MSR MNT Q111691e25 PDF

Multifunctional Hight−Speed Placement Machine MSR
Operating Instructions
Model No. NM−HD10/10U, HD11/11U
NM−HD12/12U, HD15/15U
NM−HD16/16U, HD17/17U
Maintenance Manual
Thank you for purchasing MSR, the multifunctional hight−speed placement

machine
Before placing the machine in service, be sure to read the instruction manual for
proper usage.
After that, store it carefully and read it if necessary.
Q111691E25
T075KE
Replacing Parts
This machine complies the essential health and safety requirements in accordance with the industrial
provisions of EC Council Directions;
Machinery Directive : 98/37/EC
EMC Directive : 89/336/EEC as amended by 92/31/EEC and 93/68/EEC
Low Voltage Directive : 73/23/EEC as amended by 93/68/EEC
[for Low Voltage Directive] CE Marking was affixed in ; 97
Accordingly, the electrical components, cables and devices must be our recommended maintenance−
parts. Our customers should not remodel the machine bye another maintenance−parts all bye oneself.
D14MEC−00−010−BA
Thank you for purchasing the Multifunctional Hight−Speed Placement
Machine MSR.
The MSR Operating Instructions consists of Operation Manual,

Programming Manual, Reference Manual, and Maintenance Manual, and
Parts Recognion Data Entry Method. These manuals contain such
explanations as operations, programming, detailed functions, routine
maintenance and inspection, etc.
Before using the MSR system, read this manual carefully for optimum
performance. Retain this manual for future reference.
MSR
MAINTENANCE MANUAL
Sentence No. D14MEC−02−010−K0
Table of Contents
1.USE OF THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0−2
1.1 How to Use This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1−1
1.1.1 Document Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1−1
1.1.2 Conventions Used . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1−2
2.SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . 2.0−2

2.1 On Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1−1
2.1.1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1−1
2.1.2 Safe Working Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1−2
2.1.3 Precautions for Machine Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1−3
2.1.4 How to Deal with the Operation Troubles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1−3
2.1.5 Cutting off Air Pressure during Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1−4
2.1.6 Precautions Related to Live parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1−5
2.1.7 Automatic Operation after Service Interruption . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1−5
2.1.8 Attention at machine transference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1−6
2.2 Position of Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2−1
2.2.1 Position of Warning Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2−1
2.3 Maintenance Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3−1
2.3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3−1
2.3.2 Locations of Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3−2
2.3.3 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3−3
2.3.4 Operational Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3−5
2.3.5 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3−6
2.4 Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4−1
2.4.1 Applied Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4−1
2.5 Safety Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5−1
2.5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5−1
2.5.2 Safety Switches Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5−2
2.6 Explanation of Safety Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6−1
2.6.2 Contact Welding Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6−3
2.6.3 Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6−4
2.6.4 Safety Interlock Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6−5
2.6.5 Overrun Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6−6
2.6.6 Operation during Z Axis Parts Exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.6−6
3.INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.0−2
3.1 Outline of Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1−1
3.1.1 Environmental Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1−1
3.1.2 Disturbance of TV Monitor due to Electromagnetic Noise . . . . . . . . . . . . . . . . . . . 3.1−1
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3.1.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1−1

3.1.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1−1
3.1.5 Acoustic Noise Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1−3
3.1.6 Safeguards and Warning Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1−3
3.1.7 Connecting the Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1−3
3.2 Connecting the Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2−1
3.2.1 Connecting the Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2−1
3.2.2 Checking Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2−4
3.3 Checking Safety Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3−1
3.3.1 Checking Safety Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3−1
4.CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0−2

4.1 Control System Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1−1
4.1.1 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1−1
4.1.2 Control Unit Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1−2
4.1.3 Axis Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1−3
4.1.4 Driver Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1−4
4.1.5 Axis−Driver Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.1−4
4.2 Controller (P−8000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2−1
4.2.1 P−8000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.2−1
4.3 Motor Driver (P−326M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3−1
4.3.1 AC Servomotor Drivers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.3−1
4.4 Motor Driver (MSD011PEC03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4−1
4.4.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4−1
4.4.2 Error Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.4−1
4.5 Optical Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5−1
4.5.1 Optical Module Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5−1
4.5.2 Optical Module List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5−2
4.6 Sensor Amplifier (P922) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6−1
4.7 Sensor Amplifier (P910T) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.7−1
5.SENSOR LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0−2

5.1 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1−1
5.1.1 Safety Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1−1
5.1.2 Feeder Carriage Safety Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.1−2
5.2 Rotary Head: Driving Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2−1
5.2.1 Main Driving Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2−1
5.2.2 MC−16 Attachment Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.2−2
5.3 Rotary Head: Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3−1
5.3.1 Discharge Box Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3−1
5.3.2 Feed or Pickup Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3−2
5.3.3 Large Part Detection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3−3
5.3.4 Loose Shutter Detection Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.3−4
5.4 Loader/Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4−1
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5.4.1 Loader/Unloader Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4−1

5.5 Lower Positioning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5−1
5.5.1 XY Table Unit (PCB Clamp Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5−1
5.5.2 XY Table Unit (PCB Positioning Support Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5−2
5.5.3 XY Table Unit (TV Axis) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5−3
5.5.4 XY Table Unit (X Axis Driving Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5−4
5.5.5 XY Table Unit (Y Axis Driving Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5−5
5.5.6 XY Table Unit (Stopper Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.5−6
5.6 Feeder Carriage/Parts Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6−1
5.6.1 Feeder Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.6−1
6.Pneumatic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0−2

6.1 Pneumatics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1−1
6.1.1 Pneumatic Control Unit Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1−1
6.1.2 Pneumatic Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.1−3
7.PREPARED MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . 7.0−2

7.1 Recommended Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1−1
7.1.1 Lubricant List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1−1
7.1.2 Grease Gun Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1−1
7.2 List of Special Jigs and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.2−1
7.3 List of Retail Jigs and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3−1
8.INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0−2
8.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1−1
8.1.1 Precautions for Safe Work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.1−1
8.2 Periodic Inspection Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−1
8.2.1 Inspection Items−Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−1
8.2.2 Inspection Items−Weekly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−2
8.2.3 Inspection Items−Monthly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−3
8.2.4 Inspection Items−Every Three Months . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.2−4
8.3 Pneumatic Pressure Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3−1
8.3.1 Main Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3−1
8.3.2 Vacuum Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.3−2
8.4 Recognition/Lighting Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4−1
8.4.1 Part Recognition Unit (Lens−Barrel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4−1
8.4.2 Line Sensor Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.4−2
8.5 Rotary Head: Driving Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−1
8.5.1 Upper Frame Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−1
8.5.2 Feed or Pickup Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−5
8.5.3 Nozzle Down Vacuum Valve Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5−7
8.6 Rotary Head: Main axis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6−1
8.6.1 Main Axis Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.6−1
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8.7 Rotary Head: Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.7−1

8.7.1 Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.7−1
8.8 Rotary Head: Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8−1
8.8.1 NG Discharge Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8−1
8.8.2 Discharge Box Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8−2
8.8.3 Nozzle Return Driving Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8−3
8.8.4 Cutter Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.8−4
8.9 Loader/Unloader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.9−1
8.9.1 Loader/Unloader (Right Belt, Left Belt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.9−1
8.10 PCB Transfer Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10−1
8.10.1 Automatic Width Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.10−1
8.11 Lower Positioning Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.11−1
8.11.1 XY Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.11−1
8.11.2 XY Table (TV Axis Unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.11−3
8.11.3 PCB Positioning Support Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.11−4
8.12 Feeder Carriage/Parts Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.12−1
8.12.1 Feeder Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.12−1
8.13 Feeder Carriage: Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.13−1
8.13.1 Waste Receptacle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.13−1
9.MAINTENANCE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 9.0−2

9.1 Rotary Head Related Matter : Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1−1
9.1.1 Nozzle Slide Shaft Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1−1
9.1.2 Nozzle Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1−3
9.1.3 Nozzle Number Detection Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1−4
9.1.4 Vacuum, Mount, Defective Parts Ejection Pressure Adjustment . . . . . . . . . . . . . 9.1−6
9.1.5 Nozzle Unit Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1−8
9.1.6 Parts Vacuum Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1−10
9.1.7 Parts Mount Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1−11
9.1.8 Nozzle Origin Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1−12
9.1.9 Line Sensor Offset Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.1−14
9.2 Rotary Head Related Matter : Others . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2−1
9.2.1 Feed Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2−1
9.2.2 Defective Parts Ejection Section Brush Replacement . . . . . . . . . . . . . . . . . . . . . . 9.2−2
9.2.3 Parts Mount Blow Lever Clearance Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2−3
9.2.4 Defective Parts Ejection Blow Lever Clearance Adjustment . . . . . . . . . . . . . . . . . 9.2−4
9.2.5 Nozzle Up Lever Clearance Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2−5
9.2.6 Vacuum Lever Clearance Adjustment(1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2−6
9.2.7 Vacuum Lever Clearance Adjustment(2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2−7
9.2.8 Nozzle Down Roller Clearance Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2−8
9.2.9 Stopper Cylinder Clearance Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.2−9
9.3 Cutter Related Matter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.3−1
9.3.1 Cutter Blade Engagement Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.3−1
9.4 Feeder Carriage Section / Parts Cassette Related Matter . . . . . . . . . 9.4−1
9.4.1 Loose Cassette Shutter Detection Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . 9.4−1
D14MEC−02−010−K0 4
MSR
MAINTENANCE MANUAL
9.4.2 Loose Cassette Shutter Detection Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . 9.4−3

9.4.3 Loose Cassette Detection Sensor Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.4−4
9.5 Loader and Unloader Related Matter . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5−1
9.5.1 Loader and Unloader Automatic Width Control Origin Adjustment . . . . . . . . . . . 9.5−1
9.5.2 Loader and Unloader Automatic Width Control Limit Adjustment . . . . . . . . . . . . . 9.5−3
9.5.3 Transfer Belt Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5−5
9.5.4 Transfer Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.5−6
9.6 Lower Section Positioning Related Matter . . . . . . . . . . . . . . . . . . . . . . . 9.6−1
9.6.1 X, Y Axes Motor Replacement and Origin Adjustment . . . . . . . . . . . . . . . . . . . . . 9.6−1
9.7 Control Machinery Related Matter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7−1
9.7.1 Trackball Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7−1
9.7.2 Line Sensor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7−3
9.7.3 Line Sensor Height and Angle Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7−4
9.7.4 Large Part Detection Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9.7−6
9.8 Recognition and Illumination Related Matter . . . . . . . . . . . . . . . . . . . . 9.8−1
9.8.1 White LED Brightness Adjustment (PCB Camera LED Brightness Adjustment) 9.8−1
10.SYSTEM MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . 10.0−2

10.1 Movement Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1−1
10.1.1 Switching to Manual Mode and Origin Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1−1
10.1.2 NC Axis Jog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1−2
10.1.3 NC Axis Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1−3
10.1.4 Feeder carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1−4
10.1.5 Width Adjust Axis Jog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1−5
10.1.6 Width Adjust Axis Move . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1−6
10.2 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2−1
10.2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2−1
10.3 Input/Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3−1
10.3.1 Input/Output Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3−1
10.3.2 Input/Output Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3−2
10.4 Warning Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4−1
10.4.1 Display Items of the Warning Value Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4−1
11.RECYCLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.0−2
11.1 Lead Seal Storage Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1−1
11.1.1 Location of Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1−1
11.1.2 Removing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.1−1
11.2 Synthetic Resin Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2−1
11.3 Precautions in Dismantling CRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3−1
11.3.1 Location of CRT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3−1
11.3.2 Ensuring Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3−1
11.4 Rotary Connector (Mercury Contact) . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4−1
11.4.1 Location of Rotary Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4−1
11.4.2 Remove of Rotary Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.4−1
5 D14MEC−02−010−K0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−02−010−K0 6
MSR
MAINTENANCE MANUAL
Sentence No. D14MEC−03−020−D0
Safety Precautions
Observe the Instructions
It explains of important precautions that must be observed to help operators prevent possible accidents
during repair and keep productions after operating.
Signs are classified according to the relative seriousness of the hazardous situation.
DANGER
DANGER indicates an imminently hazardous
situation which, avoided, will result in serious
injury or even death.
WARNING indicates an imminently hazardous

WARNING situation which, if not avoided, could result in
serious injury.
CAUTION indicates a potentially hazardous

CAUTION situation which, if not avoided, may result in
minor or moderate injury or property damage
only accidents.
NOTICE
NOTICE indicates knowledge necessary to have
or point to be noted for the safety work.
Symbols are classified according to the observed contents.

(The following are an example of hazard alert symbols.)
It indicates ATTENTION ALERT contents.
It indicates PROHIBITION contents.
It indicates COMPULSION contents.
SAFETY−1 D14MEC−03−020−D0
MSR
MAINTENANCE MANUAL
DANGER
D14MEC−03−020−D0 SAFETY−2
MSR
MAINTENANCE MANUAL
WARNING
NEVER place your hands inside Always read the Maintenance
the machine during machine Manual before performing
movement. maintenance.
Machine could catch your
hands and fingers and result
Keep body in personal injury.
clear
NEVER place your hands and Always shut OFF the machine
fingers inside the machine during power switch before performing
machine movement. maintenance.
Machine could catch your Unless power turned OFF,
hands and fingers and result there is the possibility of
Keep body in personal injury. personal injury.
clear
NEVER open the doors during Always turn OFF the

operating. SERVOMOTOR switch before
changing production.
Failure to observe this could Movable axis may start
result in electric shock or working and could result in
personal injury. personal injury.
Prohibition
Always check safety interlock

switch.
Improper machine operation

could result in personal injury.
MSR
MAINTENANCE MANUAL
WARNING
Always use proper apparatus Always shut OFF the machine
and NEVER enter under the power switch before performing
equipment. wiring.
Improper apparatus could There is the possibility of
result in personal injury. electric shock.
Prohibition
Do not use the maintenance Turn OFF power before

switches except when removing batteries.
performing maintenance work.
zThere is the possibility of
Do not attempt to operate the electric shock.
equipment when the main zUnless power turned OFF,
control panel screen is yellow. the machine may move,
Prohibition causing personal injury.
MSR
MAINTENANCE MANUAL
WARNING
Never place your hands and Stop the air supply and check
face inside the machine when the air pressure is 0 when per-
handling switches. forming maintenance.
Improper machine operation Operating pneumatic
can cause death or personal actuators could result in
injury. Observe the personal injury.
Keep body
clear instructions.
Never operate during safety cir- As a general rule, only one op-
cuit release switch is OFF sta- erator should handle switches.
tus.
To avoid accidents, two or
To avoid personal injury, do more operators are involved in
not operate during safety machine operation, use hand
circuit (1 block stop) is signals.
Prohibition released.
Never remove or remodel the speci- Turn the power OFF of motor driver
fied safety structures (defended which do not need to be maintenance
shelves, safety guards, safety cov- before performing maintenance during
ers, switches, sensors and etc.). the machine power is ON.
The flaw of safety structures Improper machine operation

could result in personal could result in personal injury.
accidents.
Prohibition
MSR
MAINTENANCE MANUAL
CAUTION
Always shut OFF the primary air Hold the keyboard by the
pressure before connecting. drawer when opening/closing it.
Set the air pressure to 0. Improper handling could result

Otherwise, you may get in personal injury.
personal injury.
Keep hands and fingers away Beware of high temperature

when the cover opens and when replacing light bulbs.
closes.
The cover can catch your You may get burned by high
hands and fingers and result temperature.
in personal injury.
No fingers High Temperature
inside machine
MSR
MAINTENANCE MANUAL
NOTICE
MSR
MAINTENANCE MANUAL
Safety Precautions for Repair Operation
If you check air cylinders by hand, disable Never Operate machine during the safety
machine movement by turning the power circuit (1 block stop) release SW is in
OFF and releasing the air pressure first. OFF status.
Power and Air Pressure OFF
WARNING WARNING
Stop the air supply and check Never operate while the safety cir-
the air pressure is 0 when per- cuit release switch is in OFF sta-
forming maintenance. tus.
To avoid personal injury, do not
Operating pneumatic operate while the safety circuit
actuators could result in (1 block stop) is released.
personal injury.
Prohibition
WARNING
Never remove or remodel the speci-
fied safety structures (defended
shelves, safety guards, safety covers,
switches, sensors and etc.).
The flaw of safety structures
could result in personal
Prohibition accidents.
If it is necessary to remove the safety

structures and release interlock to perform
maintenance, pay full attention while working.
After performing maintenance, be sure to put
all back in order as they were and test for
proper function.
MSR
MAINTENANCE MANUAL
Only one operator should be involved when If possible to perform maintenance without
operating controls or, turning air pressure machine operation, turn the power OFF to
ON and OFF. ensure safety.
When two or more operators are involved in
machine operation, use hand signals,
etc.,make sure that all operators are aware
of the machine’s operation status.
Don’t forget Signal! Power OFF!
WARNING WARNING
As a general rule, only ONE op- Always shut OFF the machine
erator should handle the con- power switch before performing
trols. maintenance.
To avoid accidents, when two
or more operators are involved Improper machine operation
in machine operation, use could result in personal injury.
hand signals.
MSR
MAINTENANCE MANUAL
When operation requires you to place part When in AUTO mode rnd the machine stops
of your body inside the machine, be sure to for an error during operation, depending on
turn the power switch on the power panel to the circumstances, machine operation may
the OFF position ; remove the key and restart automatically after the cause of error
keep the key in your possession. They will is removed. Therefore, never place your
make sure there is absolutely no possibility hands in the machine when it is in the
of accidental restart. AUTO mode. For example, when P.C.B.
detector detects an existing P.C.B., the
machine stops during operation. The
machine will restart automatically as soon
as P.C.B. is entered.
P.C.B. detector
Disable Machine Power No Hands in Machine
WARNING WARNING
Always shut OFF the machine Never place your hands and fin-
power switch before performing gers inside the machine during
maintenance. operating.
Machine could catch your
Improper machine operation hands and fingers and result
could result in personal injury. in personal injury.
Keep body
clear
WARNING
If machine power has to be ON
during maintenance, turn OFF
the power to motor drivers of
unnecessary axes.
Improper machine operation

could result in personal injury.
MSR
MAINTENANCE MANUAL
If the key switches are turned ON during Never touch sensors directly with your
operation, be sure to turn them OFF after hands. Instead, use a piece of paper,
completing your objective. tweezers, etc.
Turn Control Buttons OFF! Don’t Touch Sensors Directly!
CAUTION CAUTION
Turn OFF the control buttons of
Never touch sensors directly.
sub control panel after perform-
ing maintenance.
The machine will move when Machine can catch your hands
changing operation mode and fingers and result in
over. It may cause personal Keep body personal injury.
injury. clear
MSR
MAINTENANCE MANUAL
Beware of high temperature when replacing Watch your fingers while closing the cover.
light bulbs.
High Temperature No fingers

inside
machine
The cover can catch your hands and fingers

You may get burned by high temperature. and result in personal injury.
CAUTION CAUTION
Beware of high temperature Keep hands and fingers away
when replacing light bulbs. when the cover opens and
closes.
The cover can catch your
You may get burned by high
hands and fingers and result
temperature.
in personal injury.
High Temperature No fingers
inside machine
MSR
MAINTENANCE MANUAL
1ダミー(Sectionのレベル1)
1.0ダミー(Sectionのレベル2)
1.0−1
MSR
MAINTENANCE MANUAL
Sentence No. D14MEC−06−000−B0
1.USE OF THIS MANUAL
This chapter describes how to use this manual.
D14MEC−06−000−B0 1.0−2
MSR
MAINTENANCE MANUAL
1.1 How to Use This Manual

Sentence No. D14MEC−06−010−E0
1.1.1 Document Summary

This section describes how the MSR Operating Instructions are organized.
Operation Manual
Describes the guidelines for basic
operations.
Topics include:
1. Use of This Manual
2. Safety Precautions
3. Description
4. Start/Stop
5. Procedure for Production (Basics)
6. Troubleshooting
7. Error Code
Programming Manual
Discusses the method of creating
various programs.
Topics Include:
1. Use of This Manual
2. Procedure for Production (Application)
3. Program Creation
4. Creating the PCB Program
5. Creating the Mark Library
6. Creating the NC Program
7. Creating the Parts Library
8. Creating the Array Program
9. Creating the IPC Program
10. Data Input/Output
Maintenance Manual
Provides essential information for
performing routine maintenance.
Reference Manual
Topics include: Offers helpful information clarifying
1. Use of This Manual unclear points you may encounter in
2. Safety Precautions operating the equipment.
3. Installation
4. Control System
Topics include:
5. Prepared Materials 1. Use of This Manual
6. Inspection 2. Overview
7. Maintenance Guide 3. Production Management Information
8. System Management 4. Various Functions
9. Recycling 5. System Management (Initial Settings)
6. System Management (System Settings)
7. Screen Configuration
Part Library Data Entry Method
Discusses the method of creating the
Parts Library
Topics include:
1. Parts Class / Type
2. Parts Library Parameters
3. Component Size Definition Drawing
4. Trouble Shooting
1.1−1 D14MEC−06−010−E0
MSR
MAINTENANCE MANUAL
1.1.2 Conventions Used

This section explains conventions used in this manual.
The text consists of chapters,sections,and subsections.
Chapter No. ex) 3. Section No. ex) 3.1 Subsection No. ex) 3.1.1
Every section has a management number to be organized easily.
Chapter cover and Text
Each chapter has a chapter cover.
Text is as follows.
(Note: The following is different from the text in this manual because it is used for the explanation of
notation and understanding.)
Applicable model and

document name Section No. and Section title
Section No. and Section title
Subsection No. and Control No. assigned to the section
Subsection title
Control No.
Page No. per section assigned to the
section =REMARKS= : Points that you must take care about the
operation
Reference No.
=HINT= : Operation methods in addition to this
•Reference numbers of buttons and switches correspond to their
explanation
explanation numbers.
=CHECK= : Items to be checked
•Numbers found in explanations of an operation process
=REFERENCE= : Supplemental remarks to enrich your
correspond to the process numbers.
knowledge of operation
Tabs and buttons on the screens, and key switches of the main control panel and keyboard, etc. are as
follows:
Tab: Shown in [ ] ex) [Production Start]
Button: Shown in < > ex) <MANU>
Switch: Shown in “ ” ex) “START”
D14MEC−06−010−E0 1.1−2
MSR
MAINTENANCE MANUAL
2.0−1
MSR
MAINTENANCE MANUAL
2.SAFETY PRECAUTIONS
This chapter provides information on safety.
D14MEC−10−000−B0 2.0−2
MSR
MAINTENANCE MANUAL
2.1 On Safety
2.1 On Safety
2.1.1 Safety Precautions

To guarantee the safety of the workers, the machine is designed and installed in conformity with the
safety standards and requirements of the country where it is delivered.
The customer of the machine is responsible for observing the safety laws and regulation of his/her
country. The customer is also responsible for installing the necessary safety devices to protect the
machine operator and other personnel.
The machine must be operated and maintained by the qualified personnel who is well
trained, and well acquainted with the machine and its functions described in the Operation Manual,
Programming Manual, Reference Manual, Wiring Diagram, SC Program Sheet and Maintenance Manual.
Safety precaution
‘Maintenance at non−electrical parts in electrical installation cabinets must be carried out by electrical
engineers only!’
List of machine documents

Machine documents with explanations concerning service and maintenance work, which shall be carried
out by engineers only.
• Operating Instruction / Operation Manual
• Operating Instruction / Programming Manual
• Operating Instruction / Reference Manual
• Operating Instruction / Maintenance Manual
• Operating Instruction / Part Library Data Entry Method
• Wiring Diagram(s)
• SC Program Sheet(s)
• Parts List(s)
• Operating Instruction(s) for option(s)
2.1−1 D14MEC−10−010−D0
MSR
MAINTENANCE MANUAL
2.1 On Safety
Works and Documents (General)

Mainte− Panasonic Facility System
Documents Operator nance Service Engineer Integrator
Engineer Engineer
Operation x x x x x
Manual *
Programming − x x x x
Manual
Operating
Instructions
Reference − x x x x
Manual
Maintenance − x x x x
Manual *
Part Library Data − x x x x
Entry Method
Parts List(s) Mechanical − x x x x
Parts
Electrical Parts − x x x x
Wiring Diagram − x x x x
SC Program Sheet − x x x x
Instraction(s) for Option(s) − x x − x
x : Enclosed Documents
* : Regarding Product Safety (Local Language)
2.1.2 Safe Working Procedures

While carrying out prescribed operations, observe the safe working procedures in order to prevent
accident or machine damage.
Never modify, neglect nor change the safety devices and the safety circuits.
Before Maintenance Work, Read the
WARNING Documents and Turn off all Power
Sources.(Electrical, Pneumatic, etc.)
WARNING Always check safety interlock switch.
Normal operation
Engage safe guard to perform normal operation in automatic, semiautomatic and manual modes
respectively.
Part Supply/Production Changeover/ Maintenance
If entering a place where safety guard is engaged, you’ll find that the safety sensor in the safe guard unit
is activating. This causes the whole machine or operation part to stop completely.
Be sure to turn the power OFF before supplying parts or executing production changeover.
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2.1 On Safety
2.1.3 Precautions for Machine Operations

