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A R T I C LE I N FO A B S T R A C T
Keywords: Bamboo shaped multi-walled Carbon Nanotubes were synthesized by the thermo-catalytic decomposition of
Aerogels methane in a modified chemical vapour deposition reactor. The prepared carbon nanotubes were reinforced in
Carbon nanotube the mero-hydrophobic carboxymethyl cellulose and silica matrix for the preparation of low density, highly
Oil adsorption flexible aerogel. The synthesized aerogel exhibited a large specific surface area and uniform pore structure as
Porous materials
confirmed by the nitrogen adsorption-desorption analysis. The water contact angle of 148.8° for the aerogel
Flexible
demonstrated that the synthesized aerogels were superhydrophobic in nature. The performance of aerogels was
tested for the adsorption of singer oil and motor oil. Investigations revealed that aerogel can adsorb more than
28 times its weight effectively. Moreover, the adsorbed oil can be recovered by mechanical squeezing owing to
its flexible nature. In addition, the aerogel could maintain its oil adsorption capacity even after 5 regeneration
cycles, demonstrating superior recyclability. The peculiar properties – outstanding flexibility and super-
hydrophobicity exhibited by the aerogels establish them as a proficient and recyclable oil adsorbents during the
oil seepage.
1. Introduction sorbents [7,8]; and synthetic organic sorbents [9,10]. The mineral-
based sorbents have less hydrophobicity, thereby possesses less oil
A rapid rise in off-shore oil industries, oil transportations, frequent adsorption capacity and also has a risk of dust formation during their
oil spillage and occasional oil seepage through developed cracks in application in the open spaces. Although the natural organic based
earth surface contribute serious menace to the marine aquatic culture, adsorbents are biodegradable in nature, they cannot be used in case of
which causes a huge economic loss [1,2]. Thus there is an urgent need fire. The third type of sorbents possesses high hydrophobicity [11,12].
for the development of such methods and materials which can effec- Carbon Nanotubes (CNTs) and their composites have been emerged
tively capture and recover the organic matters from water [1]. Several as a sorbent material due to its low density, high inherent strength, high
methods have been explored by researchers, out of which adsorption is aspect ratio, good hydrophobicity, oleophilic characteristics and en-
proved to be a cost-effective method with high efficiency in many of the vironmental chemical stability. CNT preparation method can be se-
cases [3]. The different sorbents have been used for oil spill cleaning lected based on the application and the required properties. When CNTs
fall into three categories: mineral sorbents [4–6]; natural organic are used in electronic applications, properties like electrical
⁎
Corresponding author.
E-mail address: kkpant@chemical.iitd.ac.in (K.K. Pant).
https://doi.org/10.1016/j.jhazmat.2019.04.017
Received 10 January 2019; Received in revised form 1 April 2019; Accepted 2 April 2019
Available online 30 April 2019
0304-3894/ © 2019 Elsevier B.V. All rights reserved.
K.R. Parmar, et al. Journal of Hazardous Materials 375 (2019) 206–215
conductivity, electron mobility and current density are taken into acid, nickel nitrate hexahydrate, zinc nitrate hexahydrate and copper
consideration for which the Chemical Vapour Deposition (CVD) method nitrate hydrate were purchased from Sigma-Aldrich Pvt. Ltd. (India).
is well suited. However, horizontal CVD reactors produce a low yield of The methyl ester of repressed oil (MERO) was purchased from Krishi Oil
CNTs at a high cost, which is undesirable for use in bulk applications. Limited, India. Motor oil and singer oil were collected from local sup-
For such applications, a modified CVD method may be employed to pliers. Chemicals used in the present study were of > 99% purity and
overcome these limitations [13,14]. The dispersive nature of CNTs in its were used as received.
powder form hinders its usage for oil spill cleanup [15], thus a mac-
roscopic structure (aerogel) of CNT composite can be a solution to the 2.2. Catalyst and CNT synthesis
above problem. Investigations were carried out for synthesizing CNT
aerogels with various binders/cross-linking agents using solution CNTs were synthesized in a fluidized bed reactor by using nickel-
mixing method [16–26] and pure CNT aerogel using floating catalyst based copper zinc promoted and alumina supported catalyst by me-
chemical vapour deposition (FC-CVD) method [27–30]. The FC-CVD thane cracking. The catalyst preparation technique and reactor con-
method can produce ultralight CNT aerogels with high adsorption ca- figuration were discussed elsewhere [32,33]. In brief, the catalytic
pacity in the range of 100–200 g/g, however, the low rate of produc- support (α-Al2O3) was impregnated by active metal using the aqueous
tion, shape recovery issues after oil adsorption and higher production solution of required metal and promoter precursors. The excess water
cost hinders its commercialization [31]. Again the metal catalyst im- from the slurry was removed in a rotary vacuum evaporator at 90 °C.
