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SSPC-QP 5

July 16, 2012

SSPC: The Society for Protective Coatings


Qualification Procedure No. 5
Standard Procedure for Evaluating the
Qualifications of Coating and Lining Inspection Companies

1. Scope Inspection: Confirmation by examination and provision


of evidence that specified requirements have been met. The
1.1 This standard describes a method for evaluating the examination and determination of conformity with specific
qualifications of coating and lining inspection companies who requirements on the basis of professional judgment, and
perform quality control or quality assurance inspection of coat- general requirements according to published industry stan-
ings and linings applied over steel or cementitious substrates. dards, as required in each project specification.
Lining: A material used to protect the interior of a
1.2 The purpose of this procedure is to determine whether container against corrosion or to protect the contents of the
a coating inspection company has a corporate organization container from contamination by the container shell material.
that clearly defines the authority and responsibilities of posi- Sprayable linings, sheet liners, and drop-in liners can be used
tions typically required for operation of a Coating Inspection to accomplish these purposes.
Company; employs qualified management and inspection Qualifying Agency: An organization (e.g., certifying
personnel; has established and implemented a viable quality agency or facility owner) responsible for sponsorship or
management system; and has knowledge of industry technical operation of a program to ensure uniform compliance with the
standards and inspection practices. provisions of a standard.
Quality Management System: The organizational struc-
2. Definitions ture, responsibilities, procedures, processes and resources for
implementing quality management. Typically includes a quality
Auditor: 1) The person or persons performing audits on manual and standard operating procedures.
behalf of the qualifying agency. 2) The person(s) possessing Test: A technical operation that consists of the determina-
the necessary technical and quality system auditing skills tion of one or more characteristics or performance of a given
to review coating and lining inspection company submittals, product, material, equipment, physical phenomenon, process
conduct on-site audits of applicants, and report findings to the or service, according to a specified procedure.
qualifying agency’s program administrator in compliance with Test Method: A definitive, standardized set of instructions
the requirements of this procedure and the written require- for the identification, measurement, or evaluation of one or
ments of the formal audit program. more qualities, characteristics, or properties of a material.
Auditing Agency: The body that possesses the neces- Verification: Confirmation by examination and provision
sary technical competence to review applicant submittals, of evidence that specified requirements have been met.
conduct on-site audits of applicants, and report results to
the qualifying agency for compliance with this procedure’s 3. Qualification Requirements
requirements.
Calibration: The set of operations that establish, under 3.1 Organization
specified conditions, the relationship between values indicated
by a measuring instrument and the corresponding known 3.1.1 The Coating Inspection Company shall be legally
values of a measurement. identifiable (e.g., a corporation, proprietorship, partnership,
Coating: A liquid, liquefiable, mastic, powder composition etc.) based on the laws where the business is located.
or thermally applied metal that is converted to a solid protec-
tive, decorative, or functional adherent film after application 3.1.2 The Coating Inspection Company shall:
as a thin layer. Polymer surfacings on concrete substrates are
also considered coatings. a. Demonstrate that managerial staff has the necessary
Coating and Lining Inspection Company (hereafter expertise, responsibility, authority and resources to
“Coating Inspection Company”): An independent company review and verify work performed by field personnel
that is not involved in the manufacture of coating materials by supplying (1) an organizational chart clearly
or coating application equipment, or the application process, showing lines of authority within the company, (2)
whose primary function is to inspect the application process written documentation of training and experience
and the quality of the applied film.

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July 16, 2012

of managerial staff to perform assigned duties, and 3.3.4.2 All records (including those pertaining to calibra-
(3) written evidence that management periodically tion and test equipment), certificates and reports shall be
reviews work performed by its field personnel to verify safely stored, held secure and in confidence to the client.
compliance with project specifications and other
contract requirements. 3.3.5 Identification of the Coating Inspection Company’s
approved signatories (where this concept is appropriate).
b. Be organized in such a way that confidence in its
independence of judgment and integrity is maintained 3.3.6 The Coating Inspection Company’s procedures for
at all times. achieving traceability of measurements.

3.2 Quality Management System and Standard Oper- 3.3.7 The Coating Inspection Company’s standard oper-
ating Procedures ating procedures for typical inspections and tests. (The precise
scope of an inspection will be determined by the terms of the
3.2.1 The Coating Inspection Company shall establish individual contract or work order.) Inspection and testing stan-
and maintain a quality management system appropriate to the dard operating procedures shall contain appropriate and clear
type, range and volume of inspection activities it undertakes. reference to the applicable standards and test procedures to
The elements of this system shall be documented. The quality be used.
management system and standard operating procedures shall
be available for use by Coating Inspection Company personnel. 3.3.8 Procedures for calibration and control of equipment
The Coating Inspection Company shall define and document including references to any inspection equipment used, cali-
its procedures and policies for and its commitment to meet bration process and frequency and use of traceable references
requirements. The Coating Inspection Company management to standards used for calibration.
shall ensure that these policies and objectives are documented
in a quality manual and communicated to, understood by, and 3.3.9 Procedures for reporting nonconformances when-
implemented by all Coating Inspection Company personnel. ever inspections or testing discrepancies of contractor’s work
The quality manual shall be current and the quality manager is detected and tracking completion of corrective actions, if
shall be responsible for maintaining it. applicable.

