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Fig. 1. Flow diagram for manufacturing of protein-lipid film. The pH of soymilk was adjusted by adding
different concentrations of 5N NaoH and the films are formed.
(i) coatings of fruits, vegetables, cheese, precooked the protein isoelectric point (pH 4.5), also the effect
meats, fried foods, and other food products, (ii) as of pH of the film solutions were investigated on
carriers of antioxidant agents, flavours and solubility, molecular and structural properties of soy
antimicrobial compounds, and (iii) for encapsulation protein films (Mauriand María, 2006). Chemical
and stabilization of flavours and medicines treatments with acid, alkali or cross-linking agents
(Gennadios and Weller, 1991; Petersen, et al., 1999; have been extensively used to improve the
Park, et al., 2002). properties of films (Bourtoom, 2009) .For film to
form, the proteins must be dissolved completely
Protein film formation is pH dependent, (Park,
by adjusting pH or by selecting suitable solvents
et al., 2002). Soy protein films can be formed at
(Okamato, 1978). Traditional methods of film
both alkaline and acidic conditions. A soymilk of
formation as performed in the orient consist of
pH value around nine maximized the film yield and
heating soymilk in shallow pans and periodically
protein incorporation into films (Wu and Bates,
removing the films manually when their strength
1972; Sian and Ishak, 1990). Dispersion pH is one
so warrants, (Wu and Bates, 1975). The
of many variables in film formation, and also has a
conventional heating method of producing protein-
considerable influence on the denaturation process.
lipid film is water bath heating, in which it is difficult
Soy protein film formation has been achieved within
to control the heating temperature. Ohmic heating
pH 1-3 and 6-12. No film formation occurred near
MEHRA, et al., New Approaches in Insect Pest Management 613
Fig. 2. Details of the ohmic heating trough: 1, Teflon tray; 2, Stainless steel electrodes all along the width;
3, Thermocouple ports; 4, Data logger; 5, Computer.
for 12 h at refrigerated temperature (4-8 °C). The soybean milk was added with desired quantity of
hydrated beans were drained and ground with tap alkali and the pH change was noted down. The pH
water (ten times bean weight), using a soymilk change of soymilk was found to be 7.6, 8.2, 9.5,
grinder/extractor plant (Pristine Plants India (Pvt.) 9.7 and 10.6, respectively. The soymilk with the
Limited, Faridabad, India) installed at IICPT, varied pH was then used for the film formation
Thanjavur. The grinder/extractor, equipped with using ohmic heating setup developed at IICPT,
grinder, de-odorizer and filter, could separate Thanjavur, (Figure 2). Triplicate 500 ml samples
soymilk from the residue okara. The volume and of soymilk after varying the pH were poured into
solids content of the collected soymilk were the acrylic ohmic heating tray of dimension
measured and maintained uniform throughout the (15Lx15Wx5H cm) with the two stainless steel
study. It was recommended that the concentration electrodes placed at two opposite ends and was
of total solids in soymilk be less than 9% as higher attached to a control panel where the voltage was
concentrations caused gelation and thickening of fixed to be 150 V. A data acquisition system for
the system upon heating (Wu and Bates, 1973). temperature showing was used, from which the
The flowchart (Figure 1) for the whole process is heating temperature of soymilk could be read
given. directly. The temperature was monitored using a
T-type thermocouple, which connected with the
Heating of soymilk
stainless steel electrodes and data acquisition
The percentages of alkali (5 N NaoH) used system. The soymilk was heated using a low
for the film formation were 0.1 (v/v), 0.2 (v/v), frequency alternating current from the public utility
0.3 (v/v), 0.4 (v/v) and 0.5 (v/v) per cent, where supply (50Hz, 200 V). The milk was heated to and
the soybean milk did not curdle and films could maintained at a temperature of about 95°C.
form on the surface during heating. In each case,
formation (ml); T is the total time used before NaOH incorporation, followed by 0.5 (v/v) and 0.1
ending film recollection (min). (v/v) percent alkali incorporation to the soymilk.
