9 - Exam K (150 QS) NEW 2014

Q & A for API 570 Practice Exam K (150 Qs) …
1. What is minimum required thickness for NPS 4 piping system (API 5L Gr. A25 ERW)
that operates at 550 psi at 200°F? (Assume structural minimum per API 574 of .090 inches)
A) 0.082 inches B) 0.090 inches C) 0.096 inches D) 0.102 inches
SHOW YOUR WORK BELOW
2. What is the minimum metal temperature to be maintained during a hydrotest when

using API 5L, Gr X-60 pipe having a 1.00 inch (25.4 mm) nominal thickness normalized
during manufacture?
A) 78°F (26°C) B) 43°F (7°C) C) 7°F (-13°C) D) -20°F (-28°C)

SHOW YOUR WORK BELOW:
3. What is maximum depth of incomplete penetration permitted in Longitudinal Groove

welds in Normal Fluid Service (Assume 12mm pipe thickness) when performing VT & RT?
A) None B) Less than or equal to 1 mm

C) Less than or equal to 1.5 mm D) Less than or equal to 2.4 mm
4. Per B31.3, what is the extent of radiography when a long seam intersects a girth weld in
NORMAL FLUID SERVICE?
A) At least 1 inch of the long seam shall be radiographed
B) At least 1.5 inches of the long seam shall be radiographed
C) At least 2.0 inches of the long seam shall be radiographed
D) At least 6.0 inches of the long seam shall be radiographed
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USE THE ILLUSTRATION BELOW TO SOLVE PROBLEMS 5 & 6
… GIVEN: Th & Tr = .670 in (17 mm) & Tb = .280 in (7 mm)
5. The minimum throat dimension (value for tc) to use in PWHT computations is:
A) .198 inches (5 mm)

B) .250 inches (6 mm)
C) .280 inches (7 mm)
D) .340 inches (8.5 mm)
6. Is PWHT required for the above illustration assuming P-No 1 material is used?
A) PWHT is never required for .670 in (17mm) header
B) PWHT is not required for .670 in (17 mm) header and repad (1.340 inches or 34 mm)
C) PWHT is required for .670 in (17 mm) header and repad (total = 1.340 inches or 34 mm)
D) PWHT is reqd for .670 in (17mm) header + repad + .250 (6mm) tc = 1.340 +.250 = 1.59 in.
7. Per B31.3, minimum preheat requirement for NPS 6 Sch. XXS (A335 Gr. P-5) pipe is:
A) 50°F (10°C)
B) 175°F (80°C)
C) 350°F (175°C)
D) As specified on WPS
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8. An inspection reveals that a repaired NPS 4 seamless pipe, A-53 Gr. B, has a thickness of
0.180 inches. If the service is 735 psig at 500°F, what is the actual remaining corrosion
allowance considering only internal pressure?
A) 0.031 inches B) 0.062 inches

C) 0.093 inches D) None of these
9. The number of TMLs required on high-temperature low-velocity hydrocarbon lines

containing sulfur corrosives are often fewer than on other corrosive systems because:
A) The sulfur lines corrode at such a fast rate and are replaced on predetermined time schedules
B) The sulfur lines exhibit very uniform corrosion independent of location in the system
C) The sulfur lines are constructed of high-alloy materials unlikely to corrode
D) The sulfur lines are not considered to be a potential environmental risk
10. A preliminary pneumatic leak test is done at:

A) 15 psig for 15 minutes to locate leaks
B) The lesser of 15 psig or 25% of design pressure for 15 minutes to locate leaks
C) Not more than 25 psig prior to hydrostatic testing for 10 minutes to locate major leaks
D) None of these are correct
11. Which inspection method is suitable for locating corrosion cells, galvanic anodes, stray
currents, coating problems, underground contacts, and areas of low pipe-to-soil potential?
A) Soil resistivity testing/measurements B) Close interval potential survey

C) Holiday pipe coating survey D) None of these
12. When reviewing a group of radiographs, which of these items is not a code requirement
to be included in the radiographic report?
A) Material type B) Exposure technique

C) Geometric unsharpness D) Minimum source-to-film distance
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13. The minimum requirement for spot radiography for a girth weld (≤ NPS 2) is:
A) A single elliptical exposure encompassing the entire weld circumference

B) The lesser of 25% if the inside circumference or 6 inches (152 mm)
C) 25% of the inside circumference
D) 6 inches (152 mm)
14. A piping system service change is being considered. It is proposed that the existing CS
line (non- PWHT’d) will contain a 30% Caustic Solution (NAOH) and operate at 100°C
(212°F). Which statement best describes the action the Inspector should take in this case?
A) Ensure that an accurate corrosion rate is established for the use of a non-PWHT’d CS line.
B) Ensure steamout cleaning is to be avoided if the line will be used in new Caustic Service.
C) Call for full exams & repairs & PWHT of existing CS line before the service is changed.
D) Call for line replacement with use of nickel alloy materials
15. A buried carbon steel piping system (NPS 48, 500 meters long, 150 psig MAOP) is being
leak tested at 165 psig for 8 hours. After 4 hours, the pressure dropped 10 psig to 155 psig.
The system was pressurized again to 165 psig. During remaining 4 hours, a 10 psig drop in
pressure again reduced pressure to 155 psig. According to API 570, the inspector should:
A) Visually inspect the piping externally and /or internally to find leak and assesses the corrosion
B) Reject the test and call for excavation of the line to locate and then repair the leak
C) Repeat the leak test and conduct further inspection if needed
D) Accept the test as successful noting a 5% pressure drop
SHOW YOUR WORK IN THE SPACE PROVIDED BELOW:
16. Per B31.3, what is maximum depth of undercut permitted in a Girth weld in Normal
Fluid Service (Assume base metal 12mm thick) when performing VT & RT exams?
A) None
B) Less than or equal to 1 mm
C) Less than or equal to 1.5 mm
D) Less than or equal to 2.4 mm
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17. Piping system (API 5L Gr. X-70, MAWP = 200 psig at 400°F) is being hydrostatically
tested at 60°F using calibrated gauges. What is code required hydrostatic test pressure?
NOTE: Owner’s Procedure allows you to round the psig value to the nearest 5 psig.
A) 200 psig B) 220 psig C) 300 psig D) 315 psig
18. Per B31.3, What is PWHT temperature and minimum holding time for NPS 20 Sch. 120
A106 Gr. B pipe that has been welded in a major repair?
A) No PWHT is required in this case

