Freq Converter

GE Energy
Power Conversion
MV7000 NPP (3KV)
USER MANUAL
SECTION 1: INTRODUCTION
Change Number:
Author: T.Srinivasan / M. Morpain
Design Office: SD-Massy
Reason for new revision: Initial Issue
(see last page for
modification record)
©COPYRIGHT 2012 GE ENERGY (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. The information contained
herein is GE Energy Power Conversion Proprietary Technical Information that belongs to the General Electric
Company, GE Energy (USA), LLC and/or their affiliates, which has been provided solely for the express reason of
restricted private use. All persons, firms, or corporations who receive such information shall be deemed by the act
of their receiving the same to have agreed to make no duplication, or other disclosure, or use whatsoever for any,
or all such information except as expressly authorized in writing by the General Electric Company, GE Energy (USA),
LLC and/or its affiliates.
Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

Project : USER MANUAL Ref : 4MKM0703
Document : SECTION 1: INTRODUCTION Revision : A1
File : / MV7000 NPP (3kV) User manual Section Date : 28 June 2012
1_Introduction_4MKM0703_RevA1.doc Page : 1/11
©COPYRIGHT 2012 GE ENERGY (USA), LLC AND/OR ITS AFFILIATES. All rights reserved. GE Energy Power Conversion Proprietary Technical Information
GE Energy
Power Conversion
SAFETY INSTRUCTIONS
1. General 4. Installation
During their operation, frequency converters can have live, rotating
The installation and cooling must be in accordance with the
or moving parts and their surfaces may become hot, depending on
relevant documentation.
the protection class involved.
All converters must be protected against undue mechanical shocks
There can be serious risk(s) of severe physical injury or material
or stress. In particular no components may be bent and/or no
damage if any of the enclosures are removed or if the unit is
insulation spacing may be altered during transport and handling.
installed, used or operated incorrectly.
Do not touch electronic components or contacts.
Further details are given in the documentation.
Converters contain components susceptible to electrostatic
All system design, transport, installation, commissioning and discharge (ESD), which can be easily damaged by static electricity
maintenance work etc must be carried out by the qualified or incorrect handling. Do not damage mechanically or destroy
specialist personnel only (according to IEC 60364, CENELEC HD 384 electrical components (health hazard(s) possible).
or DIN VDE 0100 and EN 50110 and national safety regulations).
5. Electrical connection
A Qualified specialist personnel referred to the safety instruction of
The appropriate national safety regulations (e.g. BGV A2) must be
this user manual means, the person experienced in the system
observed when working on converters, which are connected to the
design, installation, erection, commissioning and operation of the
electric supply.
product with proper qualifications and certification levels as
required for such works. The electrical installation must be executed in accordance with the
relevant regulations (e.g. cable cross-sections, fuses, grounding etc).
2. Correct use
Additional instructions are given in the documentation.
Converters are intended for installation in electrical plant or
Instructions on EMC compliant installation, such as screening,
machinery.
grounding, filters and cable routing etc are also given in the
converters documentation. Compliance with the limits specified in
When installed in machines the converter may not be
EMC legislation is the responsibility of the plant or the machinery
commissioned (i.e. operation of the converter may not be started)
manufacturer.
until it is evident that the machine complies with EC directive
98/37/EC (Machine Directive) (formerly 89/392/EEC). Also EN 60204 6. Operation
must be observed.
If necessary, plant or machinery in which converters are installed
Commissioning (i.e. operation) is only permitted in compliance with must be equipped with additional monitoring and safety facilities in
the EMC directive (89/336/EEC). accordance with the relevant regulations, such as the law on
technical equipment, the appropriate safety regulations etc.
The standards of the series EN 50178 / DIN VDE 0160 in conjunction
with EN 60439-1 / VDE 0660 Part 500 and EN 60146 / VDE 0558 are Do not touch any bare parts of the equipment which may be live or
any power connections even after the converter has been isolated
applicable to drive converters.
from the electricity supply, as capacitors may remain charged.
The technical data and the connection conditions are shown on the Follow the instructions given on warning labels.
rating plate and in the documentation. They must be observed. All covers and doors must be kept closed during operation.
3. Transportation and storage 7. Service and maintenance

All instructions for transportation, storage and correct handling
All instructions given in the documentation must be observed.
must be observed.
Climatic conditions are to be maintained according to EN 50178. KEEP THESE SAFETY INSTRUCTIONS IN A SAFE PLACE

GE Energy
Power Conversion
CONTENTS
SAFETY INSTRUCTIONS .......................................................................................................................................... 2
1. USING THE OPERATING INSTRUCTIONS..................................................................................................... 4

