealing with variable geometry

models. The major drawback of FE modelling can be attributing to the use of single

shear property obtained from push off type tests. These tests do not represent the true

behaviour of slab bending, where clamping, slenderness and curvature are not

present (Abdullah, 2004).

Some other researchers attempted to model the shear bond behaviour as a

nonlinear contact problem using contact elements available in ANSYS. Ferrer et al.

(2006) developed a FE model to simulate the longitudinal slip mechanism in pull-out

tests in order to investigate the effects of the friction co-efficient and geometrical

parameters of profiled steel sheets.

Tsalkatidis and Avdelas (2010) modelled the shear bond interaction in composite

slabs as a unilateral contact problem with friction. Chen and Shi (2011) performed

FE analysis on both pull-out and bending tests of composite slabs considering

adhesion and friction. Both Ferrer et al. (2006) and Chen and Shi (2011) used

Daniel’s (1993a) pull-out test setup which is a laterally restrained type of small scale

test. But the push test setup used in this study is a laterally unrestrained type of push

test such as in Stark (1978) and Burnet (1998) push tests. Accurate modelling of

laterally unrestrained push tests using the contact approach would require significant

effort for calibration of cohesion and friction in order to achieve good agreement of

the FE model results with the experimental results. Since the incorporation of the

effects of prestress in the FE model was the main concern of this thesis, the

connector element approach was thought reasonable in terms of accuracy and

simplicity.

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CHAPTER 2- Literature Review

Ellobody and Bailey (2008) used 3D solid elements to model the unbonded post-

tensioned concrete slabs using ABAQUS. A combination of C3D8 and C3D6 was

used to model the concrete, tendon and anchorage elements. The stress-strain curve

of the tendon from tensile test was used in modelling tendons (using the *PLASTIC

option). The contact between the concrete and the tendon was modelled by interface

elements (using the *CONTACT PAIR option). Only a quarter of the slab was

modelled due to symmetry. The ultimate loads, load-central deflection curves, failure

modes and strains in the tendons obtained from FE model were compared against the

test results. Good agreement was reported by the authors between numerical and

experimental results.

Malaska and Pajari (1996) focused on the finite element modelling of post-

tensioned composite slabs with unbonded tendons in the serviceability limit state. A

nonlinear finite element program entitled COMPCAL was used for the simulation of

the long-term behaviour of composite slabs, particularly the effects of creep and

shrinkage of the concrete and those of relaxation of the prestressing steel. The

nonlinear stress-strain relationship of the steel and the concrete, the cracking of the

concrete and the bond-slip at the interface of the concrete and the steel sheeting were

taken into account. But the model was not verified against any experimental data.

The finite element analysis, if conducted on post-tensioned composite slabs with

different levels of prestress utilising a single shear bond property without considering

the effect of prestress on the bond between the concrete and the profiled steel sheets,

may lead to an inaccurate estimation of the ultimate capacity of the post-tensioned

composite slabs. Therefore, this thesis aims to study the shear bond stress-slip

behaviour in post-tensioned push specimens using a FE approach incorporating the

32
CHAPTER 2- Literature Review

effects of prestress on the local bond-slip behaviour. This FE model employed a

layer of interface elements between the concrete and the profiled steel sheets. The

effects of various levels of prestress on the overall bond stress-slip behaviour as

observed in the experimental study were incorporated in the local bond-slip

properties of the interface element. The objective of this study is achieved by

validating the experimental results with the FE simulation results.

2.7 BEHAVIOUR OF COMPOSITE SLABS WITH END ANCHORAGE

Mechanical interlock by indentations or embossments in the profile, frictional

interlock, end anchorage by through-deck welded studs and end anchorage by

deformation of the ribs at the end of the steel sheeting are very common types of

effective shear connection in composite slabs (British Standards Institution, 2004).

The type of end anchorage has a significant effect on the strength, stiffness and

ductility of the composite slabs. The welded shear studs are the most common and

popular forms of end anchorages in composite floor slabs. A significant amount of

research has been published in the open literature to investigate the behaviour of

composite slabs. However, limited studies have been published to investigate the end

anchorage effect on the strength and behaviour of composite slabs with end

anchorage.

One of the earliest attempts reported in literature to investigate the effect of end

anchorage is the experimental study conducted by Porter and Greimann (1984). The

authors carried out a series of experiment on composite slabs comprising of eight

composite slabs with end anchorage and seven composite slabs without end

33
CHAPTER 2- Literature Review

anchorage. The results of this study indicated an 8% to 33% increase of the shear-

bond strength of composite slabs due to studs installed at the end of the span

depending on span length and sheeting thickness. Several studies after this research

also confirmed the increase of load carrying capacity of composite slabs with studs

used for end anchorage (Jolly and Lawson, 1992; Chen, 2003). The authors

recommended same empirical design approach for both composite slabs with and

without studs. Therefore, the research for an analytical method for predicting the

strength of composite slabs with studs was left under consideration.

Easterling and Young (1990) carried out an experimental study to investigate the

effect of end-slip restraints provided by hot-rolled angles, cold-formed angles, shear

studs and adjacent spans on strength of composite slabs. This study was followed by

development of an analytical method for determination of strength and initial

stiffness of composite slabs based on conventional reinforced concrete concepts and

elastic analysis principles. However, the magnitude of the force required for the

sufficient anchorage for yielding of the entire cross section at ultimate failure was not

precisely established in this study (Degtyarev, 2014a).

Jolly and Lawson (1992) proposed a method to quantify the contribution of the

end anchorage to the shear-bond resistance of the composite slabs. A series of six

composite slab tests were conducted in order to quantify the combined effect of end

anchorage and shear bond, five of which were provided with shear connectors.

Instead of adding the moment capacity due to shear bond to the moment capacity due

to end anchorage directly, this study proposed that a reduction factor should be

applied to the moment capacity due to end anchorage. The authors recommended that

50% of this anchorage force needs to be included with the longitudinal shear capacity

34
CHAPTER 2- Literature Review

to predict the increase of the shear-bond capacity of composite slabs. Decades later,

an experimental study conducted by Chen (2003) found that maximum 30% of the

end anchorage strength was mobilised in studded composite slabs.

Bode and Minas (1997) reported results of an experimental study on composite

slabs with and without end anchorages utilising three different types of profiled steel

sheeting. All slabs showed brittle longitudinal shear failure modes. End anchorages

provided a very high load carrying capacity and good serviceability properties under

static and dynamic loading.

Chen (2003) investigated contribution of shear-bond resistance in the load

carrying capacity of composite slabs through an experimental study. Seven simply

supported one-span composite slabs and two continuous composite slabs were tested

as part of this research. The results indicated that composite slabs would not be

capable of developing full plastic moments in the spans due to the shear-bond failure

at the steel-concrete interface. The slabs with end anchorage achieved significantly

higher shear-bond resistance than the slabs with no anchors. The continuous

composite slabs attained higher load and less deflection when compared with simply

supported single span composite slabs. Author also concluded that the longitudinal

shear bond-slip governs the contribution of the end restraints to the shear-bond

resistance in composite slabs instead of the strength of the stud connectors.

Chen et al. (2011) carried out an experimental study on the shear-bond failure

mechanism of composite deck slabs. Thirteen simply supported composite slabs were

tested, where five slabs were provided with shear studs on each side. The authors

35
CHAPTER 2- Literature Review

also developed a method to assess the moment capacity of composite slabs based on

partial shear connection and verified against the test results.

The main objective of the experimental study by Mirza and Uy (2013) was to

investigate the short and long term behaviour of composite slabs. The test program

consisted of four slabs for short term ultimate strength test and eight slabs for the

long term test. The results of the short term test indicated that the end restraints

increased the capacity of the slabs significantly for both solid and profiled slabs,

which corresponds to the observations made in the previous researches. The effects

of creep and shrinkage in the concrete caused greater deflection in the long term tests

over a period of 710 days. The ultimate strength test has been conducted on these

eight long term slabs as part of the current study and reported in this paper.

Degtyarev (2014a) developed an analytical model for predicting strength of

composite slabs with end anchorage. This model accounts for end anchorage strength

and flexibility, longitudinal shear strength between the concrete and the steel

decking, slab geometry and properties of the deck and the concrete. The effects of

the slip on the stress-strain state of the slab and on the end anchorage strength

mobilisation were considered. He also conducted a parametric study to quantify the

effects of design parameters on strength of composite slabs with end studs and to

determine the minimum number of shear studs required to achieve the full moment

capacity of the section (Degtyarev, 2014b).

One of the primary objectives of this thesis is to present a series of ultimate

strength tests aimed at evaluating the effects of end anchorage on the load carrying

capacities of both solid and profiled composite slabs. Eight composite slabs were

36
CHAPTER 2- Literature Review

tested under different boundary conditions. Details of the experimental investigation

into composite slabs are provided in chapter 7.

2.8 NUMERICAL MODELLING OF COMPOSITE SLABS WITH END

ANCHORAGE

Several empirical design methods and few analytical methods are available for

determining the ultimate strength of composite slabs with end anchorage. However,

the numerical studies on composite slabs with end anchorage are not well

established.

Daniels and Crisinel (1993a) presented a calculation procedure combining shear-

bond test results with a numerical analysis to predict the behaviour and strength of

one-way single and continuous span composite slabs with ribbed decking as an

alternative to full scale testing. Longitudinal shear bond-slip and end anchorage

characteristics obtained from pull-out tests were used in the nonlinear finite element

model. The author stated that composite slab behaviour and maximum load carrying

capacity should be modelled ignoring brittle load carrying mechanism so that the

resulting prediction is found conservative and ductile in nature. However, the

capability of the model to simulate the behaviour of profiled composite slabs is

deemed to be limited and it is possible to model the behaviour more efficiently and

accurately due to availability of sophisticated finite element software packages.

Therefore, one of the objectives of the present study is to develop an efficient and

reliable nonlinear three dimensional finite element model using a commercially

available software ABAQUS to account for the shear connection behaviour of the

37
CHAPTER 2- Literature Review

composite slabs and to predict the ultimate load carrying capacities and failure

modes.

The challenging issues in the modelling of composite slabs with end anchorage

are the simulation of shear bond behaviour and the concrete-shear stud interaction.

The modelling of shear bond behaviour is discussed in detail in Section 2.6. Several

studies have been dedicated to develop finite element models to investigate the

performance of headed stud shear connectors (Ellobody & Young, 2006). Modelling

the shear stud interaction using surface to surface interaction is a popular approach to

gain an insight of the behaviour of concrete-shear studs interaction. However, some

other researchers used nonlinear spring to model the concrete-shear stud interaction

(Vasdravellis et al., 2009). In this thesis, the shear bond behaviour of composite slabs

with end anchorage is modelled using connector elements available in ABAQUS and

concrete-shear stud interaction is modelled using surface to surface interaction.

2.9 SUMMARY OF CHAPTER

This chapter has presented a detailed review of the published literature which is

relevant to the objectives of this thesis. Although the application of post-tensioned

composite slabs has been increasingly demanded for the possibility of achieving a

slender, stiff and long span slab in construction industry, the limited experimental

work and lack of research on the issue of bond stress-slip relations in post-tensioned

composite slabs is evident. The novelty of the experimental work reported in this

thesis is that it incorporated post-tensioning at the steel bar to apply precompression

to the concrete of the push test specimens in order to determine the potential

38
CHAPTER 2- Literature Review

influence of prestress on the bond between the profiled steel sheets and the concrete.

An accurate local bond-slip model is of fundamental importance in the modelling of

post-tensioned composite slabs.

Several experimental studies on composite slabs with end anchorage are available.

However, the numerical studies on composite slabs with end anchorage are not well

established. This thesis presents a nonlinear finite element model developed using

commercial package ABAQUS, which provides a detailed insight into the behaviour

of composite slabs with end anchorage.

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CHAPTER 2- Literature Review

Figure 2.1 Modes of failure of composite slab (Johnson, 1994)

(a) Dove-tailed (b) Trapezoidal (c) Re-entrant L

Figure 2.2 Different types of profiled steel sheeting

Figure 2.3 Push out test (Schuster, 1970)

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CHAPTER 2- Literature Review

Figure 2.4 Push out test (Stark, 1978)

Figure 2.5 Push off test (Jolly and Zubair, 1987)

41
CHAPTER 2- Literature Review

Figure 2.6 Pull out test (Daniels, 1988)

Figure 2.7 Slip block test (Patrick and Poh, 1990)

42
CHAPTER 2- Literature Review

(a)

(b)

Figure 2.8 Block bending test (An, 1993)

(a)

(b)

Figure 2.9 Push test and tension push test (Veljkovic, 1996)

43
CHAPTER 2- Literature Review

Figure 2.10 Push test (Burnet, 1998)

(a)

(b)

Figure 2.11 Push test (Tremblay, 2002)

44
CHAPTER 2- Literature Review

(a) Elevation

(b) Side view

Figure 2.12 Small scale test setup (Abdullah, 2004)

45
CHAPTER 2- Literature Review

46
CHAPTER 3-Push Tests

CHAPTER 3
PUSH TESTS

3.1 INTRODUCTION

This chapter presents the details of an experimental programme that was carried

out in the form of push tests to investigate the bond stress-slip behaviour of post-

tensioned composite slabs. Push tests were conducted in two separate series which

are referred to as preliminary series and main series. This chapter presents results

from these two series of push tests followed by discussion of the results. The

parameters investigated in this study were (a) level of prestress and (b) bond length.

These were varied to determine the potential influence of prestress on the bond

between the profiled steel sheets and the concrete in post-tensioned composite slabs.

3.2 TEST SPECIMENS

Two series of tests were carried out in the Structural Research and Testing

Laboratory of University of Western Sydney, Australia. The preliminary series,

which consisted of six push test specimens, was conducted to optimise the push

specimen configuration and test setup. The optimistic results of the preliminary

47
CHAPTER 3-Push Tests

series led to the main series of thirty two push test specimens. The experience gained

from the preliminary series was implemented in the form of appropriate modification

in case of formwork preparation, concrete casting, post-tensioning, boundary

conditions and loading in order to obtain best possible results from the push tests of

main series. The geometry of the push test specimen and details of its components

are shown in Figures 3.1 & 3.2.

Test specimens have been referred throughout in this thesis in the form of “PT-H-

P” where PT, H and P indicate push test specimen, height of the push specimen in

mm and level of prestress in MPa respectively. Therefore “PT-500-3” refers to a

push test specimen where the height of the push specimen is 500 mm and the level of

prestress is 3 MPa. All specimens were constructed using 1.00 mm thick Stramit

Condeck HP® profiled steel sheets produced in Australia by Stramit Pty Ltd. The

sheeting was grade 2 galvanised sheeting with total coated thickness of 1.03 mm and

a base metal thickness of 1.00 mm (Stramit, 2007). The geometry of the sheeting is

shown in Figure 3.3.

Each specimen consists of two identical sections of profiled steel sheets which

have a concrete block cast in between them and post-tensioning was applied to the

concrete block. The level of prestress was 1-3 MPa concrete stress due to prestress as

these values were thought to represent the practical limits of prestress in composite

slabs with profiled steel sheets in floor construction.

A critical literature review of research work incorporating push tests of composite

slab to determine the optimum test setup has been presented in Chapter 2. The factors

that can influence the results of push tests include not only the physical configuration

48
CHAPTER 3-Push Tests

but also the boundary conditions and the loading. Particularly in this study, the

method of post-tensioning is very vital. Since the objective of this push specimen is

to determine the possible influence of the prestress on the bond-slip behaviour, no

attempt was made to reflect the effect of bending, slab slenderness and frictional

resistance on supports.

All specimens had identical cross-section with length L and width W of 300 mm

and 180 mm respectively. The height of the bonding area H of the push-specimens

was varied as 500 mm, 1000 mm, 1500 mm and 2000 mm to investigate the variation

of bond stress with slab span. The effective bonding area between the concrete and

the profiled steel sheets was determined by the height H and the length L of the

concrete block.

Two factors were taken into account in determining the minimum and maximum

dimension of H. Firstly, the interface area is sufficient to address the effect of the

prestress in relation to the variable height. Secondly, the maximum load developed in

the sheeting must not cause buckling in the sheeting at the supports at any time

throughout the test. The bearing stress at the base of the profiled steel sheets for a

given profile is given by Equation 3.1 (Burnet, 1998):

𝜎𝑏𝑢 = 𝑓𝑏𝑢 𝐻 ⁄𝑡 (3.1)

Where 𝜎𝑏𝑢 is bearing stress at the base of the profiled sheeting, 𝑓𝑏𝑢 represents

maximum average bond stress in push test specimen, H depicts height of push test

specimen and t represents thickness of the profiled sheeting.

49
CHAPTER 3-Push Tests

It is obvious from the equation (3.1) that the higher the bond length, the higher the

possibility of buckling to occur. That is why most of the previous studies used a very

small height for the push tests. In this study, the height was varied up to 2000 mm to

achieve more accurate bond-stress characteristics. Two channels have been placed

and finger tight only at the bottom to maintain the rotational equilibrium of the push

specimen and prevent buckling in the sheeting at the base of the push-specimens.

The height of the channel has been specified as 200 mm for all the push specimens. It

is important to mention that there is no lateral restraining forces to constrain the

sheeting in this test setup.

The length L was chosen to allow one complete width of the sheeting to be tested.

Since the width of the Condeck profile is 300 mm, the length of the push specimen

has been specified as 300 mm to simulate the overall performance. No lateral

restraint was required to limit the sheeting distortion. The width W was chosen to be

180 mm to avoid premature splitting of concrete between opposite ribs and to

provide enough clearance between the sheets to apply the load uniformly to the

concrete block.

The profiled steel sheets overhang the concrete block by 40 mm at the top and

bottom of the push-specimens to accommodate a slip of 10-20 mm for the concrete

block along the sheeting and also to keep a future provision of any restraint if

required at the base of the sheeting to prevent buckling. However, maximum slips

observed at the ultimate capacity of composite slabs are usually in the order of 5 mm

(Crisinel, 1990; Burnet, 1998). The base on which the specimen was placed

incorporated steel plates of 20 mm in height and one base is placed on a roller so that

the profiled steel sheets are free to deform away from the concrete.

50
CHAPTER 3-Push Tests

3.3 PRELIMINARY SERIES

Six push test specimens were prepared and tested as a preliminary series of the

experimental programme. In this series, three specimens were post-tensioned and the

bond length H of the push-specimens was varied as 500 mm, 1000 mm and 2000

mm. A summary of the push specimens is provided in Table 3.1.

3.3.1 Material properties

All push specimens were cast on the same day. The details of the constituents of

the concrete mix used in the experiments are reported in Table 3.2. The material

properties of the concrete were determined from standard cylinder tests as reported in

Table 3.3. A minimum of three cylinders were tested each day. A total of 15

cylinders were tested over a period of 34 days. The average concrete compressive

strengths are presented in Table 3.4. The compression tests were performed on 100

mm diameter cylinders, using the procedure outlined in AS 1012.9 (Standards

Australia, 1999). The tensile capacity of the concrete was determined using the

Splitting Test as outlined in AS 1012.10 (Standards Australia, 2000). The concrete

cylinders were tested at the same day that the push tests were carried out. The

properties of the profiled steel sheets and prestressing bar were obtained from

Standard tensile tests as presented in Table 3.3. The tensile test for profiled steel

sheets was performed in accordance with AS 1391(Standards Australia, 2007). A

total of three coupons of profiled sheeting were prepared and tested. The nominal

tensile strength, nominal breaking load and nominal yield load of the prestressing

bar, as provided by the supplier, was 1030 MPa, 728 kN and 590 kN respectively.

Tensile test for prestressing bar was performed in accordance with AS/NZS 4672.1

51
CHAPTER 3-Push Tests

(Standards Australia, 2007). A total of three coupons of prestressing steel bar were

prepared and tested. Further details of the tensile tests of profiled sheeting and

prestressing bar are provided in Appendix A.

3.3.2 Specimen preparation and post-tensioning

The first step was to cut the profiled steel sheeting to a length of 580 mm, 1080

mm, 1580 mm and 2080 mm to allow bond length of 500 mm, 1000 mm, 1500 mm

and 2000 mm respectively and 40 mm overhang at the top and bottom of each

specimen. The sheeting was as received from the manufacturer and no measures

were taken to treat the inner surface condition. The formwork ready for pouring is

shown in Figure 3.4.

The formwork was assembled with appropriate dimensions and post-tensioning

cable and PVC duct was placed with zero eccentricity. A lifting lug was placed on

the sides of the specimen. The specimens were poured along with test cylinders and

kept moist for two days. After this period they were left to cure in the air until post-

tensioning.

The three specimens were post-tensioned at day 10 after casting with a concrete

strength measured at day 7 of 23.0 MPa. Post-tensioning was carried out by

elongating the 29 mm threaded bar from the live anchor through tightening by a

wrench (Figure 3.4). Precompression was applied to the concrete through end blocks.

A load cell was used to measure the applied load to the bars during the post-

tensioning while three strain gauges fixed on the bar were used to record the strains

within the bar. Push-specimens were clamped well in a strong floor during post-

tensioning to minimise any uplift or external disturbance. A single load cell was used

52
CHAPTER 3-Push Tests

to perform the post-tensioning by calibrating each bar for corresponding strains in

that bar. The applied load versus strain recorded by the gauges fixed on the bar for

PT-500-3 is illustrated in Figure 3.5. It was found that the strains recorded by the

three gauges are different. The centre strain gauge reading was used for calibration.