1. When the [Power Breaker] is turned [ON], make sure the air pressure gauge reads 0.5MPa.
• If the air pressure is not 0.5MPa, there is the possibility of machine damage at operation start.
2. Do not turn the [POWER SWITCH] of the main controller (ex. Panadac−8000) [OFF].
• Malfunctions of machine could occur because of the absence of control.
3. Do not remove the cards inserted in the main controller (ex. Panadac−8000F) while the
[POWER] switch is [ON].
4. Do not supply the main power from service outlet of machine to the appliances which have motors,
relays etc. and generates electromagnetic noise during machine operation.
• Do not use the welder close to machine as this may cause malfunctions of machine.
5. Never plug the appliances that consume over 3A into the service outlet while the machine is operating.
6. Do not use an air gun to clean the machine.
• This may cause contamination of chip components with dust.
7. When cleaning the area surrounding the machine, turn the machine [OFF] to prevent cooling fan from
vacuuming the dust.
8. If the [FRONT / REAR] is moved to the [REAR] position in order to use the rear control panel, after
operation return the switch to the [FRONT] position.
9. The periodical inspection should be performed annually after machine installation in order to prevent
machine breakdown.
10. Never handle adhesive with your bare hands.
• If you leave it struck to your skin or eye, the symptoms of redness, itching, or blisters might cause harm
to you.
11. Never turn the air supply [OFF] during operation.
• There is the possibility of damage and malfunction of machine because of the absence of control.
12. The light source of the halogen lamp reaches high temperature when it lights up. Do not touch the
cover while the machine power is on. Also, carry out tasks in the vicinity of the halogen lamp after it
turns off and cools down.
2.1.4 How to Deal with the Operation Troubles

Any troubles occurred during machine operation may cause various hazardous conditions besides
troubles on normal operations.
This is because the necessity of manual operation may arise when dealing with the troubles.
It is requested that this type of repair/adjustment be done only by the trained, skilled personnel who are
conversant in the possible accidents that may occur in each point as well as the whole of the installation.
=REMARKS=
If power failure occurs or the excitation of the servo motor is turned off during
placement, troubles could happen.
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2.1 On Safety
2.1.5 Cutting off Air Pressure during Maintenance

There are prescribed standards on pneumatics.
Before performing maintenance work, make sure that no air pressure remains within the cylinder.
=HINT=
See the maintenance manual for details on pneumatic circuit diagrams.
When mounting or discarding NG parts, the blow

pressure tuning is performed only by an electricity
ATTENTION maintenance engineer or by personnel who is
given the permission from him.
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2.1 On Safety
2.1.6 Precautions Related to Live parts

A critical volume of electricity is fed to the following parts in the interior and periphery of the machine.
Interior
Z axis AC servomotor driver: (200V AC)
Head axis AC servomotor driver: (200V AC)
X−Y axis AC servomotor driver: (200V AC)
XY−T axis AC servomotor driver: (200V AC)
VT, CT axis AC servomotor driver: (200V AC)
Power source unit1, 2: (200/100V AC)
Main controll: (AC200V)
Printer: (100V AC)
Lighting power supply: (100V AC)
Fluorescent lamp power supply: (100V AC)
CRT: (100V AC)
Main switch: (346/380/400/415V AC)
Internal transformer: (100/200V AC)
Vacuum pump: (100/200V AC)
Noise filter: (200V AC)
Transfer Driver: (100V AC)
Periphery
Step−down Transformer (346/380/400/415V AC)
Waste receptacle (100V/200V AC)
WARNING NEVER remove the protective cover.
2.1.7 Automatic Operation after Service Interruption

If the service has been interrupted during automatic operation, turn the main switch OFF to prevent mal-
function after power is recovered.
Operating procedures
1. Turn the main switch ON.
2. Turn ON the “MAIN CPU” on the main control panel.
3. Turn ON the “OPERATION READY”.
4. Change the mode to <MANU>.
5. Set the operation mode to 1 BLOCK.
6. Turn the “SERVO MOTOR” OFF.
7. Make sure that the head axis is at its origin. If not, return the head axis to its origin using the hand
wheel.
(Head axis origin : 120° to 130°)
Remove any parts from the vicinity of the XY table, on the parts camera, or that were not mounted and
are still on the rotary head. (Also check on the PC board).
8. Turn the “SERVO MOTOR” ON.
9. Close the front cover and press the “START” to clear the ‘Safety Stop’.
10. Check that the loader and unloader rails are not lowered. If the rails are lowered, check
for and remove boards in transfer, and raise them using the sub control panel.
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2.1 On Safety
11. Press “ORG.” to return each axis to its origin.

To continue with a board remaining on the XY table, proceed onto ‘16. ’
To remove a remaining board and start with a new board, proceed onto ‘12. ’
12. Check on the sub control panel that the support plate is lowered.
13. Open the front cover and remove the PC board on the XY table.
14. Close the front cover and press the “START” to clear the ‘Safety Stop’.
15. Press the “RESET”.
16. Switch the operation mode to the automatic mode. Set the action mode to match production.
Proceed onto ‘17. ’ for continuous production.
For new PC boards, press <REVISE> to release the REVISE button from the highlighted state (blue),
and then proceed onto ‘17. ’.
17. Press the “START”.
2.1.8 Attention at machine transference

This machine is produced upon the specification allowable to use within the European region.
However when the machine is transferred from the outside to the European region, you are required to
check if the machine is conditioned well enough to mark ‘CE’ . As the sticker indicated, consult with us in
your needs. We will check the machine to verify that the CE mark on the macine is valid.
As a rule, the CE marking at the machine transference, covers the checks on the safety of the additional
step−down transformer.
It should be acknowledged in advance that our company is not responsible for the machine with safety
interlock or critical parts in modification, (Parts marked with ‘S’ in the parts lists) even though the ‘CE’
mark is labeled on.
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2.2 Position of Warning Labels

2.2.1 Position of Warning Labels

NM−HD10/10U, HD11/11U, HD12/12U, HD15/15U, HD16/16U, HD17/17U
In order that the Multifunctional Hight−Speed Placement Machine MSR can be operated properly and safely,
the following warnings are displayed on each part of the machine. Ensure that they are always legible,
and observe the warnings.
9
7 1
10
8
4
2
1
5 10
3 6
1
5 8
6
3
10
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3
2 1
4
4
2
3
1 1
5
1 4
5
2
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2.3 Maintenance Function

Sentence No. D14MEC−10−030−C0
2.3.1 Introduction
Objective
• The maintenance switch allows only the limited operations to be performed with safety covers open,
thus improving the workability of maintenance.
General description
• The machine is provided with two maintenance switches; one on the front side and other on the rear
side. These switches are used to release the safety circuits.
• Turning ON the front maintenance switch disables the safety circuits of the loader, unloader,
XY table, front cover. Turning ON the rear maintenance switch disables the safety circuit of the Z axis
rear cover as well.
(Pressing the front and rear maintenance switches simultaneously activates the safety circuit.)
• When the maintenance switch is turned ON, each axis teaching and operations via the sub−control
panel are partly permissible.
• To execute teaching of each axis by using the teaching switch, always press it while pressing the
enabling switch.
Each axis teaching will start only after the two switches have been pressed together.
Cautions
WARNING
• The maintenance mode should be used only when recovering from troubles occurred on the machines.
As a rule, only the experienced maintenance engineers who have sufficient knowledge of the machine
are allowed to operate the equipment in this mode.
• We shall not be responsible for any accidents caused by the following;
Use of the maintenance switch by workers other than maintenance personnel.
Remodeling the maintenance switch by the user.
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2.3.2 Locations of Switches

NM−HD10/10U, HD11/11U, HD12/12U, HD15/15U, HD16/16U, HD17/17U,
Enabling Switch (Rear)
Maintenance Switch (Rear)
Maintenance Switch (Front)
Enabling Switch (Front)
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2.3.3 Function
Conditions
• Maintenance switches are provided on both the front and rear sides of the machine. These switches
disable the safety interlock switch to perform maintenance work.
Operation mode MANUAL AUTO/SEMI

Maintenance SW Front ON Front OFF Front ON −
Rear OFF Rear ON Rear ON −
Front safety interlock SW
Disabled Enabled Enabled Enabled
(Front cover)
Rear safety interlock SW
Enabled Disabled Enabled Enabled
(Z axis rear cover)
Maintenance Maintenance
Screen message Maintenance Maintenance
circuit error circuit error
Control panel Front Rear − −
Inhibited operations with Table up/down
All operations All operations −
sub−control panel H axis rotation
• Only NC axis jog movement is allowed during maintenance. (Continuous operation and NC movement
will be disabled.)
• The machine will stop instantaneously if a maintenance circuit error is found. To reset the error, take
either of the following steps: 1) turn ON the maintenance switch in MANUAL mode and press “RESET”;
or 2) turn OFF the maintenance switch and turn ON the safety interlock switch (by closing the safety
cover), then press “RESET”. Reset the SAFETY STOP error with ‘START’.
Maintenance switch
OFF ON
SW TM3−8222EZ/S−N
M30427−44−250
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Enabling Switch
SW RD−11/K10 (Klockner−Moeller)
M30427−44−250
• To execute JOG operation of each NC axis from the control panel during maintenance, operate with
one hand while pressing the enabling switch with the other hand for safety reason.
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2.3.4 Operational Restrictions

Impossible Operations in the Maintenance Mode
• Origin return
• Moving each axis on Move NC Axis screen
Moving each axis on Move Width Axis screen
• Moving XY axis by operations other than described above:
(Example)
Moving on Edit NC Program screen
Moving during mark teaching
Moving during land teaching
PCB camera scale registration
• Head rotation by each axis
(Example)
Part teaching
Nozzle center measurement
PCB camera scale registration
Head rotation via the sub−control panel
• Right and left rails, backup up/down action (sub−control panel)
Possible Operations in the Maintenance Mode
• Teaching each axis on Move NC Axis screen
Teaching each axis on Move Width Axis screen
• XY axis teaching
Teaching on Edit NC Program screen
Teaching during mark teaching
Teaching during land teaching
• Various operations with sub−control panel (Other than the impossible operations mentioned above)
CAUTION
• Changing operation mode to AUTO or SEMI while maintenance mode is being engaged causes a
SAFETY STOP if safety covers are open, thus the machine will be disabled. In such a case, a message
“Maintenance circuit error” appears. However, this is not an error. Turn the maintenance switch OFF
and press “RESET” to resume operation. (Cancel the SAFETY STOP error with the start switch.)
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2.3.5 Error Messages

Error code MC0003
Message Maintenance circuit error
Display color Highlighting red
Signal tower Lighting red
Rear operation Enable
• This error message appears when both of the front and rear maintenance
switches are ON and when those switches are turned ON due to a circuit
error.
Functions • Head, X, Y, ZL and ZR axes stop immediately.
• Continuous operation is disabled. Press “RESET” to clear the error.
• This error massage appears when the maintenance switch is turned ON
in AUTO, SEMIAUTO or ONLINE mode.
Error code MC0001

Message DURING MAINTENANCE (Front)
Display color Highlighting yellow
Signal tower Flashing yellow
• This error message appears when the maintenance switch is turned ON
in MANUAL mode.
Functions Under this condition, you can perform maintenance partly after canceling
the SAFETY STOP error with the cover open.
For details, see ‘2.3.3 Function’ and ‘2.3.4 Operational Restrictions’.
Error code MC0002

Message DURING MAINTENANCE (Rear)
Display color Highlighting yellow
Signal tower Flashing yellow
• This error message appears when the maintenance switch is turned ON
in MANUAL mode.
Functions Under this condition, you can perform maintenance partly after canceling
the SAFETY STOP error with the cover open.
For details, see ‘2.3.3 Function’ and ‘2.3.4 Operational Restrictions’.
Error code MC0062

Message Safety stop released
Display color Highlighting red
Signal tower Lighting yellow
• This displays when an impossible operation is attempted in the
Functions maintenance mode.
• It can be canceled using “RESET”.
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2.4 Safety Standards

2.4.1 Applied Standards

The MSR has been designed to conform with the following standards.
In the region where CE marking is not required, the specification is customized upon a request
from customers. It is acknowledged in advance that CE marking may not comply with the
machine in some case.
• Machinery Directive :98/37/EC
EN 292−1 (1991) :Safety of machinery − Basic concepts, general principles for design
Part 1 : Basic terminology, methodology
EN 292−2 (1995) :Safety of machinery − Basic concepts, general principles for design
Part 2 : Technical principles and specifications
EN 1050 (1996) :Safety of machinery − Risk assessment
EN 60204−1 (1997) :Safety of machinery Electrical equipment of machines
Part 1: General requirements
EN 954−1 (1996) :Safety of machinery − Safety related parts of control systems
EN 418 (1992) :Safety of machinery − Emergency stop equipment, functionalaspects
− Principles for design
EN 294 (1992) :Safety of machinery − Safety distances to prevent danger zones begin reached
by the upper limbs
EN 349 (1993) :Safety of machinery − Minimum gaps to avoid crushing of parts of the
human body
EN 23741 (1991) :Acoustics − Determination of sound power levels of noise sources
− Precision methods for broad−band sources in reveberation rooms
EN 983 (1996) :Safety requirements for fluid power systems and components − Pneumatics
EN 1088 (1995) :Safety of machinery − Interlocking devices with and without guard locking
− General principles and provisions for design
EN 61010−1+A2 :Safety requirements for electrical equipment for measurement, (1993 / 1995)
control, and laboratory use
EN 60825−1 (1994) :Radiation safety of laser products, equipment classification, requirements
and user’s guide
IEC 417 :General symbols for use on equipment
IEC 1082 :Preparation of documents used in electrotechnology
• EMC Directive :89/336/EEC as amended by 92/31/EEC and 93/68/EEC
EN 55011 (1991) :Limits and methods of measurement of radio disturbance characteristics
of industrial, scientific and medical (ISM) radio−frequency equipment
EN 61000−6−2 (2001) :Electromagnetic compatibility. Generic immunity standard.
Part 2 : Industrial environment
• Low Voltage Directive :73/23/EEC as amended by 93/68/EEC
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= MEMO =
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2.5 Safety Functions

Sentence No. D14MEC−10−050−A1
2.5.1 Overview
The MSR is equipped with the following safety functions:
Be sure to understand safety functions sufficiently before operating the machine.
See ‘2.5.2 Safety Switches Arrangement’.
Emergency stop
Pressing the emergency stop switch will stop the voltage supply from the power source, thus stopping
the machine immediately.
Then, the machine will not resume automatically even though the emergency stop switch is reset.
Interlock stop
Opening each safety cover stops the machine instantaneously.
=HINT=
The MVIIV features two separate feeder carriage system. This enables parts replacement on one
Z axis table while parts are being fed from the other.
Parts replacement is enabled only when the table is at replacement position and the “REPLACE”
on the control panel is ON.
During part replacement power is not supplied to the motor of Z table where safety cover is open.
Overrun stop
If the limit switch is activated when the designated movable range is exceeded on the axis attached to
the overrun detection limit switch, the machine will stop immediately and the power supply is stopped.
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2.5.2 Safety Switches Arrangement

ES: Emergency stop switch
IL, LS, CS: Safety interlock switch
Rear side
IL
LS2
CS1
CS2
LS1
Front side
ES3
ES0
ES4
ES2
IL1B
IL1A ES1
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ZEML, ZEPL, TSA2, XEML, XEPL, YEML, YEPL: Overrun limit switch
Feeder carriage
ZEPL
TSA2
ZEML
XY table
YEML
YEPL
XEML
XEPL
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= MEMO =
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2.6 Explanation of Safety Circuit

This section describes the safety circuits for the MSR.
Refer to the attached safety circuit diagram.

Abbreviations
• CS:: Rear Center Safety Interlock Switch No. :
• ES: Emergency Stop
• IL: Interlock Switch
• F.INT (Front INTerlock): Front Safety Interlock Switch
• FR.INT (Front & Rear INTerlock): Front/Rear Safety Cover Signal
• HPO: Head Axis Power OFF Signal
• LS:: Rear Left Safety Interlock Switch
• MMI: Man−Machine Interface
• MMI.D: MMI Delay Signal
• MO.LAMP (MOrnig switch LAMP): Main CPU (MO.SW) lamp
• MO.SW ON (MOrning SWitch ON/off): Main CPU (MO. SW) ON/OFF signal
• NOT.D: NOT Delay Signal
• NV (power cut off signal (No Volt.)): Power cut off notification signal
• NV IN (power cut off INput (No Volt.)): 100V AC power cut off detection signal
• OFF.D: OFF Delay Signal
• PE:: : axis Parts Exchange Signal
• P.LAMP: Power Lamp
• P.ON: Operation Power ON/OFF Signal
• R.INT (Rear INTerlock): Rear Safety Interlock Switch
• RS:: Rear Right Safety Interlock Switch
• SHT.RUN: Shutdown Signal (RUN)
• SHT.END: Shutdown Signal (End)
• SYS.UP: System Up Signal
• TS MMI TIMER (TIMER ic for MMI by Toho Sys.): MMI Control Timer IC
• TS:: Z: Axis Table Space Sensor
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• XMSL: X Axis Minus Safety Limit

• XPSL: X Axis Plus Safety Limit
• YMSL: Y Axis Minus Safety Limit
• YPSL: Y Axis Plus Safety Limit
• Z:S: Z: Axis Standby Detection
• Z:PSL: Z: Axis Plus Safety Limit
• Z:MSL: Z: Axis Minus Safety Limit
• +24VE (dc24V for External): 24V DC for External
• +24VS (dc24V for Signal circuit): 24V DC for Signal Circuit (UPS Backup)
• +24VSF: 24V DC for Safety Circuit
• +5VE (dc5V for External): 5V DC for External
• +5VM: 5V DC for communications with MMI
Relays and switches

Letter and number in square brackets in the following flowcharts shows the location of the relay or switch
in the safety circuit diagram.
Ex. [A−1] indicates the grid square A−1 where line A and row 1 cross in the diagram.
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2.6.2 Contact Welding Check

EN−954−1, 7, 2, 4 Category 2: Engages interlock at relay contacts or monitors redundant electric
output.
Operation
The front safety interlock switch [A−2] and the rear safety interlock switch [B−2] are presumed to have
been turned ON.
Power ON (Main switch ON)
“MAIN CPU (MO.SW)” ‘OFF’ → ‘ON’
Supplies 24V DC to the safety relay units KL1 and KL2.
Contact welding checks for KA3M, KA4M, KA6M Contact welding checks for KM1M, KM2M,
and internal relay connecting to the KL1 terminals KM6M, KM1M, KM16M and internal relay
T31 and T32 (KL1 internal circuit) connecting to the KL2 terminals T31 and T32
(KL2 internal circuit)
If they are normal, 13 − 14, and 23 − 24 in relays If they are normal, 13 − 14, and 23 − 24 in
KL1 are switched as follows: relays KL2 are switched as follows:
‘OPEN’ → ‘CLOSE’ ‘OPEN’ → ‘CLOSE’
KA4M, KA5M ‘OFF’ → ‘ON’

KA4M, KA5M ‘OPEN’ → ‘CLOSE’ KA7M, KA11M, KA13M, KA15M,
KA16M ‘OFF’ → ‘ON’
KA7M, KA11M, KA13M, KA15M,
KA16M ‘OPEN’ → ‘CLOSE’
KT1, KT2 ‘OFF’ → ‘ON’
KT1, KT2 ‘CLOSE’ → ‘OPEN’
KA6M ‘ON’ → ‘OFF’

KA6M ‘OPEN’ → ‘CLOSE’
Check complete
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2.6.3 Emergency Stop

EN60204 9.2.2 Stop function Category 0: Stop by directly cutting off the power to the actuators (i.e.
uncontrolled stop. See 3.59)
Category: 0 (Cuts off the power to the motors instantly when the emergency stop switch is switched to
‘OPEN’.)
Operation
Emergency stop switch ‘CLOSE’ → ‘OPEN’
Cuts off the power to the relay in KL2 (safety relay unit) to open the contacts on the circuit for the
safety contact output between terminals 13 − 14, 23 − 24.
KA7M, KA16M ‘ON’ → ‘OFF’

KA7M ‘CLOSE’ → ‘OPEN’ The contacts on the circuit for the emergency stop has been opened.
KA16M ‘CLOSE’ → ‘OPEN’
KM1M, KM5M, KA1M, KA2M, KA11M, KA1U ‘ON’ → ‘OFF’

KM1M, KM5M, KA1M, KA2M, KA11M, KA1U ‘CLOSE’ → ‘OPEN’
Cuts off the power for moving the H, VT and CT axis motor drivers.
Cuts off the power of 100V AC for controlling the H, VT and CT axis motor drivers.
KM2M, KM3M, KM4M ‘ON’ → ‘OFF’

KM2M, KM3M, KM4M ‘CLOSE’ → ‘OPEN’
Cuts off the power for moving the X, Y, XYT, ZL and ZR axis motor drivers.
Pressing the emergency stop switch (‘ON’ → ‘OFF’) will cut off the power of 200V and 100V AC for
moving the motor drivers instantaneously.
Resetting method
Pull up the emergency stop switch to disengage it.
Emergency stop switch ‘OPEN’ → ‘CLOSE’
Press “OPERATION READY” on the main control panel to activate the motor
drivers.
Press “START” on the main control panel to clear ‘safety stop’.
Perform origin return in manual mode.

