Procedure and design instructions for filigree slabs and double walls

PROCEDURE AND DESIGN INSTRUCTIONS
IR 01 – FILIGREE SLAB AND DOUBLE WALL
Rev. no.: 00 92000 - General

Doc. owner: Sílvio Augusto Doc. Ref: Mod.003/KS
Valid from: 29.04.19 Page: 1/16
1 PURPOSE
The purpose of this report is to:

• Set the ground rules for deliveries of filigree slabs and double walls;
• Provide RIB with enough information to properly design and document their documentation;
• Allow our client to set rules for drawings deadlines;
• Provide general rules for lifting and handling of elements;
• Explain how to read production drawings.
2 DISTRIBUTION
This document shall be distributed to EIQON Betongbygg (EBB) subsuppliers, client, subsuppliers from client (RIB,
RIE, RIVr, RIVv, RIVs, and others)
3 RESPONSIBILITY
Project managers and engineering department will verify and support different disciplines in providing correct
information for detailed design of each individual element. The engineering department will be available for
consultation on slab and wall design and calculations according to NS-EN 1992-1-1.
Our client responsibility is to ensure project requirements are fulfilled (for example: combisafe attachments, finishing
of elements, thermal insulation, among others) and deadlines for drawings are followed. Each discipline has the
responsibility of check is own requirements and that their design is properly implemented in the production drawing.
4 RELEVANT DOCUMENTS AND STANDARDS
No. Standard / Document no. Document Title
Eurokode 2: Prosjektering av betongkonstruksjoner - Del 1-1:

1 NS-EN 1992-1-1
Allmenne regler og regler for bygninger
2 NS-EN 13670 Utførelse av betongkonstruksjoner
3 NS-EN 13369 Allmenne regler for prefabrikkerte betongprodukter
4 NS-EN 13747 Prefabrikkerte betongprodukter - Gulvplater for gulvsystemer
5 Betongelementboken
5 SAFETY
Project manager is responsible for following up the implementation of the HMS plan. HMS coordinator is responsible
for coordinate and document the required safety measures and enforce it for ensuring that protection is carried out
at the frequency indicated by the project's HMS plan.
Information copy - Printed document will not be automatically updated


All disciplines shall design safe solutions that doesn’t pose unnecessary risks. The client shall always oversight the
implementation of contractually agreed measures.
6 WORKFLOW
Drawings from Worshop

QA routines Production Delivery
disciplines drawings
6.1. Drawings from disciplines
All disciplines shall deliver AUTOCAD VERSION 2013 drawings with the same coordinate system as the architect.
Exception to the reinforcement drawing from RIB that can be delivered in PDF format.
The coordinate system (axis) shall be present in the AUTOCAD file. The symbols used for marking voids, sprinklers,
and other must be unambiguous.
These drawings shall be made available no later than 7 weeks before required delivery.
6.2. Workshop drawings
Drawings for production will be executed by EIQON Betongbygg or its subsuppliers and made available for QA
routines 5 weeks prior to delivery.
6.3. Quality Assurance (QA) routines
The QA routines shall have a time length of 5 working days. The client shall provide a contact list for whom the
drawings shall be sent. A contact list template can be made available on request.
The project manager and or foreman shall check crane capacity for element lifting.
6.4. Production
After production is started no changes can be made without additional costs. EBB sub-supplier shall produce and
deliver elements according to agreed delivery plan. The 3 weeks plan can be made available to sub-suppliers on
request.
6.5. Delivery
The client shall ensure proper access to the unloading point. For unloading all lifting elements shall have lifting
certificates in order and no damage.
7 DRAWINGS
7.1. RIB
Filigree slabs: RIB shall supply 2 sets of drawings, a formwork drawing (Formtegninger) and a reinforcement
drawing (armeringstegniner). Optionally, if required, detail drawings for connections or special details shall be
supplied and the dependence shall clearly be identified in the formwork drawing.
The formwork drawing (dwg) shall as minimum have:

• General arrangement of slab and/or wall;

• Construction axis system;

• Beams, columns and other supporting elements of slabs;
• Details of connection with balconies (when applicable)
• Voids bigger than 250mm in at least one direction
• Clearly identified slab thickness
• Show areas of recess (“nedsenk”)
• Height of slab (UK Høyde)
• Clear marking of pre-stressed element areas
Figure 1 - Formwork drawing example
The reinforcement drawing shall have as minimum:

• Reinforcement required (main and secondary direction)
• Additional reinforcement around voids
• Clearly identified slab thickness
• Wall/beam overlap length
• Concrete details
• Maximum distance between rebars (if not specified rules of EC2 will be used)
• Minimum distance between rebars (if not specified rules of EC2 will be used)
• Special requirements for lattice girders (if applicable)
Double walls: The IFC model is used as basis for design and therefore is critical that the 3D model is accurately
drawn. The same restrictions for formwork and reinforcement drawings made on slabs also apply to double walls.