purities present in the aerogel may migrate to water during its appli- The residue was successively oven dried and calcined in a muffle fur-
cation in oil-water systems [29]. Thus, further exploration in a cost- nace at 550 °C for 5 h. The calcined catalyst was then sieved through
effective, scalable solution based method is needed which can over- 100–150 BSS mesh to achieve optimum particle size. After calcination
come such issues related to FC-CVD. in-situ reduction of the catalyst was carried out using hydrogen/ni-
Till date silica aerogel proved to be a promising commercialized trogen gas at 550 °C and further fluidized using methane/nitrogen gas
adsorbent among all aerogels due to its porous nature, low density and (at twice of its minimum fluidization velocity) at 750 °C for the bulk
high hydrophobicity. However, due to its fragile nature and lack of production of CNTs.
strength further modification in silica aerogel is highly solicited. Thus
for the modification in silica aerogel, different investigators [25,26]
2.3. CNT aerogel synthesis
have reinforced CNTs into a silica matrix. However, CNT-silica aerogels
prepared so far have poor mechanical strength and low rate of ad-
The CNTs obtained were treated twice with 50% diluted HNO3 for
sorption limits its usage as a macroscopic structure in oil spill cleaning.
24 h in an oil bath with a stirring speed of 120 rpm at 120 °C and then
Again owing to the non-flexible nature of such aerogels, the recovery of
washed until pH became 7 to remove active metal content. Further,
the adsorbed oil becomes infeasible. To introduce flexibility and attain
functionalization of CNTs was carried out by treating with a mixture of
structural integrity in CNT-silica aerogel a bio-degradable binder car-
H2SO4 and HNO3 (volume ratio of 3:1) at a temperature of 80 °C for 4 h
boxymethyl cellulose (CMC) can be used. The CNT aerogels were al-
in an oil bath with reflux arrangement [34]. After treatment, the so-
ready synthesized using CMC as a binder [23], but the aerogels cannot
lution was cooled down to the room temperature and then diluted with
be used for oil spill cleaning, because the aerogels do not have hydro-
distilled water. The obtained functionalized CNTs were continuously
phobic characteristics.
washed with distilled water until the pH became 7 and then dried for
To overcome issues of bulk CNT production, multi-walled bamboo
24 h at 120 °C.
shaped CNTs are produced from methane as the source of carbon and
MERO-hydrophobized CMC (MH-CMC) was prepared by the ester-
alumina supported, zinc-copper promoted nickel catalyst, in a fluidized
ification process, which is reported elsewhere [35]. Fig. 1 represents the
bed reactor. Further, these multi-walled CNTs are used as a reinforcing
solution based method used for the synthesis of flexible CNT silica
agent in hydrophobicized CMC and silica matrix for the synthesis of
aerogel. At first, a transparent MH-CMC solution was prepared by dis-
lightweight, high surface area, flexible and highly porous CNT aerogel.
solving 1 g MH-CMC in 100 ml ethanol. The CNT solution was prepared
Two different types of oil were chosen to study the oil adsorption ki-
by adding a weighed amount of CNT to 30 ml of a solution mixture of
netics and regenerability of the prepared CNT aerogel.
TEOs, ethanol and distilled water (mole ratio of 1:3:1). To carry out
silylation reaction, 0.1 mol/l of HCl was added in the solution and then
2. Materials and methods sonicated for 1 h. The obtained CNT solution was further sonicated for
30 min by adding the previously prepared MH-CMC solution to form an
2.1. Materials alco-sol. Then prepared alco-sol was transferred to an aluminium
mould, quenched in a nitrogen bath (−182 °C) and then freeze-dried
Carboxymethyl cellulose (CMC), N, N-dimethylformaldehyde (−50 °C and 1 Torr) for 48 h. For surface modification of CNT aerogel,
(DMF), Potassium carbonate, tetraethylorthosilicate (TEOS), ethanol, the samples were solvent exchanged with 10% of TMC/hexane solution
trimethylchlorosilane (TMCS), hexane, Sudan Red G dye, hydrochloric to achieve hydrophobic characteristics. Three different samples were
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K.R. Parmar, et al. Journal of Hazardous Materials 375 (2019) 206–215
Fig. 2. (a) SEM, (b) TEM and (c) Raman spectra of CNTs.