3.2.2 All standard operating procedures, instructions, 3.3.10 Procedures for tracking, reporting, documenting
standards, manuals and reference data relevant to the work and verifying corrective action of internal deviations from
of the Coating Inspection Company shall be up-to-date and quality manual and standard operating procedures.
readily available to management and inspection personnel.
3.3.11 Procedures for receiving, assessing, documenting
3.3 In order to meet the requirements of this qualification and responding to client complaints, including any corrective
procedure, the quality manual shall include the following: actions taken.

3.3.1 A quality policy statement, including objectives and 3.3.12 Procedures for internal auditing (see Section 7).
commitments, by top management.
3.3.13 Procedures for confidentiality of clients’ information
3.3.2 The organization and management structure of the and proprietary rights.
Coating Inspection Company, and its place in any parent orga-
nization and relevant organizational charts. 3.3.14 Procedures for periodic verification of inspection
and testing through supervisory review of inspection reports,
3.3.3 Roles and responsibilities and job descriptions of duplicative inspections or testing, verification of equipment
key staff. operation or internal or external audits.

3.3.4 Procedures for control (including distribution) and 3.3.15 Procedures for qualifications and training of inspec-
maintenance of quality documents and control of records tion staff, auditors, supervisory personnel and technical and
(including retention periods). quality managers.

3.3.4.1 The Coating Inspection Company shall maintain 3.3.16 In addition to periodic internal audits the inspec-
a record system to suit its particular circumstance and comply tion company shall ensure the quality of results provided to
with any applicable regulations. It shall retain on record all orig- clients by implementing periodic checks. These checks shall
inal observations, calculations and derived data, calibration be reviewed by the president or CEO who shall verify in writing
records and a copy of the calibration certificate, or inspection the following:
report, for an appropriate period. The records for each inspec-
tion and test shall contain sufficient information to permit their a. Participation in proficiency testing or other qualifi-
repetition. The records shall include the identity of personnel cation programs, employing, whenever possible,
involved in sampling, preparation, inspection or testing. statistical analysis techniques.

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b. Use of certified reference materials or in-house documented procedures and appropriate statistical techniques
quality control using secondary reference materials to select samples.
c. Replica inspection or testing.
d. Supervisory review of inspection results 3.4.13 Calculations and data transfers shall be subject to
appropriate checks.
3.4 Standard Operating Procedures
3.5 Executive Management Review: The quality
3.4.1 The Coating Inspection Company shall give management system adopted to satisfy the requirements of
evidence of standard operating procedures for ensuring quality this standard procedure shall be reviewed at least once a year
of inspection and support activities as follows: and the review shall be documented in writing by the manage-
ment to ensure its continuing suitability and effectiveness and
3.4.2 Inspection procedures and recording systems. to introduce any necessary changes or improvements.

3.4.3 Procedures for receipt of specifications and 4. Certificates and Reports


revisions.
4.1 The results of each inspection, test, or series of inspec-
3.4.4 Records of standards and specifications or coating tions or tests carried out by the Coating Inspection Company
inspection work records and their utilization. shall be recorded in a written report accurately and objectively,
in accordance with any instructions in the inspection or test
3.4.5 System for filing, distribution, storing and retrieving methods. The results shall be recorded in a report and shall
of inspection reports. include all the information necessary for the interpretation of
the inspection or test results and all information required by
3.4.6 Availability of inspection equipment and calibration
the method used.
standards and procedures.
4.2 Each report shall include at least the following
3.4.7 Procedures to ensure that each major significant
information:
activity (e.g., surface preparation, coating application, and
a. A descriptive title.
curing of primer, intermediate and topcoat application) is
b. Name and address of Coating Inspection Company,
inspected and documented.
and location where the inspection was carried out.
c. Identification of the instrumentation (such as serial
3.4.8 Procedure for identifying the structure or equipment
number).
to be inspected or tested, to ensure that there can be no confu-
d. Name and address of client.
sion regarding the identity of such items at any time.
e. Name and address of coating application company
f. Description and clear identification of the structure or
3.4.9 The Coating Inspection Company shall use appro-
equipment inspected.
priate methods and standard operating procedures for all
g. Description of the test area and results of the inspec-
inspections, tests and related activities within its responsibility
tion or test.
(including sampling, handling, transport and storage, and
h. Date of inspection.
analysis of inspection or test data). The methods and proce-
i. Identification of the inspection or test method used, or
dures shall be consistent with the accuracy required, and with
clear description of any non-standard method used.
any standard specifications relevant to the inspections or tests
j. Reference to sampling procedure, where relevant.
concerned.
k. Any deviations from, additions to or exclusions from
3.4.10 Where methods are not specified, the Coating the inspection or test method, and any other informa-
Inspection Company shall, wherever possible, select methods tion relevant to a specific inspection or test, such as
that have been published in nationally recognized standards, environmental conditions.
such as those published by reputable technical organizations l. Measurements, examinations and derived results,
(e.g., SSPC, NACE, ASTM) or in relevant scientific texts or supported by tables, graphs, sketches and photo-
journals. graphs as appropriate, and any failures identified.
m. A signature and title, or an equivalent identification of
3.4.11 Where it is necessary to employ methods that have the persons accepting responsibility for the content of
not been established as standard, these shall be subject to the report and date of issue.
agreement with the client and coating manufacturer, be fully n. Where relevant, a statement to the effect that the
documented and validated, and be available to the client and results relate only to the items inspected or tested.
other recipients of the reports. o. A statement that the report shall not be reproduced
except in full, without the written approval of the
3.4.12 Where sampling is carried out as part of the Coating Inspection Company.
test method, the Coating Inspection Company shall use