The full applied design prestressing force was 162 kN and is equal to about 22 % of

the nominal breaking load.

3.3.3 Instrumentation

Details of instrumentation for the push specimens are shown in Figure 3.7. Two

linear potentiometers were attached to the sheeting to measure the slip at the

interface directly (Figure 3.8). Three strain gauges (FLA-5-11-3LT) were placed on

each outer surface of profiled steel sheeting to observe the strains developed during

the debonding process. Three concrete strain gauges (PML-60-3LT) were placed

near the centre of the specimen to observe the concrete strains. Concrete strain

readings were also taken using DEMEC strain gauges. A data acquisition system was

used to record the readings of the load cell, linear potentiometer and strain gauges.

3.3.4 Test setup

Before moving the specimens for testing, clamps are placed on the outer edges to

prevent any predelamination to the sheeting during the test setup. Predelamination

would reduce the actual bond strength between the concrete and profiled sheeting.

Therefore, the bond stress-slip relations obtained from each specimen needs to be

analysed and interpreted carefully. The specimens are lifted up by the lifting lugs and

then placed onto the base of the loading rig. Two channels were fixed and finger

tight only at the base of the sheeting. The base of one side of the specimen was

53
CHAPTER 3-Push Tests

placed on a roller so that the sheeting is free to move away from the concrete. Some

bars were placed as a precaution at the periphery of the specimen during the testing

which do not contribute any lateral load to the specimen. Two end blocks were

placed on the top of the specimen to distribute the load evenly onto the specimen. A

thin layer of plaster is used to ensure a levelled surface for uniform load distribution.

A specially designed steel plate was integrated with the spherical seat to provide a

uniform dispersion of the load from the loading jack to the specimen and thus

maintain an even slip over the specimen (Figures 3.9 & 3.10). A push specimen

ready for testing is shown in Figure 3.11.

The side clamps were removed just before the load application started. The extra

bars were placed at a distance and channels are made loose at the start of loading.

The load was applied to the specimen very slowly at a rate of 0.005 mm/sec until the

chemical bond had been completely broken as indicated by the linear potentiometer

recording a slip displacement. After failure of the chemical bond, the load was

increased gradually. The load and slip were logged continuously. The test was

terminated when either the specimen was unable to take any load or the limit of slip

had been reached.

3.3.5 Summary of preliminary series

3.3.5.1 General

It was assumed in calculation of bond stress that the ribs of the profiled steel

sheets transfer the total shear in the concrete-sheet interface. Since maximum slips

recorded from composite slab tests are usually less than 10 mm, push tests were

conducted and reported up to a slip of 10 mm. Chemical bond stress is derived from

54
CHAPTER 3-Push Tests

the maximum load at which the chemical bond failed by dividing the load by the

entire contact area between the sheets and the concrete. The residual stress is

considered the minimum value after failure of the chemical bond and before the

effect of the mechanical bond. The average mechanical bond stress was determined

by dividing the average load between the maximum load and load at 10 mm slip by

the entire contact area between the sheets and the concrete. The bond stress at 5 mm

was reported to quantify and compare the ductile plateau after the breakdown of

chemical bond. The contact area is determined from the perimeter of the profiled

steel sheets in contact with the concrete and the height of the concrete specimen. A

sample calculation for bond stress is provided in Appendix A.

3.3.5.2 Push test specimens PT-500-0 and PT-500-3

The load-slip curves for these two specimens are shown in Figure 3.12. The

failure of the chemical bond was evidenced by a cracking sound, followed by the

reduction in load carrying capacity and progression of slip until the limiting slip had

been reached to terminate the test. A sudden drop of bond stress is due to the loss of

chemical adhesion between the concrete and the profiled steel sheeting. The rise in

shear stress with increasing slip is due to either the experimental setup or the

geometry of the profile sheeting itself. If the rise in shear stress is due to the

experimental setup, the possible mechanism can be the increased restraint from the

support of the sheeting. This restraint was minimised by placing the support on the

roller to allow the movement of the sheeting relative to the concrete. It is more likely

that increase in shear capacity after breakdown of the chemical bond is due to

increase in roughness of the profile-concrete interface as the slip progresses (Burnet,

1998).

55
CHAPTER 3-Push Tests

PT-500-0 specimen carried a maximum load of 60 kN, with one side measuring

over 2.5 mm more slip than the other. This resulted from the breakdown of the

chemical bond and the initiating slip on one side of the specimen shown in Figure

3.13, before the chemical bond had fully broken on the other side. PT-500-3

specimen recorded a peak load of 47 kN, which resulted in a 20% reduction in

maximum load.

3.3.5.3 Push test specimens PT-1000-0 and PT-1000-3

The load-slip curves for these two specimens have been shown in Figure 3.14.

PT-1000-0 specimen suffered pre-delamination before the test at one corner to some

extent during handling of the specimen. This specimen recorded a maximum load of

115 kN before failure.

PT-1000-3 specimen recorded a maximum load of 137 kN which was not

expected compared with other push specimens. This rise in shear capacity resulted

from a buckling at the base of the profiled steel sheets on one side of the specimen

that occurred during loading before complete failure of the chemical bond. The

deformed shape of the profiled steel sheeting is shown in Figure 3.15.

3.3.5.4 Push test specimens PT-2000-0 and PT-2000-3

These specimens were handled very carefully using some clamps and no

delamination was observed before the test. The load-slip curves for these two

specimens have been shown in Figure 3.16. PT-2000-0 specimen recorded a

maximum load of 240 kN before failure. One linear potentiometer dropped due to

non-uniform distribution of loading at top of the specimen and this is shown in

Figure 3.17. So slip on one side only is reported for analysis purposes.
56
CHAPTER 3-Push Tests

PT-2000-3 specimen reached a maximum load of 175 kN before failure which is

lower than that of the nonprestressed specimen PT-2000-0. Some local buckling was

also observed at the lower portion of the specimen after 5 mm slip occurred. The

effect of this local buckling was not considered effective in reducing the chemical

bond characteristics as it occurred after a slip of 5 mm had reached.

3.3.5.5 Discussion of preliminary test results

The chemical bond strength, residual strength and average mechanical bond

strength have been reported in Table 3.5. In general, this type of push specimen is

considered to transfer longitudinal shear across the concrete-sheeting interface by

chemical adhesion prior to slip and by mechanical bond after the commencement of

slip. If the chemical bond stress and mechanical bond stress depended purely on the

chemical adhesion between the concrete and the profiled sheeting and interface

interlock respectively, then it would be expected that the chemical bond stress and

mechanical bond stress would be constant and independent of the level of prestress.

But this is not the case. The comparison of bond stress-slip curves for six different

push specimens tested under a static load is shown in Figure 3.18. It can be seen

from this figure that the chemical bond appears to vary significantly with the

prestress. The average chemical bond stress in post-tensioned push specimens is

found to be approximately 20% lower than that in push specimens without post-

tensioning. Also the residual stress and mechanical bond stress in post-tensioned

push specimens is found to be lower than that of push specimens without post-

tensioning up to a slip of 5 mm. The reason for the decrease in bond stress may be

attributed to the shortening of the concrete block due to prestress and redistribution

of interface stress.

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CHAPTER 3-Push Tests

3.4 MAIN SERIES

A total of thirty two push test specimens were prepared and tested as a main series

of the experimental programme. In this series, twenty four specimens were post-

tensioned and the bond length H of the push-specimens was varied as 500 mm, 1000

mm, 1500 mm and 2000 mm. A summary of the specimens for the main series are

provided in Table 3.6. For each configuration, there were two identical samples and

these samples were differentiated by adding A and B after the specimen reference

“PT-H-P”.

3.4.1 Material properties

All push specimens were cast on the same day with a target concrete strength of

25 MPa. The details of the constituents of the concrete mix used in the main series

are reported in Table 3.7. A total of 27 cylinders were tested over a period of 63

days. The material properties of the concrete were determined from standard cylinder

tests as reported in Table 3.8. The concrete compressive strengths are presented in

Table 3.9. The properties of the profiled steel sheets and prestressing bar were

obtained from standard tensile tests and are presented in Table 3.8.

3.4.2 Specimen preparation, post-tensioning and instrumentation

The specimens were prepared in the same way as in the preliminary series except

some improvement. However, the specimen was poured in an inclined position so

that no air trapped can help predelamination of the profiled steel sheet from concrete.

Sixteen specimens were post-tensioned at day 7 after casting with a concrete strength

measured at day 7 of 16.0 MPa and the remaining eight specimens were post-

tensioned at day 8. Post-tensioning was carried out by elongating the 29 mm


58
CHAPTER 3-Push Tests

threaded bar from the live anchor. A hydraulic wrench was used instead of a normal

wrench to tighten the live anchor and a load cell was used to measure the applied

load to the bars during the post-tensioning while three strain gauges fixed on the bar

were used to record the strains within the bar. The specimens were equipped with

steel strain gauges (FLA-5-11-3LT), concrete strain gauges (PML-60-3LT) and

linear potentiometers in the same way as in the preliminary series. However, two

extra linear potentiometers were also attached to the specimen in this series to

measure the vertical separation of the sheets. A data acquisition system was used to

record the readings of the load cell, linear potentiometer and strain gauges.

3.4.3 Test setup

The specimens for the main series were set up for testing in the same way as in

preliminary series except some minor modification to boundary conditions. At the

base of the profiled steel sheet a filling of 20 mm thick plaster and some steel

packing was provided to prevent non-uniform local buckling and minimise the

distortion of the sheeting at the end of the specimen. Most of the specimens were

successful in preventing buckling while some specimens failed. It was observed that

the sheeting corner has some distortions during the cutting procedure. Since one base

is on roller, this constraint will not prevent the sheeting to deform away from the

concrete.

The load was applied to the specimen very slowly at a rate of 0.005 mm/sec until

the chemical bond had completely broken as indicated by the linear potentiometer

recording a slip displacement. After failure of the chemical bond, the load was

increased gradually. The load and slip were logged continuously. The test was

59
CHAPTER 3-Push Tests

terminated when either the specimen was unable to take any load or the limit of slip

had been reached.

3.4.4 Summary of main series

3.4.4.1 General

The aim of the testing programme was to investigate the qualitative effects of

varying the level of prestress for a given profile and to determine general trends in

the bond stress-slip characteristics of the profiled sheets. The overall bond stress-slip

behaviour of each sample was considered as reasonable only when it agrees with the

general patterns found in the existing literature.

3.4.4.2 Push test specimens of 500 mm length

3.4.4.2.1 PT-500-0

The bond stress-slip curves of these specimens of 500 mm are shown in Figure

3.19. PT-500-0-A suffered premature delamination to some extent although

sufficient measures were adopted (Figure 3.20). It is evident from its reduced load

carrying capacity and the uneven slip between two sides of the specimen (Figure

3.21). Premature delamination may have occurred in this form of push test for two

main reasons: 1) Geometric imperfection of the profiled steel sheets resisting

development of a uniform bond across the entire concrete-sheet interface, and 2)

Movement of the specimens during various phases of experimental work disturbing

the bond directly. PT-500-0-B achieved a maximum load of 92 kN with a very small

average slip of 0.07 mm. The measured slip on both sides of the specimen was within

acceptable ranges (Figure 3.22). Therefore, instead of taking the average of the two

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CHAPTER 3-Push Tests

samples, PT-500-0-B was considered more representative of the bond stress-slip

behaviour for further analysis.

3.4.4.2.2 PT-500-1

The bond stress-slip curves of these post-tensioned specimens of 500 mm length

and 1 MPa prestress are shown in Figure 3.23. PT-500-1-A showed similar

behaviour of PT-500-0-A with a double peak in the chemical bond stress. This

increase in the shear capacity after breakdown of the chemical bond may have been

due to the increase in roughness of the concrete-sheet interface as slip progressed. As

soon as chemical adhesion is lost, the interface interlock component of the

mechanical shear capacity of ribs of the profiled steel sheets transfers the

longitudinal shear by inducing passive normal and shear forces across the concrete-

sheet interface (Burnet, 1998). Due to similar reasoning as in PT-500-0-A, PT-500-1-

B was reported for further analysis.

3.4.4.2.3 PT-500-2.4

Figure 3.24 presents the overall bond stress-slip behaviour of the two samples of

PT-500-2.4. The average values of the chemical and mechanical bond stresses were

recorded for comparison. One of the reasons for the significant deviation of shear

stresses could be the difference of slip from one side to another, as shown in Figure

3.25. This resulted from the breakdown of the chemical bond and the initiation of

slip on one side of the specimen, before the chemical bond had fully broken on the

other side.

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CHAPTER 3-Push Tests

3.4.4.2.4 PT-500-3

The overall bond stress-slip behaviour of the two samples of PT-500-3 is shown

in Figure 3.26. There was no buckling or premature delamination observed in any of

these specimens. So the average values of the chemical and mechanical bond stresses

were recorded for further investigation. However, there was some unusual behaviour

of a sudden increase and decrease in shear stresses which was observed towards the

end of the test of specimen PT-500-3-B. The effect of this behaviour was not

considered significant in the overall bond characteristics as it occurred after a slip of

7-9 mm had been reached. PT-500-3-A and PT-500-3-B achieved a maximum load

of 66 kN and 74 kN with a very small average slip of 0.65 and 0.03 mm respectively.

These two samples with 3 MPa prestress showed a 24% reduction in load capacity

when compared with non-post-tensioned sample PT-500-0-B.

3.4.4.3 Push test specimens of 1000 mm length

3.4.4.3.1 PT-1000-0

The possibility of buckling at the base of the profiled steel sheets was taken into

account for all the specimens of length above 500 mm. Plastering was provided at the

base of the profiled steel sheets of these specimens in a way so that it did not restrain

the outward movement of the profiled steel sheets. The overall bond stress-slip

behaviour of PT-1000-0-A was found to be in agreement with general pattern of the

bond stress-slip behaviour, as shown in Figure 3.27. But PT-1000-0-B exhibited

buckling at the base of the profiled steel sheets on one side of the specimen that

occurred before achieving the maximum load recorded ((Figure 3.28). Therefore, the

bond stress-slip curve of PT-1000-0-A was used for further investigation.

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CHAPTER 3-Push Tests

3.4.4.3.2 PT-1000-1

The overall bond stress-slip behaviour of the two samples of PT-1000-1 is shown

in (Figure 3.29). Although PT-1000-1-B showed significant variation in maximum

bond stress compared with identical sample PT-1000-1-A, there was no buckling

observed in any of these specimens. Furthermore, both specimens failed by slipping

simultaneously on both sides of the specimens. So the average values of the chemical

and mechanical bond stresses are recorded for comparison.

3.4.4.3.3 PT-1000-2.4

PT-1000-2.4-A specimen showed a reasonable bond stress-slip curve with a

complete breakdown of the chemical bond on both sides of the specimen and this

was followed by interface interlock shear transfer without any signs of buckling

(Figure 3.30). Due to data logger problems after 1.2 mm slip during the testing, a

complete bond stress-slip curve could not be reported for specimen PT-1000-2.4-B

(Figure 3.31). Therefore, only the chemical bond stress for PT-1000-2.4-B has been

considered. Finally, the average chemical bond stress of both specimens and the

mechanical bond stress of PT-1000-2.4-A were used for further analysis.

3.4.4.3.4 PT-1000-3

The overall bond stress-slip behaviour of the two samples of PT-1000-3 is shown

in Figure 3.32. The significant difference between the bond stresses of both samples

indicates that PT-1000-3-A might suffer premature delamination in some inner part

of the concrete-sheet interface which was difficult to observe. However, there was no

sign of buckling in the profiled steel sheets and failure mode of both specimens

corresponds to the desired amount of slip. For consistency in the analysis and
63
CHAPTER 3-Push Tests

comparison of the test results, the average values of the chemical and mechanical

bond stresses are recorded for comparison.

3.4.4.4 Push test specimens of 1500 mm length

3.4.4.4.1 PT-1500-0

Two samples of PT-1500-0 exhibited buckling at the base of the profiled sheets

on one side of the specimen. It appeared that the buckling was due to either the bond

capacity exceeding the bearing capacity of the sheets or pre-distortion at the corner

of the sheets which might occur during the cutting, transporting or handling phases

which thus facilitated premature buckling (Figure 3.33). The first signs of buckling

were evident when the shear stress reached approximately 0.122 MPa in specimen

PT-1500-0-B whereas PT-1500-0-A exhibited buckling earlier (Figure 3.34).

Premature buckling prevented the specimens from achieving their bond capacity

(Figure 3.35). Therefore, the bond stress-slip curve of PT-1500-0-B was used for

further investigation and qualitative assessment only.

3.4.4.4.2 PT-1500-1

The bond stress-slip behaviour of the two samples of PT-1500-1 obtained from

the tests is presented in Figure 3.36. The results of these two samples correspond

closely to each other in the region of the chemical bond and there was no buckling

observed in any of these specimens. The variation in the mechanical bond stress-slip

behaviour could be attributed to the variation in the passive interface forces induced

in the steel-concrete interface. So the average values of the chemical and mechanical

bond stresses were recorded for comparison.

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CHAPTER 3-Push Tests

3.4.4.4.3 PT-1500-2.4

Figure 3.37 compares the overall bond stress-slip characteristics of PT-1500-2.4-

A and PT-1500-2.4-B. Steel bar packing at the base of the profiled steel sheets was

placed instead of plastering to prevent the buckling. Despite the use of the steel bar

restraints with clamping, PT-1500-2.4-B exhibited buckling at the base of the

profiled steel sheets on one side of the specimen (Figure 3.38). But it occurred after

achieving the maximum load observed. Therefore, the average of the chemical bond

stresses of both specimens and the mechanical bond stress of PT-1500-2.4-A was

used for further investigation.

3.4.4.4.4 PT-1500-3

The bond stress-slip curves of PT-1500-3-A and PT-1500-3-B are presented in

Figure 3.39. But the filling of plaster at the base of the profiled steel sheets could not

prevent buckling on one side of the specimen PT-1500-3-B (Figure 3.40). This

occurred after achieving the maximum load which was very close to the load

carrying capacity of its identical specimen PT-1500-3-A. Therefore, the average

values of the chemical bond stresses of both specimens and the mechanical bond

stress of PT-1500-3-A were used for further investigation.

3.4.4.5 Push test specimens of 2000 mm length

3.4.4.5.1 PT-2000-0

Figure 3.41 compares the overall bond stress-slip behaviour of the two samples of

PT-2000-0. The results of these two samples correspond closely to each other in both

chemical and mechanical bond behaviour However, buckling was observed only at

65
CHAPTER 3-Push Tests

the end of the both tests despite using buckling prevention measurements (Figure

3.42). A small increase in the bond stress-slip behaviour after a slip of 7.5 mm as

observed in Figure 3.38 could be attributed to the combined effect of the buckling

and stress redistribution at concrete-steel interface. So the average values of the

chemical and mechanical bond stresses are recorded for comparison.

3.4.4.5.2 PT-2000-1

The bond stress-slip curves of these specimens of 2000 mm are shown in Figure

3.43. Two samples of specimen PT-2000-1 exhibited a mixed mode of bond failure

and buckling. Local buckling of the profiled steel sheets occurred usually on one side

and thus the applied load becomes eccentric and causes the bond failure on other

side. Therefore, the chemical bond stress found with these specimens can be

considered as the lower bound. Sample PT-2000-1-A exhibited buckling at a

significantly lower load from that of the specimen PT-2000-1-B (Figures 3.44 &

3.45). Therefore, bond stress-slip curve of PT-2000-1-B was considered more

accurate compared with other specimens.

3.4.4.5.3 PT-2000-2.4

Figure 3.46 presents the bond stress-slip curves of these post-tensioned specimens

of 2000 mm. Two samples of specimen PT-2000-2.4 first exhibited a sign of bond

failure and then continued with buckling at one side of the profiled steel sheets

before complete breakdown of the chemical bond (Figure 3.47). However, the results

of these specimens of maximum length in this test series were important to

understand the effect of the bond length. Therefore, the average bond stress was

considered for the lower bound of the chemical bond.

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CHAPTER 3-Push Tests

3.4.4.5.4 PT-2000-3

The bond stress-slip curves of these identical specimens of 2000 mm length and 3

MPa prestress are shown in Figure 3.45. PT-2000-3-A and PT-2000-3-B also

exhibited a mixed mode of bond failure and buckling on one side of the specimen

(Figures 3.49 & 3.50). The chemical bond stress-slip behaviour resembles each other

while the mechanical bond deviates which could be attributed to the combined effect

of buckling and possible stress redistribution at the steel-concrete interface.

Therefore, average bond stress was considered for the lower bound of chemical bond

stress for further analysis.

3.4.5 Analysis of test results

The chemical bond stress, mechanical bond stress and bond stress at 5.0 mm slip

are reported in Table 3.10. The effort has been made to present a qualitative

assessment and identify general trends of the test results. Since the specimens of

2000 mm height showed premature buckling in general prior to bond failure, the test

results were analysed very carefully and general trends obtained with other samples

were considered acceptable.