Align the H axis with the origin angle (120° to 130°) using the handle.
Change the operation mode to AUTO/SEMIAUTO.
Press “START” on the main control panel to resume

operation.
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2.6.4 Safety Interlock Stop

EN60204 9.2.2 Stop function Category 1: Controlled stop which supplies the power required to stop
actuators and cuts off the power when the stop has been realized. (See 3.12)
Category: 1 (Controller gives instructions for all axes to stop when the interlock switch is switched to
‘OPEN’ and the power to the motors is cut off.)
Operation
Safety interlock switch ‘CLOSE’ → ‘OPEN’
The contacts on the circuit for emergency stop relay unit KL1 is opened between the terminals T11 and
T12.
Cuts off the power to the relay in KL1 (safety relay unit) to open the contacts on the circuit for the safety
contact output between terminals 13 − 14, 23 − 24.
KA4M, KA5M ‘ON’ → ‘OFF’ Stops each axis instantaneously by the

KA4M, KA5M ‘CLOSE’ → ‘OPEN’ software inside the main controller P8000.
Start (B1) of the timers KT1 and KT2: ‘ON’ → ‘OFF’
0.8 seconds later, the timers KT1 and KT2:

‘ON’ → ‘OFF’
KT1, KT2 ‘OPEN’ → ‘CLOSE’

KA6M ‘CLOSE’ → ‘OPEN’
KM11M, KA13M ‘ON’ → ‘OFF’

KA11M, KA13M ‘CLOSE’ → ‘OPEN’
X, Y, XYT, H, ZL and ZR axis servomotor OFF
KM2M, KM3M, KM4M ‘ON’ → ‘OFF’

KM2M, KM3M, KM4M ‘CLOSE’ → ‘OPEN’
Cuts off the power for moving the X, Y, ZL and ZR axis motor drivers.
Changing the safety interlock switch from ‘OPEN’ to ‘CLOSE’ will stop the equipment instantaneously by
the software. Then the power for moving the motor drivers at all axes will be cut off.
Resetting method
Safety interlock switch (front/rear): ‘OPEN’ → ‘CLOSE’
Press “START” on the main control panel to clear ‘safety stop’.
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2.6.5 Overrun Stop

The overrun limit detection switch is arranged in series and operates in the same way as the emergency
stop switch.
2.6.6 Operation during Z Axis Parts Exchange

The Z axis is divided into two − ZL and ZR axes.
The following is an example of the ZL axis. Operation is common to the ZR axis. SBL, ZAPC, KA12M,
KA3M and XMAC2V8 correspond respectively to SBR, ZBPC, KA9M, KM4M and XMAC2V11 for the ZR
axis.
Operation
Standby detection limit switch (SBL) ‘OPEN’ → ‘CLOSE’
+
Parts exchange signal (ZAPC) ‘OFF’ → ‘ON’

KA12M (Contact A) ‘OPEN’ → ‘CLOSE’ ZL safety interlock device
KA12M (Contact B) ‘CLOSE’ → ‘OPEN’
KM3M ‘ON’ → ‘OFF’

KM3M ‘CLOSE’ → ‘OPEN’
XMAC2V8 ‘ON’ → ‘OFF’

Cuts off the power for moving the ZL axis motor driver.
The power for moving the ZL axis motor driver will be cut off while parts are being replenished on the ZL
axis.
Resetting method
Safety interlock switch (ZL axis side) ‘OPEN’ → ‘CLOSE’
Press “REPLACE” (ZL) to start operation with the ZL axis.
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3.0−1
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MAINTENANCE MANUAL
3.INSTALLATION
This chapter includes precautions and checking items rerated to

installation.
D14MEC−11−000−B0 3.0−2
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MAINTENANCE MANUAL
3.1 Outline of Installation

Sentence No. D14MEC−11−010−C0
Basically, installation is carried out by our service personnel.
This chapter describes fundamental installation works.
3.1.1 Environmental Requirements
If the machine has not been installed properly, expected functions cannot be attained.
Install the machine in a location where the following conditions can be met.
• Adequate electric capacity to the machine. The power supply voltage fluctuation is within ±5%
• Grounding work with Class D (Class 3) or upper grade.
• Supply air of 0.5MPa and adequate flowrate must be assured.
• Room temperature in the range of 10 to 30 °C.
• Humidity in the range of 20 to 90% with no dew formation.
• Capable of sustaining the mass of the machine.
• No considerable vibration.
• No inflammable or corrosive gas.
• No dust and/or soot.
=REMARKS=
This machine complies with the essential health and safety requirements in accordance with the
industrial provisions of EC Council Directives. Accordingly, the electrical components, cables and
devices must be our recommended maintenance−parts. Our customers should not remodel
machine by another maintenance−parts all by oneself.
3.1.2 Disturbance of TV Monitor due to Electromagnetic Noise

If this machine is exposed to strong radial field or strong magnetic field, TV monitor may be disturbed.
But this does not cause functional loss.
3.1.3 Transport
Transport of the machine is carried out by our service personnel.
=REMARKS=
If the customer should move the machine by himself, use an adequate apparatus capable of the
weight of the machine.
WARNING Always use proper apparatus and

NEVER enter under the equipment.
3.1.4 Installation
Install the machine even with the ground by using a level vial.
=CHECK=
If the machine has not been installed level with the ground, the expected functions cannot be
attained.
3.1−1 D14MEC−11−010−C0
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Machine Interlock specification

In the view that the entire machine line conforms the Safety Stop function as a single unit, the
interlock system of the machine runs internally linking with that of the machines at the upstream and
at the downstream.(Macine interlock specification) The system is designed to protect an operator
from being involved in danger created when an operator opens the machine cover and access to
movable area of the machine at the downstream and at the upstream under operational mode or
when an operator open the cover of the machines at the downstream and at the upstream and access
to movable area of the machines at the downstream and at the upstream under operational mode.
• Standard
Safety circuit
Unloader cover interlock switch Loader cover interlock switch
• Machine interlock specification

The optional machine interlock specification can be in use as shown in the picture below.
A. This machine is interlocked when opening the cover of the machines at the downstream and
the upstream.
The interlock switch on the cover of the machines at the downstream and the upstream is linked
in serial line to this machine interlock circuit.
B. The machines at the downstream and at the upstream are interlocked when opening the cover of
this machine.
The interlock switch on the cover of this machine is linked in serial line to the machines at the
downstream and the upstream.
Safety circuit
Safety circuit A. A. Safety circuit

connected to the connected to
downstream B. B. the upstream
D14MEC−11−010−C0 3.1−2
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3.1.5 Acoustic Noise Measurement

Here is the noise data of the machine measured at each point as shown below.
F G H
1m
E I
1m 1m
D J
1.6m
1m
C B A
(Plane view) (Side view)
Measured
A B C D E F G H I J B/G
value
Data
71.4 70.1 70.4 68.5 68.1 73.5 74.8 73.2 66.8 68.5 33.0
(dB)
B/G: Back Ground
3.1.6 Safeguards and Warning Lamps

Be sure to install the safeguards and warning lamps.
WARNING Always check safety interlock switch.
=REFERENCE=
Refer to ‘SAFETY PRECAUTIONS’ for safety interlock switch arrangement.
3.1.7 Connecting the Air Supply

Connect the primary air piping to the machine.
CAUTION Always shut OFF the primary air

pressure before connecting.
Make sure that the primary air pressure is more than 0.5MPa and the flowrate more than 100L/min
(A.N.R).
=REMARKS=
The primary air shall have no foreign substance such as moisture.
After completing the piping connection, supply the primary air, and adjust it to 0.5MPa using the MR unit.
3.1−3 D14MEC−11−010−C0
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= MEMO =
D14MEC−11−010−C0 3.1−4
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3.2 Connecting the Power Supply

3.2.1 Connecting the Cables

During installation of the machine, connect the power source and the machine by cable. The following
diagram shows the power input circuit.
Connect the factory power source, the step−down transformer, the main switch and the machine as
indicated in the diagram.
Cables come with the machine.

To be provided by the user.
Distribution Step−down Noise filter Power

Main switch source unit
panel transformer
Machine
Cable gland
Wire must be fixed.
3.2−1 D14MEC−11−020−B0
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Distribution panel: Breaker for step−down transformer

Install an appropriate overcurrent protective fuse for the breaker.
Step−down transformer: The secondary side of step−down transformer uses a star connection, and its
center is connected to the protective earth.
The earth wire is shown with a sign .
WARNING
Always use wiring cable with proper
capacity.
Procedures
Follow the procedures below to connect the cable.
1. Turn OFF the switch of the distribution panel.
2. Connect the distribution panel to the input terminals of the main switch by 3−core cable and one core
protective earth cable or 4−core cable (one for protective earth).
Must be connected the protective earth (PE).
Distribution Main switch

panel
WARNING
Keep the grounding cable longer
than others.
Cable gland Cable gland
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3. Connect the output terminal of the main switch to the input terminal of the step−down transformer by
3−core and one core protective earth cable or 4−core cable (one for protective earth).
Must be connected the protective earth. (PE)
Main switch Step−down transformer
WARNING
Keep the grounding cable longer
than others.
4. Connect the output terminal of the main switch to the input terminal of the step−down transformer by
3−core and one core protective earth cable or 4−core cable (one for protective earth).
Must be connected the protective earth (PE).
Transformer (Noise filter)

Machine
=REFERENCE=
Instruction must be according to national requirement.
3.2−3 D14MEC−11−020−B0
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3.2.2 Checking Voltage

Using a tester, measure the voltage among the input and output terminals of the step−down transformer
to make sure the rated voltage is supplied.
=REMARKS=
Adjust the power voltage so that the difference between the maximum and minimum values of the
3−phase voltage will be within 8V (unbalance rate: within 3%). If possible, adjust it within 3V
(unbalance rate: 1%).
Care should be taken especially when voltage balance can be readily adjusted in using a power
stabilizer.
Procedures
Follow the procedures below.
1. Turn OFF both breakers of the step−down transformer and turn ON the distribution panel switch and
the main switch.
2. Using a tester, measure the voltage between the input terminals L1 and L2 of the step−down trans-
former, and make sure that the rated voltage is supplied.
3. Measure the output terminals U and V, and V and W in the step−down transformer and make sure
that 200V AC is output.
WARNING
Always perform voltage measurement
by well−qualified personnel.
D14MEC−11−020−B0 3.2−4
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3.3 Checking Safety Devices

3.3.1 Checking Safety Switches

Make sure that the following safety devices function properly.
Refer to 2.4.5 for the locations of the switches.
• Emergency stop switch
• Safety interlock switch (Front cover, loader and unloader)
• Overrun limit switch
How to check
Emergency stop switch:
With “OPERATION READY” ON, press the emergency stop switch and check if the power is cut off
(“OPERATION READY” OFF) and check if the emergency stop switch is locked.
Safety interlock switch:
If the safety interlock switch is opened, the machine stops immediately. (Safety stop status)
“Safety stop” will appear on the screen.
Close the safety interlock switch when the power is OFF, and press the “START” key to disengage
the safety stop status. This restores the machine to the state immediately before the safety interlock
switch is opened.
Overrun limit switch:
Turning the “SERVO MOTOR” OFF and moving X, Y, or Z axes toward − (minus) direction by hand
will open the overrun limit switch. At this time, check the power is turned OFF.
Returning the moved axes and turning ON the “OPERATION READY” will activate the power sup-
ply to the machine.
3.3−1 D14MEC−11−030−A0
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= MEMO =
D14MEC−11−030−A0 3.3−2
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4.0−1
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MAINTENANCE MANUAL
4.CONTROL SYSTEM
This chapter illustrates the control system.
D14MEC−15−000−B0 4.0−2
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4.1 Control System Block Diagram

4.1.1 Block Diagram
4.1−1 D14MEC−15−050−A0
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MAINTENANCE MANUAL
4.1.2 Control Unit Configuration

Front
Line sensor controller
Main control panel

Main switch
Automatic width
adjust driver AC branch box
Oil circulation unit
AC reactor
Transfer drivers 1, 2
Main controller 1
Printer
Relay
Socket 1 ZNR Outside I/F box
Power source unit
Noise filter
Down transformer
Rear
LED illumination control box
Socket 2 Rotary Connector

16 axis macro step driver
Main controller 2
Rear control panel
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4.1.3 Axis Configuration
4.1−3 D14MEC−15−050−A0
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4.1.4 Driver Configuration
9
8
1
2
3
4
5 6 7
4.1.5 Axis−Driver Configuration

Driver
Axis Axis name Drive Remarks
No. Model No. Setting
H Head axis AC servo 1 P326M−13KMSG −
BT1, BT2 Transfer 1, 2 AC servo 2 MSD011P1EC03
Y Y robot axis AC servo 3 P326M−100MSG −
X X robot axis AC servo 4 P236M−075MSG −
XYT Table height AC servo 5 P326M−020MQGF −
ZL ZL axis AC servo 6 P326M−320LE4 −
ZR ZR axis AC servo 7 P326M−320LE4 −
CT Lens barrel height AC servo P326M−040MSGF
8
adjustment axis
VT Vacuum height adjustment AC servo P326M−040MSGF
9
axis
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4.2 Controller (P−8000)

4.2.1 P−8000
Outline
This is a multi−CPU system controller, employing a 32 bit microcomputer.
Board configuration
P8000 consists of the following cards:
• MMC card
Model: FS8000−010−1C
Slot No.: 5 to 6
Function: Referred to as a main machine controller which controls all cards. It receives
information from other cards, and gives appropriate commands to them.
Connector arrangement:
MCN2 MCN3
• SC card
Model: FS8000−SC4−A
Slot No.: 7 to 9
Function: Determines the processes (head, convey, error, etc.) through sequential control and
sends the results to the MMC card to allow it to give commands to each card.
Calculates the pulse frequency which is for driving the pulse motor for automatic width
adjustment of the convey and the direction of rotation of the motor using data from the
MMC card, and sends the results to the pulse motor driver.
SPW1 SPW2 SPW3
SLP1 SLP2 SLP3 SLP4
SC
SCN1 SCN2 SPS1 N3
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• Recognition card
Model: FS8000−RC5
Slot No.: 11 to 12
Function: The recognition data from the CCD camera is written into the memory.
This function then calculates the number of leads and bends of QFPs and Trs, and
the center of parts and position of electrodes to sent the calculated values to the
MMC card.
RC RC RC RC RCN
RLP1 N6 N7 N8 N9 10
RC
RCN1 RCN2 N3 RCN4 RCN5
• NC control card
Model: FA8000−201−1F
Slot No.: 13
Function: Receives the operating signals from the MMC card, and sends the signals
corresponding to the preset values in NC program to the AC servo driver to control
the AC servomotor.
NLP1 NLP2 NLP3 NLP4 NCN1 NCN2
MMI
• CPU card
Model: CPCI−721
Slot No.: 18 to 19
Function: Controls the operating system and production management information which
interface the machine with operators.
• Intelligent I/O board

Model: FS8000−MI1−A
Slot No.: 14 to 15
Function: Controls communications such as I/O control of the control panel and IPC host
communication.
• FDD/VGA board
Model: FS8000−711−B
Slot No.: 16
Function: Distributes images to the control panel and interfaces with the floppy disk drive.
D14MEC−15−070−A0 4.2−2
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4.4 Motor Driver (MSD011PEC03)

4.4.1 Outline
MSD5A1P1EC
4.4.2 Error Indication

The following are protection functions of MSD*EX. When these protection functions work, servo driver
becomes a trip status with alarm output signal (ALM) switching from [ON] to [OFF].
Status indication
When the protection function works on MSD*EX, the error status is indicated by LED being lit or blinking
(color or the number of blinking times) on the panel.
The following are the error status indicated on the LED for indicating the main body of the driver.
1. LED status in normal condition (LED is lit.)

Green : SERVO [ON]
Orange : SERVO [OFF] besides SERVO ready in the driver
2. LED status when the protection function works. (LED is blinking and lit.)
(1) When possible to clear errors (Possible to clear by A−CLR signal)
The error No. is indicated by the number that red and orange are blinking.
=REFERENCE=
Refer to the following “Details of protection function” about the error No..
The number that red is blinking…The first digit
The number that orange is blinking…The second digit
Ex. If error No.14 (over current protection error) occurs, LED will be blinking continuously as follow.
••••••
Red (4 times)
Orange (1 time)
Exception However, it is impossible to be clear the error about the encoder connection.
(2) When impossible to clear errors (Impossible to clear by A−CLR signal)
When the following error protections work, red is blinking at high speed or lit.
These cases must be reset by turning the power [OFF] and then turning [ON].
• System error protection
• CPU error protection
• Other error protections
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Details of protection function

Protection Error LED
Contents Countermeasures
function No. indicate
• Voltage of the converter • Take long deceleration time or
part is increased by reduce load inertia.
regenerative energy, Note ) This can’t be applied to using
and voltage is from regenerative braking.
Over voltage No. is about 400VDC or more
12
protection blinking. on the type of 200V
series machinery and
from about 200VDC or
more on the type of
100V series machinery.
• Power voltage declines • Check if the power voltage is within
by the stop in an instant the allowable capacity.
or shortage of the Note ) When the power capacity
Shortage voltage No. is
13 power capacity. runs short and the power turns
protection blinking.
[ON], do not decline the voltage by
rush current. And beware of wave
form of the power.
• Output current of • After the power turns [OFF]
converter section completely, check if the motor
increases to much. connector wires U, V, W
short−circuit each other.
• Check that there is insulation
resistance between the motor
Over current No. is connector wires U, V, W and the
14
protection blinking. motor ground E. And check if the
motor insulation declines or not.
• Turn the power [OFF] and then turn
[ON] after checking, if over current
protection still works, it is possible to
get damage. Therefore the power
turns [OFF] immediately.
• It is used continuously • Take long acceleration and
Overload No. is beyond the rated deceleration time or reduce the load.
16
protection blinking. current value of driver. Or increase the capacity of motor
and driver.
• Hardware error of the • Turn the power [OFF] and then
Detector No. is
17 power detector is [ON].
error blinking.
detected.
D14MEC−15−090−B0 4.4−2
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• Position deviation pulse • Check if the motor rotates or not
is beyond the allowable according to the position order
capacity that is set by pulse.
parameter No.23 • Check if the output torque is
(Position deviation saturation on the torque monitor.
excessive setting). • Set the user parameter No.06
Position
deviation No. is “torque limit setting” to the maximum
24 value.
excessive blinking.
protection Check the gain adjustment
according to the adjustment method.
• If the trouble isn’t still improved after
checking above the check items,
take long acceleration and
deceleration time and reduce the
load then slow down the speed.
• Position deviation pulse • Check the countermeasures
Deviation No. is
29 is 227=134217728 or described above.
counter overflow blinking.
more.
• The number of motor • Check if the excessive speed is
rotations is beyond the ordered or not, and check the input
over speed level that is frequency of order pulse and minute
Over speed No. is set by the system rotation resolution ratio of order
26
protection blinking. parameter. pulse.
• Check if the overshoot caused by
gain adjustment defective in
acceleration occurs or not.
• It is considered the • Check if the switch, electric wire and
motor driver trips when power connected with CW and
Driving
No. is CW and CCW driving CCW driving prohibition input or not.
prohibition input 38
blinking. prohibition input turned • Especially check if the start up of
protection
[OFF]. signal power for control (12 to
24VDC) is late or not.
• When the minute • Set the minute rotation resolution
rotation resolution ratio ratio so that the order pulse
Order pulse setting that is set by the frequency after the minute rotation
No. is
minute rotation 27 parameter No.25, 26 is resolution setting becomes
blinking.
error improper (resolution maximum input pulse frequency
ratio is too high), the (500kpps) or less.
motor driver trips.
• When there are troubles • Check the connection and
with encoder connection connection errors between the driver
in the power turning and encoder.
Encoder No. is [ON] (the data Check the connection status of the
21
connection error blinking. information from connector SIG.
encoder to driver can’t • Check the power voltage of encoder
receive properly at all), side (5V±5%).
the motor driver trips.
4.4−3 D14MEC−15−090−B0
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• When breaking wire etc. • Check the connection and
errors occur to the connection errors between the driver
Encoder encoder connection and encoder.
No. is
communication 22 after the power turns Check the connection status of the
blinking.
error [ON], the motor driver connector SIG.
trips. • Check the power voltage of encoder
side (5V±5%).
• When data was read • Reset all parameters and write the
out from the EEPROM setting values in the EEPROM.
after the power turns
EEPROM No. is
36 [ON], it is considered to
error protection blinking.
be error when there are
something wrong such
as data destroying.
• When there is possibility • Turn the power [ON] after turning
System error Red is of something wrong by the power [OFF] once. If it trips,
98
protection blinking the self checking though red LED is still blinking, it
function in the internal has possibility of error.
system the motor driver
system, Turn the power [OFF] immediately
immediately.
trips.
CPU error Red is
30
protection blinking
Other errors Red is

99
protection blinking
=REFERENCE=
It is possible to return from the trip status. Follow the procedure described next.
Turn the power [OFF] and remove the causes of error, then turn the power [ON]. Or input the
alarm clear signal (A−CLR). However, it is impossible to clear the errors by A−CLR signal when
following protection functions (the error protection as to red or orange high speed blinking, light
indication and encoder connection) work.
• Encoder connection trouble
• Encoder wire breaking trouble
• System error protection
• CPU error protection
• Other error protections
In these cases, reset it by turning the power [ON] again.
=CHECK=
If EEPROM parameter error protection works, turn the power [ON] again. Then, check the all
parameters and reset it.
=REFERENCE=
Overload error can return by A−CLR signal 10 seconds later that alarm rang.
D14MEC−15−090−B0 4.4−4
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4.3 Motor Driver (P−326M)

4.3.1 AC Servomotor Drivers

Panadac 326M−13KMSG (For H axis)
Panadac 326M−320LE4 (For ZL and ZR axes)
Panadac 326M−100MSG (For Y axis)
4.3−1 D14MEC−15−100−B0
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Panadac 326M−075MSG (For X axis)
Panadac 326M−040MSGF (For CT and VT axes)
Panadac 326M−020MQGF (For XYT axis)
D14MEC−15−100−B0 4.3−2
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Panadac 326M Error detection function

The Panadac 326M is provided with various protective functions against errors. When any of these
function has detected an error, the driver will become a trip status and cause the following:
Servomotor will turn OFF.
Dynamic brake will be applied (according to the parameter setting).
Data will be returned (Driver not ready, Servo free, Alarm status)
Mechanical brake release signal output will turn OFF.
The 7−segment LEDs will indicate the cause of the error.
Error
Detection LED Description Countermeasures
status
Overcurrent Overcurrent has flowed to the • Cut off the power
(OC) main circuit. completely, and check
Value depends on the machine the motor connection
specification. cables U, V, and W for
short circuit.
• Measure the insulation
resistance between the
motor cables (U/V/W)
and the motor ground,
14 4
and check for any
deterioration of motor
insulation.
• If the same error
persists when turning
power ON again after
the above check, the
driver is faulty. Turn
OFF power at once.
Overheat The temperature of the • Check the temperature
(OH) radiating fin of the driver has around the driver and
15(OH1)
exceeded the determined value the cooling condition.
(approx. 90°C).
The temperature of the motor • Check the temperature
5 winding has exceeded the around the driver and
determined value (approx. the cooling condition.
19(OH2) 150°C).
(Only when a motor with
thermal protector is used with
the applicable driver)
Encoder Encoder signal fault with • Check the connection
signal trouble 20(ST1) phases A and B between the driver and
((ST)) 1203 the encoder.
Encoder signal fault or • Check the power supply
disconnection with phases A voltage (5Vᐔ5%) on
21(ST2)
11 and B the encoder side.
4030 (Special attention is
required
i d when
h th the
Encoder signal fault or
encoder cable is long.)
disconnection
22(ST3)
[A, B, Z, CS1, CS2, CS3(RX)]
1315
4.3−3 D14MEC−15−100−B0
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Error
status
Communicati Data from NC has not been • Check the optical cable.
ons error 31(CE1) updated. (Response: approx. • Check the driver
(CE) 2ms) address setting.
• Adjust the luminous
Duplicate driver address setting
32(CE2) Error energy for optical
in the same optical loop
status communication.
return Data error • Check the optical cable.
disabled (parity error or humming code
• Check the driver
error) address setting.
33(CE3)
• Adjust the luminous
energy for optical
communication.
RS−232C communication error • Check the
communication cable
97(CE4) 7
between the driver and
computer.
Overload Motor or driver has been • Check the machine (for
(OL) overloaded. any excessive friction).
• Increase the
16 2 acceleration/
deceleration time or
lighten the load. Or
increase the
motor/driver capacity.
Overspeed Motor rotation speed has • Check for any
protection exceeded the speed limit preset excessive speed
(OS) in the system parameter. command issued.
26 15 • Check for any
overshoot in
acceleration due to
improper adjustment of
gain.
EEPROM The data read from EEPROM • Reset all parameters
fault 36 15 at power ON has been and write them in
(EPE) damaged. EEPROM.
Second limit The second limit input signal • Check the table for
(SL) turned OFF. overrun.
38 1
• Check the sensor signal
cable.
CPU fault Watchdog timer error detected. • Turn power OFF once
(CPE) Error (Response: approx. 2ms) and turn it ON again. If
status the same error persists
88 return and trip occurs, the
disabled system may be
defective. Turn OFF
power at once.
D14MEC−15−100−B0 4.3−4
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Error
status
Microcomput Memory error in the • Turn power OFF once
er memory microcomputer and turn it ON again. If
88 15
error the same error persists
(CPE) and trip occurs, the
Other error The system self−diagnosis system
t may bbe
defective. Turn OFF
(CPE) 88 15 function has judged that there
power at once.
may be some other fault.
Positional Positional deviation has • Check if the motor
error exceeded the determined rotates according to the
(PER) value. command from NC.
(Beyond the allowable range • Check the torque
set by the parameter No. 23) monitor for saturated
24 3 output torque.
• Check if the parameter
“Torque Limit” has been
set correctly.
• Check if the gain has
been set correctly.
Deviation Positional deviation pulse is • Check if the motor
count more than 227 (134217728). rotates according to the
overflow command from NC.
(OF) • Check the torque
monitor for saturated
29 15 output torque.
• Check if the parameter
“Torque Limit” has been
set correctly.
• Check if the gain has
been set correctly.
Overvoltage The main circuit DC voltage has • Check the regenerative
(OV) exceeded the determined resistor for
value. disconnection.
12 8
• Increase the
deceleration time. Or
reduce the load inertia.
Low voltage The main circuit DC voltage or • Check if the power
(LV) the primary DC voltage (for supply voltage is within
control circuit) has become less the allowable range.
than the determined value. (Beware of insufficient
(The main circuit DC voltage is power capacity or
13 9
detected only when servomotor voltage drop due to rush
is ON.) current at power ON.
Also, beware of
open−phase of power
supply.)
4.3−5 D14MEC−15−100−B0
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= MEMO =
D14MEC−15−100−B0 4.3−6
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4.5 Optical Module
4.5 Optical Module

4.5.1 Optical Module Arrangement

Front 10 11
15･16 17･18
8･9 19
7
4･5 2･3 1
Rear 12･13 14
20･21 22
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4.5 Optical Module
4.5.2 Optical Module List

(1) SC optical module
LOOP No. 1 ADD No. A IN
0. Conv. Driver Alarm 1 (0:Alarm) 0050
1. Conv. Driver Alarm 2 (0:Alarm) 0051
2. Convey Motor Turn 1 (1:Stop) 0052
3. Convey Motor Turn 2 (1:Stop) 0053
4. Servo Free Signal 0054
5. Emergency Stop Signal 0055
6. Front Side Interlock Signal 0056
7. XY−T Axis Break Error 0057
LOOP No. 1 ADD No. 8 OUT
0. Convey Servo On 0040
1. Error Reset 0041
2. Start/Stop (1:Start) 0042
3. CW/CCW 1 (0:CW) 0043
4. CW/CCW 2 (0:CW) 0044
5. Convey Speed 0 0045
8. Hour Meter Operation Signal 0048
9. R. Side P.C.B. Supply CYL. Sig. 0000
A. Finished Flow Signal (R) 0001
B.
C.
D.
E.
F.
LOOP No. 1 ADD No. 2 IN
0. Right Belt P.C.B. Enter Detect. 0010
1. R. Belt P.C.B. Standby Detection 0011
2. Right Belt P.C.B. Filled Detect. 0012
3. Back Up Upper Limit Detection 0013
4. Back Up Lower Limit Detection 0014
5. Positioning Pin Upper Detection 0015
6.
7. Right Conveyor P.C.B. Detection 0017
D14MEC−15−120−D0 4.5−2
MSR
MAINTENANCE MANUAL
4.5 Optical Module