B) PWHT at 1,100 – 1,200°F (593 - 649°C) is required for 1 hour
C) PWHT at 1,100 – 1,200°F (593 - 649°C) is required for 1.5 hours
19. What is the acceptable range of magnetizing current (Amps) required for a prod
spacing of 8 inches on a welded NPS 20 Sch. 120 ASTM A-106 Gr. B pipe weld?
A) 600 to 750 amps B) 720 to 880 amps

C) 800 to 1000 amps D) None of these are correct
20. Threaded piping in an NPS 1.5 piping system is being replaced in entirety after 15 yrs
of service after failure from Stress Corrosion Cracking. Assuming material is NOTCH-
SENSITIVE and is Normal Fluid Service, what is the minimum pipe schedule to be used
per the code?
A) CS Sch. 40 B) SS Sch. 40S

C) CS Sch. 80 D) None of these
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INSTRUCTIONS: THIS PROBLEM COVERS QUESTIONS 21 – 25 ON THIS PAGE!!!

Inspection records contain this information for a CML having a low reading in a Carbon
Steel Elbow located in a piping circuit (Atmospheric tower feed line). Original (new) ELL
thickness measured 0.590 inches during a Baseline UT performed in 2004. After 5 years of
service, in 2009, the ELL measured 0.540 inches. In 2014, ELL measured .455 after 10 yrs.
Other Info: The .455 inch thickness is the lowest reading in this piping circuit that showed
an increase in metal loss from 2009 to 2014 due to increased flow velocity (MOC in 2009),
as per Corrosion Specialist report to Inspector. Regarding Minimum Required Thickness,
the Pressure Design Thickness = .319 inches & Structural Design Minimum t = .275 inches.
MAWP is 50 psig @ 300°F. The 16 NPS insulated line showed evidence of widespread rust
staining (evident also in the concrete at grade) with in 2014. The piping Circuit is Class 1.
21. Given the info above, short-term corrosion rate in Mils Per Year (MPY) for the circuit:
A) 10 MPY B) 13.5 MPY C) 17 MPY D) None of these
22. On the basis of information above, the long-term corrosion rate for the location is:
A) 10 MPY B) 13.5 MPY C) 17 MPY D) None of these
23. On the basis of information above, remaining life & half remaining life of this circuit is:
A) 8 years RL and 4 years @ ½ RL B) 10.6 years RL and 5.3 years @ ½ RL
C) 12 years RL and 6 years @ ½ RL D) None of these are correct
24. On the basis of info above, the maximum inspection intervals for this piping circuit are:
A) UT & Ext Insp Interval = 4 years B) UT Interval = 4 yrs & Ext Insp Interval = 5 yrs
C) UT & Ext Insp Interval = 5 years D) UT interval = 5.3 yrs & Ext insp Interval = 5 yrs
25. On basis of info above, extent of NDE required after a 2014 visual inspection for CUI is:
A) 50% at areas within susceptible temp range B) 33% at areas within susceptible temp range
C) 10% at areas within susceptible temp range D) 0% removal is required based on API 570
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26. What is the minimum required thickness of a blank made from A516 Gr. 70 Plate with
a raised face flange design (Size 12 NPS Class 600 with Gasket ID = 12.84 in) in a piping
system with a design pressure of 400 psi @ 500°F (Corrosion Allowance = .062 inches)?
A) .775 inches B) .800 inches

C) .837 inches D) .862 inches
27. What is the minimum required thickness, given the design conditions below for an
existing piping system in Ras Tanura refinery?
Given: Design Pressure & Temp = 500 psig @ 300°F, ASTM A-106 Gr. B, Pipe is 18 NPS
and the structural minimum design thickness for the 18 NPS system = .210 inches
A) 0.210 inches B) 0.215 inches

C) 0.225 inches D) 0.235 inches
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28. Determine UT thickness Inspection Interval (Class 2 pipe) per API 570 rules and then
determine the MAWP of corroded pipe given: Design pressure/temp = 450 psig / 500°F for
A106 Gr B, NPS 24 Sch. 40, with baseline UT thickness in 2004 of .600 inches, 2009 UT of
.550 inches, and 2014 UT of .500 inches … Corr rate = .010 or 10 MPY & RL = 20 years.
You must assume a 10 year interval proposed for purpose of the MAWP calculation!
A) UT interval = 10 yrs, calculated MAWP = 447 psi & proposed 10 yr. interval = Unacceptable
B) UT interval = 10 yrs, calculated MAWP = 475 psi & proposed 10 yr. interval = Acceptable
C) UT interval = 10 yrs, calculated MAWP = 533 psi & proposed 10 yr. interval = Acceptable
D) UT interval = 10 yrs, calculated MAWP = 592 psi & proposed 10 yr. interval = Acceptable
29. What is the minimum metal temp exempt from impact testing for API 5L, Gr X-60 pipe
having a 1.00 inch (25.4mm) nominal thickness that was normalized during manufacture?
A) 68°F (20°C)
B) 33°F (1°C)
C) -3°F (-19°C)
D) -30°F (-34°C)
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30. Per B31.3, Evaluate Charpy impact test results given below for a set of test specimens
when PQR test coupon material is API 5L Grade X-60 (Fully deoxidized). RESULTS ARE:
Specimen # 1, 2, & 3 (8mm x 8mm) = 12 ft-lbf, 15 ft-lbf, and 17 ft-lbf respectively
A) Accept results (Average 3 specimens = 13 ft-lbf, and minimum for 1 specimen = 10 ft-lbf)
B) Accept results (Average 3 specimens = 15 ft-lbf, and minimum for 1 specimen = 12 ft-lbf)
C) Reject results (Average 3 specimens is less than 13 ft-lbf)
D) Reject results (Average 3 specimens is less than 15 ft-lbf)
31. What is the essential wire for a source side IQI on a radiograph for a 24 NPS Sch. 5S
ASTM A312 Type 316L pipe weld (Assume Normal Fluid Service)?
A) Essential wire # 4 B) Essential wire # 5

C) Essential wire # 6 D) Essential wire # 7
32. What is the minimum required classification for a flange in a rerated piping system
(Assume A182 Gr. F304L with a Design Pressure/Temperature of 400 psi @ 400°F)?
A) Class 150 B) Class 300