Figure 2 - Reinforcement drawing example
7.2. RIE
Filigree slabs: Electrical drawings shall always include the axis system together with the position of voids (clearly
marked). EBB can provide .dwg electrical symbols for use. All voids preferably shall be of rectangular shape and
have an unambiguous symbol that either follows drawings standards or as per image below:
Figure 3 - Partial view of a RIE drawings where it shows example voids
Electrical boxes and other cast-in elements shall be clearly identified by the means of legend and/or text in the
drawing.
Double walls: The electrical discipline has typically electrical boxes in the walls which needs to be shown clearly.
The electrical tubing and position of the boxes is required for design. The position can be accurately marked in the
plan drawing as shown in the Figure 4.

Figure 4 – (left) RIE drawing for double walls (right) Detail of each individual mark
Then for each detail number, it’s required a detail drawing showing the heights, quantity of boxes, location of boxes
in relation to each other and the number of tubes as shown in the right side of Figure 4.
7.3. RIVr / RIVv
Filigree slabs and double walls: As for RIE, the voids shall be marked, and the axis system shall be included.
Voids shall preferably be of rectangular shape.
7.4. RIVs
Filigree slabs and double walls: Sprinklers are typically drawn using two colors to identify the different
dimensions. ½” sized sprinkle use red tape on sprinkler and blue is used for size of 1”. In case of double walls, the
height of sprinklers shall be shown in the plan drawing.
Figure 5 - Sprinkler example drawing
7.5. Assembly drawing
EBB will provide a drawing in PDF and DWG format where all disciplines can superimpose their own base to perform
their QA routines. All symbols used in the drawing are clearly identified in a legend on the title header:


Figure 6 – (left) Filigree slab legend for symbols used by EBB (right) Example of filigree slab assembly plan
Figure 7 - Example of double wall assembly plan
7.6. Element drawing
Filigree slab: The element drawing includes all the information in respect to each individual element:
• Concrete type
• Prefab element thickness
• Volume of concrete
• Weight of element
• Main provided reinforcement
• Secondary provided reinforcement
• Lattice girders dimension
• Addition casted products
• Tag position
• Detailed dimensioning


Figure 8 – Filigree slab legend explanation
Element drawings also include the geometrical shape of the element, marking and positioning of casted-in elements
among other details.
Figure 9 - Geometry of individual element
Double walls: The information on double walls is similar to the one present in the filigree slab’s, the difference is
the requirement to show information of two concrete leafs, which requires additional information to clearly identify
the visible and invisible leaf details.


Figure 10 - Double wall legend explanation
The geometrical drawing in the double walls is separated from the reinforcement drawing for clarity. Each drawing
is divided in 2 sections, the upper section with the reinforcement details and the bottom with the geometry and
position of casted-in elements.
Do note the visible side mark corresponds to the mark in the assembly drawing. There is also a mark showing the
bottom side of the wall and the tag position that is also shown in the assembly drawing. All these marks allow to
unambiguously position the element during assembly.


Figure 11 - Double wall geometric and reinforcement drawing
8 MAXIMUM DIMENSIONS AND WEIGHT
Element thickness: The standard thickness for filigree slab is 50-60mm, 75mm on pre-stressed elements.
Perimeter dimensions: The maximum width is 2,4m and 10m length.
Special details: After agreement with factory.
Maximum weight: 6t
Figure 12 - Filigree slab maximum dimensions


Wall thickness: 200, 250, 300, 350, 400.

Perimeter dimensions: The maximum length is 10m and 3m high.
Special details: After agreement with factory.
Maximum weight: 7t – See also maximum crane capacity on the building site
9 Voids
Filigree slabs: The minimum distance of a void to an edge it’s the length parallel to that edge, otherwise the void
will be made up to the edge. Lattice girders will not be cut in big voids and extra lattice girders will be added if big
voids are placed in the element center. Voids shall be preferably rectangular shaped.
Figure 13 - Void restrictions


Double walls: For walls up to 3m high and door dimensions of 2,01x1,01m, the minimum distance to the edge is
300mm. For window voids of approximately 1mx1m the minimum distance to the edge is 130mm.
Figure 14 - Voids restriction
10 CONCRETE CLASS
On tables below the most used exposure classes, concrete classes, cover and element thickness are specified
Table 1 - Filigree slab and double wall concrete class
Filigree slab (slakkarmert) and double walls
Exposure class B30 M60 B35/45 M/MF45 B35/45 M40
20mm cover 20mm cover 20mm cover

X0
50mm element thickness 50mm element thickness 50mm element thickness

XC1
XC2, XC3, XC4 30mm cover 30mm cover 30mm cover

XF1, XF2, XF3 60mm element thickness 60mm element thickness 60mm element thickness
30mm cover 30mm cover