Since there was more protein available at pH 9.5
RESULTS AND DISCUSSION and 10.6 for protein lipid interaction and
Film yield carbohydrate binding, films formed at these two
pH were heavier than those at pH below 9. The
Protein concentration of soymilk have some film yield increased by increasing the pH of soymilk
effects on protein-lipid film yield and film formation from 6.0 to 9.0. (Wu and Bates, 1973).
rate. Some factors other than protein concentration
of soymilk were also important for the yield of By adding 0.1% 10 N HCl to the soymilk
protein-lipid film, (Shen, et al., 2009). approaching the isoelectric range lowered its pH to
5, no film was formed and the protein coagulated.
The effect of incorporation of different Also at soymilk of pHs higher than 10.6, protein
concentrations of NaOH to the soymilk on the tends to be solubilized or dissociated into its
properties of protein-lipid film formed were molecular subunits (Kelley and Pressey, 1966). The
investigated. The film yield was found to be more film yield was higher at pH 9.5 and 10.6. However,
at 0.3 (v/v) and 0.5 (v/v) per cent levels of alkali the films darkened at an alkali incorporation of 0.6(v/
incorporation to the soymilk, whereas it was less v) percent to the soymilk as the pH raised to 11.
in 0.1 (v/v), 0.2 (v/v) and 0.4 (v/v) levels. It can This may be due to the acceleration of destruction
be said that alkaline pH is favorable for film of sulphur-containing amino acids at alkaline pH’s
formation as at this pH the incorporation of protein (Badenhop and Hackler, 1970) that caused the
will be more in the film thereby increasing the film weights of the soy protein lipid film to decrease,
weight. It was the highest at 0.3 (v/v) percent
and the yield was very low. At lower pH, some of bondings, particularly when the water was
the proteins coagulated and could not function in removed (Damodaran and Paraf (Eds.), 1997).
protein matrix, resulting in low film weight and
Fat content
yield. Therefore, the percentage alkali incorporation
of choice for the maximum protein lipid film yield Several researchers have reported
is 0.3 (v/v) and 0.5 (v/v) percent levels (Figure 3). improvements of functional and physicochemical
properties of proteins resulting from their
Protein content
interaction with lipids include improving the
Protein is the vital component in soymilk for properties of soy films (Bates and Wu, 1975;
film formation. Maximum protein incorporation in Farnum, et al., 1976). Protein-lipid complexes are
the film was found at 0.2(v/v), 0.3(v/v) and 0.4(v/ known to occur in wheat grains, peanuts, and in
v) percent levels of alkali incorporation whereas the oil bodies of oil seeds such as soybean,
less at 0.1(v/v) and 0.5(v/v) percent (Figure 4). sunflower and rapeseed and in some fruits and
This shows that an optimum pH range is required vegetables. Soy film consists of structure of
for the maximum protein incorporation into the film. continuous protein matrix, in which lipid droplets
This is because the pH affects the protein charge are dispersed. Temperature, pH and concentration
and the degree of protein denaturation. Proteins in are important in producing films from soymilk
films maintains their native conformation at pH 8.0, (Farnum, et al., 1976; Beckwith, 1984). Soy films
and were extensively and partially denatured at pH and soymilk are examples of complexes of protein
2 and 11, respectively (Mauri, et al., 2008). and lipid; the main soybean proteins (7S and 11S)
are involved in the film formation and in protein-
At very high pH, protein content of the films
lipid complexes (Farnum, et al., 1976; Beckwith,
decreased. This may be due to the intermolecular
1984). It was observed that at 0.2 (v/v), 0.3 (v/v),
repulsion of the highly negative charges of proteins.
and 0.4 (v/v) percent of alkali incorporation where
Similarly at lower pH, some of the proteins
the pH of soymilk was quite high (than the native
coagulated and could not function in protein matrix
pH of 6.5) protein solubility was high causes an
formation resulting in low film weight and yield
increase in emulsifying capacity of proteins which
(Okamato, 1978).At the extreme acidic or alkaline
tends to disperse fat globules more evenly in the
pH values, strong electrostatic repulsion of ionized
milk, resulting in less fat at the surface and hence
group occurs in the film-forming solution, which
less fat got incorporated into the films. Fat content
leads to the solubilization of proteins (Hamaguchi,
incorporation in the films showed a decreasing trend
et al., 2007). This is because the unfolded proteins
because of these reasons.