C) Class 400 D) Class 600
33. Minimum hold time and test pressure for a Sensitive Leak Test using the Gas and
Bubble test method with an approved low surface tension bubble forming solution is:
Additional Given Information: The system under test has a design pressure of 80 psi.
A) 15 minutes at 10 psi
B) 15 minutes at 15 psi
C) 15 minutes at 44 psi
D) 30 minutes at 44 psi
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PQR Given Information: A-106 Gr. B material, NPS 20, Sch. 60

PQR # 123456-A coupon thickness measured by Babu was exactly the same thickness as
nominal wall thickness from API 574 piping schedules in inches. Weld process = SMAW.
PQR # 123456-A was signed and dated by Babu B. Babu and supports WPS # 123456.
Note: All test results signed off & dated by Egyptian Mafia Testing Group (Babu B. Babu)
Tensile Test specimen # 1 (20.6 mm x 20.6 mm) Results = 60,000 … Failed = Weld Metal
Tensile Test specimen # 2 (20.5 mm x 20.5 mm) Results = 57,000 … Failed = In the HAZ
Guided Bend (side bend) specimen # 1 result = Pass (1.9 mm crack in weld)
Guided Bend (side bend) specimen # 4 result = Pass (4.1 mm Incomplete fusion in weld)
34. What is WPS # 123456 base metal thickness range qualified by PQR # 123456-A?
A) 3/16 inch (5 mm) to a maximum of 2 times PQR coupon thickness or 3 inches (76 mm)
B) 3/16 inch (5 mm) to a maximum of 4 times PQR coupon thickness or 6 inches (200 mm)
C) 3/16 inch (5 mm) to a maximum of 2 times PQR coupon thickness or .812 inches (21 mm)
D) 3/16 inch (5 mm) to a maximum of 2 times PQR coupon thickness or 1.625 inches (41 mm)
35. PQR #123456-A Tensile Test Results (For Specimens # 1, 2) are:

A) Adequate in number, however # 1 is below the ASME IX required tensile value
B) Adequate in number, however # 1, # 2 are both below the ASME IX tensile values
C) Adequate in number & all tensile test results are acceptable since Babu signed it and dated it
D) Not Adequate in number & all test results are unacceptable and below required tensile values
36. PQR #123456-A Guided Bend Test Results (For Specimens # 1, 2, 3, 4) are:
A) Adequate in number/type, but specimens # 1, 2 & 3 (Cracks) are always rejectable
B) Adequate in number/type, but specimens # 1, 2, 3 & 4 (Cracks, IF) are always rejectable
C) Adequate in number/type, but specimen # 4 is rejectable for exceeding code limit of 3 mm
D) Adequate in number/type, and all bend test results (incl. three cracks) are acceptable per code
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37. During CUI inspection, an insulated ethylene (C2) line, operating at 10°F, would
require what percentage of follow-up exams in areas of damaged insulation?
A) 25% B) 33%
C) 50% D) 75%
37. When the piping service is subjected to severe erosion, crevice corrosion, or cyclic
loading, a slip-on flange:
A) Shall be limited to Class 150

B) Shall be limited to Class 300
C) Shall be double-welded
D) Shall not be used
39. A welding discontinuity is:
A) Condition of being imperfect/departure of quality characteristic from its intended cond ition
B) An imperfection or unintentional nonconformance that is detectable by NDE
C) A lack of cohesion; an interruption in the normal physical structure
D) The response or evidence from the application of NDE
40. Above what temperature may Class 150 flanged joints develop leakage problems unless
care is taken to avoid imposing severe external loads?
A) Above creep threshold B) 750°F (400°C)

C) 500°F (260°C) D) 400°F (200°C)
41. A307 Bolts are limited to what flange classifications?
A) Class 150 only

B) Class 150 and 300 only
C) For nonmetallic piping & Utility Class 125
D) Up to Class 400 including Utility Class 125
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42. A PQR coupon (A285 Gr. B Specification A134 EFW butt welded single seam pipe) is
being welded by a pipe manufacturer for a string of .500 in. (12.5mm) thick pipe with a
minimum design temperature of -20°F (-29°C). Which statement below is true regarding
Charpy Impact Testing (IT) requirements per B31.3 code?
A) IT is not required for this Curve A material in this case

B) IT is required for this Curve B material at a minimum design temp of -20°F (-29°C)
C) IT is not required for this Curve B material at a minimum design temp of -20°F (-29°C)
D) IT is never required for B31.3 code materials with a design minimum temp of -20°F (-29°C)
43. Reheating of a hardened material to a temperature below the transformation range to

improve toughness is known as:
A) Stress-relieving B) Tempering
C) Annealing D) Normalizing
44. Which supplemental testing method is NOT recommended for environmental cracking
detection?
A) Penetrant Testing
B) Radiographic testing
C) Magnetic Particle Testing
D) Closer visual exam using magnification and perhaps replication techniques
45. When performing a small patch repair, what is the maximum electrode diameter, type
of electrode, and type of weld bead required when the temperature is below 32 °F (0 °C)?
A) Max electrode diam. = 5/32 in. (4.0 mm), cellulosic type deposited with stringer beads
B) Max electrode diameter = 1/8 in. (3.2 mm), low-hydrogen type by weaving of weld beads
C) Max electrode diam. = 1/8 in. (3.2 mm), cellulosic type deposited by weaving of weld beads
D) Max electrode diameter = 5/32 in. (4.0 mm), low-hydrogen type deposited with stringer beads
46. The potential for a brittle failure shall be evaluated by an engineer prior to Hydrostatic
Testing or especially prior to Pneumatic Testing because of the:
A) Higher chance for leakage involved B) Lower chance for leakage involved
C) Higher potential energy involved D) Lower potential energy involved
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47. To be exempt from pressure testing after repairs, the requirements for socket welds
include all of the following EXCEPT:
A) Spacers designed for socket welds shall be used to establish a minimum 1/16 in/1.6 mm gap
B) MT or PT shall be performed on both the root pass and final completed pass of socket welds
C) Welds are to be examined with appropriate NDE as specified by authorized piping inspector
D) Socket welds shall be per ASME B31.3 (Figure 328.5.2.c) & shall be a minimum of 2 passes
For Questions #48 and #49, use the given information below! Assume No RBI !
Data is given for a Piping system crossing over public throughway with a Remaining Life
of 12 Yrs, a thickness = 0.36 in. (Latest UT Insp results), Corrosion Rate = 10 mpy …
48. When is the next thickness measurement inspection due (using the information above)?
A) 5 years B) 6 years
C) 10 years D) None of these
49. When will the next external inspection be due (using the given information above)?
C) 10 years D) None of these
50. Which of the following is the standard height of the raised face portion of a Class 400
raised face flange?
A) .060 in. (2 mm) B) .100 in. (2.5 mm)