A step by step procedure of detecting the effect of prestress on the chemical and

mechanical bond stress is as follows:

1) The overall load-slip curve for each specimen was recorded from the push test

and then the chemical and mechanical bond stresses were calculated according to the

procedures described in Section 3.3.5.1. The values are tabulated for all specimens in

Table 3.10.

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CHAPTER 3-Push Tests

2) The overall bond stress-slip behaviour of each specimen was investigated and

presented in Section 3.4.4. For each bond length, the average and/or acceptable

chemical bond stress and mechanical bond stress were plotted against the level of

prestress on Figures 3.51, 3.52 and 3.53 to determine the effect of prestress.

3) A regression analysis was conducted and values of R2 are reported.

The role of buckling of the profiled sheeting can be a significant issue in

continuous post-tensioned composite slabs. But the push test presented in this study

represents simply supported post-tensioned composite slabs. The buckling of the

profiled sheeting in push tests occurred due to the test setup and corner distortions of

the profiled sheeting. Some push specimens exhibited failure by buckling or a mixed

mode of bond failure and buckling on one side of the specimen. The bond-slip

behaviour of those specimens was investigated and reasons for buckling were

discussed in Section 3.4.4.

3.4.5.1 Effects of prestress

To understand in detail the effects of prestress on the bond stress-slip relationship,

various components of the bond stress-slip curve were analysed. The variations of

the chemical bond stress for different heights of push specimens are plotted against

the level of prestress in Figure 3.51. It can be seen that the chemical bond stress

appears to decrease with increasing level of prestress. Since the chemical bond is

brittle in nature, as soon as failure starts at one location of the interface, the

breakdown of the bond propagates rapidly across the entire interface. The reason for

the decrease in bond stress may be attributed to the shortening of the concrete block

due to prestress. Consequently, a redistribution of the shear stress happens in the

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CHAPTER 3-Push Tests

concrete-steel interface in prestressed specimens. Due to significant scatter of the

results it is difficult to quantify accurately the actual reduction of the chemical bond

stress. However, the values of coefficients of determination R2 for three out of four

regression lines also indicate that the fitted regression lines provide reasonable

approximations to the general trend of reduction in the chemical bond stress for this

particular profile. The mechanical bond stress and bond stress at 5.0 mm slip also

exhibited a similar trend as the chemical bond stress, as plotted in Figure 3.52 and

Figure 3.53 respectively. It would therefore appear that prestress is one of the

controlling factors of the bond stress in post-tensioned push specimens.

3.4.5.2 Effects of bond length

The effects of bond length on the chemical bond stress, mechanical bond stress

and bond stress at 5.0 mm have been shown in Figures 3.54, 3.55 and 3.56

respectively. From these figures, it is clear that the bond stress-slip behaviour is also

sensitive to the bond length of the specimen. The values of R2 for most of the

regression lines for the various levels of prestress indicate a good correlation with the

test data. It would therefore appear that the bond stress behaviour of push specimens

is not constant with the bond length.

3.5 DESIGN GUIDANCE

Despite the extensive use of post-tensioned composite slabs for building

applications, no design guidelines are currently available. To date, designers have

ignored the effect of prestress on the bond stress-slip behaviour of post-tensioned

composite slabs and based their composite design on the bond stress-slip relations
69
CHAPTER 3-Push Tests

suitable for conventional composite slabs. This thesis identified and quantified this

effect of composite action in this form of construction accurately and presented in a

form that can be used as a guideline in the design of post-tensioned composite slabs

and development of new forms of profile.

It is important to determine the longitudinal shear bond strength in the post-

tensioned composite slabs to calculate the ultimate strength accurately. The bond

stress-slip between the concrete slab and the profiled steel sheeting comprises of both

chemical and mechanical bond strengths. The bond strength at 5.0 mm slip can be

used as an indicator of ductility of these types of slabs. This study evaluated the

effect of prestress on each of these components of the bond stress-slip behaviour

between the profiled steel sheets and the concrete in post-tensioned composite slabs.

The design guidance presented herein applies to simply supported post-tensioned

composite slabs.

The average chemical bond strength, mechanical bond strength and bond strength

at 5.0 mm slip are given by Equations 3.2, 3.3 and 3.4 respectively.

  0.2  0.02P (3.2)

  0.1  0.01P (3.3)

  0.1  0.01P (3.4)

Where 𝜏 is the average bond stress and P is the level of prestress and 𝜏 and P are in

MPa.

The above mentioned equations are linear representation of the effects of prestress on

the chemical bond strength, mechanical bond strength and bond strength at 5.0 mm

slip, as shown in Figures 3.51, 3.52 and 3.53. However, these equations are valid

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CHAPTER 3-Push Tests

only for 1.00 mm thick Condeck profile and level of prestress of 1 to 3 MPa.

Moreover, it is suggested that these equations should only be used as rule of thumb

guides.

3.6 SUMMARY OF CHAPTER

The bond which must be achieved between the profiled steel sheets and the

concrete is very crucial to develop composite action of post-tensioned composite

slabs and therefore, this must be assessed accurately to determine the ultimate

strength of these types of slabs. This chapter presented the results of a preliminary

and main series of push test study in order to investigate the effects of prestress on

the bond stress-slip behaviour. This experimental programme provides a valuable

insight into the mechanism of longitudinal shear transfer between the concrete and

the profiled steel sheets. The following conclusions can be drawn from this chapter:

 An experimental parametric study of various levels of prestress and bond

length has been completed using thirty two push specimens. It was found that

both the chemical and mechanical bond stresses appear to decrease with an

increase in the level of prestress. Similarly, the overall bond stress-slip

behaviour is also sensitive to the bond length. This study suggests

consideration of the effect of prestress and bond length on the bond stress-slip

behaviour for accurate determination of ultimate flexural capacity of post-

tensioned composite slabs.

 This study also offers an optimal design of the push test specimen. The

premature buckling of the specimen suggests that these test procedures should

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CHAPTER 3-Push Tests

not be used in the determination of the bond stress for specimens of height

above 1500 mm due to buckling of the base of the sheets for sheet thicknesses

of 1 mm.

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CHAPTER 3-Push Tests

Table 3.1 Details of push specimens of preliminary series


Specimen L W H Effective Cross- Concrete stress
ID (mm) (mm) (mm) prestress sectional due to prestress
(kN) area (MPa)
(mm2)
PT-500-0 300 180 500 0 54000 0.00
PT-1000-0 300 180 1000 0 54000 0.00
PT-2000-0 300 180 2000 0 54000 0.00
PT-500-3 300 180 500 162 54000 3.00
PT-1000-3 300 180 1000 162 54000 3.00
PT-2000-3 300 180 2000 162 54000 3.00

Table 3.2 Details of concrete mix of preliminary series


Material Quantity
(per m3)
Coarse sand 510 kg
Fine sand 350 kg
10 mm aggregate 343 kg
20 mm aggregate 600 kg
Cement 300 kg
Fly ash 86 kg
Water 105 L
Water reducer 900 ml

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CHAPTER 3-Push Tests

Table 3.3 Material properties of concrete, profiled steel sheets and prestressing steel
of preliminary series
Material Property Value
(MPa)
Concrete Compressive strength, 𝑓𝑐′ 40.8

Tensile strength, fct 5.1

Young’s modulus, Ec 35,000

Profiled Yield stress, fy 670


steel sheets
Ultimate strength, fu 680
Young’s modulus, Es 217,000
Prestressing Yield stress, fy 1050
steel
Ultimate strength, fu 1120
Young’s modulus, Es 201,000

Table 3.4 Results of concrete compressive strength test for preliminary series
Age Compressive Compressive Compressive Average
(Days) strength strength strength compressive
(MPa) (MPa) (MPa)
strength
Sample 1 Sample 2 Sample 3
(MPa)
7 22.1 22.6 23.1 22.6
14 32.4 31.8 33.1 32.5
21 36.6 36.1 37.5 36.8
28 38.8 43.8 39.7 40.8
34 42.6 40.5 42.1 41.7

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CHAPTER 3-Push Tests

Table 3.5 Summary of bond stress of push specimens of preliminary series


Specimen Maximum Chemical Residual Average
ID load before bond stress mechanical
breakdown of stress (MPa) bond stress up
chemical bond (MPa) to a slip of 5
(kN) mm
(MPa)
PT-500-0 60.61 0.26 0.24 0.24
PT-1000-0 115.03 0.25 0.22 0.23
PT-2000-0 233.43 0.25 0.20 0.20
PT-500-3 47.36 0.21 0.19 0.19
PT-1000-3 137.74 0.30 0.27 0.27
PT-2000-3 182.18 0.20 0.18 0.19

Table 3.6 Details of push test specimens of main series


Specimen L W H Effective Cross- Concrete
ID (mm) (mm) (mm) prestress sectional stress due
(kN) area to prestress
(mm2) (MPa)
PT-500-2.4 300 180 500 129.6 54000 2.40
PT-1000-2.4 300 180 1000 129.6 54000 2.40
PT-1500-2.4 300 180 1500 129.6 54000 2.40
PT-2000-2.4 300 180 2000 129.6 54000 2.40
PT-500-1 300 180 500 54 54000 1.00
PT-1000-1 300 180 1000 54 54000 1.00
PT-1500-1 300 180 1500 54 54000 1.00
PT-2000-1 300 180 2000 54 54000 1.00
PT-500-3 300 180 500 162 54000 3.00
PT-1000-3 300 180 1000 162 54000 3.00
PT-1500-3 300 180 1500 162 54000 3.00
PT-2000-3 300 180 2000 162 54000 3.00
PT-500-0 300 180 500 0 54000 0
PT-1000-0 300 180 1000 0 54000 0
PT-1500-0 300 180 1500 0 54000 0
PT-2000-0 300 180 2000 0 54000 0

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CHAPTER 3-Push Tests

Table 3.7 Details of concrete mix of main series


Material Quantity
(per m3)
Coarse sand 546 kg
Fine sand 350 kg
10 mm aggregate 181 kg
20 mm aggregate 869 kg
Cement 203 kg
Fly ash 108 kg
Water 98 L
Water reducer 885 ml

Table 3.8 Material properties of concrete, profiled steel sheets and prestressing steel
of main series
Material Property Value
(MPa)
Concrete Compressive strength, 𝑓𝑐′ 22.8
Tensile strength, fct 2.5
Young’s modulus, Ec 23,500

Profiled Yield stress, fy 670


steel sheets
Ultimate strength, fu 680
Young’s modulus, Es 217,000
Prestressing Yield stress, fy 1050
steel
Ultimate strength, fu 1120
Young’s modulus, Es 201,000

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CHAPTER 3-Push Tests

Table 3.9 Results of concrete compressive strength test for main series
Age Compressive Compressive Compressive Average
(Days) strength strength strength compressive
(MPa) (MPa) (MPa)
strength
Sample 1 Sample 2 Sample 3
(MPa)
7 15.2 14.6 15.4 15.0
8 16.8 16.6 16.4 16.6
14 19.0 18.8 18.5 18.8
21 20.7 20.8 22.1 21.2
28 21.9 22.1 24.3 22.8
34 24.9 24.2 25.5 24.9
41 26.2 27.0 24.3 25.8
50 22.8 25.9 25.8 24.8
63 29.7 30.7 28.8 29.7

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CHAPTER 3-Push Tests

Table 3.10 Test results of main series


Specimen Level of Bond Chemical Mechanical Stress at
prestress length bond stress bond stress 5.0 mm
ID
(kN) (mm) (MPa) (MPa) slip
(MPa)
PT-500-0 0 500 0.199 0.129 0.115
PT-500-1 54 500 0.199 0.129 0.111
PT-500-2.4 129 500 0.162 0.111 0.102
PT-500-3 162 500 0.151 0.105 0.095
PT-1000-0 0 1000 0.157 0.129 0.118
PT-1000-1 54 1000 0.169 0.128 0.115
PT-1000-2.4 129 1000 0.168 0.107 0.098
PT-1000-3 162 1000 0.147 0.117 0.113
PT-1500-0 0 1500 0.147 0.103 0.101
PT-1500-1 54 1500 0.133 0.105 0.096
PT-1500-2.4 129 1500 0.137 0.100 0.091
PT-1500-3 162 1500 0.125 0.088 0.076
PT-2000-0 0 2000 0.138 0.111 0.104
PT-2000-1 54 2000 0.125 0.102 0.084
PT-2000-2.4 129 2000 0.109 0.080 0.080
PT-2000-3 162 2000 0.116 0.083 0.078

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CHAPTER 3-Push Tests

(a) Isometric view (b) Plan view

(c) End view (d) Side view

Figure 3.1 Geometry of the push specimen

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CHAPTER 3-Push Tests

Plan View Side view

(a) Details of end plate

End view Side view

(b) Details of parallel flange channel

Plan view Side view

(c) Details of support block

Figure 3.2 Details of end plate, channels and support block

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CHAPTER 3-Push Tests

Figure 3.3 Geometry of Stramit Condeck HP®

(a) (b)

Figure 3.4 Formwork ready for pouring (a) without post-tensioning (b) with post-
tensioning.

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CHAPTER 3-Push Tests

Figure 3.5 Post-tensioning

Figure 3.6 Load-strain curve for PT-500-3

82
CHAPTER 3-Push Tests

Plan view

Cross-sectional view (AA) End view Side view

Figure 3.7 Instrumentation of push tests

Figure 3.8 Linear potentiometers for measurement of slip and separation

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CHAPTER 3-Push Tests

Top view

Side view

End view
(a) Schematic of push tests (b) Details of loading jig

Figure 3.9 Push test setup

(a) End view (b) Side view


Figure 3.10 Loading plate

84
CHAPTER 3-Push Tests

Figure 3.11 Push test specimen ready for testing

Figure 3.12 Bond stress-slip curves of PT-500-0 & PT-500-3

85
CHAPTER 3-Push Tests

Figure 3.13 Initiation of slip from one side

Figure 3.14 Bond stress-slip curves of PT-1000-0 & PT-1000-3

86
CHAPTER 3-Push Tests

Figure 3.15 Local buckling of the profiled steel sheeting

Figure 3.16 Bond stress-slip curves of PT-2000-0 & PT-2000-3

87
CHAPTER 3-Push Tests

Figure 3.17 Linear potentiometer dropped

Figure 3.18 Comparison of bond stress-slip behaviour of push specimens

88
CHAPTER 3-Push Tests

Figure 3.19 Bond stress-slip curves of PT-500-0

Figure 3.20 Predelamination of PT-500-0-A

89
CHAPTER 3-Push Tests

Figure 3.21 Failure of PT-500-0-A through uneven slip

Figure 3.22 Failure mode of PT-500-0-B

90
CHAPTER 3-Push Tests

Figure 3.23 Bond stress-slip curves of PT-500-1

Figure 3.24 Bond stress-slip curves of PT-500-2.4

91
CHAPTER 3-Push Tests

Figure 3.25 Bond stress-slip curves of both sides of PT-500-2.4-A

Figure 3.26 Bond stress-slip curves of PT-500-3

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CHAPTER 3-Push Tests

Figure 3.27 Bond stress-slip curves of PT-1000-0

Figure 3.28 Failure of PT-1000-0-B through buckling

93
CHAPTER 3-Push Tests

Figure 3.29 Bond stress-slip curves of PT-1000-1

Figure 3.30 Failure pattern of PT-1000-2.4-A

94
CHAPTER 3-Push Tests

Figure 3.31 Bond stress-slip curves of PT-1000-2.4

Figure 3.32 Bond stress-slip curves of PT-1000-3

95
CHAPTER 3-Push Tests

Figure 3.33 Corner distortion of the profiled steel sheeting

Figure 3.34 Bond stress-slip curves of PT-1500-0

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CHAPTER 3-Push Tests

Figure 3.35 Buckling of PT-1500-0-B

Figure 3.36 Bond stress-slip curves of PT-1500-1

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CHAPTER 3-Push Tests

Figure 3.37 Bond stress-slip curves of PT-1500-2.4

Figure 3.38 Buckling of PT-1500-2.4-B

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CHAPTER 3-Push Tests

Figure 3.39 Bond stress-slip curves of PT-1500-3

Figure 3.40 Buckling of PT-1500-3-B

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CHAPTER 3-Push Tests

Figure 3.41 Bond stress-slip curves of PT-2000-0

Figure 3.42 Buckling of PT-2000-0-A

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CHAPTER 3-Push Tests

Figure 3.43 Bond stress-slip curves of PT-2000-1

Figure 3.44 Buckling and bond failure of PT-2000-1-A

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CHAPTER 3-Push Tests

Figure 3.45 Buckling and bond failure of PT-2000-1-B

Figure 3.46 Bond stress-slip curves of PT-2000-2.4

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CHAPTER 3-Push Tests

Figure 3.47 Buckling pattern observed after the test

Figure 3.48 Bond stress-slip curves of PT-2000-3

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CHAPTER 3-Push Tests

Figure 3.49 Buckling of PT-2000-3-A

Figure 3.50 Buckling of PT-2000-3-B

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CHAPTER 3-Push Tests

Figure 3.51 Variation in chemical bond stress due to prestress

Figure 3.52 Variation in mechanical bond stress due to prestress

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CHAPTER 3-Push Tests

Figure 3.53 Variation in bond stress at 5.0 mm due to prestress

Figure 3.54 Variation in chemical bond stress with bond length

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CHAPTER 3-Push Tests

Figure 3.55 Variation in mechanical bond stress with bond length

Figure 3.56 Variation in bond stress at 5.0 mm with bond length

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CHAPTER 3-Push Tests

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CHAPTER 4 - Finite Element Modelling of Push Tests

CHAPTER 4
FINITE ELEMENT MODELLING OF PUSH TESTS

4.1 INTRODUCTION

Numerical modelling and analysis of composite structures using the finite element

method have become a very popular area of research. Due to the complex interaction

between the concrete and the profiled steel sheets, the behaviour of composite steel-

concrete slabs is very challenging to be modelled accurately. Moreover, accurate FE

modelling of composite slabs requires shear-bond slip relationship to be obtained

from push tests. In order to develop an accurate FE model of post-tensioned

composite slabs, the need for accurate shear stress-slip behaviour is obvious. This

chapter presents a three dimensional nonlinear finite element modelling to simulate

the bond stress-slip behaviour that exists between the concrete and the profiled steel

sheets in a post-tensioned push specimen. The primary objective is to demonstrate

that incorporating the effect of prestress on local bond-slip behaviour will produce

satisfactory results for simulation of the global bond stress-slip behaviour of post-

tensioned composite slabs. In the following sections, development of FE model of

post-tensioned push specimens is presented. Next, the use of shear interaction

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CHAPTER 4 - Finite Element Modelling of Push Tests

property by linear interpolation in local bond stress-slip law is demonstrated. Finally,

the results of FE analyses and parametric studies are presented and discussed.

4.2 FINITE ELEMENT MODEL FORMULATION

4.2.1 General

The experimental programme described in the previous chapter provided the bond

stress-slip relationship for a particular profiled steel sheet and for certain levels of

prestress. In this study, the finite element program ABAQUS was used to generalise

the test results of the bond stress-slip behaviour of a post-tensioned push test

specimen. ABAQUS/Explicit solver was chosen in this numerical study because it

can solve static problems with complicated contact problems more readily and

efficiently than ABAQUS/Standard does. Although ABAQUS/Standard is suitable

for a nonlinear static problem, numerical convergence often occurs due to highly

nonlinear material failure behaviour (ABAQUS, 2012). In the dynamic explicit

analysis method, the global mass and stiffness matrices need not to be formed and

inverted so each increment is relatively inexpensive compared to implicit analysis.

The size of the increment is determined based on the mesh size and material

properties. Since ABAQUS/ Explicit is a dynamic analysis procedure, a quasi-static

solution was sought by applying load slowly and checking the energy balance of the

finite element model. Both geometric and material nonlinearity were considered in

the FE analysis. Appropriate material models for all components and suitable contact

interactions with real boundary conditions were specified to model all test specimens

accurately and efficiently.

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CHAPTER 4 - Finite Element Modelling of Push Tests

4.2.2 Model geometry and element types

Due to the symmetry of geometry and loading, only a quarter of the push

specimen was modelled. 8-node linear brick, reduced integration elements (C3D8R)

and 4-node doubly curved shell, reduced integration elements (S4R) were used to

model the concrete and the profiled steel sheets respectively. C3D8R is used

extensively to model nonlinear simulation involving contact between deformable

bodies. A good mesh of hexahedral elements with reduced integration usually

provides the best results in three-dimensional analyses for the minimum cost. S4R is

considered as the most appropriate type of element in the numerical modelling of

thin walled steel structures as they are more accurate and efficient in contact

modelling than conventional shell element (ABAQUS, 2012). S4R employs two-

sided contact by taking into account changes in thickness. An overview of the finite

element mesh is shown in Figure 4.1.

4.2.3 Interactions

The profiled sheeting elements were located at a distance of half of the steel

sheeting thickness from the concrete elements. The interaction between the concrete

and the profiled steel sheets was modelled with radial-thrust type connector elements

(CONN3D2). The reason for using radial thrust type elements is the ability to specify

the radial and thrust displacement separately. In this case, the radial displacement

refers to the slip between the concrete and the profiled steel sheets and the thrust

displacement refers to the separation between the concrete and the profiled steel

sheets. Each connector element connected a pair of concrete and steel nodes that

were closest to each other (Figure 4.2). The bond stress-slip curves derived from the

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CHAPTER 4 - Finite Element Modelling of Push Tests

push tests were converted into the form of load versus slip in order to assign to the

radial components of connectors. The lateral separation was not simulated in the FE

model assuming that its effect is implicitly present in the local bond-slip law. Since

the local bond-slip relationship was derived from push tests, this assumption is

reasonable. Therefore, a relatively stiff value was assigned to the thrust components

of the connectors in order to prevent the overlapping of the concrete and the steel

elements during loading.