XA1, XA2
60mm element thickness 60mm element thickness
XD1, XD2, XD3 After agreement
Removal from form

16MPa 16MPa 16MPa
Concrete resistance


Table 2 - Prestressed filigree slab concrete class
Filigree slab (forspent)
Exposure class B30 M60 B35/45 M/MF45 B35/45 M40

X0

XC1
XC2, XC3, XC4 30mm cover 30mm cover 30mm cover

XF1, XF2, XF3 75mm element thickness 75mm element thickness 75mm element thickness
30mm cover 30mm cover

XA1, XA2
75mm element thickness 75mm element thickness
Removal from form

16MPa 16MPa 16MPa
Concrete resistance
11 STEEL REINFORCEMENT
Filigree slab and double wall: For double walls and non-prestressed filigree slabs, the reinforcement is typically
obtained by using a K257mesh and extra rebars to achieve the required reinforcement area. Lattice girders are
positioned at a maximum distance of 625mm between them, unless specified by the RIB.
For prestressed slabs the reinforcement is made by using cables with a spacing multiple of 75mm (75, 150, 225,
300mm). The cable properties are:
• Diameter: ø12,7mm
• Yield strength: 1860MPa
• Prestress force: 120kN
All meshes are made from B500NA and steel rebars in B500NC.
12 THERMAL INSULATION FOR DOUBLE WALLS
Standard thermal insulation thickness varies from 50 to 200mm in 50mm intervals. It’s used EPS with S80 quality,
but as non-standard, it can be used EPS of quality C80.
Special insulation made of Rockwoll can be executed and be made available after agreement. Wall thicknesses
higher than 300mm are recommended to use stainless steel lattice girders, and as this is a special request, it also
shall be made available after agreement.
13 COMBISAFE ATTACHMENTS FOR FILIGREE SLABS
Edge protection in buildings is typically done using Combisafe railing. Due to construction restrictions two types of
attachments are used, depending on the slab edge. Slabs with direct connection with walls do require a bushing
type connector, free edges where steel formwork is applied a external connector placed on the side of the slab is
better suited.
The bushing type connector is placed on slab top and secured to rebars to prevent movement during casting and
also to provide a safe and secure attachment to the railing. This type of connector accepts loading in any direction.
The metallic bushing requires a plastic insert to be cut at correct length which typically is the height of the finished
slab. No additional components other than the railings and railings posts are required.


Figure 15 - Bushing type connector - art. no. 1233 precast attachment
The precast edge attachment does require additional brackets for connection with the railing’s posts. This type of
connector provides significant advantages over the bushing type, as it supports the railing beyond the edge of the
slab. This permits clear access of the entire slab for levelling and completion works. Several types of brackets are
available, but we do strongly recommend bracket article number 1221 which is a flexible attachment. It allows
greater improvements in safety during steel assembly and welding works.
Figure 16 (left) Precast edge attachment (right) Flexi attachment overview
14 Lifting points
Filigree slabs: The required amount of lifting points is marked on each element by means of a fluorescent painted
mark in the hooking point. Hooks shall be coupled to the intersection point of the diagonal lattice girder bracing as
shown in Figure 17.


Figure 17 - Hooking for lifting operation
Chains shall have enough length such that maximum angle with vertical does not exceed 30 degrees. As reference
the number of attachment points are as defined in Table 3. General rules may change according to the number,
size and position of voids in each element.
Table 3 - Filigree slab lifting points
Lifting points filigree slabs

Number of lifting points Max. length (mm) Max. weight (kg)
4 6000 3500
6 8500 4500
8 10000 6000
Double walls: Each element has enough lifting hooks to allow the lift in place. If the wall exceeds 3m in height,
then it will be required lifting points in 2 edges. The walls are transported with the long side facing up which means
for walls exceeding 3m high, then it will be required to rotate them 90 degrees in building site. The following table
provides general rules for positioning of lifting hooks:
Table 4 - Double wall lifting points
Lifting points double walls

Number of lifting points Max. length (mm) Max. height (mm)
1 (top) 1000 3000
2 (top) 6000 3000
4 (top) 10500 3000
2 (top) + 2 (side) 3000 4000
4 (top) + 2 (side) 3000 8000