C) .125 in. (3 mm) D) .250 in. (7 mm)
END OPEN BOOK EXAM (4 HOURS) … NEXT CLOSED BOOK = 3 HRS

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NEXT … TAKE THE CLOSED BOOK EXAM = 100 QUESTIONS = 3 HRS
51. Fasteners should extend completely through their nuts. Any fastener failing to do so is
considered acceptably engaged if:
A) The end of the fastener is flush with the face of the nut
B) The lack of complete engagement is not more than 1 thread
C) The lack of complete engagement is not more than 2 threads
D) At least one thread must extend beyond the face of the nut
52. What is maximum possible API 570 interval for thickness measurement at an Injection
Point (assume no RBI)?
A) 2 years as listed in Table 2 B) 3 years as listed in Table 2

C) 5 years as listed in Table 2 D) To be determined on a case by case basis
53. What is the maximum allowed UT Thickness inspection interval for Class 2 piping
systems (assuming the RL = 10 years and no RBI used)?
A) Every 3 years B) Every 5 years

C) Every 10 years D) None of these are correct
54. What is maximum possible API 570 interval for an external visual inspection at an
Injection Point (assume no RBI)?
C) 5 years D) Determine case by case basis (By class)
55. External and CUI inspection on a gasoline pipeline (on-site service will not significantly
vaporize during release) should be conducted every (how many) years? (No RBI, RL=6yrs)
C) 6 years D) 10 years
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56. The RL of anhydrous hydrogen chloride system (rapidly vaporizes on release) was
found to be 6 yrs. When must next visual inspection be scheduled for this piping system?
(Given information = No RBI, RL = 6 years)
A) 3 years B) 5 years C) 6 years D) 10 years
57. API 570 Piping Classification schemes are based upon the:
A) Likelihood of failure B) Consequence of failure

C) Risk of failure D) None of these
58. Regarding future Inspection interval determination by the Inspector, which of these
statements is NOT true according to the API 570 code?
A) Inspection intervals shall be reviewed/adjusted as needed after each inspection

B) Inspection intervals shall be reviewed/adjusted as needed after a significant operating change
C) Forms of deterioration / damage mechanisms shall be considered when establishing intervals
D) Maximum inspection intervals as per API 570 Table 2 (thickness, visual) shall be mandatory
59. Long-term and short-term corrosion rates should be compared to see which results in
the shortest remaining life as part of the data assessment. Who is responsible to select the
corrosion rate that best reflects the current process?
A) Piping Engineer after consultation with the Corrosion Engineer

B) Authorized Inspector after consultation with a Corrosion Engineer
C) Authorized Inspector determines the rate that best reflects the current process
D) Authorized Piping Engineer determines Corrosion Rate based on Inspector’s recommendation
60. The following thickness information was noted for a piping inspection: Jan 1993 - 0.32”
… Jan 2004 - 0.20” (After this a process change initiated) … Jan 2009 - 0.18”
The retirement thickness of the piping which is 0.15” should be reached in:
A) Jan 2012 B) Jun 2014 C) Jun 2016 D) Jan 2020
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61. Following a significant change in operating condition:
A) Onstream thickness data must be collected within six months

B) Inspection interval must be renewed and adjusted
C) Re-inspect at quarter life interval
D) The previously established inspection interval must be reduced
62. When unexpected movement of the piping system is observed, what should the
inspector do to evaluate the problem?
A) Discuss the observations with the piping engineer
B) Increase the frequency of the inspection
C) Check the piping stress analysis
D) Develop and inspection plan
63. Temporary piping repairs may remain for an indefinite period of time if they are
approved and documented by the:
A) Authorized Piping Inspector B) Owner User

C) Operations or Plant Manager D) Piping Engineer
64. To verify satisfactory PWHT, what test is conducted per ASME B31.3 requirements?
A) Radiography B) Ultrasonic
C) Hardness survey D) MT or PT after grinding
65. Which of the following API 570 cases does requires the approval from the piping
engineer and is considered an “alteration” as defined by API 570?
A) Changing out a damaged flange with a new flange of the same rating and material
B) Changing out a corroded branch connection (no required reinforcement)
C) Adding a large bore branch connection requiring reinforcement
D) Adding a small bore weld boss not requiring reinforcement
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66. Which of the following documents referenced in API 570 addresses hot tapping?
A) API 2201 B) API 574

C) ASME B31.3 D) ASME PCC-2
67. Weld repairs made to piping systems (in operation) shall conform to:
A) API 2201 B) API 577

C) API 582 D) ASME Sec VIII
68. A fillet-welded external patch installed over a piping system defect:
A) Is considered a permanent repair

B) Must be designed by a piping engineer
C) Does not require rounded corners
D) Is designed without using joint efficiency
69. Which of the following must be included in the PQR?
A) Electrode trade name

B) Current revision and date
C) Base metal thickness range
D) Certification signature and date
70. TML readings on a piping system indicate that a corrosion rate has increased. The
Inspector’s most appropriate response is to:
A) Recalculate the inspection interval of the system
B) Recalculate the piping circuit average corrosion rate
C) Schedule the next inspection within six months (very soon)
D) Report this change in condition to the Maintenance Supervisor
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71. The structure of a deposited weld is akin (similar or has much in common) to:
A) Hot-formed metal
B) Forging
C) Casting
D) Heat-treated metal
72. When prioritizing piping systems for PMI testing, which of these is the most important?
A) Likelihood of material mix-up during construction
B) Cost of the PMI testing program
C) Accessibility of piping segments
D) Process unit downtime schedule
73. Critical Environmental Factors for CUI can include all of the following EXCEPT:
A) Insulation system design & type

B) Humidity & Rainfall
C) Chlorides from Marine Environment
D) Industrial pollution (SO², etc)
74. Regarding the appearance or morphology of Mechanical Fatigue, the signature mark of
fatigue failure will typically appear as:
A) Single clam shell fingerprint with vertical straight lines directly below the crack initiation site
B) Single clam shell fingerprint with rings called beach marks coming from a crack initiation site
C) Concentric lines throughout the entire cross-sectional area
75. Insert repair patches may be of any shape but must:
A) Have a test telltale hole