The procedure for modelling connectors involves the following steps (ABAQUS,

2012):

1) Create reference points and datum coordinate systems.

2) Create assembly-level wire features.

3) Create connector sections to define the connection types, connector behaviour,

and section data.

4) Create a connector section assignment that associates the connector section

with the selected wires and that specifies the orientations for the first and second

points of the selected wires.

5) Prescribe connector loads and connector boundary conditions.

6) Create field and history output requests for connectors.

4.2.4 Loading and boundary conditions

Prestressing was defined by a predefined stress field. In order to create an initial

stress field for the concrete, stress components were defined by selecting direct

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CHAPTER 4 - Finite Element Modelling of Push Tests

specification in ABAQUS. An initial stress field can only be created and modified in

the initial step. The following procedure was followed to create an initial stress field

for concrete part of the model. 1) A new stress field was created under the category

of “Mechanical” and the types for selected step of “stress”.

2) “Direct Specification” option was chosen to specify six component values of

stress. In this case, prestress was acting in z direction only. Therefore, values of

stress component in other directions were zero. ABAQUS uses arrows to represent

each component of the prescribed conditions in the viewport. Appropriate arrows

ensure the application of stress in the desired direction.

A uniformly distributed load was applied throughout the top surface of concrete

using the displacement control. A roller support was applied to the nodes of the

bottom end of steel sheets. XSYMM (surface 1) and YSYMM (surface 2) symmetry

boundary conditions were applied to simulate the continuity of the push test

specimen in both axes as shown in Figure 4.1.

4.2.5 Solution method

In accordance with ABAQUS (2012), some special considerations are required to

apply the explicit dynamic procedure to quasi-static problems. A static solution is a

long-time solution. Therefore, it is often computationally inefficient to simulate an

event in its natural time scale. Because it would require an excessive number of small

time increments. The event must be accelerated in some way to obtain an economical

solution. However, as the event is accelerated, the state of static equilibrium evolves

into a state of dynamic equilibrium in which inertial forces become more dominant.

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CHAPTER 4 - Finite Element Modelling of Push Tests

ABAQUS (2012) suggests modelling the process in the shortest time period in which

inertial forces remain insignificant.

For each result, internal (ALLIE) and kinetic (ALLKE) energies of the whole

model were compared to ensure a quasi-static response. It was found that the kinetic

energy level was significantly below the internal energy level in all simulations, as

shown in Figure 4.3. However, oscillating response in loading is unavoidable in FE

models conducted using ABAQUS/Explicit. A smoothing function named

butterworthFilter (X, F) available in ABAQUS was used to eliminate oscillation

effect from the final results.

4.2.6 Constitutive laws

4.2.6.1 Concrete properties

In this study, the concrete damaged plasticity model available in ABAQUS was

used to model the concrete material. This model is suitable for both static and

dynamic analyses. Two main failure mechanisms in the form of tensile cracking and

compressive crushing of concrete element are incorporated in this model. The

evolution of yield surface is controlled by two hardening variables causing failure

under tensile and compressive loading. Post-failure behaviour under compression is

defined by a softening stress-strain response. The strain softening behaviour of

cracked concrete in tension is specified by tension stiffening. Tension stiffening can

be specified either by means of post-failure stress-strain behaviour in tension or by

using a fracture energy cracking criterion. The concrete properties used in the FE

model are reported in Table 4.1.

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CHAPTER 4 - Finite Element Modelling of Push Tests

The elastic properties were specified according to ACI 318 (American Concrete

Institute, 2011). All plasticity parameters were specified very carefully. The dilation

angle is taken as 30º to define plastic flow potential. Default values in ABAQUS

were adopted for the plastic flow potential eccentricity (e), the ratio of the second

stress invariant on the tensile meridian to that on the compressive meridian (Kc) and

viscosity parameter. The ratio of equibiaxial concrete strength (𝑓𝑏𝑜 ) to concrete

compressive strength (𝑓𝑏𝑜 ⁄𝑓𝑐′ ) is calculated based on Equation 4.1 as proposed by

Papanikolaou and Kappos (2007).

𝑓𝑏𝑜

= 1.5 𝑓𝑐′ − 0.075 (4.1)
𝑓𝑐

Plain concrete in uniaxial compression was modelled as an elastic-plastic material

with strain softening, as shown in Figure 4.4. The stress-strain curve for concrete

proposed by Carreira and Chu (1985) was adopted as Equation 4.2.

𝑓𝑐′ 𝛾(𝜀𝑐 ⁄𝜀𝑐′ )


𝜎𝑐 = (4.2)
𝛾 − 1 + (𝜀𝑐 ⁄𝜀𝑐′ )𝛾

Where σc is the compressive stress in concrete, εc is the strain in concrete, 𝑓𝑐′ is the

cylinder compressive strength of concrete, 𝜀𝑐′ is the strain corresponding to 𝑓𝑐′ and γ

is given by Equation 4.3.

3
𝑓𝑐′
𝛾= | | + 1.55 (4.3)
32.4

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CHAPTER 4 - Finite Element Modelling of Push Tests

The strain 𝜀𝑐′ is taken as 0.002. In this FE model, it was assumed that the uniaxial

stress-strain behaviour of concrete in compression is linear elastic up to 40% of

concrete compressive strength.

The tensile strength is specified as 0.1𝑓𝑐′ . The uniaxial tensile response was

assumed to be linear until the tensile strength of concrete was reached. Beyond that

the tensile softening response was defined by means of fracture energy. The fracture

energy is determined by Equation 4.4 as proposed by Bažant and Becq-Giraudon

(2002).

0.7
2 𝑓𝑐′
𝐺𝑓 = (0.0469𝑑𝑎 − 0.5𝑑𝑎 + 26) ( ) (4.4)
10

Where da is the maximum aggregate size and 𝑓𝑐′ is in MPa and Gf is in N/m.

4.2.6.2 Profiled steel sheeting properties

The actual stress–strain curves of the profiled steel sheeting were obtained from

uniaxial tension tests on standard coupon specimens, as shown in Figure A.1. An

idealised piecewise linear representation of this experimental stress–strain diagram

was adopted in the finite element analysis. The stress-strain relationship of profiled

steel sheeting was defined as an elastic-plastic material with strain hardening, as

shown in Figure 4.5. The mechanical behaviour for both tension and compression is

assumed to be similar. The properties used in the FE model for the profiled steel

sheets are tabulated in Table 4.2.

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CHAPTER 4 - Finite Element Modelling of Push Tests

4.2.6.3 Local bond-slip law

The critical issue for numerical analysis of a post-tensioned push specimen is to

find an appropriate local bond stress-slip law considering the effect of prestress. In

this study, the bond stress-slip curve obtained from PT-500-0 has been used as a

benchmark local-bond slip law for the particular profile used in this study. For push

specimens without post-tensioning and with post-tensioning, local bond-slip law can

be found by linear interpolation considering the effect of both bond length and

prestress. FE analyses were carried out for all push specimens model using the

corresponding shear bond properties. The interpolated shear bond property curves for

the specimens are shown in Figure 4.6. The FE analyses indicate that the accurate

result for a particular specimen can only be obtained when the shear bond properties

are varied according to the level of prestress.

4.3 FINITE ELEMENT ANALYSIS

4.3.1 Mesh sensitivity analysis

Mesh sensitivity analysis is an indispensable part of FE modelling to check the

accuracy of the model. This study put considerable effort into the generation of good

quality mesh with acceptable aspect ratio. The challenge of preventing excessive

distortion came from the geometry of the profiled sheeting used in this study. Mesh

sensitivity analysis was conducted in this study by reducing element size without

changing the element order. The goal is to determine optimal mesh size that provides

relatively accurate solution with low computational time. Mesh configurations for

both concrete and profiled sheeting was considered for this analysis because the
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behaviour of the concrete-sheeting interface may depend on the element sizes of both

concrete and profiled sheeting.

Three element sizes of 10 mm, 25 mm and 50 mm were chosen in the preliminary

development of the model and are designated as fine, medium and coarse mesh, as

shown in Figure 4.7. The connector elements for all the element sizes were placed at

the same locations and the same material properties were used in every model. All

three simulations produced almost identical results, as shown in Figure 4.8. It was

decided to use a medium mesh of 25 mm for the rest of the analysis considering the

efficiency and accuracy of numerical simulations.

4.3.2 FE model validation

The accuracy of the finite element model was verified by comparing the

numerical results with the experimental results. A comparison between the chemical

bond stress and the mechanical bond stress obtained from the experiments and finite

element models is shown in Table 4.3. The mean values of τFE / τEXPT ratios for

chemical bond stress and the mechanical bond stress are 0.88 and 1.02 respectively,

with the corresponding coefficients of variation (COV) of 0.10 and 0.12,

respectively. The bond stress versus slip curves from the analyses with

corresponding experimental curves for push specimens with various levels of

prestress and bond length are presented in Figures 4.9-4.24. The significant scatter of

test results and the simplifications in FE models posed a difficulty in making the

correlation between the results. However, the comparisons presented in this section

indicate that in general the finite element approach combined with empirical local-

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bond slip law successfully simulated the bond stress-slip behaviour of post-tensioned

push specimens.

The push specimens of height 1500 mm and 2000 mm experienced buckling in

the tests which may be due to some imperfections in the edge of the profiled sheets

and the loading may be affected by eccentricity. This problem was not present in the

FE model specimens and therefore they all exhibited failure by achieving the desired

amount of slip.

The maximum bond stress in the FE model results and experimental results are in

good agreement, but the corresponding slip in the FE model varies from

experimental results. It is acknowledged that accurate modelling is very challenging

using the average bond-slip law. Since there is no general bond-slip law established

from the existing study, the average bond-slip law was used to determine acceptable

results.

For consistency in comparisons, total bonded area has been considered to

calculate the bond stress. In fact, total bonded area should be used only to determine

the bond stress till the chemical bond exists. After the breakdown of the chemical

bond, it is more reasonable to use the rib surface area only to calculate the

mechanical bond stress. But this procedure will introduce a discontinuity in the bond

stress-slip curves when the chemical bond has broken due to the change in

contributing area. To overcome this, calculation of the bond stress-slip curves was

based on total bonded area (Burnet, 1998). Similarly, the bond stress-slip curves

from the FE model are also based on total bonded area. Since actual contributing area

to resist shear was different in FE model and test specimens due to predelamination

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and other problems that occurred in real experimental setup, a difference between

results obtained from the FE model and experiments exists in case of some push

specimens.

In general, the FE model follows the same trend as the experimental curves of

bond stress-slip behaviour. However, the chemical bond is slightly over-estimated in

the FE models. This is due to the fact that predelamination happened in some test

specimens and reduced the actual chemical bond. Nevertheless, considering the

complexity of the experimental setup it can be stated that the FE model can simulate

all the components of the bond with reasonably good accuracy.

4.3.3 Parametric study

A parametric study was conducted to demonstrate that this FE approach can be

applied to any type of profiles with corresponding local bond stress-slip law. Three

profiles of re-entrant, trapezoidal and Bondek have been chosen arbitrarily to

simulate the bond stress-slip behaviour. The numerical results have been compared

with the push test study conducted by Burnet and Oehlers (2001). The bond stress-

slip behaviour and von Mises stress contours for these push specimens are shown in

Figures 4.25-4.27. It can be seen that overall bond stress-slip curves obtained from

the FE models are in good agreement with the experimental curves for the push

specimens without post-tensioning.

The chemical bond stress in case of re-entrant profile was found significantly

lower than that obtained from experimental results. But the mechanical bond stress

was very close to the experimental results. The FE models were idealised in terms of

geometry of the profiled sheeting and boundary conditions of the support of the

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profiled sheeting. Burnet (1998) reported that the chemical bond stress appears to

vary with the rib geometry. Therefore, any idealization in the profiled sheeting will

affect the bond stress. Also, it is difficult to calculate the exact contributing area of

the concrete-sheeting interface which resisted the shear at various stages of loading.

The accurate measurement of the interface bond is also affected by the application of

external lateral restraining force and boundary conditions of the test setup. Symmetry

boundary conditions of this FE model which were created for numerical efficiency

may also affect the bond stress.

The mode of failure for the push specimens was slip at the concrete-steel interface

as observed in the experiments (Burnet, 1998). Higher stress developed at the base of

the profile steel sheeting as shown in Figure 4.27 supports the reason for initiation of

possible buckling. However, further experimental studies are required to develop

local bond stress-slip law incorporating the effect of prestress for these profiles.

4.4 SUMMARY OF CHAPTER

Since the interaction between the concrete and the profiled steel sheeting depends

on various parameters, correct modelling of this interaction is very challenging. This

chapter presents a three dimensional nonlinear finite element model of a post-

tensioned push specimen to investigate the longitudinal shear behaviour of post-

tensioned composite slabs accurately. The accuracy of the numerical model was

verified by comparing the model results with the experimental ones. The following

conclusions can be drawn from this study:

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 The FE model developed using the ABAQUS/Explicit program could be used

to simulate the overall bond-stress slip behaviour between the concrete and the

profiled steel sheets comprising of both chemical and mechanical bond stress.

 The effect of the various levels of prestress and bond length could be

incorporated in the FE model to obtain accurate results for the load carrying

capacity of post-tensioned push specimens. This indicates that this FE

approach could be extended to study the behaviour of post-tensioned composite

slabs accurately and efficiently.

 The results of parametric study indicates that the shear bond behaviour of post-

tensioned composite slabs with different profiles can be simulated using this

approach with a reasonable accuracy.

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Table 4.1 Concrete properties used in FE model


Properties Values
Density 2400 kg/m3
Poisson’s ratio 0.2
Dilation angle 30°
Flow potential eccentricity 0.1
Ratio of the compressive strength under biaxial loading 1.16
to uniaxial compressive strength
Ratio of the second stress invariant on the tensile 0.6667
meridian to that on the compressive meridian
Viscosity parameter 0
Fracture energy 0.066 N/mm

Table 4.2 Steel properties used in FE model


Properties Values
Density 7800 kg/m3
Poisson’s ratio 0.3

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Table 4.3 Comparison of numerical results with experimental results


Specimen Chemical Chemical τFE/ Mechanical Mechanical τFE/
bond bond bond stress, bond stress,
ID τEXPT τEXPT
stress, stress, τFE τEXPT
τFE τEXPT
PT-500-0 0.17 0.20 0.83 0.13 0.11 1.17
PT-500-1 0.15 0.20 0.78 0.12 0.10 1.14
PT-500-2.4 0.14 0.16 0.88 0.11 0.11 0.96
PT-500-3 0.13 0.15 0.83 0.10 0.10 0.96
PT-1000-0 0.15 0.16 0.97 0.12 0.12 0.98
PT-1000-1 0.14 0.17 0.82 0.11 0.12 0.96
PT-1000-2.4 0.12 0.16 0.73 0.10 0.13 0.78
PT-1000-3 0.12 0.15 0.80 0.10 0.12 0.82
PT-1500-0 0.14 0.15 0.98 0.11 0.10 1.15
PT-1500-1 0.13 0.13 1.00 0.11 0.10 1.01
PT-1500-2.4 0.12 0.14 0.89 0.10 0.10 0.95
PT-1500-3 0.11 0.13 0.92 0.09 0.09 1.03
PT-2000-0 0.14 0.14 1.03 0.11 0.11 0.98
PT-2000-1 0.11 0.13 0.89 0.10 0.08 1.23
PT-2000-2.4 0.10 0.11 0.92 0.09 0.08 1.13
PT-2000-3 0.10 0.12 0.82 0.09 0.08 1.04
Mean 0.88 1.02
COV 0.10 0.12

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Figure 4.1 Overview of the finite element mesh

Figure 4.2 Radial thrust connector at steel-concrete interface

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Figure 4.3 Energy level for analysis

Figure 4.4 Stress-strain curve of concrete

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Figure 4.5 Stress-strain curve of profiled steel sheeting

Figure 4.6 Local bond-slip law

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(a) Fine elements (b) Medium elements (c) Coarse elements

Figure 4.7 FE model for mesh sensitivity analysis

Figure 4.8 Mesh sensitivity analysis

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Figure 4.9 Push specimen of height 500 mm without prestress

Figure 4.10 Push specimen of height 500 mm with prestress of 1 MPa

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Figure 4.11 Push specimen of height 500 mm with prestress of 2.4 MPa

Figure 4.12 Push specimen of height 500 mm with prestress of 3 MPa

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Figure 4.13 Push specimen of height 1000 mm without prestress

Figure 4.14 Push specimen of height 1000 mm with prestress of 1 MPa

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Figure 4.15 Push specimen of height 1000 mm with prestress of 2.4 MPa

Figure 4.16 Push specimen of height 1000 mm with prestress of 3 MPa

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Figure 4.17 Push specimen of height 1500 mm without prestress

Figure 4.18 Push specimen of height 1500 mm with prestress of 1 MPa

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Figure 4.19 Push specimen of height 1500 mm with prestress of 2.4 MPa

Figure 4.20 Push specimen of height 1500 mm with prestress of 3 MPa

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Figure 4.21 Push specimen of height 2000 mm without prestress

Figure 4.22 Push specimen of height 2000 mm with prestress of 1 MPa

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Figure 4.23 Push specimen of height 2000 mm with prestress of 2.4 MPa

Figure 4.24 Push specimen of height 2000 mm with prestress of 3 MPa

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(a)

(b)

Figure 4.25 Re-entrant profile (a) Bond stress-slip curve (b) Stress distribution

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(a)

(b)

Figure 4.26 Trapezoidal profile (a) Bond stress-slip curve (b) Stress distribution

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(a)

(b)
Figure 4.27 Bondek profile (a) Bond stress-slip curve (b) Stress distribution

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CHAPTER 5
FINITE ELEMENT MODELLING OF POST-TENSIONED
COMPOSITE SLABS

5.1 INTRODUCTION

This chapter presents a reasonably accurate three dimensional finite element

model to investigate the behaviour of post-tensioned composite (PTC) slabs. The

primary objective is to assess the bond-stress slip characteristics obtained from the

push test programme of this study. This is achieved by incorporating the effect of

prestress on local bond-slip laws to produce an accurate FE model of PTC slabs and

simulate the load-deflection behaviour and failure modes up to ultimate loads. The

ultimate strength tests of a post-tensioned solid slab and a post-tensioned composite

slab conducted by Ranzi et al. (2013a) are used to validate the finite element model.

The material nonlinearities of concrete, prestressing strands, profiled steel sheeting

and reinforcing bars were included in the finite element model. A parametric study

was conducted to investigate the effects of concrete strength, level of prestress and

profiled sheeting thickness on the strength and behaviour of post-tensioned

composite slabs. In the following sections, a summary of the experimental

investigation conducted by Ranzi et al. (2013a) is presented. All necessary steps and

components of the FE model of PTC slabs are described and the use of bond stress-

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slip law by linear interpolation is demonstrated in subsequent sections. Finally, the

results of FE analyses and parametric studies are presented and discussed.

5.2 DESCRIPTION OF EXPERIMENTAL INVESTIGATION

The overall dimensions of the slabs used in the ultimate strength tests conducted

by Ranzi et al. (2013a) were identical with a full length of 7200 mm, an internal

simply supported span of 6000 mm, a width of 900 mm and a thickness of 180 mm.

Each slab had two overhang ends 600 mm long to minimise the effects of the

prestressing anchorage along the internal simply supported span as shown in Figure

5.1. Transverse N10 reinforcements were placed at 300 mm spacing at the top and

bottom of the solid post-tensioned slab and only at the top for the post-tensioned

composite slab. The profiled sheeting was terminated 100 mm before the roller

supports so that there is no frictional resistance between the deck and the concrete at

the supports.

Each slab had three longitudinal parabolic tendons with a nominal diameter of

12.7 mm and area of 98.6 mm2. The profile of the prestressing duct was kept straight

over the two overhangs and was varied over the internal simply supported span, with

a distance of 30 mm specified between the bottom side of the slab and the underside

of the duct at mid-span. One dead end and one live end were specified for the

prestressing operations. Post-tensioning was carried out by elongating the strand, to

85% of their capacity, from the live anchor using a hydraulic jack. The first 25% of

the jacking force was applied on the day after casting with a concrete strength of 9.3

MPa. The remaining 75% of the jacking force was applied at day 7 with a concrete

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strength measured at day 6 of 23.0 MPa. The live end was locked using wedges with

the load transferred to the concrete. The non-jacked end of the strand was pre-locked

using wedges at the dead anchor. The slabs were tested in a static simply supported

configuration subjected to two transverse line loads applied near the mid-span as

shown in Figure 5.1. The tests results are presented and compared with the FE model

results in section 5.4.2.

5.3 FINITE ELEMENT MODEL FORMULATION

5.3.1 General

In this study, the finite element program ABAQUS was used to simulate the

behaviour of a post-tensioned solid slab and a post-tensioned composite slab.