Fig. 3. (a) Macroscopic structure of CNT aerogel, (b) CNT aerogel standing on a flower, (c) Before compression, (d) CNT aerogel supported with a weight, (e) A water
droplet on cross-sectionally cut CNT aerogel, (e) Water contact angle on CNT aerogel.
prepared by varying the mass ratio of CNT solution to the MH-CMC Barret-Joyner-Halenda (BJH) respectively. Renishaw Micro-Raman
solution (0.2, 0.35 and 0.5) and labelled as CNTA1, CNTA2 and CNTA3 spectrometer (in Via Reflex) was used to collect the Raman spectra. The
respectively. Beyond this mass ratio, the aerogel sample loses its flex- hydrophobicity of the aerogel was characterized by measuring the
ibility and it becomes monolithic. Moreover, pure MH-CMC-silica water contact angle using a goniometer (DSA 400). The Fourier
aerogels were synthesized without the addition of acid-treated CNTs, Transformation Infrared spectroscopy (NICOLET iS50) was used for
which were used as a reference for comparison of oil adsorption ca- confirming the presence of the functional groups in the CNT aerogel.
pacity.
The morphologies of the CNTs, CNT aerogel were characterized by To determine the oil adsorption capacity, ASTMF726-99 method
using Field Emission Scanning Electron Microscope, FESEM (FEI was followed [36,37]. In particular, each sample was weighed inter-
Quanta 200F SEM) and Transmission Electron microscope, TEM (Tecnai mittently at every 1 min during the exposure followed by 1 min of
G2 20). For nitrogen adsorption-desorption analysis, Micromeritics dripping. Following equation was used to calculate the adsorption ca-
ASAP 2010 was used. The surface area and pore size distribution of the pacity.
CNT aerogel were characterized by Brunauer-Emmett-Teller (BET) and
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Fig. 4. (a) SEM morphology, (b) Cross-sectional Cell SEM, (c) Surface morphology, (d) after compression of CNT aerogel.
Fig. 5. Raman spectra of (a) CNTs HNO3 treated, (b) H2SO4 treated, (c) CNT Fig. 6. FTIR spectra of (a) MH-CMC, (b) CNT aerogel.
aerogel.
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K.R. Parmar, et al. Journal of Hazardous Materials 375 (2019) 206–215
Fig. 8. Pore size distribution and cumulative pore volume for (a) CNT acid treated, (b) CNTA1, (c) CNTA2, (d) CNTA3.
Table 1 aerogel. The eOH stretching band appears at 3284 cm−1 in both MH-
Properties of CNT aerogels. CMC and CNT aerogel. The grafting of CMC with silica and CNT cause
Sample Density (g/ Pore volume Mean pore Surface area
reduction in intensity of eOH peak at 3284 cm−1 which suggests the
name cc) (cc/g) diameter (nm) (m2/g) breakage of hydrogen bonds due to surface modification. Moreover, in
MH-CMC the band at 2896 cm-1 was assigned to asymmetric C–H
CNTA1 0.038 2.042 11.31 795.2655 stretching. The band at 1323 cm−1 was assigned to eOH bending vi-
CNTA2 0.022 2.053 10.20 788.4860
bration. Two visible transmittance bands found at 1529 and 1412 cm−1
CNTA3 0.016 2.098 10.03 780.2611
were assigned to the carboxyl group, which was also found in CNT
aerogel. In CNT aerogel the bands at 937 and 1051 cm-1 confirms the
presence of SieOH stretching and SieOH rocking, owing to the
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Fig. 10. Oil adsorption capacity (g/g) of CNT aerogel for (a) Singer oil, (b) Motor oil.
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Fig. 12. Adsorption capacity of CNT aerogels over five adsorption cycles from a water-oil system of (a) singer oil and (b) motor oil.
Table 2 30 min. The regenerated samples were reused for oil adsorption. Fig. 12
Oil adsorption capacity of different adsorbent. shows the adsorption of both the oil for all three samples up to five
Adsorption material Oil adsorption capacity (g/g) Reference
cycles. As it is observed from Fig. 12, the CNT aerogels in this study
have good reusability characteristics. Therefore, the as-prepared CNT
CNT-vermiculite 3.8 [4] aerogel in this study exhibited its potential application in the oil spill
Expanded perlite 7.2 [5] cleaning due to their superoleophilic, superelastic and reusability
Corn Stalk 9 [8]
characteristics. A comparison of the maximum adsorption capacity of
Polyeurathane sponge 24 [9]
Polypropylene sponge 11 [10] CNT-MH-CMC-Silica aerogel with the other synthesized adsorbents re-
Chitosan-silica aerogel 19.8 [18] ported in the literature is represented as Table 2. Differences of oil
Chitosan-silica nanocomposite 0.121 [20] uptake capacity are due to the properties of each adsorbent such as
Silica aerogel 15 [25]
surface area, density and pore size distribution.