B) Have 25 mm rounded corners
C) Be double the pipe nominal thickness
D) Be 1.5 times the minimum stress of original material
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76. Magnetic Particle examination methods can detect which of these discontinuities?
A) Both shallow sub-surface cracks and surface cracks

B) Both deep sub-surface cracks and surface cracks
C) Shallow sub-surface cracks
D) Deep sub-surface cracks
77. Chloride SCC of 300 Series SS generally occurs above a metal temperature of:
A) 100°F (38°C) B) 140°F (60°C)

C) 180°F (82°C) D) 212°F (100°C)
78. Regarding the thickness measurement of small diameter piping NPS 1 & smaller, the
best NDT technique (API 570 preferred method) is to use the:
A) Ultrasonic thickness technique

B) Radiographic profile technique
C) Real time radiographic methods
D) None of these are correct per API 570
79. Deadlegs include all of the following EXCEPT:
A) Lines with one end blanked

B) Control valve bypass lines
C) Relief valve inlet and outlet header piping
D) Sample points, drains, bleeders, and instrument connections
80. Injection points are sometimes subject to accelerated corrosion from normal or
abnormal operating conditions, and because of this injection points are treated as:
A) A part of the circuit that needs to be inspected regularly per API 570 requirements
B) A separate inspection circuit needing thorough inspection on a regular schedule
C) An inspection circuit covered along with On-stream inspection surveys
D) A separate part of an external inspection, similar to CUI inspection
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81. Before performing required inspections, inspectors shall familiarize themselves with:
A) Similar piping system repairs

B) Piping system baseline inspection results
C) Previous history of similar piping systems
D) Current Inspection Plans for the piping system
82. If weld imperfections from original* weld fabrication (*Undercuts = crack-like flaws),
WHO assesses the impact of the weld quality on the piping system integrity per API 570?
A) Inspector and/or Corrosion Specialist

B) Piping Engineer and/or Corrosion Specialist
C) Inspector and/or Engineer
D) Piping Engineer only
83. Each owner/user organization should be audited periodically to determine if the

authorized inspection agency is:
A) Meeting requirements of Owner/user’s QA Inspection/Repair Management System

B) Meeting requirements of Owner/user’s Quality Assurance Manual
C) Meeting requirements of Inspection Organization’s Quality Plan
D) Meeting requirements of API 570 Piping Inspection Code
84. The audit team should typically be from any of these except:
A) 3rd Party Organization experienced/competent in Petrochemical Process Plant Insp. Programs

B) 3rd Party Organization experienced/competent in Refining Process Plant Inspection Programs
C) A combination of 3rd Party Organization and other owner/user sites
D) The same owner/user plant site where the audit is being conducted
85. Per API 570, a one-time, temporary extension of a piping inspection due date is called:
A) A deferral
B) An extension
C) An inspection interval revision
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86. RBI assessment may be used to:

A) Increase or decrease extent of CUI inspection given in API 570 Table 3 for CUI Inspection
B) Only Increase inspection limits given in API 570 Table 3 for extent of CUI inspection
C) Only decrease inspection limits given in API 570 Table 3 for extent of CUI inspection
D) None of these as limits are given in API 570 Table 2 for extent of CUI inspection
87. To which of the following fluid services does API 570 specifically apply?
A) Category D fluid services as defined in ASME B31.3
B) Raw, intermediate, and finished petroleum products
C) Hydrocarbons and utility streams
D) Steam and steam condensate
88. When a buried pipe is found to have satisfactory monitoring of the cathodic protection
system, excavation of the pipe at the surface interface is required IF:
A) Caulking or seal at the interface has deteriorated
B) Piping has been in service for 10 years
C) Coating or wrapping is damaged
D) Caulking has hardened
89. Piping systems will have more CMLs and will be monitored more frequently when all
of the following conditions apply EXEPT:
A) Piping systems having high potential consequences if a failure occurs
B) Piping systems subject to higher corrosion rates
C) Piping systems subject to localized corrosion
D) Piping systems selected by Inspector
90. A minimal number of CMLs are acceptable:

A) Whenever the corrosion rate is low and the corrosion is not localized
B) Whenever the corrosion rate is well known to an owner/user
C) Whenever the corrosion rate has been accurately established
D) Whenever it is acceptable to the API Authorized Inspector
21 | P a g e
91. According to API 570, owner/user shall maintain piping records that are:
A) Consistent
B) Temporary
C) Clear and concise
D) Permanent and progressive
92. What is the formula for ST Corrosion Rate?
A) Corrosion Rate ST = t actual – t required ÷ corrosion rate (in. or mm/year)

B) Corrosion Rate ST = t initial – t actual ÷ the time (years) between t initial and t actual
C) Corrosion Rate ST = t previous – t actual ÷ the time (years) between t previous and t actual
D) None of these is correct per API 570
93. Base metals are assigned P-numbers in ASME Section IX to:
A) Reduce the number of welding procedure qualifications required

B) Reduce the number of welding procedure specifications required
C) Reduce the number of welder performance qualifications required
D) Reduce number of welding procedure and performance qualifications
94. A welder may be qualified by all of the following methods except:
A) Initial production welding only

B) Bend tests of a test coupon only
C) Radiography of a test coupon only
D) Tensile tests of the test coupon only
95. Welder performance qualification expires if a welding process is not used during a:
A) 3-month period
B) Six-month period
C) Nine-month period
D) Twelve-month period
22 | P a g e
96. Which of the following statements are false regarding ACFM technique?
A) It can work in a range of different materials and through coatings of varying thickness
B) This technique is ideal for inspecting complex geometries such as nozzles & ring-grooves
C) It is electromagnetic non-contacting and is able to detect and size surface breaking defects
D) It requires extensive surface preparation & can be used at elevated temps up to 600°F (315°C)
97. Elongated, parallel or single darker density lines, irregular in width and slightly
winding in the lengthwise direction is:
A) Incomplete fusion
B) Interpass slag inclusions
C) Wagon Tracks best describe this
D) Root Undercut
98. If the stress (during a tensile test) were removed prior to reaching the yield point of the
metal, the specimen would:
A) Return to its original length and this would be considered plastic deformation
B) Return to its original length and this would be considered elastic deformation
C) Not return to its original length and this would be considered plastic deformation
D) Not return to its original length and this would be considered elastic deformation
99. Primary reason for Post-weld heat treatment is:
A) To prevent cracking in certain service conditions