15 ADDITIONAL CASTED-IN ELEMENTS
Filigree slabs: For free edges a galvanized steel plate with slab dimension can be
provided for formwork purposes.
Lifting hooks for elevators can be casted-in slabs and required shear reinforcement
available for posterior assembly in building site.
Lifting hook datasheet: https://pretec.no/produkt/heiskrok-for-innstoping/
Figure 18 - Kantsteng
Double walls and filigree slabs: Casted-in elements are possible to install and
special or custom-made details are available on request. Typical casted-in elements
vary from steel anchor plates (Peikko WELDA), to electrical boxes and sprinkles.
Sprinkles are supplied by the costumer and the type shall be agreed in advance, as some types are not possible to
be properly casted-in place.
16 REINFORCEMENT JOINT CASINGS FOR DOUBLE WALLS
It’s possible to incorporate profiled joint casings in walls, typical available types are: RSH 10 (ø8/15, ø8/20, ø10/15,
ø10/20).
17 ASSEMBLY SUPPORTS
Filigree slabs: For the in-situ cast of the remaining thickness of the slab additional supports are required under
each element. The support shall be placed perpendicular to the main direction of the element (perpendicular to
lattice girder). The required supports are as shown in Table 5.
Figure 19 - Required supporting elements for filigree slabs
Table 5 - Filigree slab structing
Filigree slab supports

Type of support Min. dimension Max. dimension
Esb – Extenal support 600 1200
Ess – External support 600 800
Is1- Internal support 1 900 1600
Is2 – Internal support 2 900 1600
Double walls: It’s required lateral support before casting the wall in place. It’s recommended to use Titan RSK3
type of support structs. The typical height for the M12 casted-in nut is approximately 2m high. Correct length of
struct shall be chosen such that the angle between vertical and struct is more than 45deg.


Figure 20 - Double wall struct
The number of nuts is dependent on the length and weight of the wall. Reference number of cast-in nuts are given
in Table 6.
Table 6 - Cast-in nuts quantity requirement
Cast-in nut quantities

Number of nuts Min. wall length (mm) Max. wall length (mm)
1 - 1000
2 1000 5000
3 5000 8000
4 8000 10500

Procedure and design instructions for filigree slabs and double walls

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

Procedure and design instructions for filigree slabs and double walls

Enviado por

Direitos autorais:

Formatos disponíveis

PROCEDURE AND DESIGN INSTRUCTIONS

IR 01 – FILIGREE SLAB AND DOUBLE WALL

Rev. no.: 00 92000 - General

The purpose of this report is to:

4 RELEVANT DOCUMENTS AND STANDARDS

No. Standard / Document no. Document Title

Eurokode 2: Prosjektering av betongkonstruksjoner - Del 1-1:

2 NS-EN 13670 Utførelse av betongkonstruksjoner

3 NS-EN 13369 Allmenne regler for prefabrikkerte betongprodukter

4 NS-EN 13747 Prefabrikkerte betongprodukter - Gulvplater for gulvsystemer

Information copy - Printed document will not be automatically updated

Rev. no.: 00 92000 - General

Drawings from Worshop

6.1. Drawings from disciplines

6.2. Workshop drawings

6.3. Quality Assurance (QA) routines

The formwork drawing (dwg) shall as minimum have:

Rev. no.: 00 92000 - General

• Construction axis system;

Figure 1 - Formwork drawing example

The reinforcement drawing shall have as minimum:

Information copy - Printed document will not be automatically updated

Rev. no.: 00 92000 - General

Figure 2 - Reinforcement drawing example

Figure 3 - Partial view of a RIE drawings where it shows example voids

Rev. no.: 00 92000 - General

7.3. RIVr / RIVv

Figure 5 - Sprinkler example drawing

7.5. Assembly drawing

Information copy - Printed document will not be automatically updated

Rev. no.: 00 92000 - General

Figure 7 - Example of double wall assembly plan

7.6. Element drawing

Information copy - Printed document will not be automatically updated

Rev. no.: 00 92000 - General

Figure 8 – Filigree slab legend explanation

Figure 9 - Geometry of individual element

Information copy - Printed document will not be automatically updated

Rev. no.: 00 92000 - General

Figure 10 - Double wall legend explanation

Information copy - Printed document will not be automatically updated

Rev. no.: 00 92000 - General

Figure 11 - Double wall geometric and reinforcement drawing

8 MAXIMUM DIMENSIONS AND WEIGHT

Figure 12 - Filigree slab maximum dimensions

Information copy - Printed document will not be automatically updated

Rev. no.: 00 92000 - General

Wall thickness: 200, 250, 300, 350, 400.

Figure 13 - Void restrictions

Information copy - Printed document will not be automatically updated

Rev. no.: 00 92000 - General

Figure 14 - Voids restriction

Table 1 - Filigree slab and double wall concrete class

Filigree slab (slakkarmert) and double walls

Exposure class B30 M60 B35/45 M/MF45 B35/45 M40

20mm cover 20mm cover 20mm cover

20mm cover 20mm cover 20mm cover

XC2, XC3, XC4 30mm cover 30mm cover 30mm cover

30mm cover 30mm cover

XD1, XD2, XD3 After agreement

Removal from form

Information copy - Printed document will not be automatically updated

Rev. no.: 00 92000 - General