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TECHNICAL SPECIFICATIONS FOR CRA HDPE

Main Ducts and Sub-Ducts & Their Accessories


Version -1.1

Document Version Control


CRA Specification Number CRA/TA/088/16
QNBN Doc No CRA.CVL-2015
Version No V1.1 April, 2016
Mohammed El Bashir
Document Approver Technical Department Manager (CRA)

Ali Mustafa Mohammad Hayajneh


Document Owner
Interconnect, Access and Infrastructure Section Head (CRA)

Ganesh Narim
Author Fixed Telecom Infrastructure Rollout/Design Specialist (CRA)

Saeed Ahmed
Author
Senior Planning Engineer (QNBN)
TABLE OF CONTENTS

Section Topic Page

1 GENERAL 2

1.1 Scope 2

1.2 Intended Use 2

1.3 Long Term Performance Requirements 2

1.4 Reserved Rights 2

1.5 Associated Specifications 3

1.6 Definitions and Abbreviations 4

2 TECHNICAL REQUIREMENTS 5

2.1 General 5

2.2 Design Requirements 6

2.3 HDPE Ducts & Duct Accessories Drawings 8

2.4 HDPE Duct Marking 12

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1. GENERAL

1.1 Scope

This Specification covers the minimum standards and requirements for the construction,
properties, testing and packing of High Density Polyethylene (HDPE) ducts and their accessories
to be supplied to the Public Works Authority (PWA) / Ashghal and their contractors and sub-
contractors for the construction of new passive telecom networks according to the Memorandum of
Understanding (MoU) between the Public Works Authority (PWA) / Ashghal and the
Communication Regulatory Authority (CRA).

1.2 Intended Use

HDPE ducts are used for the construction of underground duct system for fiber optic cables in the
telecommunication are outside the plant network. They are intended to be installed by direct
buried techniques in a normal trench.

1.3 Long Term Performance Requirements

1.3.1 The HDPE ducts and their accessories supplied in compliance with this Specification shall be
capable of withstanding the typical service conditions within the State of Qatar for a period of fifty
(50) years without detriment to the transmission or operation and maintenance characteristics of
the products.

1.3.2 The HDPE ducts shall be designed, manufactured and packaged so that the physical,
transmission and operation and maintenance characteristics shall not degrade when exposed to
the environmental conditions of the State of Qatar and the expected environmental conditions
during storage and transportation outside of the State of Qatar. The environmental conditions
may include ambient air temperature variations from -10°C to +55°C. In addition, direct solar
radiation is known to increase the temperature of some outside plant to approximately 70°C.

1.4 Reserved Rights

1.4.1 The Communication Regulatory Authority (CRA) reserves the rights to make changes to this
Specification without prior notice.

1.4.2 The Communication Regulatory Authority (CRA) cannot guarantee if any of the standards and
requirements of the Associated Specifications are not covered or protected by copyright or patent
of a third party.

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1.5 Associated Specifications

1.5.1 The following unattached international and/ or national standards shall be applied, and deemed to
be an integral part of this Specification:

QCS 2014 Qatar Construction Specifications 2014

ISO 9001:2008 Quality management system.

ISO 12162 Standard for Thermoplastics Materials for pipes and Fittings for pressure

applications.

ISO/TR 10358 High density polyethylene pipes and fittings - Combined Chemical

resistance Classification Table.

ISO 4427 Plastics pipping systems- Polyethylene (PE) pipes and fittings for water supply

DIN 8074 Polyethylene (PE) Pipes - Dimensions.

DIN 8075 Polyethylene (PE) Pipes -General quality requirements and testing.

ASTM D 1525 Test Method for Vicat Softening Temperature of Plastics.

ASTM D 1693 Standard Test Method for Environmental Stress-Cracking of Ethylene

Plastics.

ASTM D 1473 Standard Test Method for Slow Crack Growth - Polyethylene Notch Test.

ASTM D 1603 Test Method for Carbon Black in Olefin Plastics.

ASTM D 2122 Test Method for Determining Dimensions of Thermoplastic Pipe & Fittings.

ASTM D 256 Test Method for Tensile Properties of Plastics.

ASTM D 696 Test Method for Coefficient of Linear Thermal Expansion of Plastics.