B) To relieve residual stresses in a welded fabrication
C) To prevent harmful effects of mechanical and metallurgical changes
D) None of these is correct
100. The primary purpose for preheating carbon and low-alloy steels is to:
A) Prevent welding defects such as porosity, lack of fusion and cracking

B) Increase the cooling rate to prevent the formation of martensite
C) Reduce the tendency for hydrogen induced delayed cracking
23 | P a g e
101. When a corroded area of pipe exceeds one half of the diameter of the pipe size, a
temporary patch about equal to the size of the corroded area may be installed by fillet
welding (as a temporary repair) IF:
A) Corners have at least a 1 – inch radius B) Electrode diameter is 5/32 in. or more
C) A Full Encirclement Sleeve is used D) Low Hydrogen electrodes are used
102. Regarding reporting & records, Computer programs are NOT particularly useful for:
A) ST/LT corr rate calcs, retirement date, MAWP, reinsp interval (test-point by test-point basis)
B) Highlighting areas of high corrosion rates & circuits overdue for inspection
C) Fitness for service assessment documentation per API 579
D) Operating and design pressures and temperatures
103. Corrosion specialists should be consulted about the appropriate placement and
number of CMLs for piping systems under all of the following circumstances EXCEPT:
A) Whenever piping systems are susceptible to localized corrosion or cracking

B) Whenever piping systems are susceptible to cracking
C) When CMLs will be greatly increased in number
D) When CMLs will be completely eliminated
104. For piping systems where service conditions have been changed, if data for the same
or similar service is not available, a corrosion rate is estimated from the experience of the
owner/operator or from:
A) Published data on piping systems in comparable service

B) The highest known corrosion rate in the unit
C) A default corrosion rate of 10 mils per year
D) Worst case industry data
105. The practical solution to prevent undercut in both CS & SS is to:
A) Assure proper heat input and technique

B) Avoid excessive weaving
C) Reduce travel speed
D) Assure clean joint
24 | P a g e
106. The rate of CUI will usually NOT be increased by insulation systems that:
A) Wick moisture
B) Contain chloride salts
C) Do not utilize vapor barriers
D) Are made of closed-cell foam glass
107. The API-570 Piping Inspection Code:
A) Applies to Inspection, rating, repair, & alteration procedures for piping already in-service
B) May be used for modification or addition of new piping systems constructed per the code
C) May be used when in conflict with any prevailing regulatory requirements
D) None of these are corect
108. These points are areas defined by a circle having a diameter not greater than 2 inches
for a line diameter not exceeding 10 inches or not greater than 3 inches for larger lines.
A) TML B) Examination
C) Test point D) CML
109. Per API 570, inspection of Category D Fluid Service piping is:
A) Handled along with most other normal fluid service piping inspections covered by code
B) Based on reliability needs and inspection of Category D piping is optional
C) Falls under a Class 3 piping system and must be inspected
D) None of the above statements are true
110. What term best describes a physical change in a component that has design
implications affecting pressure containing capability or flexibility of a piping system
beyond the scope of the original design.
A) Rerating B) Repair
C) Alteration D) MOC
25 | P a g e
111. Regarding surface preparation for the various NDE techniques, the inspector may
need advice from:
A) No one (Inspectors call it) B) Corrosion specialist

C) NDE specialist D) Engineer
112. Per API 570, when a pressure test is required, it shall be conducted (when)?
A) Either before or after any heat treatment if approved by the Inspector

B) Either before or after any heat treatment if approved by the Engineer
C) Always before any heat treatment
D) Always after any heat treatment
113. Piping fabricated of or having components of 300 series SS should be hydrotested with
a solution made up of potable water (see note), de-ionized/de-mineralized water or steam
condensate having a total chloride concentration (not free chlorine concentration) of:
A) Less than 50 ppm B) Less than 100 ppm

C) Less than 150 ppm D) Less than 200 ppm
114. A pneumatic (or hydro pneumatic) pressure test may be used when it is impracticable
to hydrostatically test a piping system. Which of these statements are correct per API 570?
A) Temperature, structural, or process limitations may make a hydrotest impracticable

B) Only an owner may decide which limitations make a hydrotest impracticable
C) Only structural or process limitations may make a hydrotest impracticable
D) Only process limitations may make a hydrotest impracticable
115. Which of these is an Authorized Inspection Agency per API 570?
A) Inspection organization outside of the jurisdiction in which the piping system is used
B) An owner or user of piping systems who maintains an inspection organization for activities
relating to piping systems including those for sale or resale
C) An independent inspection organization employed by or under contract to owner or user of
piping systems that are used only by the owner or user and also for sale or resale
D) An independent inspection organization licensed or recognized by the jurisdiction in which
the piping system is used & employed by or under contract to the owner or user
26 | P a g e
116. Soil to air interface zone is generally located “where” on a piping system?
A) Pipe running parallel to and less than 12 in. (300 mm) above soil line
B) 12 in. (300 mm) below to 12 in. (300 mm) above grade
C) 12 in. (300 mm) below to 6 in. (150 mm) above grade
117. Who shall be responsible to the owner-user for determining that the requirements of
API 570 for inspection, examination and testing are met?
A) Engineer B) Inspector
C) Repair Organization D) Operating Personnel
118. In addition to inspector, what other personnel can perform 570 external inspections?
A) Qualified Operating/Maintenance Personnel when acceptable to Inspector
B) Personnel suitably trained and appointed by the Management
C) Any plant personnel
D) Only the inspector
119. The API 570 recommended upstream limit of an injection point circuit for inspection
purposes is:
A) 12 inches
B) Three piping diameters
C) Lesser of 12 inches or three piping diameters
D) Greater of 12 inches or three piping diameters
120. Which of these supplemental inspection techniques can be utilized for remote leak
detection and surveillance?
A) Soap Bubble & Helium Leak Detection Methods

B) Acoustic Emission
C) Vibration analysis
D) Sensitive leak test
27 | P a g e
121. After completion of alterations or major repairs, a pressure test is:

A) Normally required
B) Not normally required
C) Required if deemed necessary by Examiner
D) Mandatory per API 570
122. Which of these are NOT mandatory requirement(s) for re-rating a piping system?
A) Current insp. records shall be reviewed to verify that piping system is satisfactory for the
proposed service conditions & an appropriate corrosion allowance has been provided
B) The piping system is checked to affirm that the required pressure relieving devices are
present, are set at appropriate pressure & have appropriate capacity at the set pressure
C) All deficiencies in the piping system must be corrected before the re-rating is complete
D) Calculations must be performed by the piping engineer or the inspector
123. To verify continuous corrosion control of poorly coated pipe (Assume that CP
protection potentials are inconsistent), close-interval potential surveys may be conducted:
A) Every 12 months B) Every 2 years

C) Every 3 years D) Every 5 years
124. The size of the fillet weld refers to the dimension of the welds:
A) Throat B) Leg
C) Reinforcement D) Toe
125. Subject to specific approval of the inspector, welding procedures qualified by others
may be used, if several conditions are met. One of these conditions is that:
A) Base mat’l P-No. is 1, 3, 4 (Gr # 1 with max 1.25%Cr), or 8, (impact tests required)
B) Material to be welded is not more than 1 inch thick and requires PWHT
C) Employer has made only slight changes to the WPS
D) Employer has not made any changes in the WPS
28 | P a g e
126. Regarding brittle fracture failures, cracking found will typically show evidence of:
A) Straight, non-branching cracks largely without evidence of any associated plastic deformation
B) Both straight & multi-facet cracks with evidence of a shear lip or localized necking at cracks
C) Branching cracks having evidence of a shear lip or localized necking around the cracks
127. Which of the following statements are correct regarding soil properties?
A) Soil resistivity is a measure of resistance used by drilling operations in oil exploration and it
has no connection with corrosive soil
B) Soil resistivity has nothing to do with corrosiveness of soil because soil corrosion depends on
the amount of corrosive chemicals present in the soil
C) Lower soil resistivity indicates less corrosive soil
D) Higher soil resistivity indicates less corrosive soil
128. Historically, the greatest number of incorrect material substitutions during fabrication
and construction is between what types of materials:
A) CS & Low Alloys B) CS & SS

C) Low Alloy & Nickel steels D) Different types of carbon steel
129. Typical sources of moisture that cause corrosion under insulation (CUI) include:
A) Cooling Towers located downwind from Plant Prevailing winds

B) Rain, water leaks, condensation and deluge systems
C) Breaks, holes or sealant deterioration in insulation
D) Penetration locations in the insulation
130. Welders who qualify with one filler metal are qualified to weld with any filler metal
having the same:
A) F–number B) P–number C) A–number D) A–number & P–number
29 | P a g e
131. Incomplete penetration (API 577, Table 6) can be corrected by (Practical Sol. Col):
A) Proper heat input & proper welding technique

B) Reduce travel speed and control arc length
C) Proper heat input & proper joint design
132. ASME IX Mechanical Tests (Guided-Bend Tests) are used to determine the:
A) Degree of soundness and ductility of groove-weld joints

B) Ultimate strength of groove-weld joints
C) Notch toughness of the weld
D) Stress values used in calcs
133. The purpose of the PQR is to establish the:
A) Properties of the weldment

B) Suitability of the weldment
C) Record for weldment construction
134. Who is responsible for developing, documenting, implementing, executing, and

assessing piping inspection systems and inspection procedures that will meet the
requirements of the API 570 Inspection Code?
A) Repair Organization
B) Owner/user organization
C) Authorized Inspection Agency
D) Contractor with qualifications acceptable to owner/user
135. Thickness measurement inspection on hot surfaces must apply a 1% temperature

correction factor for every 100°F (55°C) when surface temperatures are greater than:
A) 100°F (38°C)
B) 125°F (52°C)
C) 150°F (65°C)
D) 212°F (100°C)
30 | P a g e
136. When an owner/user chooses to conduct RBI assessment of piping system, assessments
must include a systematic evaluation for all items listed below EXCEPT:
A) Likelihood of failure based on forms of degradation reasonably expected in a given service

B) In accordance with API 580 and detailed methodology per API 581.
C) In accordance with API 579 and detailed methodology per API 581.
D) Consequence of failure of the piping system in a given service
137. External visual inspections are used to identify all of the following EXCEPT:
A) Corrosion (at supports & at interface corrosion points), Coating/Insulation deterioration.

B) Support Condition (Inadequate supports, loose supports, spacing (gaps) not having bearing
C) Leaks (Flanged joints, Steam tracing, existing clamps, valve stems, seal welds, threads, etc)
D) Condition of externally accessible surfaces after any piping flanges are opened
138. Which of these statements are False regarding On-stream inspections per API 570?
A) On-Stream inspections may be required by the Inspection plan
B) On-stream inspections should be conducted by either an inspector or examiner
C) The external thickness measurement inspection shall be a part of an on-stream inspection
D) On-stream inspection work done by examiners shall be authorized & approved by Inspector
139. External inspections include surveys for condition of piping hangers/supports. Which
item below is NOT an inspection item concerning piping hangers/support conditions?
A) Locate any “bottomed out” spring supports and support shoes displaced from their supports
B) Support dummy legs have adequate drainage (not filled with water that causes corrosion)
C) Locate any cracked or broken hangers including any missing/damaged hardware
D) Restraint conditions that relieve stress existing in the piping system
140. At junctions where vibrating piping systems are restrained (such as branch
connections), what method(s) of NDE should be used to assess pipe condition and what
damage mechanism is likely to occur if periodic inspections are neglected?
A) MT or PT … To detect the onset of fatigue cracking
B) RT or UT … To detect the onset of fatigue cracking
C) VT or ET … To detect the onset of fatigue cracking
D) None of these are correct because fatigue cracking cannot be detected before it happens
31 | P a g e
141. Corrosion specialists should be consulted about the appropriate placement and
number of CMLs for piping systems under all of the following circumstances EXCEPT:
A) Whenever piping systems are susceptible to localized corrosion or cracking

B) Whenever piping systems are susceptible to cracking
C) When CMLs will be greatly increased in number
D) When CMLs will be completely eliminated
142. Fewer CMLs CANNOT be selected for piping systems with:
A) Low potential for creating a safety or environmental emergency in event of a leak