8. Right Side Stocker Ready Signal 0018
9. Finished Flow Signal (R) 0019
A. Auto Width Closing Interlock (R) 001A
B. P.C.B. Existence Detection 1 001B
C. P.C.B. Existence Detection 2 001C
D.
E. Air Down Detection 001E
F.
8. Right Belt Motor Turn 0028
9. Right Belt Motor Return 0029
A. Left Belt Motor Turn 002A
B. Left Belt Motor Return 002B
C. Dust Collector On Signal 002C
D. Vacuum Pump On Signal 002D
E.
F. Count Up Signal 002F
0. Left Side P.C.B. Supply CYL. Sig. 0020
1. Finished Flow Signal (L) 0021
2. XY Stopper Valve 0022
3.
4.
5. Back Up Lower Valve 0025
6.
7.
0. Left Belt P.C.B. Enter Detection 0030
1. Left Belt P.C.B. Standby Detect. 0031
2. Left Belt Stopper P.C.B. Detect. 0032
3. P.C.B. Stopper Upper Detection 0033
4. P.C.B. Arrival Detection 0034
5. P.C.B. Conv. Slow Down Detection 0035
6. Mount Height Check Detection 0036
7. Left Conveyor P.C.B. Detection 0037
4.5−3 D14MEC−15−120−D0
MSR
MAINTENANCE MANUAL
4.5 Optical Module

8. Left Side Stocker Ready Signal 0038
9. Finished Flow Signal (L) 0039
A. Auto Width Closing Interlock (L) 003A
B. Dust Collect. Thermal Trip Sig. 003B
C. XY Table Conv. Pos. Check Detect. 003C
D.
E.
F.
0. Maintenance Switch (Front a) 00C0
1. Maintenance Switch (Front b) 00C1
2. Motor Origin Detection 1 ST. 12 00C2
3. Motor Origin Detection 2 ST. 14 00C3
4. Head Servo Switch 00C4
5. Handle Lock Switch 00C5
6. Laser Rediation Switch 00C6
7. Large Parts Suction Detection 00C7
8. Nozzle Number Detection 1 ST14 00C8
9. Nozzle Number Detection 2 ST14 00C9
A. Nozzle Number Detection 3 ST14 00CA
B. Nozzle Origin Signal ST. 12 00CB
C.
D.
E.
F.
LOOP No. 2 ADD No. C OUT
0. Push Up Pin Stopper 00E0
1. Push Up Pin Stopper Release 00E1
2. Low Speed Feed Lock 00E2
3. Low Speed Feed 00E3
4. High Speed Feed Lock 00E4
5. High Speed Feed 00E5
6. Suction Up/Down Lock 00E6
7. Suction Up/Down Lock Release 00E7
D14MEC−15−120−D0 4.5−4
MSR
MAINTENANCE MANUAL
4.5 Optical Module

LOOP No. 2 ADD No. D OUT
8. Nozzle Return Lock 00E8
9. Nozzle Return Lock Release 00E9
A. Nozzle Put Out Lock 00EA
B. Nozzle Put Out Lock Release 00EB
C. Mount Up/Down Lock 00EC
D. Mount Up/Down Lock Release 00ED
E. No Good Discharge Lock 00EE
F. No Good Discharge Lock Release 00EF
LOOP No. 2 ADD No. E IN
0. Maintenance Switch (Rear a) 00F0
1. Maintenance Switch (Rear b) 00F1
2. Enable Switch (Rear) 00F2
3. Feed Return Detection. 00F3
4. Nozzle Fall Down Detection 00F4
5. Pairring Detection 00F5
6. Bad Mark Detection 00F6
7. Cassette Setting Detection 00F7
0. Pato Light (Red) 0080
1. Pato Light (Yellow) 0081
2. Pato Light (Green) 0082
3. Pato Light (Blue) 0083
4. Buzzer 1 0084
5. Buzzer 2 0085
6. Machine Origin Display Light 0086
7. XY Camera Lighting 0087
8. Start 0088
9. Measure 0089
A. Origin 008A
B. Nozzle θ Origin Signal 008B
C. P.C.B. Light 1 008C
D. P.C.B. Light 2 008D
E. Mount Blow 008E
F.
4.5−5 D14MEC−15−120−D0
MSR
MAINTENANCE MANUAL
4.5 Optical Module

0. Data 0 0090
1. Data 1 0091
2. Data 2 0092
3. Data 3 0093
4. Data 4 0094
5. Data 5 0095
6. Data 6 0096
7. Data 7 0097
8. Data 8 0098
9. Data 9 0099
A. Error 009A
B. End 009B
C. Disposal Box Set Miss 009C
D. Enable Switch (Front) 009D
E. Mount Blow Upper Limit 009E
F. Mount Blow Lower Limit 009F
0. Head Number Detection 1 00A0
4. Head Number Check Detection 1 00A4
0. ZL Cassette Float Detection 0110
1. ZL Cassette Shut. Float Detect. 0111
2. ZL Standby Detection 0112
3. ZL Parts Exchange Switch 0113
4. ZL Standby Position Move Switch 0114
5. Rear Side Interlock Signal 0115
6. Oil Circulation Error 0116
7. Vacuum Pump Thermal Trip 0117
D14MEC−15−120−D0 4.5−6
MSR
MAINTENANCE MANUAL
4.5 Optical Module

8. ZR Cassette Float Detection 0118
9. ZR Cassette Shut. Float Detect. 0119
A. ZR Standby Detection 011A
B. ZR Parts Exchange Switch 011B
C. ZR Standby Position Move Switch 011C
D. Oil Circulation Signal 011D
E.
F.
0. ZL Float Detection Effectuate 0100
1. ZL Parts Exchange Switch Lamp 0101
2. ZR Float Detection Effectuate 0102
3. ZR Parts Exchange Switch Lamp 0103
4. ZL Parts Exchange Signal 0104
5. ZR Parts Exchange Signal 0105
6. ZL Mini Signal Light 0106
7. ZR Mini Signal Light 0107
4.5−7 D14MEC−15−120−D0
MSR
MAINTENANCE MANUAL
4.5 Optical Module
= MEMO =
D14MEC−15−120−D0 4.5−8
MSR
MAINTENANCE MANUAL
4.6 Sensor Amplifier (P922)

Ch. 2
Ch. 1
Ch. 3
Ch. 0 0 1 RUN 2 3 Green LED
Red LED
[NON WORK] button SET SET SET SET

[WORK] button
NON WORK
WORK TUNING
Timer setting MIN TIMER
OFF MAX [TUNING] VR
Mode setting MODE
S/ON S/OFF
(P922 sensor amplifier)

S / ON : Light ON
S / OFF : Dark ON
P922 sensor amplifier adjustment

1. Set [TIMER] and [MODE] as follows.
TIMER setting: OFF
MODE setting: S/OFF
2. Set [TUNING] VR to Ch. to be adjusted.
3. Select [NON WORK] with no component.
=CHECK=
Make sure that the green LED is lit after blinking.
4. Select [WORK] with a component.
=CHECK=
Make sure that the red LED is lit after blinking.
5. Set [TUNING] VR to “RUN”.
6. Make sure that the green LED is lit and the red LED is not lit with no component.
7. Make sure that the green LED and the red LED are lit with a component.
4.6−1 D14MEC−15−150−A1
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−15−150−A1 4.6−2
MSR
MAINTENANCE MANUAL
4.7 Sensor Amplifier (P910T)

P910T Sensor Amplifier
1. Set the mode selection switch to “TEACH”.

2. Place the work piece to the designated position to press a button “SET”.
=CHECK=
All red lamps are lit (Threshold indicater).
3. Remove the work piece from designated place and press a button “SET”.
=CHECK=
When teaching is accepted, all green lamps are lit (Input light level indicater).
When teaching is not accepted, All red lamps are blinking (Threshold indicater).
4. Set the mode selection switch to “RUN”.
Working indicater
(Orange color)
Input level indicater Threshold indicater (Red color)

(Green color)
Mode change SW
Working mode
change SW
(P910T sensor amplifier)
4.7−1 D14MEC−15−210−A0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−15−210−A0 4.7−2
MSR
MAINTENANCE MANUAL
5.0−1
MSR
MAINTENANCE MANUAL
Sentence No. D14MEC−Y0−000−B0
5.SENSOR LAYOUT
This chapter illustrates the sensor layout.
D14MEC−Y0−000−B0 5.0−2
MSR
MAINTENANCE MANUAL
5.1 Covers
5.1 Covers
Sentence No. D14MEC−Y0−200−C0
5.1.1 Safety Cover

/ Related Unit No.
No. Name Type

1. Safety cover interlock AZ16−02−ZVRK
2. Safety cover interlock AZ16−02−ZVRK
5.1−1 D14MEC−Y0−200−C0
MSR
MAINTENANCE MANUAL
5.1 Covers
5.1.2 Feeder Carriage Safety Guard

/ Related Unit No. 1046850000
5 7
8
9
1
No. Name Type

1. R safety interlock switch (Rear) AZ16−02−ZVRK
2. R safety interlock switch (Rear) AZ16−02−ZVRK
3. L safety interlock switch (Rear) AZ16−02−ZVRK
4. L safety interlock switch (Rear) AZ16−02−ZVRK
5. L safety interlock switch (Front) AZ16−02−ZVRK
6. L safety interlock switch (Front) AZ16−02−ZVRK
7. Loose cassette detection AZ8954
9. Rear safety interlock switch AZ16−02−ZVRK
D14MEC−Y0−200−C0 5.1−2
MSR
MAINTENANCE MANUAL
5.2 Rotary Head: Driving Unit

Sentence No. D14MEC−Y1−200−A0
5.2.1 Main Driving Unit

No. Name Type

1. Handle safety detection D4D−5A31N
5.2−1 D14MEC−Y1−200−A0
MSR
MAINTENANCE MANUAL
5.2.2 MC−16 Attachment Unit

5
6
7
8
1
2
3
4
No. Name Type

1. Head No. detection 1−1 EE−SX870
D14MEC−Y1−200−A0 5.2−2
MSR
MAINTENANCE MANUAL
5.3 Rotary Head: Others

Sentence No. D14MEC−Y1−800−D0
5.3.1 Discharge Box Unit

No. Name Type

1. Setting error detection P921
5.3−1 D14MEC−Y1−800−D0
MSR
MAINTENANCE MANUAL
5.3.2 Feed or Pickup Unit

4
3
No. Name Type

1. Feed return detection P914
2. Pickup height (−) limit P914A
3. Pickup height ORG P914A
4. Pickup height (+) limit P914A
D14MEC−Y1−800−D0 5.3−2
MSR
MAINTENANCE MANUAL
5.3.3 Large Part Detection Unit

7
2
5
4
6
1
No. Name Type

1. Motor axis origin detection P916C−S1720
2. Motor axis origin detection P916C−S1720
3. Nozzle origin detection P916C−S1720
4. Nozzle No. detection P916C−S1720
7. Large part detection (Emitter) E32−T22S
8. Large part detection (Detector) E32−T22S
5.3−3 D14MEC−Y1−800−D0
MSR
MAINTENANCE MANUAL
5.3.4 Loose Shutter Detection Unit

No. Name Type

D14MEC−Y1−800−D0 5.3−4
MSR
MAINTENANCE MANUAL
5.4 Loader/Unloader
5.4 Loader/Unloader
Sentence No. D14MEC−Y3−000−A0
5.4.1 Loader/Unloader Unit

3
2
7 6
No. Name Type

1. Motor origin detection P914A
2. Automatic width adjustment (−) limit P914
3. Automatic width adjustment ORG P914
4. Automatic width adjustment (+) limit P914
5. PCB presence sensor P919
7. Overrun detection (Loader only) P919
8. Loading start detection (Unloader only) P919
5.4−1 D14MEC−Y3−000−A0
MSR
MAINTENANCE MANUAL
5.4 Loader/Unloader
= MEMO =
D14MEC−Y3−000−A0 5.4−2
MSR
MAINTENANCE MANUAL
5.5 Lower Positioning Unit

5.5.1 XY Table Unit (PCB Clamp Unit)

2
1
5 3
No. Name Type

1. Automatic width adjustment (−) limit P914SB
2. Automatic width adjustment origin P914SB
3. Automatic width adjustment (+) limit P914S
4. Automatic width adjustment motor origin P921SA
5. PCB presence sensor 1 P914SA
6. PCB presence sensor 2 P914SA
5.5−1 D14MEC−Y4−000−C0
MSR
MAINTENANCE MANUAL
5.5.2 XY Table Unit (PCB Positioning Support Unit)

No. Name Type

1. Positioning pin setting detection P914−1
D14MEC−Y4−000−C0 5.5−2
MSR
MAINTENANCE MANUAL
5.5.3 XY Table Unit (TV Axis)

5
4
1
2
No. Name Type

1. TV axis (+) limit P914A−1
2. TV axis ORG P914−1
3. TV axis (−) limit P914A−1
4. TV axis interlock P914B−1
5. TV axis loading level check P914B−1
6. Backup unit lower limit sensor D−C73
5.5−3 D14MEC−Y4−000−C0
MSR
MAINTENANCE MANUAL
5.5.4 XY Table Unit (X Axis Driving Unit)

1
2 4
No. Name Type

1. X axis (+) limit (1st) P921B−1
2. X axis ORG P921−1
3. X axis (−) limit (1st) P921B−1
4. X axis(+) safety limit (2nd) SHL−Q2155
5. X axis (−) safety limit (2nd) SHL−Q2155
D14MEC−Y4−000−C0 5.5−4
MSR
MAINTENANCE MANUAL
5.5.5 XY Table Unit (Y Axis Driving Unit)

3
5
4 1 2
No. Name Type

1. Y axis (+) limit (1st) P921B−1
2. Y axis ORG P921−1
3. Y axis (−) limit (1st) P921B−1
4. Y axis (+) safety limit (2nd) SHL−Q2255
5. Y axis (−) safety limit (2nd) SHL−Q2255
5.5−5 D14MEC−Y4−000−C0
MSR
MAINTENANCE MANUAL
5.5.6 XY Table Unit (Stopper Unit)

1
2
3
No. Name Type

1. Cylinder return sensor A73
3. PCB slow down sensor P919
D14MEC−Y4−000−C0 5.5−6
MSR
MAINTENANCE MANUAL
5.6 Feeder Carriage/Parts Cassette

5.6.1 Feeder Carriage

20
21
18
17
12
16 11
10
9
15 8
14 19
13
7
6
5
4
1 2 3
No. Name Type

1. R feeder carriage 2nd limit (−) D4B−2111N
2. R feeder carriage standby check Z15GW22−B
3. R feeder carriage 1st limit (−) P921B
4. R feeder carriage standby check P921
5. R feeder carriage origin slow down P921
6. L feeder carriage 1st limit (−) P921B
7. L feeder carriage origin slow down P921
8. R feeder carriage 1st limit (+) P921B
9. L feeder carriage standby check P921
10. L feeder carriage 1st limit (+) P921B
11. R feeder carriage standby check Z15GW22−B
12. R feeder carriage 2nd limit (+) D4B−2111N
13. Feeder carriage interference safety switch D4B−2111N
14. Loose R cassette detection (Emission side) E3L−2LRC4−57
15. Loose R cassette shutter detection (Emission side) E3L−2LRC4−57
16. Loose R cassette detection (Reception side) E32−T16P
17. Loose R cassette shutter detection (Reception side) E32−T16P
18. Loose L cassette shutter detection (Emission side) E32−T16P
5.6−1 D14MEC−Y5−000−C0
MSR
MAINTENANCE MANUAL
No. Name Type

19. Loose L cassette detection (Emission side) E32−T16P
20. Loose L cassette shutter detection (Reception side) E3L−2LRC4−57
21. Loose L cassette detection (Reception side) E3L−2LRC4−57
D14MEC−Y5−000−C0 5.6−2
MSR
MAINTENANCE MANUAL
6.0−1
MSR
MAINTENANCE MANUAL
6.Pneumatic Control
This chapter illustrates the Pneumatic Control
D14MEC−14−000−B0 6.0−2
MSR
MAINTENANCE MANUAL
6.1 Pneumatics
6.1 Pneumatics
6.1.1 Pneumatic Control Unit Arrangement
5
6
7
8
9
10
13
12
13
6.1−1 D14MEC−14−030−A0
MSR
MAINTENANCE MANUAL
6.1 Pneumatics
1. Vacuum pump
2. Spring hose
3. Manifold electromagnetic board
• PC Board stopper
• Backup up/down
• Spare
4. MR unit
5. Precision regulator
6. Nozzle return
7. Vacuum valve, Nozzle turn
8. Push−up
9. Vacuum
10. High speed feed
11. Low speed feed
12. Discharge
13. Mount, valve switchover
D14MEC−14−030−A0 6.1−2
MSR
MAINTENANCE MANUAL
6.1 Pneumatics
6.1.2 Pneumatic Circuit Diagrams
A B C
M10467−13−001−01
6.1−3 D14MEC−14−030−A0
MSR
MAINTENANCE MANUAL
6.1 Pneumatics
A B C
M10467−13−001−01
D14MEC−14−030−A0 6.1−4
MSR
MAINTENANCE MANUAL
6.1 Pneumatics
M10467−13−001−01
6.1−5 D14MEC−14−030−A0
MSR
MAINTENANCE MANUAL
6.1 Pneumatics
= MEMO =
D14MEC−14−030−A0 6.1−6
MSR
MAINTENANCE MANUAL
7.0−1
MSR
MAINTENANCE MANUAL
7.PREPARED MATERIALS
This chapter describes prepared materials for maintenance.
D14MEC−87−000−B0 7.0−2
MSR
MAINTENANCE MANUAL
7.1 Recommended Lubricants

Sentence No. D14MEC−87−010−E0
7.1.1 Lubricant List

Machine Oil Grease
*1 *1
Panasonic −−−−−−−−−− −−−−−−−−−−
MP Grease MP Grease
Alvania
Shell Tonna Oil T68 Alvania Grease 2 Alvania Grease 2
EP grease R0
Mobil Vactra No.2 Mobilux 2 Mobilux 2 Mobilux EP0
Penn−O−Red
Beacon 2 Beacon 2
EP Grease
Esso Febis K68 or or
or
Listan 2 Listan 2
Listan EP0
Kyodo Yushi −−−−−−−−−− Multemp LRL Multemp LRL −−−−−−−−−−
Application
Sliding Parts Ball screw Chain
Example
*1 The grease is sold through spare parts route.
Parts No. : 1Kg can N990PANA−023
100g tube N990PANA−022
80g Bellows 5 pcs. N990PANA−027
• Use ISO#68 or the equivalent machine oil.

Refer to “Maintenance manual / Inspection” for details on the areas of lubrication.
Index Unit (Single Unit)
NOK Klueber *2 SYNTHESO HT220 or Klubersynth GH6−220
*2 SYNTHESO HT oil is to be discontinued around September 2003.

As an improved type, Klubersynth GH6 oil is available.
• The index unit is coupled to the reduction gear at the center (single unit).
Use the oil tank (oil cooler unit) to apply a lubricant. The oil tank is located at the lower part.
Refer to “Maintenance manual / Inspection” for details on the areas of lubrication.
Cam box (Front/Rear)
Shell Vitrea 220 or Morlina 220
Rust−proof Lubricant
Name Spare Parts Number Sales Route
Touch Lube N990PANA−028 Panasonic Factory Solutions Co., Ltd.
7.1−1 D14MEC−87−010−E0
MSR
MAINTENANCE MANUAL
7.1.2 Grease Gun Unit

The drawing below shows the configuration of the Panasonic grease gun unit (1046601000).
This unit enables you to inject grease approx. 0.5cm3 per shot.
1 6
4
7 8
5
9
10
No. Name Part No. Model

1 Attachment N2 type N938YYYY−009 Nozzle N2
2 Attachment L type N938YYYY−007 Nozzle L
3 Attachment P type N938YYYY−006 Nozzle P
4 Attachment N1 type N938YYYY−008 Nozzle N1
5 Attachment J type N938YYYY−010 Nipple J
6 Grease pump type N938CH100A CH−100A
7 Attachment H type N938YYYY−004 Nozzle H
8 Attachment NL type N938YYYY−011 Nipple NL
9 Attachment U type N938YYYY−015 Nozzle U (remodeled)
10 Flexible hose N938YYYY−012 SPK−3C, L=280
GREASE GUN ASSEMBLY DIRECTION

ATTACHMENT BODY GREASE (N990PANA−027)
Please turn the screw on

putting in into the Body.
JOINT COVER
D14MEC−87−010−E0 7.1−2
MSR
MAINTENANCE MANUAL
7.2 List of Special Jigs and Tools

Manometer: N447PG 10−003 Z axis vacuum positioning jig
XY table top height adjustment jig

: 1046878613
Ring replacement jig: N2726096−057
=REFERENCE=
This list does not include jigs and tools attached to the machine “MSR”.
7.2−1 D14MEC−87−020−A0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−87−020−A0 7.2−2
MSR
MAINTENANCE MANUAL
7.3 List of Retail Jigs and Tools

Tension gauge Dial gauge and magnet stand
Hexagonal wrench (1.27mm) Thickness gauge
5mm
15mm
Hook spanner Spanner (17mm)
20° to 30°
Snap handle (for C ring) Sonic belt tension meter : N903STM305
7.3−1 D14MEC−87−040−A0
MSR
MAINTENANCE MANUAL
Pin gauge (φ8mm)
=REFERENCE=
This list does not include jigs and tools attached to the machine “MSR”.
D14MEC−87−040−A0 7.3−2
MSR
MAINTENANCE MANUAL
8.0−1
MSR
MAINTENANCE MANUAL
Sentence No. D14MEC−Z0−000−B0
8.INSPECTION
This chapter includes the routine maintenance procedures.
D14MEC−Z0−000−B0 8.0−2
MSR
MAINTENANCE MANUAL
8.1 Introduction
8.1 Introduction
This chapter explains routine inspection for keeping your MSR in proper working condition.
This chapter is composed of the chief maintenance work, namely ‘Inspection’ and ‘Lubrication’.
8.1.1 Precautions for Safe Work

Perform maintenance while observing the safety precautions described in ‘MAINTENANCE/On Safety’
WARNING Always shut OFF the machine power

switch before performing maintenance.
Turn the power OFF of motor driver
WARNING
which do not need to be maintenance
before performing maintenance during
the machine power is ON.
Stop the air supply and check the air

WARNING pressure is 0 when preforming
maintenance.
Do not use the maintenance switches

WARNING except when performing maintenance
work.

The meanings of the signs used in this chapter are as follows.
Sign Meanings
Check
Cleaning
Replacement of a part
Replacement of lubricant
Draining of used lubricant from the outlet and injection of the right amount of new lubricant from
the inlet
Application of grease using a grease gun
Application of machine oil using a lubricator
Application of grease using a brush

Application of thin coat of grease after wiping away dust and old grease on the surface
completely
=REMARKS=
Lubricate carefully so that the timing belt, PCB transfer belt and sensors are free from lubricant.
=REMARKS=
When a lubricator is used, use machine oil equivalent to ISO#68.
8.1−1 D14MEC−Z0−010−B1
MSR
MAINTENANCE MANUAL
8.1 Introduction
Period of Lubrication
Standard period of lubrication is set at 1 day = 20 hours,1 week = 6 days,1 month = 25 days.
Recommended Lubricants
See ‘PREPARED MATERIALS/Recommended Lubricants’.
D14MEC−Z0−010−B1 8.1−2
MSR
MAINTENANCE MANUAL
8.2 Periodic Inspection Items

Sentence No. D14MEC−Z0−020−J0
8.2.1 Inspection Items−Daily

The following items should be inspected every day.
For the details of points to be inspected or lubricated, see the relevant illustration, whose subsection
number is indicated in the column of ‘Unit’.
Inspection (Daily)
Unit No. Items Means Details
8.3.1
a. Pressure gauge Air pressure: 0.5 MPa
Main Regulator
8.3.2 a. Vacuum gauge Air pressure: Min. 80 kPa

Vacuum Pump c. Pneumatic system No unusual sound due to air leakage
8.4.1
Part Recognition
a. Protective glass Cleaning of dirt.
Unit
(Lens−Barrel)
8.4.2
Line Sensor a. Sensor Cleaning of dirt.
Unit
8.8.2
Discharge Box a. Tray Discarding of dust.
Unit
8.8.3
Nozzle Return a. Slider Not worn.
Driving Unit
8.8.4
a. Cutter blade Not worn and damaged.
Cutter Unit
a. Filter (inside) Cleaning of clogging
8.13.1
8 13 1
Waste b. Box Discarding of dust
Receptacle
c. Filter Cleaning of dirt.
8.2−1 D14MEC−Z0−020−J0
MSR
MAINTENANCE MANUAL
8.2.2 Inspection Items−Weekly

The following items should be inspected every week.
Foe the details of points to be inspected or lubricated, see the relevant illustration, whose subsection
Inspection (Weekly)
Units No. Items Means Details
8.3.1 Element: Not damaged

b Air filter
b.
Main Regulator Filter: Not clogged
a. Manual wheel Moves smoothly.