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4.3 Where the report contains results of inspections or h. The inspector shall maintain copies of owner-provided
tests performed by sub-contractors, these results shall be correspondence showing approved specification
clearly identified. deviations.
i. In-process and final inspection records are retained
4.4 Particular care and attention shall be paid to the for a minimum of three years after project comple-
arrangement of the report, especially with regard to presen- tion, unless a longer term is required by contract
tation of the inspection or test data and ease of use by the documents.
reader.
5.3 Personnel Requirements and Qualifications
4.5 The Coating Inspection Company shall notify clients
promptly, in writing, of any event that casts doubt on the validity 5.3.1 General
of results given in any inspection report or amendment to a
report. 5.3.1.1 The Coating Inspection Company shall have in its
employ managerial personnel capable of providing manage-
4.6 The Coating Inspection Company shall ensure that, ment of quality and technical aspects of coatings and linings
where clients require transmission of inspection or test results projects. These functions can be performed by a single
by telephone, telex, facsimile or other electronic or electro- individual or multiple personnel, but in either case all of the
magnetic means, staff will follow documented procedures to requirements of this section shall be fulfilled.
assure that the requirements of this standard procedure are
met and that all reasonable precautions are taken to maintain 5.3.1.2 The responsible executive shall appoint desig-
confidentiality. nated replacements in case of absence of the technical/quality
manager. The designated replacements shall demonstrate
5. Technical Capabilities qualifications as required in Section 5.3.3 and 5.3.4, and in the
absence of the technical/quality manager shall report directly
5.1 Documentation Required to be Provided to the Coating to the responsible executive (e.g., company president or CEO).
Inspector
5.3.2 Technical/Quality Manager (TQM): The Coating
5.1.1 The individual inspectors shall have copies of and Inspection Company shall employ a full-time technical/quality
be familiar with specific job site specifications, specific product manager with executive responsibility and authority to imple-
data sheets, and applicable job site documents and standards ment and monitor compliance with quality procedures as they
for work being inspected for compliance. apply to coating and lining inspection activities. This manager
shall either be the owner or president of the company or shall
5.2 Inspection Procedures and Recording Systems have a direct reporting relationship to the owner or president of
the company. This relationship shall be accurately reflected on
5.2.1 The Coating Inspection Company shall demonstrate the organizational chart and be demonstrable in fact.
that:
a. Applicable standards and specifications for coating 5.3.3 Qualifications of Technical/Quality Manager
inspection work are available and used by coating
inspectors in the field; The TQM shall be qualified as an auditor and have docu-
b. An implemented system for maintaining and filing mented external training in the principles of auditing, such as
complete and accurate daily in-process and final ASQ training or certification.
inspection reports is in place.
c. Job-specific inspection equipment and calibration 5.3.3.1 If the Coating Inspection Company’s service is
verification standards and procedures are available limited to inspection of coatings and linings applied over steel
on each job site and properly utilized by the inspector. substrates, the manager shall:
d. Non-conforming work is documented. • be an SSPC or NACE Certified Protective Coating
e. Logs are maintained to identify nonconforming work Specialist, OR
and identify repairs if required by the owner. • hold a B.S. degree in materials engineering,
f. Company or contract-specific standard operating corrosion science, or corrosion engineering, OR
procedures for verifying that coating and related • be an SSPC-certified Protective Coating Inspector-
operations are performed in accordance with contract Level 3 OR NACE CIP Certified Coating Inspector
requirements and standard industry practices and are Level 3
available and used by on-site personnel.
g. Procedures or inspection plans to ensure that each 5.3.3.2 If the Coating Inspection Company’s service
major operation (e.g., surface preparation, primer, is limited to inspection of coatings and linings applied over
intermediate and topcoat application) is properly cementitious substrates, the manager shall:
performed and documented on a daily basis or in • be an SSPC or NACE Certified Protective Coating
accordance with contract requirements are available Specialist, OR
to on-site personnel, and used to perform in-process • hold a B.S. degree in materials engineering, corro-
inspections of work at key hold points. sion science or corrosion engineering; OR