Bacterial Cellulose-silica aerogel 14 [37]
CNT-MH-CMC-silica aerogel 28 Present work
To investigate the temperature effect on oil adsorption, the oil was
heated for different temperature (40 and 50 °C) and adsorption kinetic
study was conducted. It is observed that with an increase in tempera-
pore volume. It is also observed that the more amount of singer oil ture the adsorption of oil increases slightly within the permissible error
adsorbed into the aerogels than motor oil because of the higher visc- (Table 2). This is owing to the fact that with an increase in temperature
osity and lower surface tension of motor oil than that of singer oil. The oil viscosity decreases, in turn, increases the acceleration of diffusion of
maximum oil adsorption capacity of pure silica aerogel and CNT silica oil into the aerogels [29].
aerogels from the literature are found to be 9.2 g/g [25] and 25.8 g/g The oil adsorption kinetics for CNTA3 was tested using Lagergren
[26]. Again, owing to the fragile nature and low rate of adsorption of pseudo-first-order and pseudo-second-order as presented as Eqs. (2) and
silica aerogel and CNT silica aerogel makes it impossible for the re- (3). The applicability of the two models was investigated by plotting log
covery of adsorbed oil. However, the flexible CNT aerogel in this study (Qe − Qt) vs t and (t/q) vs t, respectively for both singer oil and motor
could adsorb oil up to 28 g/g due to its flexibility and low density. oil adsorption, presented as Fig. 13. The coefficient of correlation (R2)
Again they could adsorb oil quickly without destroying its structural was calculated for both the models to quantify the applicability of the
integrity. Owing to the flexible nature of the as-prepared CNT aerogel models. The correlation coefficient, the adsorption rate constant data
the adsorbed oil can be recovered by simple mechanical squeezing. The for pseudo-first-order and pseudo second order are presented as
oil adsorption capacity of prepared MH-CMC-silica aerogel is presented Table 3. From Table 3 it is revealed that the R2 values for pseudo-
as Fig. S3 (see Supplementary file). The maximum oil adsorption ca- second order are more than pseudo-first order, thus both the oil the
pacity of MH-CMC-silica aerogel was found to be 7 g/g and 9 g/g for adsorption kinetics follows the pseudo-second-order.
motor oil and singer oil respectively. Simultaneously, the equilibrium
adsorption capacity was achieved at around 5 min. Thus, a synergistic 4. Conclusion
effect in the oil the adsorption capacity and the rate of oil adsorption
was confirmed owing to the reinforcement of bamboo shaped CNTs in In this study, a lightweight, flexible, recyclable CNT aerogel was
Silica and MH-CMC matrix. synthesized by reinforcing the prepared multi-walled bamboo shaped
The as-prepared flexible CNT aerogel exhibits excellent oil adsorp- CNTs in MH-CMC and silica matrix. The prepared aerogel exhibited a
tion properties from water as evident from Fig. 11. To obtain visual low density of 0.01 g/cc and an excellent hydrophobic characteristic
differentiation in the oil-water system, the oil was strained with the with a water contact angle of ˜149°. Additionally, the as-prepared CNT
Sudan Red G dye. A cross-sectionally cut sample was placed onto a aerogels displayed high oil adsorption capacity, in the range of 28–30
mixture of oil and water. Due to the low density and hydrophobicity of times of its own weight. Further, it could easily recyclable by two
the aerogel, the oil penetrates into the sample leaving behind the water simple steps of squeezing and acetone treatment without any appreci-
in no time. Attempts were also made by dropping pure silica aerogel able change in its adsorption capacity. Thus the use of methane-derived
and CNT silica aerogel to absorb oil from water but due to its fragile in bamboo shaped CNTs as a precursor material, its simple fabrication
nature, it was difficult to retrieve the absorbed oil. However, the rate of process, excellent performance and easy recycling process, demonstrate
adsorption of oil onto the flexible CNT aerogel is higher without de- a good potential of the synthesized flexible aerogel for its applications
stroying its structural integrity (evident from Supplementary video 2). in the oil adsorption and environmental remediation.
The reusability of the CNT aerogel samples was investigated by five
regeneration cycles. After oil adsorption reaches its equilibrium for an Acknowledgements
aerogel, the sample was treated with acetone and heated at 80 °C for
The author Kaushal R. Parmar is a recipient of Prime Minister’s
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K.R. Parmar, et al. Journal of Hazardous Materials 375 (2019) 206–215
Fig. 13. Kinetics of oil adsorption of CNTA3 according to (a) Lagergren model for singer oil (b) Pseudo-second-order model for singer oil (c) Lagergren model for
motor oil (d) Pseudo-second order model for motor oil.
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