ABAQUS/Explicit solver was chosen again in this numerical study because of its

efficiency in solving discontinuous and contact problems. Both geometric and

material nonlinearity were considered in the FE analysis.

5.3.2 Model geometry and element types

Due to the symmetry of geometry and loading, only a quarter of the slab was

modelled. Eight-node linear hexahedral solid elements with reduced integration

(C3D8R) were used to model the concrete. These elements are used extensively for

nonlinear analysis including contact, large deformation, plasticity and failure.

Therefore, C3D8R was also used to model post-tensioning strands. The profiled steel

sheets were modelled with 4-node reduced integration shell elements (S4R). S4R

was chosen as they are more accurate and efficient in contact modelling than

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conventional shell element (ABAQUS, 2012). The reinforcing bars were modelled as

two-node three-dimensional linear truss elements (T3D2). An overview of the finite

element mesh is shown in Figure 5.2.

5.3.3 Interactions

Appropriate constraints to define the interaction between components are essential

in order to obtain accurate results from the finite element analysis. The steel sheet

elements were located at a distance of half of the steel sheet thickness from the

bottom of the concrete slab. Radial-thrust type connector elements (CONN3D2) were

chosen to simulate the interaction between the concrete and the profiled steel sheets.

The reason for using radial thrust type elements has been described in Section 4.2.3.

Each connector element connected a pair of concrete and steel nodes that were

closest to each other (Figure 5.3).

The reinforcement in the slab was modelled using the embedded technique. This

technique is used to specify an element or a group of elements that lie embedded in a

group of host elements whose response will be used to constrain the translational

degrees of freedom of the embedded nodes. In this study, the truss elements

representing the reinforcement are the embedded region while the concrete slab is the

host region. It is assumed that the perfect bond exists between the reinforcing bars

and the surrounding concrete slab. End anchorage of the post-tensioning strands was

modelled using beam multi-point constraints (MPC) which provide a rigid beam

between nodes that can be utilised to simulate the compatibility of deformations

between the tendon and the anchorage (Kang and Huang, 2012).

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5.3.4 Loading and boundary conditions

Prestressing was defined by a predefined stress field. In order to create an initial

stress field for the concrete, stress components were defined by selecting direct

specification according to global coordinate system in ABAQUS. It was assumed

that prestress was applied uniformly on concrete slab. In this analysis, a uniformly

distributed load was applied on a strip of 50 mm width on the top surface of concrete

using the displacement control. The applied displacement was increased linearly by

amplitude function. The slip was measured as the relative displacement between the

nodes on the profiled steel sheeting and on the concrete slab. The load was measured

as the total reaction acting on the loading surface. A roller support was applied to the

nodes of a strip of 50 mm width on the bottom side of the concrete slab. XSYMM

(surface 1) and YSYMM (surface 2) symmetry boundary conditions were applied to

the appropriate surfaces to simulate the continuity of the slab specimen in both axes,

as shown in Figure 5.2.

5.3.5 Solution method

In this numerical study, a quasi-static solution is desired and therefore load was

applied slow enough to ensure the inertia effect was insignificant. For each result,

total internal (ALLIE) and kinetic (ALLKE) energies of the whole model computed

as history variables were compared to ensure a quasi-static response. As concrete

failure occurs by sudden drop of load carrying capacity, kinetic energy of the system

is increased enormously. It was found that the kinetic energy level was significantly

below the internal energy level throughout the analysis, as shown in Figure 5.4.

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5.3.6 Constitutive laws

5.3.6.1 Concrete properties

In this study, the concrete damaged plasticity model available in ABAQUS was

used to model the concrete material. The details of this model are described in

Section 4.2.6.1. Plain concrete in uniaxial compression was modelled as an elastic-

plastic material with strain softening, as shown in Figure 5.1. The elastic part of the

stress-strain curve was defined with a value of 27,300 MPa for the Young’s modulus

and 0.2 for the Poisson’s ratio. The concrete damage plasticity model requires three

types of material behaviour data: 1) Plasticity, 2) Compressive behaviour and 3)

Tensile behaviour. Plasticity was defined by five parameters: 1) Dilation angle, 2)

Flow potential eccentricity, 3) Ratio of the compressive strength under biaxial

loading to uniaxial compressive strength, 4) Ratio of the second stress invariant on

the tensile meridian to that on the compressive meridian and 5) Viscosity parameter.

The stress-strain curve for concrete compressive behaviour as proposed by Carreira

and Chu (1985) was used.

The uniaxial tensile response was assumed to be linear until the tensile strength of

concrete was reached. Beyond that, the tensile softening response was defined by

means of fracture energy. The concrete properties used in the FE model are reported

in Tables 5.1 and 5.2.

5.3.6.2 Profiled steel sheeting properties

The stress-strain relationship obtained from material tests was used for the

modelling of the profiled steel sheeting. An elastic-plastic material with isotropic

strain hardening law was used as the constitutive law, as shown in Figure 5.6. The
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mechanical behaviour for both tension and compression is assumed to be similar.

The classical metal plasticity model available in ABAQUS was used to model the

material nonlinearity of the profiled steel sheeting. The elastic part of the stress-strain

curve was defined with the * ELASTIC option with a value of 200,000 MPa for the

Young’s modulus and 0.3 for the Poisson’s ratio. The plastic part of the stress-strain

curve was defined with the * PLASTIC option with a value of 600 MPa for yield

strength and 626 MPa for ultimate strength. The engineering stresses and strains

obtained from the standard tensile coupon tests were converted to true stresses and

strains. Plastic strain values, not total strain values, are used in defining the strain

hardening behaviour. Furthermore, the plastic strain value must be zero in the first

data pair to correspond with the onset of plasticity (ABAQUS, 2012). The properties

used in the FE model for the profiled steel sheets are tabulated in Tables 5.2 and 5.3.

5.3.6.3 Reinforcing steel and prestressing steel properties

The stress-strain relationship obtained from material tests was used for the

modelling of the reinforcing steel and the prestressing steel. The classical metal

plasticity model available in ABAQUS was used to model the material nonlinearity

of the reinforcing steel and the prestressing steel. The reinforcing bars were modelled

using an elastic-plastic model with isotropic strain hardening, as shown in Figure 5.7.

The elastic part of the stress-strain curve was defined with the * ELASTIC option

with a value of 200,000 MPa for the Young’s modulus and 0.3 for the Poisson’s

ratio. The plastic part of the stress-strain curve was defined with the * PLASTIC

option with a value of 500 MPa for the yield strength and 640 MPa for the ultimate

strength.

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An elastic-perfectly plastic model was used as the constitutive law for the

prestressing bars, as shown in Figure 5.8. The mechanical behaviour for both tension

and compression is assumed to be similar. The elasticity of the prestressing bars was

defined with the * ELASTIC option with a value of 197,000 MPa for the Young’s

modulus and 0.3 for the Poisson’s ratio. The plastic part of the stress-strain curve

was defined with the * PLASTIC option with a value of 1740 MPa for the yield

strength and 1764 MPa for the ultimate strength. The properties used in the FE model

for reinforcing steel and prestressing steel are tabulated in Tables 5.2 and 5.3.

5.3.6.4 Local bond-slip law

The critical issue for numerical analysis of a post-tensioned composite slab is to

model the complex interactions between the concrete and the profiled steel sheets.

One of the approaches available in ABAQUS is to model this interaction is using

interface elements. Although this technique is quite cumbersome both in terms of

geometry construction and computational time, accuracy of the model could not be

compromised. The appropriate local bond stress-slip law considering the effect of

prestress obtained from push test study, as described in Chapter 3 has been used. For

slab specimens without post-tensioning and with post-tensioning, local bond-slip law

can be found by linear interpolation considering the effect of both bond length and

prestress. The interpolated shear bond property curves for the specimens are shown

in Figure 5.9. The FE analyses indicate that the accurate result for a particular slab

can only be obtained when the shear bond properties are accurate.

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5.4 FINITE ELEMENT ANALYSIS

5.4.1 Mesh sensitivity analysis

A mesh sensitivity analysis was carried out to determine optimal mesh size that

provides relatively accurate solution with low computational time. Four element

sizes of 12.5 mm, 25 mm 50 mm and 100 mm were chosen in the preliminary

development of the model, as shown in Figure 5.10. All of these element sizes were

chosen for the concrete, profiled sheeting, reinforcing bar and prestressing bar. This

is due to the fact that the overall load-deflection behaviour of post-tensioned

composite slabs may depend on the behaviour of each component. The connector

elements for all the element sizes were placed at the same locations and the same

material properties were used in every model. Figure 5.10 shows that mesh size of

100 mm produces higher stiffness and ultimate load carrying capacity compared to

the experimental values. The stiffness and ultimate load carrying capacity of the FE

model using mesh size of 50 mm are found to be in good agreement with the

experimental curve. But there was no convergence in the load-deflection curve when

the result of the FE model with mesh size of 25 mm were plotted. It was found that

mesh convergence occurred for finer mesh sizes of 12.5 mm and 25 mm. It was

decided to use a mesh of 25 mm for the rest of the analysis considering the efficiency

and accuracy of numerical simulations.

5.4.2 FE model validation

The accuracy of the finite element model was verified by comparing the

numerical results with the experimental results available in literature (Ranzi et al.,
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2013a). The comparisons presented in this section indicate that in general the finite

element approach incorporating empirical local-bond slip law successfully simulated

the bond stress-slip behaviour of post-tensioned composite slabs. The plastic strain

and stress distribution of the critical component of the finite element model were

observed and the modes of failure were determined.

In case of post-tensioned solid slab (SS), the stiffness and ultimate moment

capacity are found to be in good agreement with the experimental curve, as shown in

Figure 5.11. However, the initial numerical response for cracking strength of the slab

is stiffer than the experimental one. This overestimation of stiffness can be partly

attributed to the tension stiffening in the concrete damage plasticity model which did

not account the initial damage of the material. Another reason is that prestressing

was defined by predefined field which distributes prestress uniformly in the concrete

of the FE model whereas the distribution of prestress in test specimen may be non-

uniform. This slab specimen achieved a maximum load of 42.1 kN at a midspan

deflection of 170.3 mm. However, FE model reached an ultimate load of 37 kN,

which is 12% less than the experimental value of 42 kN. The numerical response is

ductile up to failure with an indication of concrete crushing at the midspan region, as

shown in Figure 5.12. The yielding of post-tensioning strand has been observed from

the FE model, as shown in Figure 5.13.

The results of post-tensioned composite slab with Condeck profile (CK) are

compared with the FE results in terms of load-midspan deflection curve in Figures

5.14. The peak load of this specimen was 84.2 kN occurred at a deflection of 165.3

mm. But the numerical response is slightly stiffer than the experimental one, while

the ultimate load carrying capacity is in good agreement. The FE model reached an

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ultimate load of 77 kN, which is 8% less than the experimental value of 84 kN. The

greater numerical stiffness can be partly attributed to the bond stress-slip model

which has been obtained from the push tests. It is acknowledged that the constraints

in push test differ from that in composite slabs. Moreover, the tension stiffening in

the concrete model increases the stiffness partly. Also, the prestressing strand level

of this specimen was disturbed due to the possible breakage of the wires installed to

hold down the ducts during the concrete pour (Ranzi et al., 2013a). This variation

was reported based on the actual height of the strands measured after cutting the

samples at the end of the ultimate tests. The FE model of post-tensioned composite

slab developed in this study was based on the actual height of the strands initially

specified. So this variation in the height of strands could be one of the reasons for

deviation between experimental and FE model results. However, considering the

complexity of modelling of accurate bond-slip behaviour, it can be concluded that

the FE model developed in this study can simulate the nonlinear behaviour with

fairly good accuracy. The failure mode in FE model was shear bond failure followed

by an indication of concrete crushing at the midspan region, as shown in Figures 5.15

and 5.16. The yielding of post-tensioning strands has been observed from FE model,

as shown in Figure 5.17.

5.4.3 Parametric study

It is shown that the finite element model presented in the previous section was

accurate and reliable to simulate the nonlinear behaviour of post-tensioned composite

slabs up to ultimate loads. Therefore, a parametric study was conducted to

investigate the effects of concrete strength, profiled steel sheeting thickness and level

of prestress.

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5.4.3.1 Effects of concrete compressive strength

Figure 5.18 shows the load versus deflection relationship for the post-tensioned

composite slab considering the variation in concrete compressive strength (𝑓𝑐′ ). It can

be seen that the load carrying capacity of the slab is increased slightly with the

increase of concrete compressive strength. However, no significant increase in load

carrying capacity was found for the concrete strength between 40 MPa and 50 MPa.

This could be attributed to the fact that concrete compressive strength has little

influence on the shear bond resistance of composite slab (Daniels and Crisinel,

1993b). In this study, the post-tensioned composite slab with concrete strength of 25

MPa, 32 MPa, 40 MPa and 50 MPa achieved a load carrying capacity of 73 kN, 76

kN, 80 kN and 81 kN respectively. Therefore, 25 MPa increase in concrete

compressive strength contributed about 11% increase in ultimate load carrying

capacity of post-tensioned composite slabs.

5.4.3.2 Effects of profiled steel sheeting thickness

Figure 5.19 shows the load versus deflection relationship for the post-tensioned

composite slab of different thickness (tp) of profiled steel sheeting ranging from 0.75

mm to 2.00 mm. It can be seen that the stiffness of the slab is increased with the

increase of profiled sheeting thickness. The modes of failure in all cases are shear

bond failure. These results are also supported by the findings of other researchers

(Seleim and Schuster, 1985).

In this FE model, the connector section properties were based on the bond-slip

characteristics of 1.00 mm thick profiled sheeting. The bond stress-slip behaviour for

any other thickness of this profiled sheeting is not available in open literature. The

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use of single shear bond property may produce good results for one particular slab

geometry only but it may not be accurate when the slab slenderness and geometry are

changed (Abdullah, 2004). Therefore, this parametric study was conducted on a 6 m

span slab only.

5.4.3.3 Effects of level of prestress

Figure 5.20 shows the load versus deflection relationship for the post-tensioned

composite slab for four levels of prestress (P) ranging from 0 MPa to 3 MPa.

Obviously, the post-tensioned composite slab showed greater load carrying capacity

compared to composite slab without prestress. Composite slab with prestress of 1

MPa achieved a load carrying capacity of 78 kN whereas composite slab without

prestress achieved only 42 kN. There was no significant difference found in terms of

slabs’ ductility. It can be seen that the stiffness of the post-tensioned composite slabs

is increased with the increase of level of prestress. However, no significant increase

in the load carrying capacity of the slabs with prestress from 1 MPa to 3 MPa was

observed. This can be attributed to the finding of the push test study presented in

Chapter 3 that prestress has a detrimental effect on the bond stress-slip behaviour of

post-tensioned composite slabs. With the increase of level of prestress, the

longitudinal shear strength of the slab decreased and thus prevented the increase in

ultimate strength of the slabs. However, further experimental data is required to

validate these results.

Since the chemical bond is brittle in nature, as soon as failure starts at one location

of the interface, the breakdown of the bond propagates rapidly across the entire

interface and then mechanical bond transfers the shear in the concrete-sheeting

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interface. Prestress shortens the concrete slab by compressive force and this creates a

tensile force in the profile sheeting for equilibrium. Consequently, a redistribution of

shear stress happens in the concrete-steel interface in prestressed slabs. Depending

on the level of prestress, the amount of tensile force in profiled sheeting varies and it

affects both chemical and mechanical bond stress-slip behaviour of the concrete-

sheeting interface. Therefore, overall bond stress-slip characteristics vary in post-

tensioned composite slab based on the level of prestress.

5.5 ULTIMATE CAPACITY OF POST-TENSIONED COMPOSITE

SLABS

The ultimate moment capacity of the post-tensioned composite slabs was

determined following the procedures available for the design of post-tensioned

concrete members (Gilbert & Mickleborough, 2004) and composite steel-concrete

slabs available in the literature (British Standards Institution, 2004).

The analytical approach is based on the following assumptions:

 Concrete carries no tensile stresses.

 The variation of strain on the cross-section is linear, i.e. plane section remains

plane.

 Concrete stresses are idealised based on the rectangular stress block for the

compressive concrete above the neutral axis.

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The adopted strain diagram and stress distributions at ultimate are illustrated in

Figure 5.21.

At the ultimate moment, the extreme fibre of the concrete slab is assumed to

possess a compressive strain εcu of 0.003. The depth of the rectangular stress block is

γdn and the uniform stress intensity is α2𝑓𝑐′ .

The concrete compressive force is therefore given by

𝐶 = 𝛼2 𝑓𝑐′ 𝑏𝛾𝑑𝑛 (5.1)

Where b and dn represents the width of slab and location of neutral axis respectively.

The value of α2 and γ is given by

𝛼2 = 1.0 − 0.003𝑓𝑐′ 0.67 ≤ 𝛼2 ≤ 0.85

𝛾 = 1.0 − 0.003𝑓𝑐′ 0.67 ≤ 𝛾 ≤ 0.85

The resultant tensile force in post-tensioned composite cross-section is given by

𝑇 = 𝐴𝑝 𝜎𝑝𝑢 + 𝐴𝑠 𝜎𝑠𝑢 (5.2)

Where σpu and σsu are the stress in the bonded tendons and profiled steel sheet at

ultimate moment and are determined from considerations of strain compatibility,

axial equilibrium and stress-strain curves.

The assumption is tentatively made, and subsequently checked, that all steels are

at yield and the neutral axis depth dn is then determined enforcing axial equilibrium

at the cross-section:

𝐶=𝑇 (5.3)

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With the maximum eccentricity of e known, the value of effective prestress Pe

required to cause an upward force w, which exactly balances a selected portion of the

external load is given by

𝑤𝐿2
𝑃𝑒 = (5.4)
8𝑒

Under this balanced load, the beam suffers no curvature and is subjected to only to

the longitudinal compressive force P as shown in Figure 5.22.

The force resisted by the prestressing strands at ultimate is determined based on

its strain pu which is the sum of three deformations related to the loading stages

illustrated in Figure 5.23:

𝜀𝑝𝑢 = 𝜀𝑝𝑒 + 𝜀𝑐𝑒 + 𝜀𝑝𝑡 (5.5)

Where pe is the strain produced by the initial prestressing force Pi, ce represents the

strain to be applied to the strands to reach the condition of decompression at stage 2,

and pt specifies the additional strain to reach the ultimate condition.

In particular, the initial deformation pe is calculated based on (Gilbert &

Mickleborough, 2004)

𝑃𝑒
𝜀𝑝𝑒 = 𝐴 (5.6)
𝑝 𝐸𝑝

Where Ap and Ep represent the area and elastic modulus of the prestressing tendons.

The consequent change in strain ce (between stages 1 and 2) is calculated as

follows:

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1 𝑃 𝑃𝑒 𝑒 2
𝜀𝑐𝑒 = 𝐸 ( 𝐴𝑒 + ) (5.7)
𝑐 𝐼

In this calculation the value for pt (between stages 2 and 3) is obtained from

geometric considerations as:

𝑑𝑝 −𝑑𝑛
𝜀𝑝𝑡 = 𝜀𝑐𝑢 𝑑𝑛
(5.8)

When the correct value of dn and corresponding tensile force are found, the

ultimate moment may be expressed as

𝛾𝑑𝑛 𝛾𝑑𝑛
𝑀𝑢 = (𝐴𝑝 𝜎𝑝𝑢 (𝑑𝑝 − ) + 𝐴𝑝 𝜎𝑠𝑢 (𝑑𝑠 − )) (5.9)
2 2

This moment corresponds to full shear connection which is associated with one of

the two elements (concrete or steel) being fully stressed and hence achieving its full

axial yield strength.

When there is zero shear connection, the strength of the composite section is

simply the summation of flexural strength of the solid slab and the profiled sheet, i.e.

𝑀𝑜𝑠𝑐 = 𝑀𝑆𝑜𝑙𝑖𝑑 𝑠𝑙𝑎𝑏 + 𝑀𝑑𝑒𝑐𝑘 (5.10)

Between these two extreme values, at Mosc at ƞ=o and Mfsc at ƞ=1, the flexural

capacity of the composite section is given by Mpsc as shown in Figure 5.24.

From the Mu vs. ƞ linear relationship as shown in Figure 5.24, the degree of shear

connection ƞ may be determined.

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Therefore, the ultimate moment for partial shear connection when the strength of

the shear connectors controls the strength of the composite section may be expressed

as

𝛾𝑑𝑛 𝛾𝑑𝑛
𝑀𝑢 = 𝜂 (𝐴𝑝 𝜎𝑝𝑢 (𝑑𝑝 − ) + 𝐴𝑝 𝜎𝑠𝑢 (𝑑𝑠 − )) (5.11)
2 2

The ultimate moment capacities calculated based on FSC and PSC are

summarised in Table 5.4 and compared with values obtained from experiments and

finite element model. It has been noticed that the rigid plastic calculations produced

satisfactory predictions for the ultimate flexural capacity of the post-tensioned solid

slab with ratio between experimental and calculated values of 0.88. But the ultimate

capacity of the post-tensioned composite specimens based on full shear connection

considerations overestimated the experimental flexural capacity in the order of 25%.