1.1 NOTE....................................................................................................................................................................................... 5
1.2 LIMITATION OF LIABILITY .............................................................................................................................................. 5
1.3 TECHNICAL DATA ............................................................................................................................................................. 5
1.4 CUSTOMER SUPPORT AND TRAINING ..................................................................................................................... 5
1.5 SUPPORT .............................................................................................................................................................................. 5
©2012 POWER CONVERSION ................................................................................................................................................... 5
2. USER MANUAL INTRODUCTION................................................................................................................... 6
2.1 POWER CONVERSION MV7000 NPP (3KV) DRIVE INTRODUCTION ............................................................ 7
2.1.1 Architecture................................................................................................................................................................ 7
2.1.2 Main Components ................................................................................................................................................... 8
2.1.3 3-level Inverter Principle ................................................................................................................................... 10
3. MODIFICATION RECORD ............................................................................................................................. 11
TABLE OF ILLUSTRATIONS
Figure 2-1 Typical MV7000 NPP (3kV) Drive: MV7304 12P example, skid assembly ................................................. 7
Figure 2-2 MV7000 Main Components, MV7304 – DFE 12p example ..................................................................... 8
Figure 2-3 Three level NPP principle ................................................................................................................... 10

GE Energy
Power Conversion
1. USING THE OPERATING INSTRUCTIONS
 The operating instructions describe the software and hardware functions of Power Conversion frequency
converters. They do not describe any items of equipment in which the device is integrated on either a
mechanical or a functional basis.
 The operating instructions are indented for use by anyone configuring an application involving the devices,
commissioning the devices, carrying out maintenance work on them or working on or with the device in any
other context.
 The data and information in the operating instructions and other associated documentation covers all typical
applications. However, due to the wide variety of applications in which Power Conversion frequency
converters can be used, it is not possible to describe all conceivable applications and provide exhaustive
information and instructions for their configuration, commissioning, etc. we therefore ask that you contact our
drive experts if you have any questions about Power Conversion frequency converters or require support.
 Terms used
Note:
Notes means separate important information from the text and give
additional information.
Important!
Important means that the relevant instruction must be followed
exactly, to avoid loss of data or damage.
Warning!
Warning means that the user may be injured if the relevant
instructions are not followed.
Warning!
Hot surface – risk of burns
 Power Conversion reserves the rights of modify the content and product data appearing in the operating
instruction without prior notice.
 Frequency converters are also referred to as “AC drives” in the following text.

GE Energy
Power Conversion
1.1 NOTE
The documentation may only be used in conjunction with the device supplied as specified in the contract,
and only copied or distributed for this purpose. Changes must not be made to the documentation. Power
Conversion accepts no liability for transactions produced by third parties.
This documentation is intended exclusively for device with which it was supplied. It should only be used in
conjunction with this device, as earlier or later versions of the device may differ and any such differences
will not have been taken into account in the documentation. The documentation should be included if the
device changes hands.
1.2 LIMITATION OF LIABILITY

The user shall be solely responsible for the proper and correct use of the frequency converters. No liability
whatever can be assumed for improper or incorrect installation or use.
The process information and circuit details contained in the operating instructions are merely suggestions;
the user is responsible for verifying that they are suitable for the application at hand.
1.3 TECHNICAL DATA

Information contained in this document such as technical data, properties and other performance
features is used solely to describe the characteristics of the device and provides no guarantees in the
legal sense.
1.4 CUSTOMER SUPPORT AND TRAINING

Power Conversion offers comprehensive technical support for those working with MV7000 frequency
converters. This support can be provided at the Power Conversion premises or customer sites.
Our wide and variety training provision even includes advanced courses and courses tailored to suit the
needs of individual customers.
Call Power Conversion (our telephone number appears on the back cover of these instructions) or visit us
online at www.PowerConversion.com
1.5 SUPPORT
Support for commissioning and use is provided by:
GE Energy Power Conversion
1 Square Patterson
91345 Massy France
In Germany 0180 323 4572
Worldwide +49 69 66 125 588
©2012 POWER CONVERSION

GE Energy
Power Conversion
2. USER MANUAL INTRODUCTION
This User Manual provides information on safe practices of installation, operation and maintenance of an
MV7000 NPP (3kV) drive. Any further and detailed instructions for complex installations and programming
are available from Power Conversion on request.
The figure below shows the different sections of the manual with reference to specific project
documentation.
SECTION DRIVE SPECIFIC PROJECT
STAGES OF USE DOCUMENTATION
This
document
OVERVIEW OF USER
SECTION 1: MANUAL AND MV7000
Introduction NPP (3KV)
SECTION 2: Drawing & layout.