obtained using either acidic or alkaline solubilizing
process underwent the aggregation through Also, the higher incorporation of negatively
hydrogen, ionic, hydrophobic and covalent charged proteins at higher pH probably increased
618 Trends in Biosciences 8 (3), 2015
its capacity to hold more polar groups such as Film formation rate
minerals and carbohydrates but less tendency to
The natural pH of soymilk is about 6.5. Film
hold the non-polar lipids (Figure 5).
formation is favoured in alkaline pH. At pH values
At 0.5 (v/v) percent of alkali incorporation lower than 6.5 and near the isoelectric range of
where the pH is very high, the protein carries a net protein fractions in soymilk, film formation is
negative charge and there is electrostatic repulsion impaired due to protein coagulation. On the other
and a reduced tendency to interact. hand, in extremely alkaline environments, negative
charges along the protein chains create repulsive
Carbohydrate and minerals
forces that inhibit formation of the film protein
In all cases, soymilk protein and fat were matrix (Gennadios and Weller, 1991).
incorporated into the films more effectively than
Film formation rate was maximum at 0.2(v/
carbohydrates (Figure 6 and Figure 7). Therefore,
v) percent followed by 0.1(v/v), 0.3(v/v), 0.4 (v/
the majority of protein and lipid are incorporated
v) and 0.5(v/v) percent of alkali incorporation in
into the film, and the carbohydrate and ash
soymilk (Figure 9). This was well correlated with
(minerals) are increasingly concentrated in the
the results observed by Wu and Bates, 1972 and
residual whey as well as in the sub sequentially
Sian and Ishak, 1990, where they suggested an
removed films.
optimum soymilk pH range for film formation
As mentioned earlier, the incorporation of between 7.0 and 9.5.
carbohydrates and minerals are also high as the
protein has the capacity to hold more polar groups Boiling resistance
such as carbohydrates and minerals. Carbohydrates Boiling resistance of the film formed at every
accounts for almost one third of the weight of dry pH was expressed as the amount of protein leached
soy film. The nature of the protein-carbohydrate into the boiling solution. It was found to decrease
interactions is unknown, however, in general, these as the percentage of alkali incorporation into the
constituents associate through ionic and hydrogen soymilk increased (Figure 10).
bonding rather than covalent or hydrophobic forces.
As the alkali incorporation to soymilk
So films with higher protein content also had high
increased to 0.3 (v/v), 0.4 (v/v) and 0.5 (v/v)
levels of carbohydrates and minerals (Figure 7 and
percent, the number of negative charges increased
Figure 8).
due to the increase in pH and as a result weaker
The differences in the incorporation films are formed as the protein molecules tend to
efficiencies of the major components (percentage repel each other. This was well correlated with the
in films based on total amount in soymilk) among results observed by Sian and Ishak (1990). Thus
five soymilks was probably due to pH. In the the boiling resistance of protein-lipid films at high
soymilk with extreme alkaline or acidic pH, protein pH was found to be lower than the natural pH (6.5).
content of the films decreased slightly more than
The studies performed allow us to correlate
films at higher pH. This decrease is due to the
the chemical composition, yield, film formation rate
solubilisation or dissociation of soybean protein into
and boiling resistance of soy protein-lipid film with
its molecular subunits.
the pH of soymilk. Increasing the soymilk pH by
Also the presence of highly charged protein incorporating alkali in the range of 0.2 (v/v) to 0.4
molecules caused less hydrophobic but more (v/v) percentage is suggested for film formation
hydrophilic and ionic interactions; thus fat content with better protein incorporation and boiling
decreased, while ash and carbohydrate content resistance. The films formed at the pHs above 10.6
increased. At extremely acidic pH, protein contents are not recommended due to the lower protein
of the films were the lowest, probably due to the incorporation than the required and decreasing
precipitation of the acid-sensitive protein and boiling resistance which may have possible ill effects
formation of insoluble complexes past the on human health. It was observed that at extreme
isoelectric point. Thus less proteins were present acidic and alkaline conditions, film formation is
at the surface, and less fat globules are trapped. inhibited because of the strong repulsive forces of
On the other hand, the percentage of ash and highly negative (pH > 10.6) or positive (pH < 6.5)
carbohydrates increased relatively (Sian and Ishak, charges along protein chains, which prevent protein
1990). molecules from associating and forming films.
MEHRA, et al., New Approaches in Insect Pest Management 619