It indicates that the post-tensioned composite specimen did not achieve full shear

connection. The ultimate moment calculated based on partial shear connection was

87% of the experimental moment capacities. This difference may be attributed to the

difference in degree of interaction in experiment and analysis. Finite element analysis

produced satisfactory predictions for the ultimate moment capacity of both post-

tensioned solid slab and post-tensioned composite slab with ratio between FE output

and experimental values of 0.91 and 0.93 respectively.

5.6 SUMMARY OF CHAPTER

A three dimensional nonlinear finite element model has been developed to

investigate the behaviour of post-tensioned composite slabs accurately. The accuracy

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of the numerical model was verified by comparing the model results with the

experimental results available in literature. The following conclusions can be drawn

from this study:

 Accurate bond-slip law considering the effect of the prestress is crucial for

numerical simulation of post-tensioned composite slabs. Ultimate strength of

post-tensioned composite slabs was determined with higher accuracy using this

FE approach.

 The results of parametric studies indicate that increase in stiffness and strength

of post-tensioned composite slabs occurs with stronger concrete. Ultimate

strength of post-tensioned composite slab with the particular profiled steel

sheeting used in this study can be improved by increasing the thickness of

profiled sheeting. The effect of various level of prestress to the ultimate load

carrying capacity of post-tensioned composite slabs indicated that the prestress

has a detrimental effect on the shear bond-slip behaviour of these types of

slabs.

 Rigid plastic calculations based on partial shear connection and finite element

models produced satisfactory predictions for the ultimate flexural capacity of

the post-tensioned composite slabs. However, further experimental data are

required to properly validate the proposed FE model.

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CHAPTER 5 - Finite Element Modelling of Post-tensioned Composite Slabs

Table 5.1 Concrete properties used in FE model


Properties Values
Density 2400 kg/m3
Poisson’s ratio 0.2
Dilation angle 30°
Flow potential eccentricity 0.1
Ratio of the compressive strength under biaxial loading 1.16
to uniaxial compressive strength
Ratio of the second stress invariant on the tensile 0.6667
meridian to that on the compressive meridian
Viscosity parameter 0
Fracture energy 0.066 N/mm

Table 5.2 Material properties of concrete, profiled steel sheets, prestressing steel and
reinforcing steel
Material Property Values
(MPa)
Concrete Compressive strength, 𝑓𝑐′ 33.7
Tensile strength, fct 3.37
Young’s modulus, Ec 27,300

Profiled Yield stress, fy 600


steel sheets
Ultimate strength, fu 626
Young’s modulus, Es 200,000
Prestressing Yield stress, fy 1740
steel
Ultimate strength, fu 1764
Young’s modulus, Es 197,000
Reinforcing Yield stress, fy 500
steel
Ultimate strength, fu 640
Young’s modulus, Es 200,000

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Table 5.3 Steel properties used in FE model


Properties Values
Density 7800 kg/m3
Poisson’s ratio 0.3

Table 5.4 Comparison of ultimate moment capacities


FSC PSC FE
Specimen Mu,exp Mu,calc Mu,calc Mu,calc Mu,calc Mu,FE Mu,FE
(kNm) (kNm) /Mu,exp (kNm) /Mu,exp (kNm) /Mu,exp
SS 73.62 65.03 0.88 - - 66.71 0.91
CK 130.45 162.65 1.25 114.17 0.88 120.71 0.93

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Figure 5.1 Ultimate strength test setup (Ranzi et al., 2013)

Figure 5.2 Overview of the finite element mesh

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Figure 5.3 Radial thrust connector at steel-concrete interface

Figure 5.4 Energy level for analysis

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Figure 5.5 Stress-strain curve of concrete

Figure 5.6 Stress-strain curve of profiled steel sheets

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Figure 5.7 Stress-strain curve of reinforcing bar

Figure 5.8 Stress-strain curve of prestressing bar

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CHAPTER 5 - Finite Element Modelling of Post-tensioned Composite Slabs

Figure 5.9 Local bond stress-slip law

Figure 5.10 Mesh sensitivity analysis

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Figure 5.11 Load-deflection curve of post-tensioned solid slab

Figure 5.12 Failure mode of post-tensioned solid slab

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Figure 5.13 Yielding of post-tensioning steel strand of post-tensioned solid slab

Figure 5.14 Load-deflection curve of post-tensioned composite slab

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(a) Experiment (Ranzi et (b) FE Model


al., 2013)

Figure 5.15 Shear bond failure of post-tensioned composite slab

Figure 5.16 Failure mode of post-tensioned composite slab

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CHAPTER 5 - Finite Element Modelling of Post-tensioned Composite Slabs

Figure 5.17 Yielding of post-tensioning steel strand of PTC slab

Figure 5.18 Effects of concrete compressive strength (𝑓𝑐′ )for PTC slab

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Figure 5.19 Effects of profiled sheeting thickness ((tp) for PTC slab

Figure 5.20 Effects of level of prestress (P) for PTC slab

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CHAPTER 5 - Finite Element Modelling of Post-tensioned Composite Slabs

(a) Typical PTC slab (b) Strain (c) Stress


cross-sections

Figure 5.21 Strain and stress distribution at the ultimate limit state (Ranzi et al.,
2013a)

Figure 5.22 Forces exerted on a concrete beam by a parabolic tendon (Gilbert and
Mickleborough, 2004)

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CHAPTER 5 - Finite Element Modelling of Post-tensioned Composite Slabs

(a) Typical PTC slab (b) Strain


cross-section

Stages: (1) initial prestress, (2) decompression of the concrete at the prestressing
steel level and (3) ultimate state.

Figure 5.23 Strain distribution at three stages of loading (Gilbert and


Mickleborough, 2004)

Figure 5.24 Variation of flexural capacity with degree of shear connection

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CHAPTER 6 - Experimental Programme of Composite Slabs with End Anchorage

CHAPTER 6
EXPERIMENTAL PROGRAMME OF COMPOSITE
SLABS WITH END ANCHORAGE

6.1 INTRODUCTION

This chapter presents the details of an experimental programme to investigate the

strength and behaviour of composite slabs with end anchorage. The test program

consisted of eight slab specimens and the variables investigated in this experimental

study were (a) slab type, (b) end restraint condition and (c) long term loading

condition. In the following sections, details of all specimens and test procedure are

provided. Finally, the test results were analysed and discussed to provide an insight

into the overall behaviour of composite slabs with end anchorage.

6.2 EXPERIMENTAL PROGRAMME

6.2.1 Test specimens

The scope of the experimental programme considered in the present study

includes the testing of eight composite slab specimens in the Randwick Heavy

Structural Laboratory at The University of New South Wales, Australia. A total of

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CHAPTER 6 - Experimental Programme of Composite Slabs with End Anchorage

twelve composite slab specimens were prepared in the Structural Research and

Testing Laboratory of the University of Western Sydney, Australia. These specimens

have been referred to herein as STSR and STSU for short-term solid slab with

restrained and unrestrained end support, STPR and STPU for short-term profiled slab

with restrained and unrestrained end support, LTSR-SW and LTSR-SL for long-term

solid slab with end restraint under self-weight and service load, LTPR-SW and

LTPR-SL for long-term profiled slab with end restraint under self-weight and service

load, LTSU-SW and LTSU-SL for long-term solid slab without restraining ends

under self-weight and service load and LTPU-SW and LTPU-SL for long-term

profiled slab without restraining ends under self-weight and service load

respectively. AS2327.1 (Standards Australia, 1996) was followed for the design of

these specimens. For the long term tests over a period of 710 days, four slabs were

loaded under self-weight only assuming that this will cause the concrete to be

subjected to shrinkage and there is no creep developed in the concrete slabs. The

other four concrete slabs were loaded with a sustained external load of 8.5 kN/m at

28 days after concrete pouring and the concrete slab was assumed to be subjected to

creep effects. The sustained loading was applied as a uniformly distributed load by

placing three reinforced concrete blocks on the slab specimens. The loading blocks

were placed at a spacing of 40 mm to prevent any possibility of contact in between

them due to the long term deflections of the slabs. The end supports for each

concrete block were provided as a fixed and a roller to prevent any potential strut and

tie effect between the concrete blocks and the concrete slab. The results of short term

strength tests of first four specimens and long term tests of eight specimens have

been published by Mirza and Uy (2013). The results of ultimate strength tests of

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CHAPTER 6 - Experimental Programme of Composite Slabs with End Anchorage

eight specimens have been presented in this study. A summary of the test specimens

is given in Table 6.1.

All these specimens represent a typical 3 m composite slab span between

secondary beams with a slab thickness of 150 mm as shown in Figure 6.1. The width

of all the samples was 700 mm. Two 310UB46.2 structural steel beams were

provided as end supports representing typical secondary beams with a clear span of

2834 mm. The beam-slab restrained connection was achieved through three 19 mm

diameter headed stud shear connectors at 345 mm and 265 mm spacing welded in a

single line along the centre of the top flange of the steel beam and according to the

troughs of the W-DEK profiled steel sheeting. N12 longitudinal reinforcement at 200

mm spacing and N12 transverse reinforcement at 300 mm spacing were placed at the

top and bottom of the solid slabs and only at the top for the profiled slabs

maintaining a clear cover of 30 mm in all cases. All specimens were constructed

using 1.00 mm thick W-DEK profiled steel sheets with total galvanised coating

thickness of 1.03 mm (BlueScope Steel, 2007). The geometry of the profiled steel

sheets is shown in Figure 6.2.

6.2.2 Specimen preparation

The first step of the specimen preparation was to cut the profiled steel sheets to a

length of 3000 mm. Then the formwork was assembled with appropriate dimensions

using 12 mm thick fibreboards. The headed stud shear connectors were welded

using a stud welding machine directly onto the top flange of the steel beam in the

case of solid slabs and through deck welding at the troughs in the case of profiled

slabs. The reinforcing bars were then positioned using steel chairs and tie wire and

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CHAPTER 6 - Experimental Programme of Composite Slabs with End Anchorage

the strain gauges on profiled steel sheets and the reinforcing bars were attached. The

universal steel beams were stiffened using timber blocks to prevent any rotation in

the web and flanges. The specimens were poured along with the test cylinders and

then covered with polythene sheets and kept moist for two days. After this period

they were left to cure in the air until testing took place.

6.2.3 Material properties

All slab specimens were cast on the same day with a target concrete compressive

strength of 25 MPa. The material properties of the concrete were determined from

standard cylinder tests as reported in Table 6.2. A minimum of 3 cylinders of 100

mm diameter and 200 mm height were tested. The properties of the profiled steel

sheets, reinforcing bars and 19 mm headed stud shear connectors obtained from

standard tensile tests are presented in Table 6.2 and Appendix C (Tables C.1, C.2 &

C.3).

6.2.4 Instrumentation

Two linear strain conversion transducers (LSCT) were attached to each end of

concrete slab to measure the slip at the interface directly, as shown in Figure 6.3.

Four strain gauges (FLA-5-11-3LT) were placed into the troughs of profiled steel

sheets in profiled slabs and on the bottom reinforcement in solid slabs. Four concrete

strain gauges (PL-60-11-3L) were placed on surface of the concrete slab at midspan.

The deflections were monitored using three laser displacement transducers placed at

the midspan and at the one-third points. An automatic data acquisition system was

employed to record the readings of the load cell, LSCT and strain gauges throughout

the test.

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CHAPTER 6 - Experimental Programme of Composite Slabs with End Anchorage

6.2.5 Test setup

The specimens were lifted up by the lifting lugs and then placed in the loading rig.

Two spreader beams were placed on the top of the specimen to apply two line loads

over the entire slab width. A spreader beam on the top of two transverse beams was

placed on the slab specimens to distribute the load as two line loads onto the

specimen, as shown in Figure 6.4. A spherical seat was used to provide a uniform

dispersion of the load from the loading jack to the specimen.

The load was applied to the specimen very slowly at a rate of 0.5 mm/min until

the maximum load capacity had reached. The loads and deflections were logged

continuously over a period of 4 hours. The test was terminated when either the load

dropped 20% from the maximum values or the midspan deflections were close to one

thirtieth of the span length.

6.3 RESULTS AND DISCUSSION

6.3.1 General

The aim of the testing programme was to investigate the behaviour and strength of

the composite slabs. Maximum loads and the corresponding midspan deflections for

all the slab specimens are tabulated in Table 6.3. The load-deflection behaviour and

failure modes of all slab specimens are discussed in the following section.

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CHAPTER 6 - Experimental Programme of Composite Slabs with End Anchorage

6.3.2 Test observations

6.3.2.1 Solid unrestrained slabs

The load-deflection responses of the solid unrestrained slabs LTSU-SW and

LTSU-SL at midspan were almost linear before initiation of shear-bond slip at the

slab ends (Figure 6.5). As the slabs were previously tested under self-weight and

service loads, some cracks already developed. Cracking continued to enlarge and

propagate across the full width of the specimens as load progresses. Ductile

behaviour was achieved with large deflections in the inelastic region. Moreover,

these specimens showed considerably higher ductility compared with all other

specimens of this test series. The maximum loads recorded at failure of LTSU-SW

and LTSU-SL were 60 and 63 kN respectively. Even though both specimens were

loaded for 710 days at different service loads, they have demonstrated almost

identical performance in terms of strength and ductility. However, a small difference

in the stiffness is observed which could be attributed to the creep and shrinkage

effect of concrete slab. The cracking pattern was more uniform and closely spaced in

case of LTSU-SL compared with LTSU-SW (Figures. 6.6, 6.7 & 6.8). This is due to

the effect of uniform service loading which was applied on LTSU-SL for previous

long term tests. The failure modes for both specimens included yielding of

reinforcing bars and concrete crushing at midspan, which was observed as the

deflection increased until the test was terminated.

6.3.2.2 Profiled unrestrained slabs

The load-deflection responses of profiled unrestrained slabs LTPU-SW and

LTPU-SL at midspan are presented in Figure 6.9. These curves were almost linear

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CHAPTER 6 - Experimental Programme of Composite Slabs with End Anchorage

before the initiation of shear-bond-slip at the slab ends. The shear bond-slip

developed with further load increments, leading to nonlinear load-deflection curves

accompanying flexural cracks in the concrete and ultimate failure of the composite

slabs (Figure 6.10). LTPU-SW and LTPU-SL achieved an ultimate load of 39 kN

and 42 kN respectively. Both specimens exhibited a less ductile response in the post-

elastic region compared with the solid unrestrained slabs. Although the service

loading for the long term tests was different, the load-deflection curves of these

specimens were very close to each other throughout the entire loading period. The

failure modes for these specimens included longitudinal shear bond failure and

yielding of reinforcing bars (Figure 6.11). Web crippling of the profiled sheeting

were found near the load point. This was a localized bearing failure, initiated at an

interior web followed by the outer webs as load increased. The crippling of the webs

also caused deformation on the flanges of the slab specimens. In case of LTPU-SW,

the average maximum end slips between the concrete and the profiled sheeting at

ultimate load were 6.3 mm and 2.1 mm at the left and right ends respectively. The

difference between end slips can be attributed to the application of loading and

boundary conditions. In case of LTPU-SL, the average maximum end slips between

the concrete and the profiled sheeting at ultimate load were 5.8 mm and 2.7 mm at

the left and right ends respectively. The load-end slip relationships are provided in

Appendix C (Figures C.1 and C.2).

6.3.2.3 Solid restrained slabs

The load-deflection curves for specimen LTSR-SW and LTSR-SL are shown in

Figure 6.12. Despite differences in the loading condition for long term, both

specimens have shown almost similar performance in terms of stiffness, strength and

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CHAPTER 6 - Experimental Programme of Composite Slabs with End Anchorage

ductility. LTSR-SW and LTSR-SL reached an ultimate load of 90 kN and 87 kN

respectively. LTSR-SW specimen behaved linearly up to a load of approximately 86

kN with a deflection of 28 mm, at which point the force deflection curve began to

plateau to a peak of around 90 kN (Figure 6.12). The failure mode included yielding

of reinforcing bars and concrete crushing at midspan. Similar failure mode was also

observed in case of LTSR-SW which achieved an ultimate load of 90 kN at a

deflection of 45 mm (Figure 6.12). At the maximum load, the cracks widened up

considerably, accompanied by drops in loads (Figures 6.13 & 6.14). There was no

evidence of failure of the shear connection after the completion of the tests and

interface slip between the concrete and the steel beam was very small, not exceeding

0.5 mm.

6.3.2.4 Profiled restrained slabs

Figure 6.15 shows the load-deflection curves for specimen LTPR-SW and LTPR-

SL. The specimen LTPR-SW achieved a load of 102 kN at a deflection 46 mm. The

slip between the concrete and the sheeting recorded at the right end LSCT was

highest, measuring 12 mm, followed by the left end which had a slip of 8 mm. The

failure mode included longitudinal shear bond-slip and tensile rupture of the bottom

flange of the deck around shear connectors (Figure 6.16). This is same as the failure

mode observed by Porter and Greimann (1984) and Jolly and Lawson (1992).

However, no concrete crushing at the top was observed even in post-ultimate region.

On the other hand, the specimen LTPR-SL showed a significantly reduced load of 79

kN at a deflection of 91 mm. The reason can be attributed to the weld failure of one

shear stud, which was observed at the end of the test by breaking some portion of the

concrete slab (Figure 6.17). The overall crack pattern of LTPR-SL is shown in Figure

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CHAPTER 6 - Experimental Programme of Composite Slabs with End Anchorage

6.18. Comparing the load-deflection behaviour with short term specimen STPR, as

shown in Figure 6.19, it was found that the LTPR-SW showed similar performance

in terms of stiffness, strength and ductility. But LTPR-SL showed similar initial

stiffness as STPU which justified the reason for the reduced load carrying capacity of

LTPR-SL. Therefore, the test result of LTPR-SL is not reported for further

comparison. The comparison between the behaviour of solid slabs and profiled slabs

from this work indicated that the failure mode for solid restrained slab becomes the

ductile failure with cracking of concrete across slab width and around stud area while

the failure mode for profiled slabs was less ductile with shear bond failure. In case of

LTPR-SW, the average maximum end slips between the concrete and the profiled

sheeting at ultimate load were 2.9 mm and 1.8 mm at the left and right ends

respectively. In case of LTPR-SL, the average maximum end slips between the

concrete and the profiled sheeting at ultimate load were 8.1 mm and 7.9 mm at the

left and right ends respectively. The load-end slip relationships are provided in

Appendix C (Figures C.3 and C.4).

6.3.3 Effects of creep and shrinkage

Figures 6.20, 6.21, 6.22 & 6.23 compare the results of the test specimens of this

study with that of the short term strength tests by Mirza and Uy (2013). In general,

degradation in ultimate strength due to creep and shrinkage was observed. The

decrease in ultimate load of the solid unrestrained and restrained slabs in long term is

about 14% and 10% compared with that of the short term solid slabs. This could be

explained in accordance with the findings of the long term tests conducted by Mirza

and Uy (2013). Both free and restrained shrinkage in case of solid unrestrained and

restrained slabs respectively reduce stiffness of the slabs which resulted in greater

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deflection and reduced load carrying capacity. In case of profiled unrestrained slabs,

it is interesting to observe 24% strength degradation with lesser stiffness. But the

effect of creep and shrinkage is found to be negligible in the case of profiled

restrained slabs. The residual tension in the profiled sheeting from creep and

shrinkage of the concrete can affect the longitudinal shear bond-slip between the

concrete and the profiled sheeting in case of profiled unrestrained slabs.

Consequently, the load carrying capacities of the slabs are affected. But the end

anchorage in profiled restrained slabs can help maintaining the shear bond-slip.

6.3.4 Effects of end anchorage

The effects of end anchorage are plotted in Figures 6.24 & 6.25. As expected, end

anchorage increased the load carrying capacity and stiffness of both types of slabs.

The increase in stiffness of the restrained slabs in relation to the unrestrained slabs is

attributed to the rotational stiffness increased due to the end support condition.

Figures 6.26 & 6.27 illustrate the effect of the end support conditions on the

deflection of both restrained and unrestrained slab specimens.

𝛿𝑟
From the load-deflection curves, it was found that <1
𝛿𝑢

Where 𝛿𝑟 and 𝛿𝑢 are the deflection of restrained and unrestrained slabs.

Solid restrained slabs reached an ultimate load which is 40% greater than that

achieved in solid unrestrained slabs. Compared with profiled unrestrained slabs, it is

not surprising that a 150% increase in ultimate strength was achieved as the end

anchorage was provided in profiled restrained slabs. However, profiled slabs with

end anchorage exhibited less ductile behaviour. This is due to the fact that premature

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tearing of the profiled steel sheeting near the end anchorage area affected the shear

bond stress-slip behaviour and governed the failure mode of the profiled restrained

slabs.

6.3.5 Effects of profiled steel sheeting

Figures 6.28 & 6.29 illustrate the effect of the composite action between the

concrete and the profiled steel sheeting. Profiled slabs without end anchorage

showed a decrease of 35% in strength when compared to solid slab in unrestrained

condition, as shown in Figure 6.25. But profiled slab with end anchorage showed an

increase of 14% in ultimate strength compared to solid restrained slab (Figure 6.26).

Thus, the influence of end anchorage in composite action is significant in this case.

However, end anchorage is usually more flexible than relatively brittle bond stress-

slip behaviour between the concrete and the profiled sheeting. Therefore, it is

possible that the end anchorage force may not be fully mobilised when the ultimate

shear-bond capacity is reached (Jolly and Lawson, 1992).