8.5.1 Not loose.
Upper Frame
Unit b. Timing belts Not worn and damaged.
Cleaning of oil and dust
8.5.2
No scratch on the surface of the roller.
Feed or pickup a. Roller
No play in the vertical direction.
Unit
Not clogged.
a. Nozzle The tip is not worn.

8.7.1
8 71
Nozzle Cleaning of oil and dust
b. Nozzle filter Replace the new filter.
8.9.1
Loader/Unloader
a. Sensor Cleaning of oil and dust.
(Right Belt, Left
Belt)
8.13.1
Waste d. Hose band Not loose.
Receptacle
Lubrication (Weekly)
Units No. Items Means Amount Details
8.5.2
Feed or pickup 1. Pin 0.25cm3 Place: Pin (Feed unit roller)
Unit
8.7.1 1. Hook Use the [touch

[ lube]]
25cm3
0.25cm
0
Nozzle 2. Slide shaft Place : Surface
D14MEC−Z0−020−J0 8.2−2
MSR
MAINTENANCE MANUAL
8.2.3 Inspection Items−Monthly

The following items should be inspected every month.
Lubrication (Monthly)
3. Cam follower 0.5 cm3 Place: Surface
8.7.1 Nozzle: Type P
Nozzle 0.5 cm3
4. LM guide Place: Grease nipple
(1 shot)
16head X 2station
8.10.1 0.25 cm3 Nozzle: Type P

1. LM guide
Automatic (1 shot) Place: Grease nipple
Width
Adjustment 2. Screw shafts 0.25 cm3 Place: Surface
Nozzle: Hose type (attached to the

machine)
0.5 cm3
8.5.1 Place: Centralized lubrication panel
Cylinder Front (1 shot)
Upper Frame 1. (Front 4 places,
Unit Rear Rear 10 places)
Place: Cylinder Axis
0.5 cm3
(Front 2 places, Rear 5 places)
8.2−3 D14MEC−Z0−020−J0
MSR
MAINTENANCE MANUAL
8.2.4 Inspection Items−Every Three Months

The following items should be inspected every three months.
Lubrication (Quarterly)
2. Rod ends (Front) 0.5 cm3 Nozzle: Type P
3. Rod ends (Rear) (1 shot) Place: Grease nipple
Cam box Front (1.5 l) Drain used lubricant from the outlet
4.
Rear (2.4 l) and inject the right amount of new
lubricant into the inlet up to the
8.5.1 5. Index Unit 14.5 l marking.
Upper Frame
Unit 0.5 cm3 Nozzle: Type P
6. LM guide
(1 shot) Place: Grease nipple
7. Spring
8. Guide 0.5 cm3 Place: Surface
9. Cam follower
0.5 cm3 Nozzle: Type N1
10. Link
8.5.2
Feed or pickup 2. Cam follower 0.5 cm3 Place: Surface
Unit
8.5.3
Nozzle Down
Vacuum Valve
Unit
1. Slider (mount side) 0.5 cm3 Nozzle: Type N1
8.6.1 2. Slider (vacuum side) (1 shot) Place: Grease nipple
M i Axis
Main A i Unit
U it
3. Cum guide 1.0 cm3 Place: Surface
8.8.1 0.5 cm3 Nozzle: Type P

1. Rod ends (6 places)
NG Discharge (1 shot) Place: Grease nipple
8.8.3 1. Cam follower 0.5 cm3 Place: Surface

Nozzle Return 0.5 cm3 Nozzle: Type P
Driving Unit 2. Rod ends
1. Spring 0.5 cm3 Place: Surface
8.8.4
8 84
Cutter Unit 0.5 cm3 Nozzle: Type H
2. LM guide
8.9.1 0.25cm3 Nozzle: Type P

1. LM guides
/
Loader/Unloader (1 shot) Place: Grease nipple
(Right Belt, Left
Belt) 2. Ball screw 0.25cm3 Place: Surface
D14MEC−Z0−020−J0 8.2−4
MSR
MAINTENANCE MANUAL

1. Y axis Ball screw 1 cm3 Place: Surface
8.11.1 2. Y axis LM guides 1 cm3 Nozzle: Type P

XY Table 3. X axis LM guides (2 shots) Place: Grease nipple
4. X axis Ball screw 1 cm3 Place: Surface

8.11.2 1. LM guides (4 places) 1 cm3 Nozzle: Type P
XY Table
2. Rod ends (6 places) (2 shots) Place: Grease nipple
(TV Axis Unit)
8.11.3
PCB
1. LM guides (2 places) 0.1 cm3 Place: Surface
Positioning
Support Unit
Nozzle: Type H
1. LM guide Place: Grease nipple
8.12.1 10 cm3 (left/right total 8 places)
Feeder (20
Carriage shots) Nozzle: type H
2. Ball screw Place: Grease nipple
(left/right 2 places)
8.2−5 D14MEC−Z0−020−J0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−Z0−020−J0 8.2−6
MSR
MAINTENANCE MANUAL
8.3 Pneumatic Pressure Control

8.3.1 Main Regulator

/ Related Unit No. AMR3100−C3SE3
a. Pressure gauge
b. Air filter
Inspection
Period No. Items Means Details
Daily a. Pressure gauge Air pressure: 0.5 MPa
Element: Not damaged
Weekly b Air filter
b.
Filter: Not clogged
8.3−1 D14MEC−Z0−300−B0
MSR
MAINTENANCE MANUAL
8.3.2 Vacuum Pump

a. Vacuum gauge
Inspection
a. Vacuum gauge Air pressure: Min. 80 kPa
Daily
c. Pneumatic system No unusual sound due to air leakage
D14MEC−Z0−300−B0 8.3−2
MSR
MAINTENANCE MANUAL
8.4 Recognition/Lighting Unit

8.4.1 Part Recognition Unit (Lens−Barrel)

a. Camera
Inspection
Daily a. Protective glass Cleaning of dirt.
8.4−1 D14MEC−Z0−400−B0
MSR
MAINTENANCE MANUAL
8.4.2 Line Sensor Unit

a. Sensor
Inspection
Daily a. Sensor Cleaning of dirt.
D14MEC−Z0−400−B0 8.4−2
MSR
MAINTENANCE MANUAL

Sentence No. D14MEC−Z1−200−N0
8.5.1 Upper Frame Unit

b. Timing belts 3. Rod ends

(Rear upper) 6 places
(Rear middle) 5 places
(Rear lower) 5 places
1. Cylinder
(Front) 2 places
(Rear) 5 places
2. Rod ends
(4 places)
a. Manual wheel
4. Cam box
Motor
5. Index unit
4. Cam box
Inspection
a. Manual wheel Moves smoothly.
Not loose.
Weekly
b. Timing belts Not worn and damaged.
Cleaning of oil and dust
8.5−1 D14MEC−Z1−200−N0
MSR
MAINTENANCE MANUAL
Lubrication
Period No. Items Means Amount Details
Nozzle: Hose type (attached to the machine)
0.5 cm3
Place: Centralized lubrication panel
Cylinder Front (1 shot)
Monthly 1. (Front 4 places, Rear 10 places)
Rear
Place: Cylinder Axis (Front 2 places,
0.5 cm3
Rear 5 places)
2. Rod ends (Front) 0.5 cm3 Nozzle: Type P
3. Rod ends (Rear) (1 shot) Place: Grease nipple
Cam box Front (1.5l) Drain used lubricant from the outlet and
4.
Rear (2.4l) j
inject g amount of new lubricant into
the right
5. Index Unit 14.5l the inlet up to the marking.

Quarterly 6. LM guide
7. Spring
8. Guide 0.5 cm3 Place: Surface
9. Cam follower
10. Link
• Replace the lubricant in the index unit and cam box after the first 2000 hours from installation and every
5000 hours afterward. (If the machine is not used for long periods, replace annually.)
• Should be stop the air supply when grease up to cylinder unit.
1. Cylinder (Front 2 places) & Cylinder Axis (Front 1. Cylinder (Rear 5 places) & Cylinder Axis (Rear 5
2 places) places)
Cylinder Axis of
Cylinder Axis under Cylinder
Centralized lubrication panel(Front) Centralized lubrication Hose type (attached

panel(Rear) to the machine)
Hose type (attached to
NG MOUNT
REJECT the machine)
LOW− HIGH NOZZLE NOZZLE

SPEED SPEED PICK UP FWD REV
FEED FEED
D14MEC−Z1−200−N0 8.5−2
MSR
MAINTENANCE MANUAL
2. Rod ends (Front 4 places) 3. Rod ends (Rear upper 5 places)
3. Rod ends (Rear middle 5 places) 3. Rod ends (Rear lower 5 places)
6. LM guides (Rear 6 places) 7. Spring
8.5−3 D14MEC−Z1−200−N0
MSR
MAINTENANCE MANUAL
8. Guide 9. Cam follower
10.LinK(Rear)
4. Cam box (Front, Rear) 5. Index unit
Front Rear
Cautions in handling <oil for cam box and indexing unit>

• If oil got in your eye, wash it off with plenty of water immediately and see a doctor at once.
• If oil splashed on your skin, wipe it off immediately and wash it off carefully with water and soap.
• If an operator inhaled a high volume of vaporized oil accidentally, move the operator to the place of fresh
air and have the operator rest warmly.
• If an operator drank oil, do not induce vomiting and take the operator to the doctor at once.
Cautions in keeping oil
• Keep it in a well−ventilated area where is out of direct sunlight.
• Avoid heat, spark, flame and build−up of static electricity.
D14MEC−Z1−200−N0 8.5−4
MSR
MAINTENANCE MANUAL
8.5.2 Feed or Pickup Unit

a. Feed unit roller
1. Pin (Feed unit roller)

1. Cam follower
Inspection
No scratch on the surface of the roller.
Weekly a. Roller
No play in the vertical direction.
Replace the roller in the following cases:
• The surface of the roller is deeply scratched, such as

step, etc.
• The roller rattles vertically (0.5 mm or more).
Lubrication
Weekly 1. Pin 0.25cm3 Place: Pin (Feed unit roller)
Quarterly 2. Cam follower 0.5cm3 Place: Surface
8.5−5 D14MEC−Z1−200−N0
MSR
MAINTENANCE MANUAL
1. Cam follower
D14MEC−Z1−200−N0 8.5−6
MSR
MAINTENANCE MANUAL
8.5.3 Nozzle Down Vacuum Valve Unit

1. Cam follower
Lubrication
Quarterly 1. Cam follower 0.5cm3 Place: Surface
1. Cam follower
8.5−7 D14MEC−Z1−200−N0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−Z1−200−N0 8.5−8
MSR
MAINTENANCE MANUAL
8.6 Rotary Head: Main axis

Sentence No. D14MEC−Z1−400−C0
8.6.1 Main Axis Unit

2. Slider
(vacuum side)
1. Slider
(mount side)
3.Cum guide
Lubrication
1. Slider (mount side) Nozzle: Type N1
0.5cm3
Place: Grease nipple
2. Slider (vacuum side) (1 shot)
Quarterly
3. Cum guide 1.0 cm3 Place: Surface
1. Slider
8.6−1 D14MEC−Z1−400−C0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−Z1−400−C0 8.6−2
MSR
MAINTENANCE MANUAL
8.7 Rotary Head: Nozzle

Sentence No. D14MEC−Z1−600−H0
8.7.1 Nozzle
3.Cam follower
4.LM guide
a.Nozzle
1.Hook
b.Nozzle filter
2.Slide shaft
Inspection
Not clogged.
a. Nozzle The tip is not worn.

Weekly
Cleaning of oil and dust =REMARKS=
b. Nozzle filter Replace the new filter
• Refer to ‘ Nozzle Filter Replacement’for replace the new filter.
=REMARKS=
The ultra supersonic cleaner is recommended to clean L,LL and LLL nozzle.
(Solvent:Industrial alcohol)
When cleaner is not hand, wipe the nozzle tip with industrial alcohol wet cloth,
(Parts pickup surface)
8.7−1 D14MEC−Z1−600−H0
MSR
MAINTENANCE MANUAL
Wash the Whole Nozzle

If the nozzle is clogged up or there are foreign objects adhered on the nozzle, wash it with the solvent
using the ultrasonic cleaning machine.
Solvents which are appropriate for cleaning Solvents which are inappropriate for
cleaning
(Recommended) Toluene
Eth l alcohol
Ethyl l h l (Ethanol)
(Eth l) Benzine
Normalhexane Acetone
Isopropyl alcohol Carbon tetrachloride
Cyclohexane Trichloro ethylene
Methy alcohol (Methanol) Trichloro ethane
Solvent
1. Put the solvent in the ultrasonic cleaning
machine (until the nozzle will be covered Nozzle
completely), and put the nozzle to be
cleaned.
Ultrasonic cleaning machine
2. Increase the output of the ultrasonic cleaning machine (using the controller) until you hear the nozzle
vibrate, and wash the nozzle for about 10 minutes.
Blow
3. Take out the cleaned nozzle, wipe it with a soft waste cloth, and let it dry the inside
of a nozzle completely by blowing air.
=REFERENCE=
The moisture remaining in the nozzle may cause the adhesion of dust or rust.
=REFERENCE=
When the vessel in the ultrasonic cleaning machine is so large, put water in it
until a depth of about 10 mm.
The other side, put the solvent in the beaker until the nozzle sinks below the
surface of the solvent, and then put the beaker into the vessel. (See the figure Blow
below.)
Solvent
Beaker
About 10 mm Water
If the nozzle is still clogged up, use thin copper wire to clean.
Thin copper wire
D14MEC−Z1−600−H0 8.7−2
MSR
MAINTENANCE MANUAL
Lubrication
1. Hook Use the [touch
[ lube]]
Weekly 0 25cm3
0.25cm
2. Slide shaft Place : Surface
3. Cam follower 0.5cm3 Place: Surface
Monthly Nozzle: Type P

4. LM guide 0.5cm3 Place: Grease nipple
16head X 2station
1. Hook 2. Slide shaft
3. Cam follower
8.7−3 D14MEC−Z1−600−H0
MSR
MAINTENANCE MANUAL
4.LM guide
=REMARKS=
Lubricate each nozzle head at two
positions: ST2 (machine rear side) and
ST8 (machine front side).
Upper side LM guide block
Machine rear side
ST2
Machine front side
Lower side LM guide block
ST8
D14MEC−Z1−600−H0 8.7−4
MSR
MAINTENANCE MANUAL

Sentence No. D14MEC−Z1−800−D0
8.8.1 NG Discharge Unit

1. Rod ends
1. Rod ends
Lubrication
0.5cm3 Nozzle: Type P
Quarterly 1. Rod ends (6 places)
1. Rod end
8.8−1 D14MEC−Z1−800−D0
MSR
MAINTENANCE MANUAL
8.8.2 Discharge Box Unit

a. Tray
Inspection
Daily
(every a. Tray Discarding of dust.
shift)
a. Tray
D14MEC−Z1−800−D0 8.8−2
MSR
MAINTENANCE MANUAL
8.8.3 Nozzle Return Driving Unit

2. Rod ends
a. Slider
1. Cam follower
Inspection
Daily a. Slider Not worn.
Lubrication
Quarterly 0.5 cm3 Nozzle: Type P
2. Rod ends
1. Cam follower 2. Rod end (4 places)
8.8−3 D14MEC−Z1−800−D0
MSR
MAINTENANCE MANUAL
8.8.4 Cutter Unit

2. LM guide
1. Spring
a. Cutter blade
Inspection
Daily a. Cutter blade Not worn and damaged.
Lubrication
1. Spring 0.5cm3 Place: Surface
Quarterly 0.5cm3 Nozzle: Type H
2. LM guide
1. Spring 2. LM guide
D14MEC−Z1−800−D0 8.8−4
MSR
MAINTENANCE MANUAL
8.9 Loader/Unloader
8.9 Loader/Unloader
8.9.1 Loader/Unloader (Right Belt, Left Belt)

/ Related Unit No. 1046805610 / 1046705620
1. LM guides
2. Ball screw
b. Sensors
b. Sensor
Inspection
Daily a. Sensors Cleaning of oil and dust
Lubrication
0.25 cm3 Nozzle: Type P
1. LM guides
Quarterlyy (1 shot) Place: Grease nipple
2. Ball screw 0.25 cm3 Place: Surface
1. LM guide 2. Ball screw
8.9−1 D14MEC−Z3−000−D0
MSR
MAINTENANCE MANUAL
8.9 Loader/Unloader
= MEMO =
D14MEC−Z3−000−D0 8.9−2
MSR
MAINTENANCE MANUAL
8.10 PCB Transfer Unit

Sentence No. D14MEC−Z3−200−C0
8.10.1 Automatic Width Adjustment

2. Screw shafts
1. LM guide
1. LM guide
Lubrication
0.25cm3 Nozzle: Type P
1. LM guide
Monthlyy (1 shot) Place: Grease nipple
2. Screw shafts 0.25cm3 Place: Surface
1. LM guide 2. Screw shaft
8.10−1 D14MEC−Z3−200−C0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−Z3−200−C0 8.10−2
MSR
MAINTENANCE MANUAL

8.11.1 XY Table
/ Related Unit No. 1046748400 / 1046748500
2. Y axis
LM guides
1. Y axis
Ball screw
4. X axis
3. X axis
Ball screw
LM guides
Lubrication
Place: Surface
1. Y axis Ball screw 1 cm3
X axis LM guides(left
Quarterly 2.
and right) 1 cm3 Nozzle: Type P
Y axis LM guides(front (2 shot) Place: Grease nipple
3.
and rear)
4. X axis Ball screw 1 cm3 Place: Surface
8.11−1 D14MEC−Z4−000−D0
MSR
MAINTENANCE MANUAL
1. Ball screw (X axis, Y axis) 2. X axis LM guides (left and right)
3. Y axis LM guides (front) 3. Y axis LM guides (rear)
D14MEC−Z4−000−D0 8.11−2
MSR
MAINTENANCE MANUAL
8.11.2 XY Table (TV Axis Unit)

2. Rod ends
1. LM guides
Lubrication
1. LM guides 1 cm3 Nozzle: Type P
Quarterly
2. Rod ends (1 shot) Place: Grease nipple
1. LM guides (4 places) 3. Rod ends (6 places)
8.11−3 D14MEC−Z4−000−D0
MSR
MAINTENANCE MANUAL
8.11.3 PCB Positioning Support Unit

1. LM guide
1. LM guide
Lubrication
Quarterly 1. LM guides (2 places) 0.1 cm3 Place: Surface
1. LM guides (2 places)
D14MEC−Z4−000−D0 8.11−4
MSR
MAINTENANCE MANUAL

Sentence No. D14MEC−Z5−000−H0
8.12.1 Feeder Carriage

2. Ball screw
1. LM guide
Lubrication
Nozzle: H type
Place: Grease nipple
1. LM guide 10cm3 150 Feeders (left/right total 12 places)
Quarterly (20 60 / 100 Feeders (left/right total 12 places)
shots)
Nozzle: H type
2. Ball screw
Place: Grease nipple (left/right 2 places)
8.12−1 D14MEC−Z5−000−H0
MSR
MAINTENANCE MANUAL
1. LM guide (8 places)
2. Ball screw (2 places) 1. LM guide (8 places)
D14MEC−Z5−000−H0 8.12−2
MSR
MAINTENANCE MANUAL
8.13 Feeder Carriage: Others

8.13.1 Waste Receptacle

c. Filter
d. Hose band
a. Filter
(inside)
b. Box
Inspection
a. Filter (inside) Cleaning of clogging
Daily b. Box Discarding of dust
c. Filter Cleaning of dirt
Weekly d. Hose band Not loose.
a, c. Filter b. Box
8.13−1 D14MEC−Z5−700−B0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−Z5−700−B0 8.13−2
MSR
MAINTENANCE MANUAL
9.0−1
MSR
MAINTENANCE MANUAL
Sentence No. D14MEC−W0−000−B0
9.MAINTENANCE GUIDE
This includes explanations of how to check, adjust and repair when performing
installation, inspection.
• Refer to ’Operation Manual’, ’Programming Manual’ and ’Reference Manual’

from the Operating Instructions for machine operation.
• Please have the jigs and tools supplied with the machine available.
The ’ =Preparation= ’ section of each procedure does not include these jigs and
tools.
D14MEC−W0−000−B0 9.0−2
MSR
MAINTENANCE MANUAL
Indication method of this chapter

Each section has the procedure for performing maintenance as described below.
Maintenance must be done Next maintenance to be done

Maintenance of the current page
before performing this
maintenance
When there is no maintenance which should be performed before and after this work, it displays as
follows.
Notandum for safety

Be sure to read ’Maintenance Manual / Safety Precautions’ carefully and always follow the sequence
when performing maintenance.
WARNING Always shut OFF the machine power switch

before performing maintenance.
Turn the power of unrelated axis motor drivers OFF when

WARNING maintenance must be performed with the machine power
ON.
WARNING Stop the air supply and insure that the air pressure is 0
when performing maintenance.
WARNING Do not use the maintenance switches except

when performing maintenance work.
9.0−3 D14MEC−W0−000−B0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−W0−000−B0 9.0−4
MSR
MAINTENANCE MANUAL
9.1 Rotary Head Related Matter : Nozzle

Sentence No. D14MEC−W1−600−J0
9.1.1 Nozzle Slide Shaft Replacement

Nozzle Slide Shaft Replacement
Nozzle slide shaft replacement

1. Turn the power [ON] and return to origin.
2. Rotate the manual wheel and move the nozzle unit
of the nozzle to replace to ST7.
3. Remove the reflector.
4. Press the hook to remove the nozzle and the nozzle
slide shaft.
=REMARKS=
Be careful not to fall the spring.
5. Separate the nozzle from the slide shaft.
6. Replace the nozzle slide shaft.
Reflector
ST1 Slide shaft

Vacuum position
Hook
Nozzle
LASER HEAD SERVO

ON ON M ORG
ST7 OFF OFF
ST9
Mount position
9.1−1 D14MEC−W1−600−J0
MSR
MAINTENANCE MANUAL
Eye sight nozzle check function

Nozzle condition monitoring is enabled by this function.
“OPTION1”
Small camera displays image data.
“OPTION2”
Large camera dispalys its image data.
Opertation procedure
1. Switch to manual mode by a press of “Manual” on the main control pamel.
2. Press either of two buttons “OPTION 1(Small camera)“or”OPTION 2 (Large camera)”.
3. Turn on “Head rotation”.
4. Nozzle image data is photographed and displayed every time when a button “Head rotation” is
pressed.
Hold a key “Placement speed −low” selected to make every head rotate one by one.
5. To switch nozzle kind from one to another, turn off a key “Head rotation enabled” ,then turn on a key
“Nozzle Select 1−6”.
D14MEC−W1−600−J0 9.1−2
MSR
MAINTENANCE MANUAL
9.1.2 Nozzle Filter Replacement

Nozzle Filter Replacement
=Preparation=
1. Hexagonal wrench
2. Filter
Nozzle filter replacement

Nozzle
2. Rotate the manual wheel and move the nozzle unit filter
of the nozzle to replace to ST9 (mount position).
3. Remove the reflector.
4. Press the hook to remove the nozzle and the nozzle
slide shaft.
=REMARKS=
Be careful not to fall the spring.
5. Remove the bolt (A) with the hexagonal
wrench (5mm). Bolt (A)
=REMARKS=
Bolt clamping torque : 4 N⋅m
6. Replace the nozzle filter. Reflector
7. Attach the bolt (A).
8. Attach the nozzle.
9. Attach the reflector. Slide shaft
ST1
Hook
Vacuum position Nozzle
LASER HEAD SERVO

ON ON M ORG
OFF OFF
ST9
Mount position
9.1−3 D14MEC−W1−600−J0
MSR
MAINTENANCE MANUAL
9.1.3 Nozzle Number Detection Sensor Adjustment