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• be an SSPC-certified Concrete Coating Inspector 6.2 PHYSICAL QUALIFICATIONS OF INSPECTORS


(CCI), or approved equivalent
6.2.1 Each inspector shall be examined annually to ensure
5.3.3.3 If the Coating Inspection Company’s service natural or corrected near-distance visual acuity in at least one
includes inspection of coatings over both steel and cementi- eye. The individual shall read the J-1 letters on a Standard
tious substrates, the manager shall: Jaeger Test Chart, or equivalent, at a distance of not less than
• be an SSPC or NACE Certified Protective Coating 12 in. with one or both eyes, corrected or uncorrected.
Specialist, OR
• hold a B.S. degree in materials engineering, corro- 6.2.2 Each inspector shall be initially examined for color
sion science or corrosion engineering; OR perception using the Ishihara Test or the Farnsworth D-15 Test.
• be an SSPC-certified Protective Coatings Inspector If a candidate does not pass the Red/Green Sensitive Ishihara
Level 3 OR NACE CIP Certified Coating Inspector Test, the candidate shall take the Farnsworth D-15 Test.
Level 3 AND be an SSPC-certified Concrete Coating
Inspector 6.2.3 If an inspector does not pass the Farnsworth D-15
Test, the inspector shall be evaluated by a licensed medical
5.3.4 Auditor Qualifications practitioner to provide the necessary data to determine the
inspector’s color perception. Individuals certified after an
5.3.4.1 Each internal auditor shall meet QP 5 Level 2 evaluation by a licensed medical practitioner shall be certified
Inspector qualifications (see Section 6.3.1). to perform only inspection work that is within the inspector’s
color perception capability.
5.3.4.2 Each auditor shall have completed audit training
from either a recognized audit training provider such as 6.2.4 The examinations required by 6.2.1 and 6.2.2 shall
American Society for Quality (e.g., ASQ e- Learning Courses be administered by a licensed medical practitioner or a person
– Auditing (CQA) Fundamentals I and Auditing (CQA) familiar with the tests involved. The results of the vision test
Fundamentals II), or an internal training program using an shall be documented on a Vision Test Record.
SSPC-accepted curriculum.
6.2.5 The Coating Inspection Company shall identify any
5.3.4.3 Auditor training shall include: other physical qualifications (in addition to the requirements
a. General Knowledge and Skills General Knowledge of Sections 6.2.1 through 6.2.4. above) necessary to perform
and Skills (e.g., Auditing Basics, Basic Skills, Tools assigned inspection duties. The Coating Inspection Company
and Techniques, etc.) shall verify, prior to assigning an inspector to a project, that,
b. Ethics, Professional Conduct, Liability Issues (e.g., in addition to the requirements of 6.2.1 through 6.2.4, the
Code of Ethics, Professional Conduct and Responsi- inspector has the physical (including visual) capability to
bilities, Liability Issues, etc.) perform required inspections.
c. Audit Preparation (e.g., Audit Definition and Plan,
Audit Design (checklist preparation), 6.3 QP 5 INSPECTOR LEVEL DUTIES
d. Document Review and Preparation, Communication
6.3.1 SSPC QP 5 Level 1 Coatings Inspectors shall be
and Distribution of Audit Plan, etc.
capable of the following:
e. Audit Reporting (e.g., Review and Finalize Audit
a. Implementing and recording all inspections and
Results, Written Report Format and Content, Issue
testing required by standard operating procedures
Written Report, Audit Records Retention, Non Confor-
b. Verifying calibration of dry film thickness gages
mance Statements, etc.)
f. Corrective Action Follow-up and Closure (e.g.,
6.3.2 SSPC QP 5 Level 2 Coatings Inspectors shall be
Corrective Action Follow-up, Closure, etc.)
capable of performing all the duties of a Level I Coatings
Inspector. In addition, the Level 2 Coatings Inspector shall be
5.3.4.4 Each internal auditor shall possess the ability to
capable of the following:
communicate effectively orally and in writing.
a. Planning and supervising inspections, initiating
inspection plans in accordance with standard oper-
5.3.4.5 Evidence of auditor training and qualifications
ating procedures and client contract
shall be documented.
b. Reviewing, organizing and approving results of
6. Inspection Personnel inspections
c. Monitoring the performance of and supervising the
6.1 The Coating Inspection Company shall have personnel work of Level 1 Coatings Inspectors
with the necessary education, training, physical capabili- d. Verifying qualifications of QP 5 Level 1 inspectors
ties, technical knowledge and experience for their assigned e. Implementing a Quality Assurance Program
functions.