ASTM D 638 Test Method for Determining the Pendulum Impact Resistance of Notched

Specimen Plastics.

ASTM D 746 Test Method for Brittleness Temperature of Plastics.

ASTM D 790 Test Methods for Flexural Properties of Unreinforced and Reinforced

Plastics and Electrical Insulating Materials.

ASTM D 792 Test Methods for Density and Specific Gravity (Relative Density) of Plastics

By Displacement.

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ASTM D 1238 Test Method for Flow Rates of Thermoplastics by Extrusion Plastometer.

ASTM D 2240 Test Method for Rubber Property - Durometer Hardness.

ASTM D 2837 Test Method for obtaining Hydrostatic Design Basis for Thermoplastic Pipe

Materials.

ASTM D 3350 Specification for Polyethylene Plastics Pipe and Fittings Materials.

ASTM F 2160 Standard Specification for Solid Wall High Density Polyethylene (HDPE)

Conduit Based on Controlled Outside Diameter (OD).

ASTM F 2176-02 Standard Specification for Mechanical Couplings Used on Polyethylene

Conduit, Duct and Inner-duct.

Telcordia GR-356 Generic Requirements for Telecommunications Conduit, Inner-duct, Duct,

and Accessories.

1.6 Definitions and Abbreviations

1.6.1 Definitions

DIN German Institute for Standardization (Deutsches Institut fur Normung).

ASTM American Society for Testing and Materials.

ISO International Standards Organization.

Main ducts Ducts with OD of 50mm / 110mm

Inner Sub-ducts Ducts which are less than 25mm OD

QCS Qatar Construction Specifications.

1.6.2 Abbreviations

HDPE High Density Polyethylene

MRS Minimum Required Strength

SDR Standard Dimensional Ratio

PN Nominal Pressure (Bar)

ID Inside Diameter

OD Outside Diameter

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2. TECHNICAL REQUIREMENTS

2.1 General

2.1.1 The HDPE ducts shall be compatible with the latest installation standards and operation and
maintenance practices for the telecommunication’s duct system.

2.1.2 Any alternative proposals for Type and Acceptance Testing shall be subject to technical
evaluation by CRA with regards to satisfactory compliance with the material and product qualities
implied by this Specification.

2.1.3 HDPE ducts to be supplied in variety of sizes are categorized as Main Ducts, and Inner Sub-
ducts.

2.1.4 The HDPE ducts supplied empty or with built-in sub-ducts or inner-ducts, shall be flexible and
easy to install.

2.1.5 The HDPE ducts shall have inner and outer surfaces that are clean and free from grooves, cracks,
blisters, shrink holes or any other defects or foreign matters, which might impair the performance
of the ducts in service.

2.1.6 The HDPE ducts shall be acceptably rounded. They shall be supplied with its ends neat, smooth
and cut cleanly at right angles or perpendicular to the axis of the ducts.

2.1.7 The HDPE ducts shall be highly resistant to all kinds of corrosive liquids, aggressive media and
chemicals usually found in the ground.

2.1.8 The HDPE ducts shall have no requirement for end load restraint for fusion weld system.

2.1.9 The HDPE ducts shall be light weight, flexible and shall contain correct type of carbon black
protection against Ultra Violet (UV) degradation.

2.1.10 The HDPE ducts and its accessories shall be unaffected by all kinds of corrosive liquids and other
compounds which exist in the underground system.

2.1.11 All materials used in the HDPE ducts shall be non-toxic and dermatologically safe.

2.1.12 The manufacturer shall be ISO certified in accordance with ISO9000:2008 for quality
management system.

2.1.13 The Co-extruded Inner Layer of Solid Permanent Lubricant shall be integral with HDPE Layer and
shall be white and clearly visible in cross section of Duct. The Inner Layer of Solid Permanent
Lubricant shall be continuous all through and shall not come out during storage, usage and
throughout the life of Telecom Duct.

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2.2 Design Requirements

The HDPE ducts shall be supplied according to the requirements specified below.