/ Related Unit No.
Nozzle Number Detection

Sensor Adjustment
Nozzle Nozzle number Nozzle number Nozzle number

number detection 1 detection 2 detection 3
Sensor amplifier 0 Sensor amplifier 1 Sensor amplifier 2
ADD (SC) ADD(SC) ADD(SC)
00C8 00C9 00CA
1 ON OFF OFF
2 OFF ON OFF
3 ON ON OFF
4 OFF OFF ON
5 ON OFF ON
6 OFF ON ON
(facing) To
Nozzle number detection sensor the Z axis
adjustment
2. Turn “HEAD SERVO” [OFF].
3. Rotate the manual wheel to cycle timer of 250°.
4. Rotate the nozzle unit reflector manually and check Nozzle number
if the nozzle number detection sensor detects detection 3 To the front
correctly by the sensor amplifier (LIGHT ON) or by
the monitoring. Nozzle number
=REFERENCE= detection 2
Refer to the operating instructions about the Nozzle number
monitoring. detection 1
5. If the sensor does not detect correctly, check if the
detection sensor is right position after removing the
detection sensor from the bracket.
6. Attach the nozzle number detection sensors 1, 2
and 3 to the bracket in order.
=HINT=
Notch
Notches of the reflector have different openings
in order to detect the nozzle number. Reflector
Nozzle
NON WORK
0
1
2
WORK
D14MEC−W1−600−J0 9.1−4
MSR
MAINTENANCE MANUAL
Nozzle number
7. Check the clearance between the nozzle number detection sensor
detection sensor (upper) and the nozzle sensor Nozzle unit (upper)
dog.
=Specification=
Clearance : 1.4 ± 0.1mm
8. Check the clearance between the nozzle number
detection sensor (lower) and the reflector.
Sensor dog
=Specification=
Clearance : 1.0 ± 0.1mm
9. If not within the specification, adjust the clearance. 1.4 ± 0.1mm
10. After adjustment, turn the reflector manually to
Upper side measurement position
check that each nozzle number is the right one.
11. Turn “SERVO MOTOR” on the main control panel
[ON].
Nozzle unit 1.0 ± 0.1mm
Nozzle number
detection sensor
(lower)
Lower side measurement position
9.1−5 D14MEC−W1−600−J0
MSR
MAINTENANCE MANUAL
9.1.4 Vacuum, Mount, Defective Parts Ejection Pressure

Adjustment
Vacuum, Mount, Defective Parts

Ejection Pressure Adjustment
=Preparation=
1. Manometer
Vacuum, mount, defective parts ejection

pressure adjustment
=CHECK=
Be sure to adjust the mount pressure with the
nozzle VS of nozzle units. Mechanical
Be sure to adjust the defective parts ejection valve lever
pressure and the vacuum pressure with the nozzle
VS of all the nozzle units.
=CHECK=
Be sure to turn the mechanical valve lever [OFF]
after checking the vacuum pressure.
Be sure to lock the regulator lock after checking
the mount pressure.
3. Turn “HEAD SERVO” [ON].
4. Attach the manometer to the nozzle 1 of the No. 1
nozzle unit and turn the mechanical valve lever of the Manometer
index upper side [ON] manually.
=CHECK=
Check the pressure guage of main unit vacuum pump.
60~100 kpa
Mount pressure
Defective parts regulator
ejection pressure Regulator lock
regulator
D14MEC−W1−600−J0 9.1−6
MSR
MAINTENANCE MANUAL
ST1
5. Check the vacuum pressure at ST1 (Vacuum
position), the mount pressure at ST9 (Mount Vacuum position
pressure) and the defective parts ejection pressure
at ST12.
=Specification=
Vacuum pressure : − 66.67 kPa or less
Mount pressure : 10.7 to 14.7 kPa
Defective parts ejection pressure
: 10.7 to 14.7 kPa
6. If not within the specification, adjust the mount
pressure with the mount pressure regulator and the
defective parts ejection pressure with the defective
parts ejection regulator.
=REFERENCE=
Vacuum pressure can be only checked, not
adjusted.
Vacuum pressure : ST1
Mount pressure : ST9, ST12
Ejection pressure : ST12
ST9
Mount position
Defective parts Mount pressure

ejection pressure regulator
regulator
Regulator lock
9.1−7 D14MEC−W1−600−J0
MSR
MAINTENANCE MANUAL
9.1.5 Nozzle Unit Replacement

Nozzle Unit Replacement
=Preparation= Duct (D)

1. Torque wrench
2. Loctite
Nozzle unit replacement Cover plate

1. Turn the power [OFF] and open the rear
cover.
2. Move the nozzle unit to remove to ST7.
3. Remove the cover plate.
4. Disconnect the connector.
5. Remove the air hoses. Notches
6. Cut the cable tie. Flush bolts Holes (E)
7. Remove the cable holder. (Quill lower
surface)
8. Disconnect the connector and piping inside
the quill from machine rear side.
9. Remove the flush bolts.
Bolts (A)
10. Similarly, disconnect the connector and
piping of the unit on the right of the nozzle Block (A)
unit to remove.
ST1 Vacuum position
Bolts (B)
Block (B) LM guide
Duct (C)
Flat cable
ST7
Air hoses
ST9 Mount position
D14MEC−W1−600−J0 9.1−8
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MAINTENANCE MANUAL
11. Remove the left and right blocks (4 pcs.) of Duct (D)
the nozzle unit.
=REMARKS=
Be sure not to drop the nozzle unit
when removing the blocks.
12. Remove the nozzle unit. Cover plate
13. Match the quill pin with the hole of the LM
guide linear roller way and attach the nozzle
unit.
14. Attach the block (A) and (B).
=Specification=
Bolt clamping torque : 245N•cm Notches
15. Apply some loctite to bolts (A) and (B). Flush bolts Holes (E)
16. Let the flat cable run through the duct (C).
17. Set the air hoses on the flat cable and let it
run through the duct (C).
=HINT=
Make sure that the yellow air hoses are
Bolts (A)
right side.
18. The flat cable connect to the connector. Block (A)
19. Connect the air hoses.
20. Pull the flat cable and air hoses upward until
they have no slack and attach them with the
cable holder.
21. Fix the flat cable and air hoses with the
cable tie at the notch of the duct (C). Bolts (B)
22. Insert the air hoses into the elbow and Block (B) LM guide
attach the duct (D) to the hole (E) with
overbearing the flat cable and the air hoses. Duct (C)
23. Fold back the flat cable from the bottom of
the duct (D) and connect the flat cable with
the motor cable.
24. Attach the cover plate to the duct (D) with
overbearing the connector.
25. Fix the flat cable and air hoses with the
cable tie at the notch of the duct (D).
Flat cable
Air hoses
9.1−9 D14MEC−W1−600−J0
MSR
MAINTENANCE MANUAL
9.1.6 Parts Vacuum Height Adjustment

Parts Vacuum Height Adjustment
=Preparation= ST1 Vacuum position

1. Paper tape with 0.5mm thickness parts
2. Z axis centering adjustment jig
3. Thickness gauge
Parts vacuum height adjustment
2. Make the test program for the parts thickness
0.5mm (paper tape) at the Z1 position.
3. Switch ”AUTO” to ”1 BLOCK” on the main
control panel, and press ”START” repeatedly
until No. 1 nozzle arrives at ST1 (pickup position).
=REFERENCE=
Pickup nozzle 1 is displayed on the main control panel.
4. Switch the operating mode to ”MANUAL” on the main
control panel. nozzle 1 nozzle 2
5. Turn ”Enable” OFF on the sub−control panel. The LED ST9 Mount position
lamp is turned OFF and the light goes out. Thickness gauge
6. Turn ”PICKUP STOPPER” OFF on the sub−control
panel. The LED lamp is turned OFF and the
light goes out.
7. Turn ”NOZZLE RETURN STOPPER” ON on the
sub−control panel. The LED lamp is turned ON
and the light comes on.
8. Rotate the manual wheel conversely to cycle timer of 243°. Z axis centering
9. Check the clearance between the upper adjustment jig
surface of the feeder plate (Z1) and the nozzle tip. 1.0 to 1.1 mm
=Specification=
Clearance : 1.0 to 1.1 mm (in case of using jig)
Height : 31.5 to 31.6 mm
10. If the parts vacuum height is not proper, select 0.5~0.6
→
Component
[System] → [M/C Data] → <Offset Data> →
→
→
’Vacuum Height’ from the control panel and 31.0

→
change the offset value.

11. Check the clearance again. Paper cassette
Component
12. Full rotate the manual wheel to origin.
→
0∼0.1
→
→
→
Emboss cassette
0.5~0.6
→
→
Parts cassette
in case of without jig
D14MEC−W1−600−J0 9.1−10
MSR
MAINTENANCE MANUAL
9.1.7 Parts Mount Height Adjustment

Parts Mount Height Adjustment
ST1 Vacuum position

=Preparation=
1. 0.5mm thickness parts
Parts mount height adjustment
2. Set the parts (0.5mm thickness) on the parts cassette of
the feeder carriage.
3. Turn “AUTO” → “1 BLOCK” → “START” on the main
control panel [ON] and move the No.1 nozzle unit to ST9
(Mount position).
4. Take out the wire for the mount
stopper.(bottom side)
6. Turn all option keys on the sub control panel
[OFF].
ST9 Mount position
7. Rotate the manual wheel to cycle timer of 276° (mount
bottom dead center).
=CHECK=
The height for “AUTO” and “MANU” modes are
differrent.
Be sure to check the mount height offset value is
inputted.
8. Check the height between the nozzle 1 tip and the PCB
upper surface.
Nozzle
=Specification=
Height : 0.2 to 0.3mm
9. If the parts vacuum height is not proper, select [System] PCB
→ [M/C Data] → <Offset Data> → ’Mount Height’ from
the control panel and change the offset value.
0.2 to 0.3mm
9.1−11 D14MEC−W1−600−J0
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MAINTENANCE MANUAL
9.1.8 Nozzle Origin Sensor Adjustment

/ Related Unit No.
Nozzle Origin Sensor

Adjustment
Sensor dog
=Preparation= Origin sensor (A)
1. Thickness gauge
Bolt (A)
Nozzle origin sensor adjustment
(Upper side)
Bolt (B)
2. Check that the sensor dog faces front.
3. Turn ”HEAD SERVO” [OFF].
4. Rotate the manual wheel to cycle timer of 250°
to 270°. (Set to the index stop angle.)
5. Check the clearance between the origin sensor
(A) and the sensor dog.
=Specification= Bolt (C)
Clearance : 1.5 ± 0.1 mm
6. If not within the specification, loosen the bolt (B) Bolt (D)
to adjust the height.
7. Loosen the bolt (A) to adjust the clearance. Origin sensor (B)
8. Check the clearance again.
9. Open the sensor amplifier (P910) cover and
changeover the switch ”RUN” → ”TEACH”. Origin sensor (A)
Execute the teaching by pressing ”SET” at the
origin position and except the origin position (the
position that the origin sensor does not detect
the sensor dog.)
10. Changeover the switch ”TEACH” → ”RUN”.
1.5 ± 0.1 mm
D14MEC−W1−600−J0 9.1−12
MSR
MAINTENANCE MANUAL
Origin sensor (A)

Nozzle origin sensor adjustment
(Lower side) Bolt (A)
2. Turn ”HEAD SERVO” [OFF]. Bolt (B)
to 270°. (Set to the index stop angle.)
4. Check the clearance between the origin sensor
(B) and the reflector hole.
=Specification=
5. If not within the specification, loosen the bolt (C)
to adjust the height. Bolt (C)
6. Loosen the bolt (D) to adjust the clearance.
7. Check the clearance again. Bolt (D)
8. Changeover the switch ”RUN” → ”3” (Bottom)
on the sensor amplifier (P922MII). Execute the Origin sensor (B)
teaching by pressing ’NON WORK’ except the
origin position (the position that the origin sensor Reflector
does not detect the sensor dog.) and ’WORK’ at
the origin position.
9. Select the switch ”RUN” again. Origin sensor (B)
1.0 ± 0.1 mm
9.1−13 D14MEC−W1−600−J0
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MAINTENANCE MANUAL
9.1.9 Line Sensor Offset Adjustment

/ Related Unit No.
Line Sensor Offset Adjustment
Line sensor offset adjustment

=REMARKS=
Check with all nozzles.
2. Set the dip switches of the line sensor controller
P954A to “MANU−DiP. S” and “MEASURE”.
6. Measure the line sensor height of the nozzle (the
No.1 nozzle of the No.1 head) on the monitor of
the line sensor controller.
=REMARKS=
Select [System] → [Calibration] → <Nozzle
Height> on the monitor screen and make sure
that the dispersion of the measured values of
all nozzles are within 0.3mm.
7. Change the operation level to the level 4.
8. Select [System] → [Service] → [M/C Set] →
<Basic Nozzle Height> on the monitor screen.
9. Input the measured value of the nozzle 1 of the
No.1 head to the nozzle offset.
10. Set the dip switches of P945A controller to “AUTO”
and “MEASURE”.
D14MEC−W1−600−J0 9.1−14
MSR
MAINTENANCE MANUAL
9.2 Rotary Head Related Matter : Others

Sentence No. D14MEC−W1−800−K0
9.2.1 Feed Height Adjustment

Feed, Push Up Height

Adjustment
=Preparation=
1. Thickness gauge
2. Block gauge (138.0mm, 85.0mm)
Feed height adjustment (High speed,
low speed)
1. Turn the power [ON] and return to origin. Turnbuckle Turnbuckle
2. Turn “FEED LOCK” on the sub control panel
[OFF]. Locknuts Locknuts
3. Open the rear cover.
For low speed For high speed
5. Turn the handle interlock [ON].
6. Set the block gauge (138.0mm) to the feeder
plate.
(feed bottom dead center).
8. Check the height between the feed roller lower
surface and the feeder plate.
=Specification=
Height : 138.4 to 138.6mm Feed roller
=CHECK=
Be sure to measure several points on both
ZL and ZR axes. 0.4 to 0.6mm
9. If not within the specification, loosen the locknuts
of the turnbuckle end and rotate the turnbuckle to Block gauge
adjust the height. (138.0mm)
10. Tighten the locknuts.
11. Check the height again
=CHECK=
Using the sub controller, change the
mounting speed to low or middle when the
feeding roller height (High speed) needs the Feeder plate
adjustment.
9.2−1 D14MEC−W1−800−K0
MSR
MAINTENANCE MANUAL
9.2.2 Defective Parts Ejection Section Brush Replacement

Defective Parts Ejection Section

Brush Replacement
Defective parts ejection section brush Plate bolts (A)

replacement
1. Turn the power [OFF]. Bracket
2. Remove the defective parts ejection box.
3. Loosen the plate bolts (A) and remove the
short−haired brush.
4. Loosen the plate bolts (B) and remove the
long−haired brush.
5. Replace the long−haired and short−haired
brushes.
6. Touch the short−haired brush to the bottom face
of the bracket and tighten the plate bolts (A).
Short−haired
7. Touch the long−haired brush to the long−haired brush
brush fixed position and tighten the plate bolts (B).
8. Rotate the manual wheel and check if the
long−haired and short−haired brushes come in
contact with the nozzle tip.
9. When the brushes come in contact with the
nozzle too much, cut the brush hair with the
scissors and adjust the length of the brush tip.
10. When the long−haired brush does not come in
contact with the nozzle, and when the length
which contacts is insufficient, loosen the plate
Long−haired brush
bolts (B) and raise the long−haired brush to adjust
fixed position
the length.
11. When the short−haired brush does not come in
contact with the nozzle, and when the length
which contacts is insufficient, loosen the plate
bolts (A) and raise the short−haired brush to
adjust the clearance.
12. Tighten the plate bolts (A) and (B).
=CHECK=
Be sure to check the brushes are level.
13. Rotate the manual wheel and check the
brush tip in contact with the nozzle again.
14. Attach the defective parts ejection box.
0.1∼0.2 mm
D14MEC−W1−800−K0 9.2−2
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MAINTENANCE MANUAL
9.2.3 Parts Mount Blow Lever Clearance Adjustment

/ Related Unit No.
Parts Mount Blow Lever

Clearance Adjustment
=Preparation=
1. Thickness gauge
Parts mount blow lever clearance

adjustment
2. Rotate the manual wheel and move the No.1 nozzle
unit to ST9 (Mount position).
3. Rotate the manual wheel more to cycle timer of
276°.
4. Check the clearance between the head casing and
the mount blow lever with the thickness gauge.
=Specification=
=CHECK=
Be sure to check that the valve lever is not
damaged even if the vacuum blow lever Locknut
presses down the valve lever, since the play is
Rod end
in the valve lever. Valve lever
5. If not within the specification, loosen the locknut of Head casing
the turnbuckle end and rotate the turnbuckle to
6. Tighten the locknut. Mount blow lever
7. Check the clearance again. 2.8 ± 0.1 mm
ST1 Vacuum position
ST9 Mount position
9.2−3 D14MEC−W1−800−K0
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MAINTENANCE MANUAL
9.2.4 Defective Parts Ejection Blow Lever Clearance

Adjustment
Defective Parts Ejection Blow

Lever Clearance Adjustment
=Preparation=
1. Thickness gauge
Defective parts ejection blow lever

clearance adjustment
unit to ST11.
300°.
4. Check the clearance between the head casing and
Locknut
the defective parts ejection blow lever with the
thickness gauge.
=Specification= Turnbuckle end
=CHECK=
Be sure to check that the valve lever is not
damaged even if the defective parts ejection
blow lever presses down the valve lever, since
the play is in the valve lever.
5. If not within the specification, loosen the locknut of
6. Tighten the locknut. Valve lever
ST1 Vacuum position

Head
casing
Defective parts
ejection blow lever 2.8 ± 0.1 mm
ST12
ST9 Mount position
D14MEC−W1−800−K0 9.2−4
MSR
MAINTENANCE MANUAL
9.2.5 Nozzle Up Lever Clearance Adjustment

/ Related Unit No.
Nozzle Up Lever Clearance

Adjustment
=Preparation=
1. Thickness gauge
Nozzle up lever clearance adjustment

unit to ST13.
160°.
5. Check the clearance between the VVS,V,S nozzle
and the nozzle up lever with the thickness gauge.
=Specification=
Clearance : 4.0 ± 0.1 mm Nozzle 2
the turnbuckle end and rotate the turnbuckle to Urethane rubber
adjust the clearance. t=1.0mm
7. Tighten the locknut. 4.0 ± 0.1 mm
ST1 Vacuum position
Nozzle up lever
ST13
Turnbuckle end
Locknut
Turn buckle
ST9 Mount position
Locknut
Turnbuckle end
9.2−5 D14MEC−W1−800−K0
MSR
MAINTENANCE MANUAL
9.2.6 Vacuum Lever Clearance Adjustment(1)

/ Related Unit No.
Vacuum Lever Clearance Vacuum Lever Clearance

Adjustment(1) Adjustment(2)
=Preparation=
1. Block gauge
Vacuum lever clearance adjustment Pivot pin

2. Turn “NZ TURN LOCK” on the sub control panel fixed screw
[OFF].
unit to ST15 (Vacuum position).
5. Rotate the manual wheel more to cycle timer of 180°.
6. Check the clearance between the nozzle unit and
the vacuum lever with the block gauge.
Nozzle
=Specification= unit
7. If not within the specification, loosen the fixed screw and slant the 7.7±
turnbuckle to adjust the clearance. 0.1
mm
8. Tighten the fixed screw.
ST1 Vacuum position
ST15
Vacuum lever
ST9 Mount position
D14MEC−W1−800−K0 9.2−6
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MAINTENANCE MANUAL
9.2.7 Vacuum Lever Clearance Adjustment(2)

/ Related Unit No.
Vacuum Lever Clearance Vacuum Lever Clearance 9.2.8 Nozzle Down Roller
Adjustment(1) Adjustment(2) Clearance Adjustment
=Preparation=
1. Thickness gauge
Vacuum lever clearance adjustment

2. Turn “NZ TURN LOCK” on the sub control panel
[OFF].
unit to ST15 (Vacuum position).
4. Rotate the manual wheel more to cycle timer of 180°.
5. Check the clearance between the valve lever and 0.8 to 1.0mm
the vacuum lever with the thickness gauge.
=Specification=
Clearance : 0.8 to 1.0mm
6. Keep vacuum function, set CT274°. A
=CHECK=
Be sure to check that the valve lever is not damaged
even if the vacuum lever presses down the valve lever
A piont, since the play is in the valve lever.
Vacuum lever
7. If not within the specification, loosen the locknut of the turnbuckle
end and rotate the turnbuckle to adjust the clearance.
8. Tighten the locknut. Valve lever
ST1 Vacuum position
Turnbuckle end
Locknut
Turnbuckle
Locknut
Turnbuckle end
ST9 Mount position
9.2−7 D14MEC−W1−800−K0
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MAINTENANCE MANUAL
9.2.8 Nozzle Down Roller Clearance Adjustment

/ Related Unit No.
9.2.6 Vacuum Lever Clearance Nozzle Down Roller Clearance

Adjustment Adjustment
=Preparation=
1. Thickness gauge
Nozzle down roller clearance

adjustment
Bolts (A) 1.5±0.1
mm
2. Rotate the manual wheel and move the No.1
nozzle unit to ST15.
190°.
4. Check the clearance between the nozzle down
roller and the hook with the thickness gauge. Nozzle down roller
=Specification=
=CHECK=
Be sure to check that the hook is not damaged Hook
even if the nozzle down roller presses down
the hook, since the play is in the hook.
5. If not within the specification, loosen the bolts (A) to
6. Tighten the bolts (A).
ST1 Vacuum position
ST15
ST9 Mount position
D14MEC−W1−800−K0 9.2−8
MSR
MAINTENANCE MANUAL
9.2.9 Stopper Cylinder Clearance Adjustment

/ Related Unit No. 1046716000AC2, 1046721000AC
**** Vacuum, Mount Slider Stopper Cylinder Clearance

Gap Adjustment Adjustment
=Preparation=
1. Dial gauge
2. Magnet stand
Mount section cylinder clearance

adjustment
1. Turn the power [ON] and return to origin. Turnbuckle
4. Attach the magnet stand to the upper frame.
5. Touch the dial gauge to the upper side of the Locknut
mount lever and zero the dial gauge (reference).
6. Turn “MOUNT LOCK” on the sub control panel
[ON/OFF].
7. Check the clearance between the cam and the
cam follower with watching the dial gauge.
=Specification=
Clearance : 0.03 to 0.05mm Dial gauge
adjust the clearance. Mount lever
9. Check the clearance between the cam and the cam
follower again.
Nozzle up section cylinder clearance
adjustment
3. Rotate the manual wheel to cycle timer of 125° .
5. Touch the deal gauge to the upper side of the nozzle
up lever and zero the dial gauge(reference).
6. Turn “NZ RETURN LOCK” on the sub control panel
[ON].
camfollwer with watching the dial gauge.
=Specification=
Clearance : 0.15 to 0.20 mm
8. If not within the specification,loosen the locknut of the
turnbuckle end and rotate the turnbuckle to adjust the
clearance.
follower again.
9.2−9 D14MEC−W1−800−K0
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MAINTENANCE MANUAL
Pickup section cylinder clearance

Turnbuckle
adjustment
Dial gauge
Locknut
5. Touch the dial gauge to the upper side of the
vacuum slider driving lever and zero the dial
gauge (reference).
6. Turn “SUCTION LOCK” on the sub control panel
[ON].
=Specification=
8. If not within the specification, loosen the locknut
of the turnbuckle end and rotate the turnbuckle to
cam follower again.
=CHECK=
Be sure to check the slider gap after adjustment. Vacuum slider driving lever
Nozzle down, vacuum section cylinder

clearance adjustment
2. Turn “HEAD SERVO” [OFF]. Turnbuckle
Locknut
5. Touch the dial gauge to the upper side of the nozzle
down, vacuum lever and zero the dial gauge
(reference).
6. Turn “NZ TURN LOCK” on the sub control panel
[ON].
follower with watching the dial gauge.
=Specification=
8. If not within the specification, loosen the locknut of the
turnbuckle end and rotate the turnbuckle to adjust the
clearance. Dial gauge
follower again.
Nozzle down, vacuum lever
D14MEC−W1−800−K0 9.2−10
MSR
MAINTENANCE MANUAL
Defective parts ejection section

cylinder clearance adjustment
1. Replace the valve cable of the mount
section cylinder with the valve cable of the
defective parts ejection section cylinder.
4. Rotate the manual wheel to cycle timer of Turnbuckle
125°.
5. Attach the magnet stand to the upper Locknut
frame.
6. Touch the dial gauge to the upper side of the
defective parts ejection lever and zero the
dial gauge (reference).
7. Turn “MOUNT LOCK” on the sub control
panel [ON].
8. Check the clearance between the cam and
the cam follower with watching the dial
gauge. Dial gauge
=Specification=
9. If not within the specification, loosen the
locknut of the turnbuckle end and rotate the
turnbuckle to adjust the clearance. Defective parts ejection lever
10. Check the clearance between the cam and
the cam follower again.
9.2−11 D14MEC−W1−800−K0
MSR
MAINTENANCE MANUAL
Feed section cylinder clearance

adjustment
Turnbuckle
5. Touch the dial gauge to the upper side of the feed
lever and zero the dial gauge (reference).
6. Turn “HIGH FEED” → ”FEED LOCK” on the sub
control panel [ON]. Locknut
=Specification=
8. If not within the specification, loosen the locknuts of
cam follower again.
10. Turn “LOW FEED” → ”FEED LOCK” on the sub
control panel [ON]. Dial gauge
=CHECK=
Check that the head speed switches to the low
speed. Feed lever
=Specification=
=CHECK=
Be sure to adjust until the clearance between the low speed and high speed becomes the same.
12. If not within the specification, loosen the locknuts of the turnbuckle end and rotate the turnbuckle to
13. Check the clearance between the cam and the cam follower again.
D14MEC−W1−800−K0 9.2−12
MSR
MAINTENANCE MANUAL
9.3 Cutter Related Matter