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6.3.3 SSPC QP 5 Level 3 Coatings Inspectors shall be 3. Bachelor’s degree plus a minimum of 5 years general
capable of performing all of the duties of a Level 2 Coatings coating inspection experience with 2 years as QP
Inspector. In addition, the Level 3 Coatings Inspector shall be 5 Level 2 inspector with the applicant inspection
capable of the following: company OR
a. Evaluating adequacy of inspector training programs 4. SSPC Inspector Certification Level 2 or NACE CIP
b. Authorizing QP 5 Level 2 inspectors to carry out Inspector Certification Level 2 plus a minimum of 5
training and examination duties years general coating inspection experience, with 1
c. Certifying QP 5 Level 1 and Level 2 Coating Inspectors year as SSPC QP 5 Level 2 inspector with the appli-
cant inspection company OR
6.4 QP 5 INSPECTOR EDUCATION, CERTIFICATION 5. SSPC Inspector Certification Level 3 or NACE CIP
AND EXPERIENCE REQUIREMENTS: The Coating Inspec- Inspector Certification Level 3 plus a minimum of 3
tion Company shall have in place a documented program for years general coating inspection experience, with 1
qualification and training of its personnel. This policy shall year as SSPC QP 5 Level 2 inspector with the appli-
allow for the definition of at least three levels of personnel, as cant inspection company
follows:
6.4.4 Additional classifications of personnel apply if
6.4.1 QP 5 Level 1 inspectors shall have one of the invoked by project specifications.
following three combinations of education and minimum work See Table 1 for a summary of duties of QP 5 Level 1, Level
experience: 2, and Level 3 inspectors.
1. High school diploma plus minimum of 6 months See Table 2 for a summary of the education and experi-
general coating inspection experience OR ence requirements for QP 5 Level 1, 2, and 3 inspectors OR
2. Associate’s or Bachelor’s degree plus a minimum of 3 See Table 3 for a summary of the certification and experi-
months general coating inspection experience OR ence requirements (alternative to requirements of Table 2) for
3. SSPC Inspector Certification Level 1, 2, or 3 or NACE QP 5 Level 1, 2, and 3 inspectors.
CIP Inspector Certification Level 1, 2, or 3 plus a
minimum of 6 months inspection experience 6.5 The company shall have in its written policy a require-
ment for training qualifications at each level or technical society
6.4.2 QP 5 Level 2 inspectors shall have one of the participation to keep the inspector qualified at a given level.
following three combinations of education and minimum work
experience: 6.6 Records on the relevant qualifications, training, skills
1. High school diploma plus a minimum of 3 years and experience of the inspection personnel shall be maintained
general coating inspection experience with a by the Coating Inspection Company. These records shall be
minimum of 1 year as a QP 5 Level 1 inspector with made available to employees and to clients upon request.
the applicant inspection company OR Written records of disclosure to clients shall be maintained.
2. Associate’s or Bachelor’s degree plus a minimum
1 year as QP 5 Level 1 inspector with the applicant 7. Internal Auditing Program
inspection company OR
3. SSPC Inspector Certification Level 1, 2, or 3 or NACE 7.1 The Coating Inspection Company shall schedule
CIP Inspector Certification Level 1, 2, or 3 plus a either internal or external audits of its activities at appropriate
minimum of 2 years general coating inspection expe- intervals to verify that its operations continue to comply with the
rience, with 1 year as a SSPC QP 5 Level 1 inspector requirements of the quality system. All audit findings, whether
with the applicant inspection company internal or external, shall be documented in writing. Such
audits shall be carried out by trained and qualified staff (see
6.4.3 QP 5 Level 3 inspectors shall have one of the Section 5.3.4) independent of the activity to be audited. Where
following five combinations of minimum education and work the audit findings cast doubt on the correctness or validity of
experience: the Coating Inspection Company’s inspections or test results,
1. High school diploma plus the Coating Inspection Company shall take immediate correc-
• 6 years as QP 5 Level 2 inspector OR tive action and shall notify, in writing, any client whose work
• 8 years general coating inspection experience may have been affected.
with 2 years as QP 5 Level 2 inspector with the
applicant inspection company OR 7.2 All internal audit and review findings and any correc-
• 10 years general coating inspection experience tive actions that arise from audits shall be documented. The
with 1 year as QP 5 Level 2 with the applicant person responsible for quality shall ensure by written verifica-
inspection company tion that these actions are discharged within the agreed time.
2. Associates’ degree plus a minimum of 7 years
7.3 The Coating Inspection Company shall maintain a
general coating inspection experience with 2 years
written audit file, which includes the job audited, any findings
as a QP 5 Level 2 inspector with the applicant inspec-
identified, and corrective actions taken as a result of the audit
tion company OR
findings.