6.4 SUMMARY OF CHAPTER

An experimental investigation of composite steel-concrete slabs with end

anchorage has been carried out in this study. The results presented provide a valuable

insight into the behaviour of composite slabs under ultimate load. The following

conclusions can be drawn from this study:

 Eight slabs with different end restraint conditions were investigated to evaluate

the influence of end anchorage. The end restraint increased the capacity of both

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solid and profiled slabs significantly regardless of the long term service load

conditions.

 There was a significant reduction in the ultimate strength of profiled

unrestrained slabs due to creep and shrinkage. However, the effects of creep

and shrinkage on profiled composite slabs with end anchorage were negligible.

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Table 6.1 Details of test specimens


Specimen Slab End Long term
ID type anchorage loading condition

LTSR-SW Solid Yes Self-Weight


LTSR-SL Solid Yes Service load
LTPR-SW Profiled Yes Self-Weight
LTPR-SL Profiled Yes Service load
LTSU-SW Solid No Self-Weight
LTSU-SL Solid No Service load
LTPU-SW Profiled No Self-Weight
LTPU-SL Profiled No Service load

Table 6.2 Material properties of concrete, profiled steel sheets, reinforcing steel and
headed shear studs
Material Property Values
(MPa)
Concrete Compressive strength, 𝑓𝑐′ 24
(At age of 1366 Tensile strength, 𝑓𝑐𝑡 2.7
days after casting)
Young’s modulus, 𝐸𝑐 28,900

Profiled steel Yield stress, 𝑓𝑦 691


sheets
Ultimate strength, 𝑓𝑢 710
Young’s modulus, 𝐸𝑠 248,000
Reinforcing steel Yield stress, 𝑓𝑦 513
Ultimate strength, 𝑓𝑢 637
Young’s modulus, 𝐸𝑠 201,000
Headed shear studs Yield stress, 𝑓𝑦 399
Ultimate strength, 𝑓𝑢 549
Young’s modulus, 𝐸𝑠 207,000

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Table 6.3 Test results


Specimen Maximum Deflection at
ID load maximum load
(kN) (mm)
LTSR-SW 90 41
LTSR-SL 87 37
LTPR-SW 102 46
LTPR-SL 79 91
LTSU-SW 63 78
LTSU-SL 60 94
LTPU-SW 39 47
LTPU-SL 42 48

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Plan view

Section A-A (Solid Slab)

Section A-A (Profiled Slab)

Section B-B (Solid Slab) Section B-B (Profiled Slab)

Figure 6.1 Details of test specimens

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Figure 6.2 Geometry of W-DEK profiled steel sheeting

Figure 6.3 Instrumentation

Figure 6.4 Specimen ready for testing

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Figure 6.5 Load-deflection curves of LTSU-SW & LTSU-SL

Figure 6.6 Flexural cracking of LTSU-SW

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Figure 6.7 Cracking across the width of the concrete slab of LTSU-SL

Figure 6.8 Flexural cracking at ultimate load of LTSU-SL

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Figure 6.9 Load-deflection curves of LTPU-SW & LTPU-SL

Figure 6.10 Overall crack pattern at ultimate load of LTPU-SL

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Figure 6.11 Shear bond failure of LTPU-SL

Figure 6.12 Load-deflection curves of LTSR-SW & LTSR-SL

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Figure 6.13 Cracking around studs of LTSR-SL

Figure 6.14 Crack pattern at ultimate load of LTSR-SL

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Figure 6.15 Load-deflection curves of LTPR-SW & LTPR-SL

Figure 6.16 Shear bond failure of LTPR-SW

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Figure 6.17 Weld failure of a corner stud of LTPR-SL

Figure 6.18 Crack pattern of LTPR-SL

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Figure 6.19 Comparison between behaviour of profiled and solid restrained slabs

Figure 6.20 Effects of creep and shrinkage (solid unrestrained slabs)

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Figure 6.21 Effects of creep and shrinkage (solid restrained slabs)

Figure 6.22 Effects of creep and shrinkage (profiled unrestrained slabs)

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Figure 6.23 Effects of creep and shrinkage (profiled restrained slabs)

Figure 6.24 Effects of end anchorage (LTPR & LTPU)

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Figure 6.25 Effects of end anchorage (LTSR & LTSU)

Figure 6.26: Deflection of unrestrained slabs

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Figure 6.27: Deflection of restrained slabs

Figure 6.28 Effects of composite action (LTPU & LTSU)

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Figure 6.29 Effects of composite action (LTPR & LTSR)

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CHAPTER 7
FINITE ELEMENT MODELLING OF COMPOSITE
SLABS WITH END ANCHORAGE

7.1 INTRODUCTION

This chapter presents a three-dimensional finite element model developed using

ABAQUS to simulate the behaviour of composite slabs with end anchorage. The

model was validated against experimental results for its accuracy and a parametric

study was conducted to investigate the influence of concrete strength, shear stud

strength and profiled sheeting thickness in profiled composite slabs.

7.2 FINITE ELEMENT MODEL FORMULATION

7.2.1 General

The experimental programme described in the previous chapter provided the load-

deflection relationship for a particular concrete strength, stud strength and profiled

steel sheets. In order to generalise the results, the finite element method has been

employed. In this study, a three dimensional finite element model of the slab

specimens was developed using ABAQUS. ABAQUS/Explicit solver was also

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chosen in this numerical study. The reason for this preference is stated in Section

4.2.1. Both geometric and material nonlinearity were considered in the FE analysis.

Appropriate material models for all components and suitable contact interactions

with real boundary conditions were specified to model all test specimens accurately

and efficiently.

7.2.2 Model geometry and element types

Due to the symmetry of geometry and loading, only half of the slab was modelled.

Eight-node linear hexahedral solid elements with reduced integration (C3D8R) were

used to model the concrete, the headed shear studs and the steel beam. The reduced

integration was adopted to eliminate shear locking and increase computational

efficiency. The profiled steel sheets were modelled as 4-node doubly curved thin

shell, reduced integration elements (S4R). The reinforcing bars were modelled by

two-node three-dimensional linear truss elements (T3D2). An overview of the finite

element mesh is depicted in Figure 7.1.

7.2.3 Interactions

The contact interaction between the profiled steel sheets and the concrete is the

most critical part of this modelling process. The steel sheet elements were located at

a distance of half of the steel sheet thickness from the concrete elements. Radial-

thrust type connector elements (CONN3D2) were chosen to simulate the interaction

between the concrete and the profiled steel sheets. The reason for using radial thrust

type elements is described in Section 4.2.3. Each connector element connected a pair

of concrete and steel nodes that were closest to each other.

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The reinforcement was assembled and embedded within the concrete slabs using

the embedded constraints. The effect of the bond-slip behaviour of reinforcing bars

was neglected. In addition, a contact interaction in the form of surface to surface

contact pair algorithm was applied between the top of steel beam and the bottom of

concrete slab or profiled steel sheeting which allowed separation of the surfaces after

contact in order to simulate any interface slip. The node to surface contact with finite

sliding was used while the hard contact penalty frictional formulation with a

coefficient of friction of 0.25 was specified as the contact property. Finite sliding

allows arbitrary separation, sliding, and rotation of the surfaces. This formulation

usually includes nonlinear geometric effects because such simulations generally

involve large deformations and large rotations (ABAQUS, 2012). The contact

surface of the steel beam was chosen as first surface (master surface in this case) and

the contact surface of the profiled sheeting was chosen as slave surface. A balanced

master/slave formulation is used so that potential contact penetrations are decreased.

The nodes on the bottom surfaces of headed shear studs were tied to the surface of

steel I-beam using Tie constraints. Tie constraint is a surface-based constraint based

on a master-slave formulation. Since the constraint prevents slave nodes from

separating or sliding relative to the master surface, it is an ideal contact interaction

for welded shear studs on the top of steel beam. The surface to surface contact

interactions were also used to specify contact between the shear studs and the

surrounding elements of the concrete slab. The contact surfaces of headed shear studs

were chosen as first surface (master surface in this case) and the contact surfaces of

concrete slab were chosen as slave surface. The default normal behaviour was

specified for all interactions. To allow the separation of concrete behind the stud,

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“separation after contact” was allowed in normal contact property options available

in ABAQUS in case of stud-concrete interaction. The tangential properties of those

interactions were defined with a friction co-efficient of 0.25 (Nguyen and Kim,

2009). Penalty contact method using finite sliding formulation was specified for this

interaction.

7.2.4 Loading and boundary conditions

A uniformly distributed load was applied using a plate of 20 mm thickness on the

top surface of the concrete using the displacement control and a smooth amplitude

function. A surface to surface interaction was used between the plate and the

concrete surface to ensure uniform load transfer. A roller support was applied to the

nodes of the profiled steel sheets in case profiled composite slab and to the nodes of

concrete bottom surface in case of solid slabs. In both cases, a strip of 50 mm width

of concrete or profiled steel sheeting surface was used. A ZSYMM symmetry

boundary condition was applied to simulate the continuity of the slab specimen in the

Z direction (Figure 7.1).

7.2.5 Solution method

Since the test setup is under static load but the explicit solution method is used,

the approach followed in this numerical study is to analyse the problem as a quasi-

static solution. Therefore, load was applied slow enough to keep the inertia effect

insignificant. Internal (ALLIE) and kinetic (ALLKE) energies of the whole model

were compared to ensure a quasi-static response in each analysis. It was found that

the kinetic energy level was significantly below the internal energy level in all

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simulations, as shown in Figure 7.2. ABAQUS post-processing program was used to

eliminate oscillation effect from the final results.

7.2.6 Constitutive laws

7.2.6.1 Concrete properties

In this study, the concrete damaged plasticity model available in ABAQUS was

used to model the concrete material. The details of this model are described in

Section 4.2.6.1. The elastic properties were specified according to ACI 318

(American Concrete Institute, 2011). The elastic part of the stress-strain curve was

defined with a value of 28,900 MPa for the Young’s modulus and 0.2 for the

Poisson’s ratio. All plasticity parameters were specified very carefully. The value of

dilation angle was specified as 30°. Default values of the flow potential eccentricity

and the ratio of the compressive strength under biaxial loading to uniaxial

compressive strength were adopted. The value of ratio of the second stress invariant

on the tensile meridian to that on the compressive meridian was taken as 0.6667. The

value of viscosity parameter was zero. Plain concrete in uniaxial compression was

modelled as an elastic-plastic material with strain softening, as shown in Figure 7.3.

The stress-strain curve for concrete as proposed by Carreira and Chu (1985) was

used. The compressive strength at the age of 1366 days of casting was 24 MPa. The

uniaxial tensile response was assumed to be linear until the tensile strength of

concrete was reached. Beyond that the tensile softening response was defined by

means of fracture energy. The concrete properties used in the FE model are reported

in Tables 6.2 and 7.1.

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7.2.6.2 Steel properties

The stress-strain relationship obtained from material tests was used for modelling

of the profiled steel sheeting, reinforcing bars and headed shear studs. An elastic-

perfectly plastic model was used as the constitutive law for the profiled steel sheets

and the reinforcing bars, as shown in Figures 7.4 and 7.5 respectively. The

mechanical behaviour for both tension and compression is assumed to be similar.

The elasticity of the profiled steel sheeting was defined with the * ELASTIC option

with a value of 248,000 MPa for the Young’s modulus and 0.3 for the Poisson’s

ratio. The plastic part of the stress-strain curve was defined with the * PLASTIC

option with a value of 691 MPa for the yield strength and 710 MPa for the ultimate

strength. The elasticity of the reinforcing bar was defined with the * ELASTIC

option with a value of 201,000 MPa for the Young’s modulus and 0.3 for the

Poisson’s ratio. The plastic part of the stress-strain curve was defined with the *

PLASTIC option with a value of 513 MPa for the yield strength and 637 MPa for the

ultimate strength. The headed shear stud connectors were modelled using an elastic-

plastic model with isotropic strain hardening, as shown in Figure 7.6. The elasticity

of the headed shear stud connectors was defined with the * ELASTIC option with a

value of 207,000 MPa for the Young’s modulus and 0.3 for the Poisson’s ratio. The

plastic part of the stress-strain curve was defined with the * PLASTIC option with a

value of 399 MPa for the yield strength and 549 MPa for the ultimate strength. The

properties used in the FE model for the profiled steel sheeting, reinforcing bars and

headed shear studs are tabulated in Tables 6.2 and 7.1. The loading plate has been

modelled using elastic properties only. The elasticity of the loading plate was defined

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with a value of 200,000 MPa for the Young’s modulus and 0.3 for the Poisson’s

ratio.

7.2.6.3 Local bond-slip law

The complex interaction between the concrete and the profiled steel sheets was

modelled using the interface elements available in ABAQUS. The local bond stress-

slip law for the W-DEK profile steel sheeting has been taken from push test study

conducted by Burnet and Oehlers (2001). However, this bond-stress slip

characteristic does not consider the effect of end anchorage. Therefore, it would

affect the results of FE model. Due to lack of accurate bond-slip law, it was decided

to use this law in the proposed FE model (Figure 7.7). The FE analyses indicate that

the accurate result for a particular slab can only be obtained when the shear bond

properties are accurate.

7.3 FINITE ELEMENT ANALYSIS

7.3.1 Mesh sensitivity analysis

A mesh sensitivity analysis was carried out to determine the optimal mesh size

that provides relatively accurate solution with low computational time. Three

element sizes of 12.5 mm, 25 mm and 50 mm for concrete were chosen in the

preliminary development of the model to check the effect of discretization. The

results obtained from this mesh sensitivity study show that the overall load versus

deflection behaviour remains the same (Figure 7.8). Similarly, different sizes of stud

elements also produced identical load-deflection behaviour (Figure 7.9). It is worth

mentioning that the connector elements for all the element sizes were placed at the

same locations and the same material properties were used in every model for
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consistency of analysis. Based on the results, it was decided to use a mesh of 25 mm

global seed size for the concrete and the profiled steel sheeting and 10 mm global

seed size for the headed shear studs for the rest of the analysis considering the

efficiency and accuracy of numerical simulations.

7.3.2 FE model validation

The accuracy of the finite element model was verified by comparing the

numerical results with the experimental results. Using the ABAQUS post-processing

program the plastic strain and stress distribution of the critical component of the

finite element model were observed and the modes of failure were determined. A

comparison between the load-deflection curves obtained from the experiments and

nonlinear finite element simulation is shown in Table 7.2. The mean value of

PFE/PEXPT ratios for maximum load carrying capacity is 1.01, with the corresponding

coefficients of variation (COV) of 0.11. The load-deflection curves from the finite

element analyses with corresponding experimental curves for all slab specimens are

presented in Figures 7.10, 7.11, 7.12 & 7.13. It can be observed that the FE model

follows the same trend as the experimental results in terms of strength and ductility

and trace the failure modes up to ultimate loads. However, the initial numerical

response for cracking strength of the slab is considerably stiffer than the

experimental one. This overestimation of stiffness can be partly attributed to the

tension stiffening in the concrete damage plasticity model which did not account the

initial damage of the material. In case of profiled slabs, the bond stress-slip model

has been obtained from push tests and the constraint in the push test differs from that

in composite slabs. Therefore, the bond stress-slip model could be introducing

greater stiffness in the FE model of profiled slabs. Additionally, end anchorages are

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usually more flexible than relatively brittle longitudinal shear bond between the

concrete and the profiled sheeting (Degtyarev, 2014a). Therefore, the end anchorage

strength may not be fully mobilised in the test specimens when the longitudinal shear

strength is reached.

Limited experimental data regarding the bond stress-slip behaviour of W-DEK are

available in open literature. The bond stress-slip characteristics from push test study

conducted by Burnet (1998) were adopted to model the connectors used in this FE

model. ABAQUS (2012) requires the bond stress-slip law to be converted into force-

slip law for connector section properties. In this conversion, the total bonded area

between the concrete and the profiled sheeting was used which might be different

from the exact contributing area of the concrete-sheeting interface to resist the shear

at various stages of loading. This is also one of the limitations of this modelling

approach to obtain a good agreement between experimental and FE model results.

The experimental observations indicated that the difference of the long term

loading condition has no significant effect on the load-deflection behaviour.

Therefore, the load-deflection behaviour of specimens under self-weight only is

presented for comparison. The ultimate load carrying capacity obtained from FE

model of LTSU-SW is found to be in reasonable agreement with the experimental

curve, as shown in Figure 7.10. The FE model reached an ultimate load of 65 kN,

which is only 3% greater than the experimental value of 63 kN. The maximum load

of solid restrained slab LTSR-SW from FE model is 85 kN, which is a 5%

underestimation of experimental load carrying capacity (Figure 7.12). The numerical

response in cases of both solid slabs is ductile up to failure with an indication of

yielding of reinforcement, as observed in the experiment (Figure 7.14).

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The FE model of the profiled unrestrained slab LTPU-SW achieved a maximum

load of 45 kN, which overestimates the experimental value of 39 kN (Figure 7.12).

This could be attributed to the fact that the bond-slip characteristics are obtained

from push tests and there is some obvious difference between the behaviour of

composite slabs and push tests. However, the failure mode in both FE model and

experiments is shear bond failure and local buckling of sheeting near load point, as

presented in Figures 7.15 & 7.16. The FE model of profiled restrained composite

slab LTPR-SW reached an ultimate load of 93 kN, whereas the experimental value of

maximum load is 102 kN (Figure 7.13). Again, the local bond-slip law obtained from

push tests is a possible explanation for the difference in maximum load carrying

capacity. The failure mode in FE model of LTPR-SW is shear bond failure

accompanied by tensile rupture of the bottom flange of the sheeting around shear

connectors, which is same as the failure mode observed in experiments (Figure 7.17).

In addition, the deformation of studs derived from FE model is very close to the

deformation observed in this slab specimens which was partly crushed after the test,

as seen in Figure 7.18.

7.3.3 Parametric study

It was shown that the finite element models yield accurate results to simulate the

nonlinear behaviour of composite slabs up to the ultimate load. Therefore, a

parametric study has been carried out to investigate the effect of the ultimate load

carrying capacity with the variation in concrete strength, stud strength and profiled

sheeting thickness. The FE model of profiled composite slabs was used for

parametric study.

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7.3.3.1 Effects of concrete compressive strength

The load versus deflection relationship for the profiled composite slab considering

the variation in concrete compressive strength (𝑓𝑐′ ) is shown in Figure 7.19. It can be

seen that the load carrying capacity of the slab is increased in general with the

increase in the concrete compressive strength. This is due to the fact that when

concrete strength increased, the end anchorage strength mobilisation also increased.

However, increase in load carrying capacity of the slab is not significant for the

concrete strength above 40 MPa. This can be attributed to the fact that concrete

compressive strength has little influence on the degree of composite action

(Degtyarev, 2014a).

In this study, the profiled restrained composite slab with concrete strength of 25

MPa, 30 MPa, 35 MPa, 40 MPa, 45 MPa and 50 MPa achieved a load carrying

capacity of 91 kN, 94 kN, 97 kN, 97 kN, 95 kN and 96 kN respectively. Therefore,

25 MPa increase in concrete compressive strength contributed about 5% increase in

ultimate load carrying capacity of profiled composite slabs with studs.

7.3.3.2 Effects of profiled steel sheeting thickness

Figure 7.20 shows the load versus deflection relationship profiled composite slab

of different thickness (tp) of profiled sheeting ranging from 0.6 mm to 2.00 mm

respectively. It can be seen that the stiffness and capacity of the slab are increased

with the increase of profiled sheeting thickness. The modes of failure in all cases are

shear-bond failure accompanied by tensile rupture of the bottom flange of the

sheeting around shear connectors. The load carrying capacities of profiled composite

slabs with studs were 96 kN, 107 kN, 151 kN and 171 kN for 0.6 mm, 0.75 mm, 1.5

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mm and 2.00 mm thick profile sheeting respectively. It is about 40% increase in load

carrying capacity when the thickness of this particular profile was doubled. However,

the load carrying capacity of the slab increased only 13% when the thickness of the

sheeting increased from 1.5 mm to 2.00 mm. Therefore, the optimum thickness of

this profiled sheeting ranges between 0.75 mm to 1.5 mm. In this parametric study,

only the thickness of profiled sheeting has been varied. In reality, the bond stress-slip

behaviour of composite slab varies also with the thickness of profiled sheeting

(Burnet, 1998). Because the purpose of this parametric study was to investigate the

effect of the thickness of the profiled sheeting on the behaviour of profiled composite

slabs with end anchorage, the model has been developed with single bond stress-slip

law that was adopted for W-DEK profile of thickness 1.00 mm. However, it is

acknowledged that more accurate stiffness and strength of the composite slabs with

studs can be found if the variable bond stress-slip laws with corresponding thickness

of profiled sheeting are used.

7.3.3.3 Effects of headed shear stud strength

Figure 7.21 shows the load versus deflection relationship for different headed

shear stud strengths (fy) in profiled composite slab. It can be seen that the stiffness

and capacity of the slab are not sensitive to the increase of stud strength from 300

MPa to 700 MPa. This is due to fact that the composite action between the deck and

the concrete reached full moment capacity of the section when an increase in the end

anchorage strength would not increase the load carrying capacity of the slab. It also

supports the findings of Chen (2003) that it is the shear bond stress-slip rather than

the strength of studs that governs the contribution of the end anchorage to the shear

bond capacity of composite slabs.