Sentence No. D14MEC−W5−200−C0
9.3.1 Cutter Blade Engagement Adjustment

/ Related Unit No.
Cutter Blade Engagement

Adjustment
=Preparation= Adjust bolt

1. Thickness gauge
Cutter blade engagement adjustment

4. Move the left feeder carriage to the standby
position manually. Bolts (M5) Side view
5. Loosen the fixed blade bolts and the adjust
bolt on the adjust board.
6. Rotate the adjust bolt so that the cutter can
cut the note paper.
7. Tighten the fixed blade bolts and the adjust
bolt.
8. Loosen the M5 bolts until the cam follower
comes in contact with the movable blade.
Then move the bracket to the movable blade.
9. Tighten the M5 bolts.
10. Check the clearance when the fixed blade 0.01 to 0.03mm
comes in contact with the movable blade with
the thickness gauge.
=Specification=
11. Check if the cross section of the paper is cut
sharply.
=CHECK=
Make sure that the fixed blade and the
movable blade have not interfered by any Adjust board
means.
Fixed blade bolts
W Lock nut
Fixed blade
Adjust bolt
Front view
Movable blade
9.3−1 D14MEC−W5−200−C0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−W5−200−C0 9.3−2
MSR
MAINTENANCE MANUAL
9.4 Feeder Carriage Section / Parts Cassette Related

Matter
Sentence No. D14MEC−W5−000−F0
9.4.1 Loose Cassette Shutter Detection Sensor Adjustment

Loose Cassette Shutter 9.4.2 Loose Cassette Shutter

Detection Sensor Adjustment Detection Switch Adjustment
Cassette shutter detection sensor adjustment

1. Turn the power [ON] and return to origin. Left loose cassette shutter
detection sensor (Receiving
2. Move the left feeder carriage to the standby side)
position. Left loose cassette
3. Turn “SERVO MOTOR” on the main control shutter detection sensor
panel [OFF]. (Emitting side)
4. Turn “LASER” [ON] and turn “RESET” on the
main control panel [ON].
5. Set MSR parts cassette to the left end of ZL
axis.
6. Check that the red LED of the loose cassette Right loose cassette
shutter detection sensor (receiving side) is shutter detection sensor
illuminated. (Receiving side)
7. If not, loosen the bolts of the loose cassette Right loose cassette shutter
shutter detection sensors (emitting and detection sensor (Emitting side)
receiving sides) and adjust until the red LED is
illuminated.
8. Tighten the bolts of the loose cassette shutter
detection sensors (emitting and receiving sides) Loose cassette
temporarily. shutter detection
9. Set MSR parts cassette to the right end of ZL sensor
axis.
10. Check that the red LED of the loose cassette
shutter detection sensor (receiving side) is
illuminated.
Bolts
9.4−1 D14MEC−W5−000−F0
MSR
MAINTENANCE MANUAL
Left loose cassette shutter

detection sensor (Receiving
11. If not, loosen the bolts of the loose cassette
side)
shutter detection sensor (receiving side) and
Left loose cassette
adjust until the red LED is illuminated. shutter detection sensor
12. Tighten the bolts of the loose cassette shutter (Emitting side)
detection sensor (receiving side).
13. Set MSR Parts cassette to the right end of ZL
axis again.
shutter detection sensor (receiving side) is
Right loose cassette
illuminated again.
shutter detection sensor
15. Tighten the bolts of the loose cassette shutter (Receiving side)
detection sensor (emitting side).
Right loose cassette shutter
16. Set MSR Parts cassette to the left end of ZR axis detection sensor (Emitting side)
17. Repeat adjust process No,6.∼15.
18. Turn “LASER” [OFF] and turn “RESET” on the
main control panel [ON].
=CHECK=
Make sure that the green LED of the sensor
is always illuminated.
WARNING
Never look in sensor laser (laser class 2)
without wearing protective glasses.
Loose cassette Loose cassette shutter

shutter detection detection adjustment jig
sensor
Bolts
D14MEC−W5−000−F0 9.4−2
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MAINTENANCE MANUAL
9.4.2 Loose Cassette Shutter Detection Switch Adjustment

/ Related Unit No.
9.4.1 Loose Cassette Shutter Loose Cassette Shutter

Detection Sensor Adjustment Detection Switch Adjustment
=Preparation=
Loose cassette shutter detection

switch adjustment
2. Turn “SERVO MOTOR” on the main control
panel [OFF].
3. Set the 8mm parts cassette to Z1 of the
cassette plate.
4. Move the feeder carriage manually and move
the 8mm parts cassette to the loose cassette
shutter detection switch position. Loose cassette shutter
5. Check the clearance between the spring of the detection switch (limit switch)
loose cassette shutter detection switch and
the 8mm parts cassette.
=Specification=
7.4 ± 0.2 mm from the surface of tape
6. If not within the specification, loosen the bolts Loose cassette shutter
(A) to adjust the clearance. detection switch
8. Set the 8mm parts cassette to Z149, Z151,
Z299 of the feeder plate and adjust the
clearance. Spring
9. Check if the spring center of the loose
cassette shutter detection switch aligns with
the center line of the 8mm parts cassette
wheel.
10. If not, loosen the bolts (A) and move the loose
cassette detection switch until the spring
center of the loose cassette shutter detection View of A
switch aligns with the center line of the 8mm
parts cassette wheel. Loose cassette shutter detection switch
12. Check the clearance between the Bolts (A)
spring of the loose cassette
shutter detection switch and the
8mm parts cassette again. A
13. Turn “SERVO MOTOR” on the
main control panel [ON]. 7.4±0.2mm
8mm tape cassette 7.4±0.2mm
9.4−3 D14MEC−W5−000−F0
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MAINTENANCE MANUAL
9.4.3 Loose Cassette Detection Sensor Adjustment

Loose Cassette Detection

Sensor Adjustment
Receiving side
Loose cassette detection sensor adjustment
panel [OFF].
2. Set the parts cassette to the left edge of the
feeder plate.
detection sensor is unlit when the parts cassette Emitting side
is in the correct setting. Reel side board
ST1 (Vacuum position)
4. If it is illuminated, loosen the bolts of the loose
cassette detection sensor and adjust until the red
LED of the loose cassette detection sensor is
unlit.
5. Tighten the bolts of the loose cassette detection
sensor temporarily.
(Correct setting)
detection sensor is illuminated when the parts
cassette is in the incorrect setting.
7. If not, loosen the bolts of the loose cassette Optical axis
detection sensor until the red LED of the loose
cassette detection sensor is illuminated.
8. Tighten the bolts of the loose cassette detection
sensor.
detection sensor is unlit when the parts cassette
is in the correct setting again.
10. Set the parts cassette to the center of the feeder
plate and adjust the loose cassette detection
sensor. (Incorrect setting) (Incorrect setting)
11. Set the parts cassette to the right edge of the Parts cassettes
cassette plate and adjust the loose cassette
detection sensor.
Loose cassette detection sensors
panel [ON].
=CHECK= Bolts
Make sure that the green LED of the sensor
is always illuminated.
=HINT=
This adjustment is for single cassette and
double cassettes. Bolts
Brackets
Emitting side Receiving side
D14MEC−W5−000−F0 9.4−4
MSR
MAINTENANCE MANUAL
9.5 Loader and Unloader Related Matter

9.5.1 Loader and Unloader Automatic Width Control Origin

Adjustment
Loader and Unloader Automatic 9.5.2 Loader and Unloader

Width Control Origin Adjustment Automatic Width Control Limit
Adjustment
=Preparation=
1. Maximum PCB
Loader and unloader automatic width
control origin adjustment
1. Turn the power [ON] and return to origin. Movable
2. Return to origin of the loader and unloader rail
automatic width controls. Maximum PCB
3. Set the maximum PCBs to the loader and
unloader rails and touch against the fixed rail.
=REFERENCE=
Maximum PCB : 270mm (M)
460mm (LL and XL)
4. Check the clearance between the maximum Loader and unloader drive Fixed rail
PCB and the movable rail.
=Specification=
Clearance : 0.5 to 1.0mm (Standard : 0.8mm)
5. If not within the specification, loosen the guide
bolt.
6. Rotate the screw shaft to adjust the clearance
between the maximum PCB and the movable rail.
7. Loosen the sensor dog bolt. Automatic
width control
8. Move the sensor dog and match the slit of the
origin sensor
sensor dog with the automatic width control origin 2
sensor 1.
=CHECK= Slit plate Guide
Make sure that the LED of the automatic width
control origin sensor 1 is illuminated.
9. Tighten the sensor dog bolt.
10. Rotate the slit plate and match the slit of the slit Screw shaft
plate with the automatic width control origin
sensor 2.
=CHECK=
Make sure that the LED of the automatic
width control origin sensor 2 is illuminated.
Automatic
Sensor width control
dog origin sensor 1
(Loader drive)
9.5−1 D14MEC−W3−000−B0
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MAINTENANCE MANUAL

11. Tighten the coupling set screw.
=CHECK=
Make sure that the LEDs of the automatic
width control origin sensor 1 and 2 are
illuminated. Movable
12. Return to origin of the loader and unloader rail
automatic width controls again. Maximum PCB
13. Check the clearance between the maximum
PCB and the movable rail again.
Loader and unloader drive Fixed rail
Automatic
width control
origin sensor
2
Slit plate Guide
Screw shaft
Automatic
Sensor width control
dog origin sensor 1
(Loader drive)
D14MEC−W3−000−B0 9.5−2
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MAINTENANCE MANUAL
9.5.2 Loader and Unloader Automatic Width Control Limit

Adjustment
9.5.1 Loader and Unloader Loader and Unloader Automatic

Automatic Width Control Origin Width Control Limit Adjustment
Adjustment
Loader and unloader automatic width control limit adjustment

2. Return to origin of the loader and unloader automatic
width controls.
3. Move the loader and unloader movable rails to +
2.0mm.
4. Check the (+) limit sensor.
=CHECK=
(+) limit sensor
Make sure that the LED of the (+) limit sensor
is illuminated. Sensor dog
=Specification=
(+) limit position : 2.0 ± 1.0mm (−) limit sensor
5. If the LED of the (+) limit sensor is not illuminated, (Loader drive)
loosen the (+) limit sensor bolts to adjust the (+) limit
sensor position.
6. Tighten the (+) limit sensor bolts.
7. Check the (+) limit sensor again.
8. If the LED of the (+) limit sensor is still not illuminated, loosen the sensor dog bolts.
9. Move the sensor dog to adjust the sensor dog position.
=CHECK=
Make sure that the LED of the (+) limit sensor is illuminated.
=CHECK=
When moving the sensor dog, do ’9.5.1 Loader and Unloader Automatic Width Control
Origin Adjustment’ again.
10. Tighten the sensor dog bolts.
11. Return to origin of the loader and unloader automatic width controls.
12. Move the loader and unloader movable rails to −222.0mm (M), −412.0mm (XL).
13. Check the (−) limit sensor.
=CHECK=
Make sure that the LED of the (−) limit sensor is illuminated.
=Specification=
(−) limit position
: −221 to −223 mm (M)
: −411 to −413 mm (XL)
14. If the LED of the (−) limit sensor is not illuminated, loosen the (−) limit sensor bolts to adjust the (−)
limit sensor position.
15. Tighten the (−) limit sensor bolts.
9.5−3 D14MEC−W3−000−B0
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MAINTENANCE MANUAL
16. Check the (−) limit sensor again.

17. If the LED of the (−) limit sensor is still not illuminated,
loosen the sensor dog bolts.
18. Move the sensor dog to adjust the sensor dog position.
=CHECK=
Make sure that the LED of the (−) limit sensor is
illuminated.
=CHECK= (+) limit sensor
When moving the sensor dog, do ’9.5.1 Loader Sensor dog
and Unloader Automatic Width Control Origin
Adjustment’ again. (−) limit sensor
19. Tighten the sensor dog bolts.
(Loader drive)
20. Return to origin of the loader and unloader automatic
width controls and check the (±) limit sensors detect
correctly again.
D14MEC−W3−000−B0 9.5−4
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MAINTENANCE MANUAL
9.5.3 Transfer Belt Replacement

/ Related Unit No. 1046705610 / 1046705620
Transfer Belt Replacement
=Preparation=
1. Spring tension gauge (Retail parts)
Apply tension
Transfer belt replacement
1. Turn the power [OFF]. Loosen tension
2. Loosen the tension roller nut to loosen the
transfer belt tension.
3. Remove the transfer belt and replace it.
=CHECK=
Make sure that the transfer belt front side is
sheen.
4. Apply the tension and tighten the tension roller Tension roller
nut. (Front side)
5. Check the belt tension with the spring tension
gauge.
=Specification= Tension roller nut
Tension : 4 to 6mm / 1.96N
=REFERENCE=
Refer to users manual of the tension gauge.
6. If not within the specification, loosen the tension
roller nut to adjust the belt tension.
7. Tighten the tension roller nut and check the (Rear side)
belt tension again.
8. Select [Start] from the control monitor and turn Front side (Sheen)
“MANU” on the main control panel [ON] and
check the transfer belt rotates smoothly.
Back side (Dull)
9.5−5 D14MEC−W3−000−B0
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MAINTENANCE MANUAL
9.5.4 Transfer Motor Replacement

Transfer Motor Replacement
Tension roller Tension rollers

Motor
bolts
Transfer motor
Transfer motors Motor bolts
Transfer motor Pulley and pulley bolt
Transfer motor replacement

1. Turn the power [OFF].
2. Loosen the tension roller nuts to loosen the Pulley
transfer belt tension.
3. Remove the transfer belt.
4. Loosen the pulley bolts to remove the motor.
5. Replace the motor.
6. Attach the pulley and tighten the pulley bolts and
motor bolts temporarily.
7. Adjust the pulley center aligns with the tension
roller center. Transfer
8. Tighten the pulley bolts and motor bolts. motor
9. Attach the transfer belt.
=REFERENCE=
Refer to ’9.5.3 Transfer Belt Replacement’. Tension rollers
10. Select [Start] from the control monitor and turn
“MANU” on the main control panel [ON] and check
the transfer belt rotates smoothly.
D14MEC−W3−000−B0 9.5−6
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MAINTENANCE MANUAL
9.6 Lower Section Positioning Related Matter

9.6.1 X, Y Axes Motor Replacement and Origin Adjustment

X, Y Axes Motor Replacement

and Origin Adjustment
=Preparation=
1. XY table origin adjustment jig
2. Reference pin
X, Y axes motor replacement and origin

adjustment
1. Turn the power [OFF].
2. Disconnect the 100V wire connector and the
encoder wire connector. Coupling
3. Remove the coupling cover of the X axis motor and
the X axis cover.
4. Remove the coupling cover of the Y axis and the Y
axis cover. Nut body
5. Loosen the coupling nuts on the X axis motor side.
6. Remove the bolts and remove the motor from the
motor bracket.
Coupling cover
7. Replace the X axis motor.
8. Rotate the X axis ball screw and match the origin
dog on the nut body of the X axis ball screw with X axis cover
the X axis origin sensor. (Match the sensor center
with the dog center.)
9. Replace the Y axis motor.
Bolts
11. Temporarily tighten the coupling nut on the X axis
Minus motor side at the position in which the X axis
sensor origin dog and the origin sensor matched.
Motor
12. Similarly, tighten the nut on the Y axis side
temporarily. Motor bracket
Coupling
Nut body
Coupling
Coupling nuts
9.6−1 D14MEC−W4−000−B0
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MAINTENANCE MANUAL
13. Raise the XY table to the same height of the

transfer.
14. Set the XY table origin adjustment jig on the XY
table.
15. Lower the XY table slowly in NC AXIS JOG
CHECK and set the reference pin to the reference
pin hole of the jig.
16. Attach the L nozzle (∅3.0mm) to the nozzle 1 of Coupling
the No. 1 nozzle unit.
17. Move the X axis and the Y axis to the flowing
positions.
=HINT= Nut body
M size X axis −67.5 mm
Y axis −280 mm
XL size X axis −120 mm
Y axis −470 mm
Coupling cover
18. Turn ”HEAD ENABLE” on the sub control panel
[OFF] and ”XY TABLE MOUNT POS MOVE”
X axis cover
[ON].
19. Rotate the manual wheel and loosen the coupling
that connects the X and Y axes motors with the
ball screw until the L nozzle can fit in ∅3.2mm hole
of the XY table origin adjustment jig. Bolts
20. Tighten the coupling nut of the X and Y axes.
=REMARKS=
Be sure to return to origin after adjustment and Motor
adjust the sensor position when the sensor
can not detect origin. Motor bracket
21. Attach the X axis cover and the X axis ball screw Coupling
cover.
22. Attach the Y axis cover and the Y axis ball screw Nut body
cover.
23. Connect the 100V wire connector and the encoder
wire connector.
=REMARKS=
Be sure to change the NC programing offset or
return to origin after changing the origin
position correction of the machine initial setting
since the PCB mount position changes. Coupling
Coupling nuts
∅3.2
470(XL)
280(M),
XY table origin
115
395
adjustment jig
130 67.5(M),120(XL)
197.5
XY table origin adjustment jig
D14MEC−W4−000−B0 9.6−2
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MAINTENANCE MANUAL
9.7 Control Machinery Related Matter

Sentence No. D14MEC−W0−600−C0
9.7.1 Trackball Cleaning

Trackball Cleaning
=Preparation= Ring replacement jig

1. Ring replacement jig : N2726096−057
Trackball cleaning
1. Turn the machine power [OFF].
2. Set the ring replacement jig on the ring of the
trackball upper face and rotate the ring Ring
counterclockwise.
3. Remove the ring and the ball retainer.
4. Remove trackball carefully.
=REMARKS=
Ring
Keep the track ball in a paper box to prevent
damage.
Ball retainer
5. Remove all dust and foreign substance adhering to
ball disk shaft and 45° bearings by the cotton stick.
=HINT=
Clean by the cotton stick damped a small
quantity of alcohol, if terribly dirty.
=REMARKS=
Do not touch disk and PCB. It may cause
electric troubles. Trackball
=REMARKS=
Do not use organic solvent (thinner, etc.) or
detergent except a small quantity of alcohol.
Resin may get damaged.
Ball disk shaft
45° bearings
9.7−1 D14MEC−W0−600−C0
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MAINTENANCE MANUAL
=REMARKS= Trackball
Make sure that there are no foreign substance container
inside of trackball container.
6. Put the trackball in the trackball container carefully.
7. Set the ball retainer.
8. Set the ring replacement jig on the ring of the
trackball upper face and rotate the ring clockwise. Trackball
9. Tighten the ring.
=REMARKS=
Make sure that the trackball moves smoothly Ring replacement jig
and does not make strange noise after
assembling.
10. Turn the power [ON] and check the trackball
movement.
Ring
Trackball
D14MEC−W0−600−C0 9.7−2
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MAINTENANCE MANUAL
9.7.2 Line Sensor Replacement

/ Related Unit No. 1046717000AC
9.7.3 Line Sensor Height and

Line Sensor Replacement
Angle Adjustment
Line sensor replacement

2. Move Z axis to the standby position.
4. Remove the 3 nozzle units without removing the Shaft
No.1 nozzle unit.
5. Rotate the manual wheel until the position of
removed middle nozzle moves to ST3. Clamp block bolt
(origin) and pull the wheel toward you.
8. Disconnect the line sensor cable from the line
sensor controller. Clamp block
9. Loosen the stopper bolt and remove the stopper
from the shaft.
10. Loosen the clamp block bolt and remove the
clamp block from the shaft.
11. Remove the old line sensor and place the new
line sensor in position.
12. Insert the clamp block to the shaft and tighten
the clamp block bolt temporarily.
Stopper
13. Insert the stopper to the shaft and tighten the Line sensor
stopper bolt temporarily.
Stopper bolt
14. Attach the line sensor to the clamp block with the
line sensor bolts.
=CHECK=
Parallel the line sensor to the clamp block LASER HEAD SERVO
upper face. ON ON M ORG
15. Adjust the line sensor height and the angle.
16. Adjust the line sensor offset.
17. Replace the nozzle units. OFF OFF
9.7−3 D14MEC−W0−600−C0
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MAINTENANCE MANUAL
9.7.3 Line Sensor Height and Angle Adjustment

/ Related Unit No. 1046717000AC
Large Part Detection

Adjustment
Line Sensor Height and Angle
Line Sensor Replacement
Adjustment
Line Sensor Offset Adjustment
Line sensor height and angle adjust-

ment Clamp block
=NOTE=
Be sure to check with the nozzle 1 of the
No.1 nozzle unit.
2. Set the dip switch of the line sensor controller
Bolts
P945C to “MANU−DiP.S” and “MEASURE”.
5. Turn ”HEAD SERVO” [ON].
6. Check the line sensor height with the line sensor
controller P945C. Stopper bolt
=Specification=
Height : 2.5 to 3.0 mm Stopper
Line Sensor
7. If not within the specification, loosen the bolts
and and stopper bolt.
8. Tighten the stopper bolt to fix the stopper.
9. Check the line sensor height again.
D14MEC−W0−600−C0 9.7−4
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MAINTENANCE MANUAL
Nozzle1
10. Loosen the stopper bolt, touch the stopper to the
clamp block. (−)
11. Tighten the stopper bolt.
CT178°
13. While watching the display of line sensor controller
P945C, rotate the manual wheel slowly in the (+)
Sensor bracket
and (−) direction every 1°. (+)
14. Set the cycle timer to 178 ± 2°, check the height of Clamp block
the line sensor. (Station 3)
=Specification=
Height : 2.5 to 3.0 mm
15. If not within the specification, loosen the bolts to
adjust.
16. Tighten the bolts temporarily.
17. Move the line sensor left and right slightly, tighten
the bolts at the position where the display of line Clamp block
sensor controller P945C does not change
between 176° to 180° of cycle timer.
18. Check the height again.
19. Set the cycle timer to 178°, press “O. ADJ” on
the line sensor controller P945C and change the
dip switch of the line sensor controller to AUTO.
Bolts
Stopper bolt
Stopper
Line Sensor
9.7−5 D14MEC−W0−600−C0
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MAINTENANCE MANUAL
9.7.4 Large Part Detection Adjustment

/ Related Unit No. 1046723000AD
9.7.3 Line Sensor Height and

Large Part Detection
Angle Adjustment
Adjustment
=Preparation=
P910T
Large part detection adjustment
2. Turn “SERVO MOTOR” on the main control panel
[OFF].
4. Vacuum 0.5mm block gauge to the nozzle at the ST1 All lamps [OFF] T:1.0
(vacuum position).
5. Check that the detection sensor is [ON].
6. Vacuum 1.0mm block gauge to the nozzle at the ST1
(vacuum position). P910T
7. Check that the detection sensor becomes [OFF].
8. If the detection sensor lamps are not illuminated
correctly, loosen the detection sensor bracket bolts.
9. Adjust the position of the detection sensor bracket until
the lamps are illuminated correctly.
=CHECK= All lamps[ON] T:0.5
After adjusting, set the parts feeder on the feeder
plate. when moving the parts feeder the large part
detection sensor, check that the large part
detection sensor does not interfere with the parts
feeder.
(Sensor amplifier)
Bolts Nozzle
ST1 (vacuum position)
Bolts
Detection sensor
Block gauge Detection sensor
(Light receiving side)
(Light emitting side)
D14MEC−W0−600−C0 9.7−6
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MAINTENANCE MANUAL
9.8 Recognition and Illumination Related Matter

Sentence No. D14SEC−W0−400−A0
9.8.1 White LED Brightness Adjustment (PCB Camera LED

Brightness Adjustment)
/ Related Unit No.
White LED Brightness

Adjustment (PCB Camera LED
Brightness Adjustment)
=Preparation=
1. Brightness adjustment jig
White LED brightness adjustment (PCB PCB camera
camera LED brightness adjustment)
1. Set the PCB on the XY table.
2. Turn “XY TABLE MOUNT POS MOVE” on the sub
control panel [ON].
3. Move the XY table under the PCB camera.
4. Put the dull side (rough side) of the brightness
adjustment jig faces upward on the PCB. Volume for ring (spread)
5. Select ’PCB Camera’ from ’Select Camera’ and
’Original’ from ’Display Mode’ on the ’Recognition Volume for direct
service’ screen.
6. Select <Bright> on the ’Recognition service’
screen to check the brightness. Dull side
=CHECK=
Be sure to adjust the window size of the
recognition monitor to half size of the
brightness adjustment jig in this check
and align the center of the brightness
adjustment jig with the center of the
window.
=Specification= PCB
Direct : 40±4
Ring (spread) : 50±4 Brightness adjustment jig
7. If not within the specification, turn the
camera volume to adjust the brightness.
Window Brightness
adjustment jig
Half length of
the brightness
adjustment jig
Recognition monitor screen Recognition service screen
9.8−1 D14SEC−W0−400−A0
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MAINTENANCE MANUAL
= MEMO =
D14SEC−W0−400−A0 9.8−2
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MAINTENANCE MANUAL
10.0−1
MSR
MAINTENANCE MANUAL
10.SYSTEM MANAGEMENT
This chapter describes the functions included in the System tab for maintenance
operations.
10.0−2
MSR
MAINTENANCE MANUAL
10.1 Movement Check
10.1 Movement Check

This function allows you to check each axis for proper movement under manual control.
• NC axis jog: Operating the axis using the “Teaching” on the main control panel.
• NC axis move: Moving the axis by inputting the coordinate.
• Width adjust axis jog: Operating the axis using the “Teaching” on the main control panel.
• Width adjust axis move: Moving the axis by inputting the coordinate.
=CHECK=
Before making checks, switch the operation mode to MANU and perform origin return.
10.1.1 Switching to Manual Mode and Origin Return

Be sure to set the operation mode to MANU and return all axes to their origins before activating each
axis.
Operating Procedure
1. Click [Start]. The Start − Axis screen will appear.
Figure 10.1−1−1.01Start − Axis Screen
2. Check <Axis>. The Start − Axis screen will appear.