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SSPC-QP 5
July 16, 2012

TABLE 1
SUMMARY OF DUTIES OF SSPC QP 5 LEVEL 1, 2, AND 3 INSPECTORS

QP 5 Inspector Level 1 Duties QP 5 Inspector Level 2 Duties QP 5 Inspector Level 3 Duties


Implement and record inspection Evaluate adequacy of inspector
Plan and supervise inspections
activities training programs
Verify calibration of dry film thickness Initiate inspection plans in accordance Authorize Level 2 inspectors to carry
gages with SOPs and client contract out training and examination duties
Perform all duties and responsibili-
Review inspection procedures
ties of a QP 5 Level 2 inspector
Evaluate adequacy of inspection
Certify QP 5 Level 1 and 2 inspectors
activities
Review and approve inspection results
Monitor performance and supervise
work of QP 5 Level 1 inspectors
Verify qualifications of QP 5 Level 1
inspectors
Implement a Quality Assurance Program
Perform all duties and responsibilities
of a QP 5 Level 1 Inspector

TABLE 2
MINIMUM INITIAL EDUCATION AND EXPERIENCE REQUIREMENTS FOR
QP 5 LEVEL 1, 2, AND 3 INSPECTORS

LEVEL EDUCATION MINIMUM REQUIRED


WORK EXPERIENCE
High School Diploma 6 months general coating inspection
QP 5 Level 1
Associates or Bachelor’s Degree 3 months general coating inspection
3 years general coating inspection, with 1 year as QP 5 Level 1
High School Diploma
with applicant inspection company
QP 5 Level 2
Associate’s or Bachelor’s Degree 1 year as QP 5 Level 1 with applicant inspection company

6 years as QP 5 Level 2 with applicant inspection company OR


8 years general coating inspection, with 2 years as QP 5 Level 2
High School Diploma with applicant inspection company OR
10 years general coating inspection with 1 year as QP 5 Level 2
QP 5 Level 3 with applicant inspection company
7 years general coating inspection with 2 years as QP 5 Level 2
Associate’s Degree
with applicant inspection company
5 years general coating inspection with 2 years as QP 5 Level 2
Bachelor’s Degree
with applicant inspection company

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July 16, 2012

TABLE 3
MINIMUM CERTIFICATION AND EXPERIENCE REQUIREMENTS FOR
QP 5 LEVEL 1, 2, AND 3 INSPECTORS
(Alternative to requirements of Table 2)

LEVEL INDUSTRY CERTIFICATION MINIMUM REQUIRED WORK EXPERIENCE


SSPC PCI Level 1/NACE CIP Level 1
QP 5 Level 1 SSPC PCI Level 2/NACE CIP Level 2 6 months general coating inspection
SSPC PCI Level 3/NACE CIP Level 3
SSPC PCI Level 1/NACE CIP Level 1 2 years general coating inspection, with
QP 5 Level 2 SSPC PCI Level 2/NACE CIP Level 2 1 year as SSPC QP 5 Level 1 with applicant
SSPC PCI Level 3/NACE CIP Level 3 inspection company
5 years general coating inspection, with
1 year as SSPC QP 5 Level 2 with applicant
SSPC PCI Level 2/NACE CIP Level 2
inspection company
QP 5 Level 3
3 years general coating inspection,with
SSPC PCI Level 3/NACE CIP Level 3 1 year as SSPC QP 5 Level 2 with applicant
inspection company

8. Control and Calibration of Inspection Equipment h. History of any damage, malfunction, modification or
repair.
8.1 The Coating Inspection Company personnel shall be All measuring and testing equipment having an effect on
furnished all items and equipment, including standard oper- the accuracy or validity of inspections or tests shall be cali-
ating procedures and calibration standards, required for the brated before being put into service. The Coating Inspection
performance of inspections and tests. If the Coating Inspec- Company shall have an established procedure for the calibra-
tion Company uses equipment outside its permanent control, it tion and verification of its measuring and test equipment.
shall ensure that the equipment meets the requirements listed
below. 8.4 The written calibration procedure shall be designed
and operated so as to ensure that, wherever applicable,
8.2 All equipment shall be properly calibrated and main- measurements made by the Coating Inspection Company are
tained. Calibration and maintenance procedures shall be traceable to national standards of measurement. Calibration
documented. Instruments that have been subjected to mishan- certificates and records shall indicate the traceability to nation-
dling, or which give suspect results, or have been shown by ally recognized standards.
verification or otherwise to be defective, shall be taken out of
service, clearly identified and stored at a specified place until 8.5 Where traceability to nationally recognized standards
they have been repaired and shown by calibration, verifica- is not applicable, the Coating Inspection Company shall
tion or test to perform satisfactorily. The Coating Inspection provide a written description of the methods used to calibrate
Company shall examine the effect of this defect on previous or verify the equipment.
inspections or tests.
8.6 Reference standards used to calibrate inspection
8.3 Calibration records shall be maintained for each equipment shall have evidence of calibration.
instrument. The records shall include:
a. The name of the instrument. 9. Sub-contracting of Inspection or Testing
b. The manufacturer’s name, type identification, and
serial number or other unique identification. 9.1 Where a Coating Inspection Company subcontracts
c. Date the instrument was received and date it was any part of the inspection or testing, this work shall be placed
placed in service. with a Coating Inspection Company fully complying with the
d. Current location of the instrument. requirements imposed in Sections 1 through 10 of this docu-
e. Manufacturer’s operating and calibrating instructions ment. The Coating Inspection Company shall ensure and be
for the instrument. able to demonstrate that its sub-contractor is competent to
f. Dates and results of the instrument’s calibration and perform the activities in question and complies with the same
date that the next calibration shall be performed. criteria of competence as the Coating Inspection Company.
g. Details of maintenance procedures carried out to The Coating Inspection Company shall advise the client in
date. writing in advance of its intention to sub-contract any portion
of inspection or testing to another party. Written client approval
shall be obtained where required.