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Strength of the composite slabs increases as the longitudinal shear strength

increases. Degtyarev (2014a) also found that composite slabs with higher

longitudinal shear strength require less shear studs to achieve the full moment

capacity of the composite section. The number of shear studs per trough is also

another factor in the determination of composite slabs strength. Chen (2003) found

that only increase of the numbers of shear studs per trough would not enhance the

shear bond capacity. This is because the shear forces transmitted to the studs are very

small when the shear bond-slip occurred. The FE model developed in this thesis

considered only one shear stud per trough. As the end anchorage is usually more

flexible than the concrete-sheeting interface, increase in strength of shear studs may

not be fully mobilised to the extent it requires to increase the stiffness and ultimate

strength of profiled composite slabs with studs.

7.4 SUMMARY OF CHAPTER

A three dimensional nonlinear finite element model has been developed to

simulate the nonlinear behaviour of composite slabs with end anchorage accurately.

The feasibility of the model has been verified against the experimental results of the

test specimens. Results of parametric studies on profiled composite slab with end

anchorage provided by welded shear studs are presented. End anchorage strength can

be more fully mobilised in the composite slabs with stronger concrete. Shear bond

stress-slip between the concrete and the profiled steel sheet is more responsible

rather than the strength of studs to the shear bond capacity of composite slabs. The

217
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

thickness of profiled sheeting increases the load carrying capacity of profiled

composite slabs significantly.

218
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Table 7.1 Properties used in FE model


Material Properties Values
Concrete Density 2400 kg/m3
Poisson’s ratio 0.2
Dilation angle 30°
flow potential eccentricity 0.1
Ratio of the compressive strength under biaxial loading 1.16
to uniaxial compressive strength
Ratio of the second stress invariant on the tensile 0.6667
meridian to that on the compressive meridian
Viscosity parameter 0
Steel Density 7800 kg/m3
Poisson’s ratio 0.3

Table 7.2 Comparison of numerical results with experimental results


Specimen Maximum Maximum load PFE/PEXPT
ID load at at FE model,
experiment, PEXPT PFE
(kN) (kN)
LTSR-SW 90 85 0.94
LTPR-SW 102 93 0.91
LTSU-SW 63 65 1.03
LTPU-SW 39 45 1.15
Mean 1.01
COV 0.11

219
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.1 Overview of FE model

Figure 7.2 Energy level of LTPR-SW

220
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.3 Stress-strain curve of concrete

Figure 7.4 Stress-strain curve of profiled steel sheeting

221
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.5 Stress-strain curve of steel reinforcing bar

Figure 7.6 Stress-strain curve of headed shear studs

222
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.7 Local bond-slip law (Burnet, 1998)

Figure 7.8 Effects of concrete element size

223
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.9 Effects of headed shear stud element size

Figure 7.10 Load-deflection curves of solid unrestrained slab

224
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.11 Load-deflection curves of solid restrained slab

Figure 7.12 Load-deflection curves of profiled unrestrained slab

225
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.13 Load-deflection curves of profiled restrained slab

Figure 7.14 Reinforcement yielding of LTSR-FE (concrete slab removed)

226
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.15 Local buckling of sheeting near the load point of LTPU-FE

Figure 7.16 Local buckling of sheeting near ultimate load of LTPU-SL

227
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

(a) FE model

(b) Experiment

Figure 7.17 Tensile rupture near stud area of LTPR-FE

228
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

(a) FE model

(b) Experiment

Figure 7.18 Stud deformation in LTPR-FE

229
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.19 Effects of concrete compressive strength (𝑓𝑐′ )

Figure 7.20 Effects of profiled steel sheeting thickness (tp)

230
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

Figure 7.21 Effects of headed shear stud strength (fy)

231
CHAPTER 7 - Finite Element modelling of Composite Slabs with End Anchorage

232
CHAPTER 8 - Conclusions

CHAPTER 8
CONCLUSIONS

8.1 CONCLUDING REMARKS

This thesis has presented a detailed investigation and analysis of the strength and

behaviour of post-tensioned composite steel-concrete slabs and composite slabs with

end anchorage. Experimental programme and numerical modelling conducted in this

thesis have provided valuable insight into the mechanism of longitudinal shear

transfer between the concrete and the profiled steel sheets.

One of the objectives of this thesis was to investigate the effects of prestress on

the bond stress-slip behaviour in post-tensioned composite slabs. In Chapter 3, the

results from a push test study are reported. The parameters investigated in this study

were (a) level of prestress and (b) bond length. This study explored that the prestress

has a detrimental effect on the bond between the profiled steel sheets and concrete in

post-tensioned composite slabs. The average chemical and mechanical bond stresses

in post-tensioned push specimens were found to be approximately 20% lower than

that in push-specimens without post-tensioning. The results of this study are

presented in a form that can be used as guidelines in the design of post-tensioned

composite slabs and development of new forms of profiled steel sheeting.

233
CHAPTER 8 - Conclusions

The effects of prestress on the chemical bond strength, mechanical bond strength

and bond strength at 5.0 mm slip of post-tensioned composite slabs have been

expressed as a simple linear relationship. The effects of prestress on the bond stress-

slip behaviour between the concrete and profiled steel sheeting should be considered

in order to determine the ultimate strength of post-tensioned composite slabs.

A significant outcome of this study is the development of a reasonably accurate

nonlinear 3D finite element model of shear bond behaviour of post-tensioned

composite slabs to simulate the influence of prestress on bond between the concrete

and profiled steel sheets. In Chapter 4, FE model was verified against the

experimental results of the load carrying capacities and failure modes of post-

tensioned push specimens. The FE model developed using the ABAQUS/Explicit

program was shown to be capable of simulating the overall bond stress-slip

behaviour between the concrete and profiled steel sheets comprising of both

chemical and mechanical bond stress. This indicates that this FE approach could be

used to study the behaviour of post-tensioned composite slabs with different types of

profile accurately and efficiently.

In Chapter 5, the bond stress-slip law obtained from the push test study was

assessed for post-tensioned composite slabs through finite element modelling. The

FE models of both post-tensioned solid and post-tensioned composite slabs were

verified against available experimental results in the literature. It was shown that an

accurate bond-slip law is of fundamental importance for the numerical modelling of

these types of slabs. Finite element models predicted the ultimate load carrying

capacities and failure modes with a reasonable accuracy. The ultimate moment

capacity of post-tensioned composite slabs obtained from FE model was 93% of the

234
CHAPTER 8 - Conclusions

experimental results. The results of a parametric study indicated that the stiffness and

strength of a post-tensioned composite slab can be increased with higher concrete

strength. The thickness of profiled steel sheeting has a significant effect on both

stiffness and strength of these types of slabs. Also, an increase in the level of

prestress increases the stiffness of the post-tensioned composite slabs.

In Chapter 6, the effects of end anchorage on the ultimate load carrying capacities

and failure modes of both solid and profiled slabs investigated through an

experimental study are presented. Eight slabs with different end restraint conditions

were investigated to evaluate the influence of end anchorage. The results from the

experimental programme of composite slabs with and without end anchorage have

highlighted the significant benefits that may be achieved with the use of end

anchorage at the end of slab span. The end restraint increased the capacities of both

solid and profiled slabs significantly, regardless of the long term service load

conditions. The ultimate load carrying capacity of solid restrained slabs was found

to be 40% greater than that of solid unrestrained slabs. On the other hand, the

ultimate load carrying capacity of profiled restrained slabs was found to be 150%

greater than that of profiled unrestrained slabs. There was a reduction of 24% in the

ultimate strength of profiled unrestrained slabs due to creep and shrinkage. However,

the effect of creep and shrinkage on profiled composite slabs with end anchorage is

negligible. The reduction in ultimate load carrying capacity of the solid unrestrained

and restrained slabs in long term was about 14% and 10% compared with that of the

short term solid slabs.

In Chapter 7, an accurate nonlinear 3D finite element model of composite profiled

slabs with end anchorage has been proposed. Results of parametric studies indicated

235
CHAPTER 8 - Conclusions

that the effects of concrete strength and sheeting thickness on the load-deflection

behaviour are significant. However, the shear bond stress-slip rather than the strength

of studs governs the contribution of the end anchorage to the shear bond capacity of

composite slabs.

It can be concluded that this thesis has achieved its objectives. It is expected that

experimental results and findings from numerical models in this research will be

useful for practising engineers and researchers of composite steel-concrete structures

and for the benchmarking of analytical and numerical modelling.

8.2 RECOMMENDATIONS FOR FURTHER RESEARCH

The experience and knowledge gained from this research lead to some

recommendations for further research.

 In Chapter 3, push tests on a particular profile were conducted. Further testing

is recommended for other available profiles in order to develop a unified bond

stress-slip model for post-tensioned composite slabs. Further experimental data

are also required to properly validate the adequacy of the proposed method of

finite element analysis using interface elements available in ABAQUS. This

study also offers an optimal design of the push test specimen for future push

test studies. The overhang of the profiled steel sheets can be reduced so that the

possibility of buckling can be eliminated. The premature buckling of the

specimen suggests that these test procedures should not be used in the

determination of bond stress for specimens of height above 1500 mm due to

buckling of the base of the sheets for sheet thicknesses of 1 mm.

236
CHAPTER 8 - Conclusions

 The findings of the push test study conducted in this thesis are assessed

numerically against limited test results available in the literature. Tests on post-

tensioned composite slabs with various levels of prestress to provide

benchmarking for further development of analytical and numerical models are

recommended. Finite element modelling for long term behaviour of post-

tensioned composite slabs using the FE approach used in this thesis is also

recommended.

 In Chapter 7, the local bond-slip law for the connector elements was obtained

from the limited available literature. Push tests representing end anchorage in

profiled composite slabs are recommended for more accurate numerical

modelling of composite slabs with end anchorage.

237
CHAPTER 8 - Conclusions

238
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250
Appendix

APPENDIX A

Table A.1 Material properties of profiled steel sheets of push tests


Specimen Maximum Young's Yield Ultimate % elongation
Load Modulus Strength Strength at fracture
(kN) (MPa) (MPa) (MPa) (over 50 mm)

1 8.4 235731 678.3 685.7 7.16


2 8.3 226761 669 676.8 7.81
3 8.4 188640 674 681.5 6.6

Average 8.4 217044 674 681 7.19

Table A.2 Material properties of prestressing bar of push tests


Specimen Maximum Young's Yield Ultimate % elongation
Load Modulus Strength Strength at fracture
(kN) (MPa) (MPa) (MPa) (over 50 mm)
1 88.3 200085 1054.1 1123.9 14.72
2 87.7 200970 1049.6 1116.5 13.17
3 87.6 201271 1050.4 1115.2 11.49

Average 87.9 200775 1051 1119 13.13

251
Appendix

Figure A.1 Tensile test results of profiled steel sheets

252
Appendix

Sample calculation for Bond Stress:

Specimen ID: PT-500-0

Maximum load before breakdown of


chemical bond Fc 60.61 kN

Height of bond area H 500 mm

Perimeter of profiled sheeting L 461.52 mm

Contact area A = H*L 230760 mm2

Chemical bond stress τ = Fc*1000/A 0.26 MPa

Minimum load after breakdown of


chemical bond Fr 55.38 kN

Residual bond stress τ = Fr*1000/A 0.24 MPa

Average load between maximum


load and load at 10 mm slip Fm 55.38 kN

Mechanical bond stress τ = Fm*1000/A 0.24 MPa

253
Appendix

APPENDIX B

Slab span l 6 m

Slab width b 0.9 m

Slab thickness t 0.18 m

Cross-sectional area of concrete Ac 162000 mm2

Cross-sectional area of tendon

(3 strands @12.5 mm diameter) Ap 295.8 mm2

Cross-sectional area of profiled steel sheets

(Condeck 1.00 mm) As 1458 mm2

Moment of inertia I 437400000 mm4

Eccentricity of tendon (SS) ess 45 mm

Eccentricity of tendon (CK) eck 20 mm

Concrete compressive strength f'c 33.7 MPa

Yield strength of tendon fpy 1760 MPa

Yield strength of Condeck fy 599 MPa

Elastic modulus of tendon Ep 195218.4 MPa

Elastic modulus of profiled steel sheets Es 195000 MPa

Elastic modulus of concrete Ec 30673.75 MPa

Neutral axis parameter γ 0.85

254
Appendix

𝛾 = 1.0 − 0.003𝑓𝑐′

Figure B.1 Geometry of post-tensioned composite slab (Ranzi et al., 2013a)

Self-weight of slab w 3.888 kN

Effective prestress under


𝑤𝐿2
balanced load condition 𝑃𝑒 = 388.8 kN
8𝑒

Post-tensioned solid slab

Cross-section(Not in scale) Strain Stress Force

Figure B.2 Stress-strain distribution of post-tensioned solid slab

255
Appendix

𝑃𝑒
𝜀𝑝 = 𝐴
Strain compatibility 𝑝 𝐸𝑝 0.0067330

1 𝑃 𝑃𝑒 𝑒 2
𝜀𝑐𝑒 = 𝐸 ( 𝐴𝑒 + ) 0.0001369
𝑐 𝐼

𝑑𝑝 −𝑑𝑛
𝜀𝑝𝑡 = 0.003 𝑑𝑛

𝜀𝑝𝑢 = 𝜀𝑝𝑒 + 𝜀𝑐𝑒 + 𝜀𝑝𝑡

Force equilibrium 𝐶 = 0.85𝑓′𝑐 𝑏𝛾𝑑𝑛 21913.43dn

Assuming tendon yields 𝑇 = 𝐴𝑝 𝑓𝑝𝑦 295.8*1760

𝐶=𝑇

𝑑𝑛 = 23.76 m

135−𝑑𝑛
𝜀𝑝𝑡 = 0.003 0.014047255
𝑑𝑛

𝜀𝑝𝑢 = 𝜀𝑝𝑒 + 𝜀𝑐𝑒 + 𝜀𝑝𝑡 0.0209172

𝑓𝑦
𝜀𝑝𝑦 = 𝐸
𝑝 0.009015544

𝜀𝑝𝑢 > 𝜀𝑝𝑦

So tendons yielded.

Ultimate moment capacity

𝛾𝑑𝑛
𝑀𝑢 = 𝐴𝑝 𝜎𝑝𝑢 (𝑑𝑝 − ) 65.03 kNm
2

256
Appendix

Figure B.3 Determination of ultimate moment capacity

𝑤𝐿 𝑤𝐿
𝑀𝑢 = (𝑃𝑢 + ) ∗ 3 − 𝑃𝑢 ∗ 0.3 − ∗ 1.8
2 2

𝑀𝑢 = 2.7𝑃𝑢 + 4.32𝑤

Ultimate load carrying capacity

𝑃𝑢 = (𝑀𝑢 − 4.32𝑤)/2.7 35.73 kN

Post-tensioned composite slab (Condeck)

Figure B.4 Stress-strain distribution of post-tensioned composite slab (Condeck)

257
Appendix

𝑃𝑒
𝜀𝑝 = 𝐴
Strain compatibility 𝑝 𝐸𝑝 0.0067330

1 𝑃 𝑃𝑒 𝑒 2
𝜀𝑐𝑒 = 𝐸 ( 𝐴𝑒 + ) 0.0000898
𝑐 𝐼

𝑑𝑝 −𝑑𝑛
𝜀𝑝𝑡 = 0.003 𝑑𝑛

𝜀𝑝𝑢 = 𝜀𝑝𝑒 + 𝜀𝑐𝑒 + 𝜀𝑝𝑡

Force equilibrium 𝐶 = 0.85𝑓′𝑐 𝑏𝛾𝑑𝑛 21913.43dn

Assuming tendon and profiled

steel sheets yields 𝑇 = 𝐴𝑝 𝑓𝑝𝑦 + 𝐴𝑠 𝑓𝑦 295.8*1760+1458*599

𝐶=𝑇

𝑑𝑛 = 63.61 m

110−𝑑𝑛
𝜀𝑝𝑡 = 0.003 0.002187726
𝑑𝑛

𝜀𝑝𝑢 = 𝜀𝑝𝑒 + 𝜀𝑐𝑒 + 𝜀𝑝𝑡 0.0090105

𝑓𝑦
𝜀𝑝𝑦 = 𝐸
𝑝 0.009015544

𝜀𝑝𝑢 ≈ 𝜀𝑝𝑦

So tendons yielded and assumption is valid.

𝑓𝑦
𝜀𝑦 = 𝐸 0.003071795
𝑠

𝜀𝑠 0.004762252

𝜀𝑠 > 𝜀𝑦

So profiled steel sheets yielded.

258
Appendix

Ultimate moment capacity

𝛾𝑑𝑛 𝛾𝑑𝑛 163.32 kNm


𝑀𝑢 = 𝐴𝑝 𝜎𝑝𝑢 (𝑑𝑝 − ) + 𝐴𝑠 𝜎𝑠𝑢 (𝑑𝑠 − )
2 2

Ultimate load carrying capacity

𝑃𝑢 = (𝑀𝑢 − 4.32𝑤)/2.7 108.54 kN

Partial shear connection

Degree of shear connection 𝜂=0

𝑀𝑑𝑒𝑐𝑘 6.59 kNm

𝑀𝑠𝑜𝑙𝑖𝑑 𝑠𝑙𝑎𝑏 65.03 kNm

𝑀𝑜𝑠𝑐 𝑀𝑠𝑜𝑙𝑖𝑑 𝑠𝑙𝑎𝑏 + 𝑀𝑑𝑒𝑐𝑘 71.61 kNm

𝑀𝑓𝑠𝑐 163.32 kNm

From experiment, 𝑀𝑝𝑠𝑐 130.45 kNm

𝑦 = 𝑚𝑥 + 𝑐

71.61 = 𝑚. 0 + 𝑐 c 71.61

162.65 = 𝑚. 1 + 71.61 m 91.71

𝑦 = 91.04𝑥 + 71.61

130.45 = 91.04𝜂 + 71.61 ŋ 0.64

259
Appendix

ƞ Mu

(kNm)

0 71.61

1 162.65

0.65 130.45

Figure B.5 Mu vs. ƞ relationship (Condeck)

Using partial shear connection, 𝜂 = 0.64

Assuming profiled steel sheets

and tendon yields 𝐶 = 0.85𝑓′𝑐 𝑏𝛾𝑑𝑛 21913.43dn

0.64*(295.8*176+1

𝑇 = 𝜂(𝐴𝑝 𝑓𝑝𝑦 + 𝐴𝑠 𝑓𝑦 ) 458*599)

𝐶=𝑇 40.81 m

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Appendix

𝑑𝑛 =

135−𝑑𝑛
𝜀𝑝𝑡 = 0.003 0.006924104
𝑑𝑛

𝜀𝑝𝑢 = 𝜀𝑝𝑒 + 𝜀𝑐𝑒 + 𝜀𝑝𝑡 0.0137469

𝑓𝑦
𝜀𝑝𝑦 = 𝐸
𝑝 0.009

𝜀𝑝𝑢 > 𝜀𝑝𝑦

So tendons yielded.

𝑓𝑦
𝜀𝑦 = 𝐸 0.003071795
𝑠

𝜀𝑠 0.00909932

𝜀𝑠 > 𝜀𝑦

So profiled steel sheets yielded.

Ultimate moment capacity

𝛾𝑑𝑛 𝛾𝑑𝑛 113.45 kNm


𝑀𝑢 = 𝜂 (𝐴𝑝 𝜎𝑝𝑢 (𝑑𝑝 − ) + 𝐴𝑠 𝜎𝑠𝑢 (𝑑𝑠 − ))
2 2

Ultimate load carrying capacity

𝑃𝑢 = (𝑀𝑢 − 4.32𝑤)/2.7 84.03 kN

261
Appendix

APPENDIX C

Table C.1 Material properties of N12 Reinforcing steel bars


Specimen Young's Yield Ultimate % elongation
Modulus Strength Strength at fracture
(MPa) (MPa) (MPa) (over 50 mm)

1 199948 518.6 639.8 14.00

2 200522 520.0 641.8 26.00

3 203565 501.5 630.9 12.00

Average 201345 513.4 637.5 17.3

Table C.2 Material properties of headed stud shear connectors


Specimen Young's Yield Ultimate % elongation
Modulus Strength Strength at fracture
(MPa) (MPa) (MPa) (over 50 mm)

1 201993 376.2 526.4 26.67

2 210647 422.1 574.7 23.33

3 209296 400.1 547.9 26.67

Average 207312 399.5 549.7 25.56

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Appendix

Table C.3 Material properties of profiled steel decking - W-DEK


Specimen Young's Yield Ultimate % elongation
Modulus Strength Strength at fracture
(MPa) (MPa) (MPa) (over 50 mm)

1 243086 690.2 711.5 7.04

2 254057 697.6 714.2 8.88

3 247953 693.0 712.2 4.82

4 247071 681.6 704.0 6.82

Average 248041 690.6 710.5 6.89

Figure C.1 Load-slip curves of LTPU-SW

263
Appendix

Figure C.2 Load-slip curves of LTPU-SL

Figure C.3 Load-slip curves of LTPR-SW

264
Appendix

Figure C.4 Load-slip curves of LTPR-SL

265

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