2.2.1 Main Duct (Backbone Network Duct)

PE100
Type Nominal OD (mm)
SDR PN rating

Main Duct (Backbone Network Duct) 110 17 10

2.2.1.1 Technical Specification.

Clause Parameters Requirements

1 Material High density polyethylene (HDPE).

2 OD Tolerances ± 0.5 percent (maximum) of Nominal values.


3 Color Code Blue, Red, Green & Orange

2.2.2 Customer Lead-In Duct with built-in Inner sub-ducts

One Square Outer Sheath (Yellow color) shall be provided with 4 built-in inner sub-ducts. (See the below
sample picture)

PE100
Nominal OD
Type
(mm) SDR PN rating

Customer Lead- In with build-in Inner sub ducts 25 17 10

Nominal Dimensions
Type (W x H) (mm)
Sheath Wall Thickness

Square Outer Sheath Dimensions 52.0 x 52.0 (± 0.5) 1.0 ± 0.2

Ex:

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2.2.2.1 Technical Specification.

Clause Parameters Requirements

1 Material High density polyethylene (HDPE).

2 OD Tolerances ± 0.5 percent (maximum) of Nominal values.


Yellow (Outer duct) and Blue, Red, Green
3 Color Code
&Orange (Inner sub ducts)

2.2.3 Customer Lead-In Duct without built-in Inner sub-ducts

This is alternate solution for the customer lead-in without built-in Inner sub ducts specified in the
section 2.2.2 but the CRA first preference is vendor to produce the customized material specified in
the section 2.2.2 for customer lead-In.

PE100
Type Nominal OD (mm)
SDR PN rating
Customer Lead- In 50 17 10

2.2.3.1 Technical Specification.

Clause Parameters Requirements

1 Material High density polyethylene (HDPE).

2 OD Tolerances ± 0.5 percent (maximum) of Nominal values.


3 Color Code Yellow

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2.2.4 HDPE Duct Accessories

Clause Parameters Requirements

 All of joint fittings shall be compliant with ASTM F 2176-02.

1 HDPE Duct Jointing  The HDPE duct may be jointed using mechanical systems
(compression fitting) or any equivalent technique such as
fusion welding.

 Manufacturer’s installation instructions shall be supplied


with the coupling packaging
 Shall be used for sealing the duct ends before cable
2 HDPE Duct Sealing Plug
installation commences to prevent ingress of dirt, water,
moisture, insects etc.
 Long sweep 90° bend shall be used for routing of conduits
3 HDPE Duct 90° Bend around corners and for the interfacing between the duct
and the base of a cabinet or termination boxes
 Duct Spacers are used to supports and bore spacers for
4 HDPE Duct Spacer underground encasement of conduits.

5 HDPE Pushed Couplers  HDPE Pushed couplers are jointing two pieces of ducts
together.

6 HDPE Warning Tape  Detectable warning tape helps to ensure that buried lines
are not accidentally cut.

2.3 HDPE Ducts & Accessories Drawings:

The drawings are provided only for illustration purposes and for the compliance
statements refer to Clause# 1 to 2.2.4 of this specification document.

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2.3.1 HDPE Duct Internal Ribbed-wall & Smooth-wall Types Drawings:

2.3.2 HDPE Duct Accessories Figures:

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2.3.3 HDPE 90° Bend Dimensions:

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2.3.4 HDPE Duct Spacers:

2.3.5 HDPE Pushed Couplers:

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2.3.6 HDPE Warning Tape:

Warning tape should be designated by the name “Telecom Infrastructure –


Communication Regulatory Authority” OR “Telecom Infrastructure – CRA”.

2.4 HDPE Duct Marking:

According to QCS 2014 specifications all pipes shall be indelibly marked at intervals of
maximum 1m. The color of the pipe marking shall always contrast with the color of the pipe.
Markings shall include the following information:

(a) Trade Mark name should be as “Telecom Infrastructure – CRA”

(b) Material and designation i.e. PE100

(c) The nominal pressure (PN) of the pipe / fitting

(d) Dimension of the pipe (nominal outside diameter x nominal wall thickness)

(e) Standard Dimension Ratio (SDR)

(f) Production period (date / batch code)

(g) International Standard to which the pipe / fitting has been produced to

(h) Designation of the medium for which the pipe is produced for

(i) Stenciled in legible letters the pipe identification number on the outside at each end.
Ensure that the same number appears on all record sheets and documents relating to
the manufacture, delivery and testing of that pipe.

END

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