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SSPC-QP 5
July 16, 2012

9.2 The Coating Inspection Company shall record and and appropriate member of executive management of the
retain details of its investigation of the competence and Company. At the exit interview, the auditor will review find-
compliance of its sub-contractors and maintain a register of all ings, including discussions of concerns, corrective actions
sub-contracting. or deficiencies and omissions, if any. A written list of correc-
tive actions required will be provided to Quality Manager and
10. Outside Support and Supplies appropriate member of executive management, who will be
asked to confirm receipt of the list. Every attempt will be made
10.1 Where the Coating Inspection Company procures by the auditor during the exit interview to fully explain audit
outside services and supplies, other than those referred to findings. Failure to acknowledge in writing receipt of the audit
in this standard procedure, in support of inspections or tests, finding report will render the audit incomplete, and can result in
the Coating Inspection Company shall use only those outside suspension, revocation or denial of certification.
support services and supplies that are of adequate quality
to sustain confidence in the Coating Inspection Company’s 11.5 EVALUATION OF APPLICATION AND DETER-
inspections or tests. MINATION OF STATUS: At the conclusion of the evaluation
process, the auditor will report the findings to the qualifying
10.2 Where no independent assurance of the quality of agency’s audit manager and program administrator, who will
outside support services or supplies is available, the Coating make the final decision regarding the contractor’s status based
Inspection Company shall have procedures to ensure that on the following options:
purchased equipment, materials and services comply with
specified requirements. The Coating Inspection Company 11.5.1 Qualify: The qualifying agency has determined
shall ensure that purchased equipment and consumable mate- that the Coating Inspection Company has met or exceeded
rials are not used until they have been inspected, calibrated or the requirements of the qualification program. The qualifying
otherwise verified as complying with any standard specifica- agency will make final determination of the Coating Inspec-
tions relevant to the inspections or tests concerned. tion Company’s qualification status based on the audit findings
and any disciplinary or other evaluation criteria defined in the
10.3 The Coating Inspection Company shall maintain program rules. Upon review of all information, the qualifying
records of all suppliers from whom it obtains support services agency will issue a certificate identifying the Coating Inspection
or supplies required for inspections or tests. Company by name and by location of the Coating Inspection
Company’s home office acknowledging compliance with this
11. Initial, Annual, and Periodic Evaluation procedure and other administrative requirements. Once certi-
fied to this standard, the Coating Inspection Company shall
11.1 SUBMITTAL OF WRITTEN APPLICATION
reapply for renewal of qualification annually and undergo any
PACKAGE: The initial step is to request an application form
submittal reviews or audits required by the qualifying agency to
and instructions. The completed application form, along with
maintain certification to this standard.
an application fee and required submittals shall be submitted
to the qualifying agency. 11.5.2 Withhold Qualification: Based on audit findings
and other factors, the qualifying agency has determined that
11.2 REVIEW OF APPLICATION PACKAGE: The
the Coating Inspection Company has not met the require-
qualifying agency’s certification manager reviews the Coating
ments of this standard procedure. If qualification is withheld,
Inspection Company’s application package, using guidelines
the qualifying agency shall formally notify the Coating Inspec-
for evaluation established by the qualifying agency. The evalu-
tion Company of the reasons for withholding qualification. The
ation items are based on Section 3 through 10.
Coating Inspection Company will be allowed up to 45 days after
written notification to submit a corrective action plan accept-
11.3 INITIAL AUDITING OF COATING INSPECTION
able to the qualifying agency, and request an audit to verify
COMPANY: Subject to satisfactory evaluation and acceptance
that nonconformities in the quality system have been identi-
of the application package referred to above and on dates
fied, root causes have been analyzed and a formal corrective
mutually agreed upon by the Coating Inspection Company
action plan has been implemented to update the quality plan to
and the qualifying agency, the qualifying agency will visit the
avoid repeating the system nonconformities that led to denial
Coating Inspection Company’s headquarters business office
of qualification.
to verify information provided in the submittal. The verification
process shall include examination of records and interviews
11.6 METHOD OF APPEAL: If the Coating Inspection
with supervisory personnel and some subordinate employees
Company disputes the audit findings, the Coating Inspection
about specific technical and quality assurance procedures,
Company may appeal, using the following steps of recourse:
training, and inspection operations conducted by the Coating
a. The Coating Inspection Company shall appeal to the
Inspection Company.
qualifying agency’s certification manager in writing
within 10 working days after the exit interview, identi-
11.4 EXIT INTERVIEW: Following the audit, and before
fying the specific reasons for contesting the findings.
the auditor leaves the Coating Inspection Company’s office,
b. The qualifying agency will evaluate the written appeal
an exit or closing interview will be held with Quality Manager