3. Press “MANU” on the main control panel. The mode will switch to MANUAL.
4. Check that all axes have returned to their original positions.
The returned axes are marked with an asterisk.
The axes returned once (Rot 1 to Rot 16) are marked with a letter ‘F’.
5. Press “ORG” on the main control panel if some axes have not returned to their origins.
The machine will execute origin return.
In order to return each theta axis to its original position, turn head via the sub−control panel.
10.1−1 D14MEC−71−010−B0
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MAINTENANCE MANUAL
10.1 Movement Check
10.1.2 NC Axis Jog

Operating the NC axis using the “Teaching” on the main control panel is referred to as NC axis jog check.
Operating procedure
1. Check that the manual mode is being engaged.
2. Click [System]−[ChkMove]. The movement check screen will appear.
3. Clicking <NC AXIS JOG> will call up the NC Axis Jog screen.
Figure 10.1−2−1.01NC Axis Jog Screen
4. Click the NC axis to be moved. The selected axis name will be highlighted.
5. Press any directional key among the “Teaching” on the main control panel to move the axis in target
direction.
ORG.
HIGH
=REMARKS=
Care should be taken because the selected axis moves.
=HINT=
Turning ON the [HIGH] beforehand enables the axis to move faster.
6. Press “ORG” after completing movement checks.
This will return the axis to its origin.
7. Clicking <Exit> will return to the movement check screen.
=REMARKS=
If the height of the XY table is not set properly, the XY table may interfere with the transfer rails,
PCB cameras and nozzles.
D14MEC−71−010−B0 10.1−2
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MAINTENANCE MANUAL
10.1 Movement Check
10.1.3 NC Axis Move

Moving the NC axis by inputting the coordinate for movement is referred to as NC axis move check.
Operating procedure
1. Check that the manual mode is selected.
3. Clicking the <Axis Move> will call up Move NC Axis screen.
Figure 10.1−3−1.01Move NC Axis Screen

4. Input a coordinate for movement.
Two target positions can be entered for each axis to facilitate repetitive movement.
(MOVE1 and MOVE2)
5. Clicking the <MOVE1> moves the NC axis to the coordinate set in the MOVE 1.
Clicking the <MOVE2> moves the NC axis to the coordinate set in the MOVE 2.
=REMARKS=
Be very careful. The machine will move by clicking MOVE1 and MOVE2.
Always enter 0 to return each axis to its origin after checking movement.
6. Press “ORG” on the main control panel after completing movement checks.
10.1−3 D14MEC−71−010−B0
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MAINTENANCE MANUAL
10.1 Movement Check
10.1.4 Feeder carriage

Moving the Z table one pitch using one button is referred to as feeder carriage.
Operating Procedure
3. Clicking <Move NC axis> will call up the Move NC axis screen.
Figure 10.1−4−1.01Move NC Axis Screen
4. Select the Z axis to be moved.

ZR: Moves the ZR table only. (The right side viewed from the machine front)
ZL: Moves the ZL table only. (The left side viewed from the machine front)
ZR+ZL: Moves ZR and ZL tables at the same time.
5. Click < >or < >.
: Moves the Z table one pitch to the left.

: Moves the Z table one pitch to the right.
=HINT=
Whichever you select from the front control panel and rear control panel, the Z table moves in the
direction of the arrow on the screen.
6. Press “ORG” on the main control panel after completing feeder carriage.
D14MEC−71−010−B0 10.1−4
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MAINTENANCE MANUAL
10.1 Movement Check
10.1.5 Width Adjust Axis Jog

Operating the width adjust axis using the “Teaching” on the main control panel is referred to as width
adjust axis jog.
Operating procedure
3. Clicking the <Jog Width Axis> will call up the Jog Width Axis screen.
Figure 10.1−5−1.01Jog Width Axis Screen
4. Click the width adjust axis to be moved. The selected axis name will be highlighted.
=HINT=
Clicking the <Select All> will select all axes to be moved in the Y direction.
Clicking the <Select All> will select all axes to be moved in the X direction.
Even when all axes are moved using <Select All>, the movement amount of each axis may be
different from each other slightly.
5. Pressing the directional key of “Teaching” on the main control panel moves the axis and releasing it
stops the axis.
ORG.
HIGH
6. Press one of the directional keys which points out the direction in which the axis is to be moved.
=REMARKS=
Care should be taken because the selected axis moves.
=HINT=
Turning ON the “HIGH” in advance enables the axis to move faster.
7. Click <Width Org Return> after completing movement checks.
The width adjust axis will be returned to its origin.
10.1−5 D14MEC−71−010−B0
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MAINTENANCE MANUAL
10.1 Movement Check
10.1.6 Width Adjust Axis Move

Moving the width adjust axis by inputting the coordinate to move is referred to as width adjust axis
movement check.
Operating procedure
1. Check that the manual mode is set.
3. Clicking the <Move Width Axis> will invoke the Move Width Axis screen.
Figure 10.1−6−1.01Move Width Axis Screen

4. Input the coordinate to move to.
Two target positions can be entered for each axis to facilitate repetitive movement.
(MOVE1 and MOVE2)
5. Clicking the <MOVE1> moves the NC axis to the coordinate set in the MOVE 1.
Clicking the <MOVE2> moves the NC axis to the coordinate set in the MOVE 2.
=REMARKS=
Be very careful. The machine will move by clicking MOVE1 and MOVE2.
Always enter 0 to return each axis to its origin after moving the axis.
6. Click <Width Org Return> after completing movement checks.
The width adjust axis will be returned to its origin.
D14MEC−71−010−B0 10.1−6
MSR
MAINTENANCE MANUAL
10.2 Monitoring
10.2 Monitoring
10.2.1 Overview
This function is used to monitor input signals (such as the sensor), output signals (such as the solenoid
valve) and the status of memory.
Specify the addresses of the signals or memory to be monitored.
Monitoring is divided into the following three types.
SC: Monitors ordinary I/O signals of the sensors or valves, etc.
I/O: Monitors internal signals in MMC and MMI controllers.
Memory: Monitors the contents of memory in the MMC controller.
SC monitoring procedure
1. Click the magnifying glass icon at the right bottom on the screen. The Monitoring screen will appear.
Figure 10.2−1−1.01Monitoring Screen

=CHECK=
If an address of the prior execution remains without being deleted, monitoring will start
automatically.
2. Input an address from the keyboard and press “Enter”.
Input range : Upper three digits in hexadecimal (0 to F)
The monitored data for the specified address will be displayed in binary.
10.2−1 D14MEC−71−020−B0
MSR
MAINTENANCE MANUAL
10.2 Monitoring
3. Click <Start>. Check for proper monitoring.

Ex. Enter an address and type of signal to be checked.
SC signal (address 0100)
Address: 0100
↓
010 Enter the upper three digits.
(‘0’ is added and displayed in the high end of the address column.)
0100 The lowest 0 is the one in hexadecimal digits 0 to F displayed on the screen.
Check the monitoring status by the binary digit 0 or 1 displayed just
below the above−mentioned 0.
(The upper four digits entered are displayed in the address column.)
4. Click <Stop> to pause the monitoring.
5. To erase the input address and displayed data, click <Stop> followed by <Clear>.
6. Click <Exit>.
D14MEC−71−020−B0 10.2−2
MSR
MAINTENANCE MANUAL
10.4 Warning Value
10.4 Warning Value

A warning message is displayed when the counted−used time or −used counts of parts which need
maintenance reaches the warning value. At the completion of maintenance the machine receives notice
of the completion, and the counted−used time or −used counts is reset at 0. The displayed warning is
also turned off.
Refer to “Reference Manual/Machine Data/Warning Value Setting” for setting of warning values.
Applicable Parts
Filter : Filter 1 through 16
Nozzle : Nozzle 1 through 6
Equipment : Luminaire for parts/ Luminaire for PCB/ Front Cutter/ Index Unit/ Deceleration Machine
LCD Back Light/ UPS Battery/ Nozzle Return Plate
10.4.1 Display Items of the Warning Value Screen
Figure 10.4−1−1.09: Warning Value Screen (Filter replacement)
Figure 10.4−2−1.09: Warning Value Screen (Nozzle cleaning)
10.4−1 D14MEC−71−040−B0
MSR
MAINTENANCE MANUAL
10.4 Warning Value
Figure 10.4−3−1.09: Warning Value Screen (Equipment)
Filter : Filter 1 through 16 displayed (For a screen of [Filter Replacement] only)

Nozzle : Nozzle 1 through 6 displayed (For a screen of [Nozzle Cleaning] only)
Equipment : Names of equipment displayed (For a screen of [Equipment] only)
Status : “−−−” : “Warning” is set to “No”.

“Warning” : The current value is at the warning value or higher. (The warning is given.)
“Caution” : The current value is at 80% of the warning value. (The warning is not given.)
“OK” : Status other than above
Current Value [count] : The current value, that the machine is counting, is displayed.
Warning Value [count] : The warning value is displayed.
Refer to “Reference Manual/Machine Data/Warning Value Setting” for setting of
warning values.
Warning : Only when “Yes” is set the warning message is displayed, comparing between
the current and warning values.
When “No” is set, the warning message is not displayed.
Complete : Click <Complete> at the completion of maintenance. (Multiple choices available)
Clicking <Set> sends notice of the completion of maintenance to the machine.
• Check of the current and warning values is performed every 60 minutes, and a message is displayed.
• The warning value depends on the setting environment and run conditions. Set an appropriate value.
D14MEC−71−040−B0 10.4−2
MSR
MAINTENANCE MANUAL
10.4 Warning Value
Procedure for Maintenance Completion

1. Click [System Management] and [Maintenance] in sequence.
2. Select a tag for maintenance performance from the following: [Filter Replacement], [Nozzle Cleaning],
[Equipment]. The Warning Value Screen is displayed.
3.
4.
Figure 10.4−4−1.09: Warning Value Screen (Filter Replacement)
=HINT= The latest “Current Value” is obtained and re−displayed by clicking <Reload>.
3. Click <Complete> of the part(s) that maintenance is completed. (Multiple choices available)
4. Click <Set>, and the Setting Confirmation Screen is displayed.
Figure 10.4−5−1.09: Setting Confirmation Screen
5. Clicking <OK> sends notice of the completion of maintenance of the part(s), that <Complete> is de-
termined, to the machine. Then, the current value is reset at 0, and the displayed warnging mes-
sage is turned off.
10.4−3 D14MEC−71−040−B0
MSR
MAINTENANCE MANUAL
10.4 Warning Value
Procedure for Warning Display

1. Click [System Management] and [Maintenance] in sequence.
2. Select a tag for maintenance performance from the following: [Filter Replacement], [Nozzle Cleaning],
[Equipment]. The Warning Value Screen is displayed.
3.
Figure 10.4−6−1.09: Warning Value Screen (Filter Replacement)

=HINT= The latest “Current Value” is obtained and re−displayed by clicking <Reload>.
3. Position a cursor on “Warning” of a part, that a warning display is
altered, and click it.
The Warning Presence/Absence Screen is displayed.
4. Click either “Yes” or “No”. 4.

5. Click <OK>.
The Warning Value Screen is displayed again. 5.
An asterisk “*” is displayed at the right of the set value.
Figure 10.4−7−1.09: Warning Presence/Absence Screen
Alterations have not taken effect to the machine at this point.
6.
Figure 10.4−8−1.09: Warning Value Screen with asterisks “*” displayed (Filter Replacement)
6. Alternations take effect to the machine by clicking <Set>.
Setting is available after multiple alterations.
D14MEC−71−040−B0 10.4−4
MSR
MAINTENANCE MANUAL
10.3 Input/Output
10.3 Input/Output
10.3.1 Input/Output Data

The Input/output have the following functions to process data.
• Load (FD → HD)
• Save (HD → FD)
• Print (HD → Paper)
The data processed by the functions shown above are as follows.
• Machine Data Offset Data: Save / Load Item
Operation Condition Data: Save / Load Item
Transfer Data: Save / Load Item
Width Adjustment Data: Save / Load Item
NG Nozzle: Save / Load Item
IPC Mode: Save / Load Item
Nozzle Arrangement Information: Save / Load Item
Camera Data: Save / Load Item
Head Data: Save / Load Item
Nozzle Data: Save / Load Item
• System Settings Signal Tower Lighting Conditions: Save / Load Item
Password: Save / Load Item
Function Tree: Save / Load Item
RS−232C Parameters: Save / Load Item
Screen Display Setting: Save / Load Item
Printer Setting: Save / Load Item
In this section, we will describe the procedure for using each input and output function.
10.3−1 D14MEC−71−060−A0
MSR
MAINTENANCE MANUAL
10.3 Input/Output
10.3.2 Input/Output Methods

Load Procedure
1. Click [System]−[IN / OUT]−[Load].
The Load menu will appear.
3.
4.
Figure 10.3−1−1.01Load Screen
2. Set a floppy disk.

3. Click <Load from FD>.
4. Click <OK>.
The Check menu for loading the machine data and system parameters will appear.
=CHECK=
The machine data of only one machine can be saved on a single floppy disk. Therefore, trying to
save machine data of several machines onto one floppy disk will result in an overwrite. Save the
machine data of each machine onto separate floppy disks.
Be sure to check whether the machine data itself is saved onto the floppy disk, or saved in a set
as machine data and error data.
5. Click <OK>.
This will load the floppy disk data on the hard disk.
D14MEC−71−060−A0 10.3−2
MSR
MAINTENANCE MANUAL
10.3 Input/Output
Save Procedure
1. Click [System]−[IN / OUT]−[Save].
The Save menu will appear.
3.
Figure 10.3−2−1.01Save Screen
2. Set a floppy disk.

3. Click <OK>.
The Check menu for saving the machine and error data will appear.
=CHECK=
Saving the machine data alone is possible, but saving the error data alone is impossible.
To save the error data, be sure to click on the <Yes> for both machine data and error data, and
save them as a set. (Error data: signal tower lighting conditions data)
4. Click <OK>.
This will save the hard disk data on the floppy disk.
10.3−3 D14MEC−71−060−A0
MSR
MAINTENANCE MANUAL
10.3 Input/Output
Print Procedure
1. Click [System]−[IN / OUT]−[Print].
The Print menu will appear.
3.
Figure 10.3−3−1.01Print Screen
2. Select all data to be printed from the list. (Select all that apply.)
Clicking <Select ALL> will print out all data.
3. Click <OK>.
The Check menu for printing the machine data will appear.
4. Click <OK>. This will print out the machine data.
D14MEC−71−060−A0 10.3−4
MSR
MAINTENANCE MANUAL
11.0−1
MSR
MAINTENANCE MANUAL
Sentence No. D14MEC−A1−AA0−B1
11.RECYCLING
This chapter describes precautions on recycling and disassembling the

components used in this machine.
D14MEC−A1−AA0−B1 11.0−2
MSR
MAINTENANCE MANUAL
11.1 Lead Seal Storage Batteries

Sentence No. D14MEC−A1−010−C0
11.1.1 Location of Batteries
Backup power supply

‘PS2538’
11.1.2 Removing Batteries

=REMARKS=
Be sure to save the necessary data on floppy disks in advance.
DANGER Turn OFF power before

removing batteries.
Procedures
1. Remove the front cover from the machine and then the backup power supply on the upper
part of the P8000.Remove the BAT1 connector and the two screws.
2. Detach the backup power supply cover. Screws

BAT1 connector
Remove the two screws securing the cover.
Screws
11.1−1 D14MEC−A1−010−C0
MSR
MAINTENANCE MANUAL
3. Remove the batteries.

Unscrew the two screws that hold the batteries.
Screws
4. Disconnect the wiring of the batteries.

Be careful not to short circuit the terminals of the batteries.
=REMARKS=
Used batteries must be delivered to the specialist.
Contact MED for further details.
D14MEC−A1−010−C0 11.1−2
MSR
MAINTENANCE MANUAL
11.2 Synthetic Resin Parts

Sentence No. D14MEC−A1−020−A1
This machine employs the synthetic resin parts listed in the table below.
Parts List
Name Product Process Constituent and content Weight Remarks
code (filler, reinforcing agent), (g)
insert
FRONT COVER 1046802301 Cut PVC 6,715 1
PLATE 1046852301 Cut PVC 1,058
PLATE 1046852302 Cut PVC 1,097
PLATE 1046852303 Cut PVC 466
11.2−1 D14MEC−A1−020−A1
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−A1−020−A1 11.2−2
MSR
MAINTENANCE MANUAL
11.3 Precautions in Dismantling CRT

Sentence No. D14MEC−A1−030−A0
11.3.1 Location of CRT
CRT
(Cathode ray tube)
11.3.2 Ensuring Safety

To prevent CRT implosion, tap the neck of the CRT with a hammer, etc. to make sure that air comes into
it when discarding the CRT.
It is dangerous to tap the front side of CRT.
Never tap the front side.
Tap here lightly with a hammer, etc.
11.3−1 D14MEC−A1−030−A0
MSR
MAINTENANCE MANUAL
Be sure to discharge the high−voltage electricity accumulated in the CRT in the following
manner.
High insulated screwdriver
Wind the lead wire.
Connect the grounding wire to the chassis.
How to discharge
Using lead wire, short circuit the CRT between anode (high voltage feed unit) and chassis, and the
ground. At this time, be careful not to touch the lead wire directly with your hand.
(You could get strong electric shock for an instant through the lead wire.)
Use a screwdriver to ease the work as shown above.
D14MEC−A1−030−A0 11.3−2
MSR
MAINTENANCE MANUAL
11.4 Rotary Connector (Mercury Contact)

Sentence No. D14MEC−A1−040−B0
11.4.1 Location of Rotary Connector

Rotary connector
11.4.2 Remove of Rotary Connector

Removing Procedure
1. Remove the upper cover from the machine and
Bolt
disconnect the wiring of the rotary connector.
2. Remove the bolts that hold the rotary connector and Top plate
the top plate.
3. Unscrew the two screws that hold the rotary connector

and pull up the rotary connector to remove it.
Disconnect the wiring below with the rotary head raised
halfway.
Fixing screws
=REMARKS=
Never dismantle the rotary connector because mercury sealed into the rotary connector may flow
out. Remove it carefully so as not to damage or dorp it.
At the disposal of the rotary connectors, tell the industrial−waste disposal services that they
contain mercury or contact your sales office.
11.4−1 D14MEC−A1−040−B0
MSR
MAINTENANCE MANUAL
= MEMO =
D14MEC−A1−040−B0 11.4−2
Our machine partinally uses the Microsoft programmed software.
As one of the attachments, the following sheet is enclosed together.
The sheet wears the Product ID No. on its cover with the certification “Certificate of
Authenticity” enclosed inside.
Please keep it safe after carefully checking the content of “Certificate of Authority.”
The product ID assures that the machine at your use is licensed.
They are confirmed in the Window screen of “Reference Manual / Machine Setup / System
Parameter / Product ID.”
Product ID
Part No.000−58641
Microsoft, Windows, Windows NT are licensed product of the Microsoft in the U.S.A. and
other countries.
D14AEC−0A−010−D0
NOTICE
Specifications are subject to change without notice.
Please recheck all items before confirming order.
For the products or the technology, which are controlled
items subject to the Foreign Exchange and Foreign
Trade Law, the export permission according to the Law is
required when exporting from Japan or providing techno-
logical offerings.
Panasonic Factory Solutions Co., Ltd.

1375, Kamisukiawara, Showa−cho, Nakakoma−gun, Yamanashi 409−3895, Japan
TEL +81−55−275−6222
441−13, Nagahasu, Tateishi−cho, Tosu, Saga 841−8585, Japan
TEL +81−942−84−2644
2005 Panasonic Factory Solutions Co., Ltd. All Rights Reserved.

Unauthorized copying and distribution is a violation of the law.
Printed in Japan

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Multifunctional Hight−Speed Placement Machine MSR

Thank you for purchasing MSR, the multifunctional hight−speed placement

The MSR Operating Instructions consists of Operation Manual,

Sentence No. D14MEC−02−010−K0

2.SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . 2.0−2

3.1.3 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1−1

4.CONTROL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.0−2

5.SENSOR LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.0−2

5.4.1 Loader/Unloader Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5.4−1

6.Pneumatic Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.0−2

7.PREPARED MATERIALS . . . . . . . . . . . . . . . . . . . . . . . . . 7.0−2

8.7 Rotary Head: Nozzle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.7−1

9.MAINTENANCE GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . 9.0−2

9.4.2 Loose Cassette Shutter Detection Switch Adjustment . . . . . . . . . . . . . . . . . . . . . . 9.4−3

10.SYSTEM MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . 10.0−2

Sentence No. D14MEC−03−020−D0

WARNING indicates an imminently hazardous

CAUTION indicates a potentially hazardous

Symbols are classified according to the observed contents.

It indicates ATTENTION ALERT contents.

It indicates PROHIBITION contents.

It indicates COMPULSION contents.

NEVER open the doors during Always turn OFF the

Always check safety interlock

Improper machine operation

Do not use the maintenance Turn OFF power before

The flaw of safety structures Improper machine operation

Set the air pressure to 0. Improper handling could result

Keep hands and fingers away Beware of high temperature

Safety Precautions for Repair Operation

Power and Air Pressure OFF

If it is necessary to remove the safety

Don’t forget Signal! Power OFF!

Disable Machine Power No Hands in Machine

Improper machine operation

Turn Control Buttons OFF! Don’t Touch Sensors Directly!

High Temperature No fingers

The cover can catch your hands and fingers

Sentence No. D14MEC−06−000−B0

1.USE OF THIS MANUAL

This chapter describes how to use this manual.

1.1 How to Use This Manual

1.1 How to Use This Manual

1.1.1 Document Summary

1.1 How to Use This Manual

1.1.2 Conventions Used

Applicable model and

Tab: Shown in [ ] ex) [Production Start]

Button: Shown in < > ex) <MANU>

Switch: Shown in “ ” ex) “START”

Sentence No. D14MEC−10−000−B0

This chapter provides information on safety.

2.1.1 Safety Precautions

List of machine documents

Works and Documents (General)

2.1.2 Safe Working Procedures

WARNING Always check safety interlock switch.

2.1.3 Precautions for Machine Operations

2.1.4 How to Deal with the Operation Troubles

2.1.5 Cutting off Air Pressure during Maintenance

When mounting or discarding NG parts, the blow

2.1.6 Precautions Related to Live parts

WARNING NEVER remove the protective cover.