Technical Data Additional
INSTALLATION Installation Instructions
(if any)
SECTION 3: Cable List / Interface List
Installation
Electrical Drawings
COMMISSIONING Hardware Module
INITIAL START-UP Configuration Document
SECTION 4:
Operating Instructions
Remote Control
NORMAL
Functional Specification
OPERATION
SECTION 5:
DIAGNOSTIC
Protection & Diagnostic
SECTION 6: SHUT DOWN

Maintenance & Safety MAINTENANCE

GE Energy
Power Conversion
2.1 POWER CONVERSION MV7000 NPP (3KV) DRIVE INTRODUCTION
2.1.1 Architecture
Power Conversion MV7000 series are medium-voltage variable frequency drives. The topology is a 3-
level NPP (Neutral point Piloted), voltage source inverter (VSI) using pulse width modulation (PWM) for
generating the output voltage. It comprises the new generation press pack IGBTs (Insulated Gate
Bipolar Transistors) or IEGTs (Injection Enhanced Gate Transistors). Flat pack technology is used for
lower ratings.
Note: In this user manual, we will use IGBT as a generic term covering both IGBT and IEGT types.
A Power conversion MV7000 consists of several cubicles either mounted on a single skid as shown in
Figure 2-1 or made of several sections that are assembled at site.
Figure 2-1 Typical MV7000 NPP (3kV) Drive: MV7304 12P example, skid assembly

GE Energy
Power Conversion
2.1.2 Main Components
Figure 2-2 MV7000 Main Components, MV7304 – DFE 12p example

GE Energy
Power Conversion
 Rectifier: generates the DC link voltage; based on either diode front end (DFE) or active front end (AFE). (Refer
2.2.3 in section 2).
 Precharge & optional pre-magnetization transformer: used to precharge the DC link, and optional to pre-
magnetize the main transformer in order to avoid inrush current.
 DC Link: consists of DC capacitor bank.
 Chopper (optional): used for motor braking.
 Inverter: 3-level Neutral Point Piloted (NPP) Press-Pack IGBT type. The grounding switch is located in inverter
cubicle.
 dV/dt filter: optional for MV7304 / MV7309 / MV7312, reduces switching transients to allow operation with
long motor cables.
 PECe Controller: Power Electronics Controller (PECe) provides high performance vector control and ensures
drive safety.
 PIBe on potential: Power interface board all analog measurements, digital measurements of the converter
and firing / monitoring signal of the IGBT.
 Cooling Unit: provides deionized water for cooling inverter and rectifier to transfer drive losses to external
raw water circuit (optional air / de-ionized water heat exchanger).
 Sinus filter (optional): converts the PWM Voltage output to a sinusoidal wave, which enhances the motor
capacity, reduces THD and allows a maximum output frequency above 90 Hz.

GE Energy
Power Conversion
2.1.3 3-level Inverter Principle

Power Conversion MV7000 inverter consists of three phase legs; each leg generates the output voltage
for one motor phase.
In a 3-level Neutral Point Piloted (NPP) topology, DC link is divided into two sets of capacitors, first set
between DC+ and 0V, and second set between 0V and DC-.
Depending on IGBT gating combination, each inverter phase output can be connected to DC+ or 0V or
DC-. As a result of this, the motor line-to-line voltage can be 100% VDC, 50% VDC or 0 (and the same as
negative). Figure 2-3 illustrates this principle with U-W motor voltage. All three phases are conducting
simultaneously. Phase V conduction is not represented in order to simplify the diagram.
DC + Output voltage
100% VDC
U
Level 3
VDC V
0V
MOTOR
DC -
DC +
Line-to-Line Voltage (U-W)
Output voltage
50% VDC 1
U
Level 2
VDC V 0.5
0V
0
MOTOR
DC -
-0.5
DC + Output voltage
0% VDC -1
U
0 0.2 0.4 0.6 0.8 1
VDC V
0V
Level 1
W
MOTOR
DC -
Figure 2-3 Three level NPP principle

GE Energy
Power Conversion
3. MODIFICATION RECORD
Revision Date Author Details

A1 28 June 2012 T.Srinivasan / M. Initial Issue
Morpain


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GE Energy

MV7000 NPP (3KV)

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

3. Transportation and storage 7. Service and maintenance

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

SAFETY INSTRUCTIONS .......................................................................................................................................... 2

1. USING THE OPERATING INSTRUCTIONS..................................................................................................... 4

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

1.2 LIMITATION OF LIABILITY

1.3 TECHNICAL DATA

1.4 CUSTOMER SUPPORT AND TRAINING

Support for commissioning and use is provided by:

GE Energy Power Conversion

91345 Massy France

In Germany 0180 323 4572

Worldwide +49 69 66 125 588

©2012 POWER CONVERSION

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

SECTION 2: Drawing & layout.

SECTION 6: SHUT DOWN

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

2.1 POWER CONVERSION MV7000 NPP (3KV) DRIVE INTRODUCTION

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

2.1.2 Main Components

Figure 2-2 MV7000 Main Components, MV7304 – DFE 12p example

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

 DC Link: consists of DC capacitor bank.

 Chopper (optional): used for motor braking.

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

2.1.3 3-level Inverter Principle

Figure 2-3 Three level NPP principle

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

Revision Date Author Details

Customer : MV7000 NPP (3kV) CLASS II (GE INTERNAL NON-CRITICAL)

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