9
SSPC-QP 5
July 16, 2012

and notify the Coating Inspection Company of the an owner comment form provided by the qualifying agency.
evaluation results (in writing) and within 30 calendar Comments will be in the form of replies to specific questions
days of receipt of the appeal submission. Appeal asked of owners regarding performance on specific jobs. All
evaluations will result in either acceptance or denial owner replies will be treated as confidential.
of the appeal.
c. If the Coating Inspection Company disputes denial 11.8 REVOCATION: Failure to satisfactorily complete
of the appeal, the Coating Inspection Company the annual internal audit, pass announced or unannounced
can continue the appeal process by requesting an external audit(s), cooperate with the auditor or qualifying
informal conference in writing and within 10 business agency manager, or adhere to disciplinary or administrative
days of an appeal denial. The time and location of the criteria established by the qualifying agency will be cause for
informal conference shall be determined by the quali- suspension, revocation or denial of certification.
fying agency.
d. In the event the foregoing steps fail to resolve the 11.9 QUALIFICATION PERIOD: The qualifying agency
dispute, a mutually agreed-upon arbitration panel will require that the Coating Inspection Company’s qualifica-
consisting of three persons (one person chosen by tion be reaffirmed annually subject to successful completion of
the Coating Inspection Company, one by the quali- internal and external audits as well as compliance with admin-
fying agency, and one agreed upon by both parties) istrative and disciplinary requirements.
with knowledge of protective coating operations
will convene to hear evidence and make a final, 11.10 QUALIFYING AGENCY FILES: The qualifying
binding decision. If the arbitration panel finds for the agency will maintain a published list of certified coating inspec-
Coating Inspection Company, the cost of all fees tion companies. Information submitted by owners and users
and expenses of the arbitration will be shared by who have used the Coating Inspection Company’s services will
the Coating Inspection Company and the qualifying also be maintained. This information will assist in the validation
agency. If the arbitration panel does not find for the process during the certification term.
Coating Inspection Company, the Coating Inspection All information gathered will be used only for purposes
Company will be responsible for payment of all fees intended. Information determined to be proprietary, such as
and expenses. Any other costs incurred by any party audit findings and other non-public information, will be treated
to the dispute will be borne by that party. as confidential.

11.7 RECONFIRMATION OF QUALIFICATION: 12. Disclaimer

11.7.1 External Audit: External audits are conducted at 12.1 While every precaution is taken to insure that all infor-
the qualifying agency’s discretion and consist of periodic visits mation furnished in SSPC standards is as accurate, complete,
to the Coating Inspection Company’s headquarters office and and useful as possible, SSPC cannot assume responsibility
periodic visits to inspectors on job sites. Office audits are typi- nor incur any obligation resulting from the use of any methods
cally announced. Field audits are typically unannounced. The or procedure specified therein, or of the procedure itself.
Coating Inspection Company shall receive a copy of both field
12.2 This procedure does not attempt to address all prob-
and office audit reports.
lems concerning safety and health associated with its use. The
11.7.2 Reconfirmation of Qualification–Owner Comments: user of this procedure, as well as the user of all products or
Owners for whom the Coating Inspection Company performs practices described herein, is responsible for instituting appro-
work will be given an opportunity to comment on the qualified priate health and safety practices and for ensuring compliance
Coating Inspection Company’s performance by completing with all governmental regulations.

Copyright ©
SSPC standards, guides, and technical reports are copyrighted
world-wide by SSPC: The Society for Protective Coatings. Any
photocopying, re-selling, or redistribution of these standards,
guides, and technical reports by printed, electronic, or any other
means is strictly prohibited without the express written consent
of SSPC: The Society of Protective Coatings and a formal
licensing agreement.

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