B) Systems subject to changes that could cause corrosion as shown by history
C) Relatively noncorrosive piping systems
D) Long, straight-run piping systems
143. UT thickness measurements taken on what size pipe may require specialized
equipment such as miniature transducers, curved shoes and diameter specific calibration
blocks?
A) Below NPS 1 only B) NPS 1 and below

C) NPS 2 and below D) NPS 3 and below
144. A piping system made from 2.5Cr-Mo material has been in service at 800F for the past
10 years. The service was modified from original configuration and in a subsequent
hydrotest the piping failed likely due to:
A) Temper Embrittlement
B) Fatigue Cracking
C) Creep Cracking
D) Environmental Cracking
145. Per API 570, special attention shall be given when pressure testing which of these
steels because they may be subject to Brittle Fracture during start-up/shut down because:
A) Metallurgical change known as Temper Embrittlement may affect all 1- ¼ Cr 1 Mo steels
B) Metallurgical change known as Temper Embrittlement may affect all 2- ¼ Cr 1 Mo steels
C) Metallurgical change known as Brittle Fracture may occur in all 5% - 9% Chrome steels
D) Metallurgical change known as Brittle Fracture may occur in all 1- ¼ Cr 1 Mo steels
32 | P a g e
146. PMI testing can be accomplished by:
A) The inspector or the examiner B) The inspector only

C) The examiner only D) A trained PMI technician only
147. If a piping system component should fail because an incorrect material was
inadvertently substituted for the proper piping material, the inspector shall:
A) Ensure further sampling (Up to 100%) of existing piping materials is accomplished ASAP
B) Only consider the need for the further verification of the existing piping materials
C) Ensure that further sampling of existing piping materials is accomplished ASAP
D) Ensure 100% verification of existing piping materials is accomplished ASAP
148. Per API 578, if any one of a representative sample is rejected, then all of the items of
that inspection lot should be:
A) Quarantined (Segregated) and considered suspect until cleared by PMI testing or Verification
B) Considered Rejected (Segregated) until cleared by PMI testing or Verification
C) Considered Rejected only
D) Considered Suspect only
149. Normally thickness readings are not routinely taken on valves in piping circuits when
dismantled for servicing and repair. However gate valves in a severe corrosive/erosive
environment should have thickness readings taken (where)?
A) Between valve seats B) At the valve bonnet
C) The valve ends D) No thickness readings (use calipers)
150. Which item below is not a normally required inspection item for internally inspecting
check valves?
A) Check that the flapper is free to move without excessive looseness (over tolerance) from wear
B) Excess wear on flapper stop (does not allow flapper to move past top center & remain open)
C) Flapper nut is properly secured to the flapper bolting (has not backed off, no looseness)
D) Leak checks of critical check valves
33 | P a g e

9 - Exam K (150 QS) NEW 2014

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9 - Exam K (150 QS) NEW 2014

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Q & A for API 570 Practice Exam K (150 Qs) …

A) 0.082 inches B) 0.090 inches C) 0.096 inches D) 0.102 inches

SHOW YOUR WORK BELOW

2. What is the minimum metal temperature to be maintained during a hydrotest when

A) 78°F (26°C) B) 43°F (7°C) C) 7°F (-13°C) D) -20°F (-28°C)

3. What is maximum depth of incomplete penetration permitted in Longitudinal Groove

A) None B) Less than or equal to 1 mm

USE THE ILLUSTRATION BELOW TO SOLVE PROBLEMS 5 & 6

… GIVEN: Th & Tr = .670 in (17 mm) & Tb = .280 in (7 mm)

A) .198 inches (5 mm)

A) 0.031 inches B) 0.062 inches

9. The number of TMLs required on high-temperature low-velocity hydrocarbon lines

10. A preliminary pneumatic leak test is done at:

A) Soil resistivity testing/measurements B) Close interval potential survey

A) Material type B) Exposure technique

A) A single elliptical exposure encompassing the entire weld circumference

SHOW YOUR WORK IN THE SPACE PROVIDED BELOW:

A) 200 psig B) 220 psig C) 300 psig D) 315 psig

SHOW YOUR WORK IN THE SPACE PROVIDED BELOW:

A) No PWHT is required in this case

SHOW YOUR WORK IN THE SPACE PROVIDED BELOW:

A) 600 to 750 amps B) 720 to 880 amps

SHOW YOUR WORK IN THE SPACE PROVIDED BELOW:

A) CS Sch. 40 B) SS Sch. 40S

INSTRUCTIONS: THIS PROBLEM COVERS QUESTIONS 21 – 25 ON THIS PAGE!!!

A) .775 inches B) .800 inches

A) 0.210 inches B) 0.215 inches

SHOW YOUR WORK BELOW:

A) Essential wire # 4 B) Essential wire # 5

SHOW YOUR WORK BELOW:

A) Class 150 B) Class 300

SHOW YOUR WORK BELOW:

PQR Given Information: A-106 Gr. B material, NPS 20, Sch. 60

35. PQR #123456-A Tensile Test Results (For Specimens # 1, 2) are:

A) Shall be limited to Class 150

39. A welding discontinuity is:

A) Above creep threshold B) 750°F (400°C)

41. A307 Bolts are limited to what flange classifications?

A) Class 150 only

A) IT is not required for this Curve A material in this case

43. Reheating of a hardened material to a temperature below the transformation range to

A) .060 in. (2 mm) B) .100 in. (2.5 mm)

END OPEN BOOK EXAM (4 HOURS) … NEXT CLOSED BOOK = 3 HRS

NEXT … TAKE THE CLOSED BOOK EXAM = 100 QUESTIONS = 3 HRS

A) 2 years as listed in Table 2 B) 3 years as listed in Table 2

A) Every 3 years B) Every 5 years

A) Likelihood of failure B) Consequence of failure

A) Inspection intervals shall be reviewed/adjusted as needed after each inspection

A) Piping Engineer after consultation with the Corrosion Engineer

A) Jan 2012 B) Jun 2014 C) Jun 2016 D) Jan 2020

61. Following a significant change in operating condition:

A) Onstream thickness data must be collected within six months

A) Authorized Piping Inspector B) Owner User

A) API 2201 B) API 574

A) API 2201 B) API 577

68. A fillet-welded external patch installed over a piping system defect:

A) Is considered a permanent repair

69. Which of the following must be included in the PQR?

A) Electrode trade name

A) Insulation system design & type

75. Insert repair patches may be of any shape but must:

A) Have a test telltale hole

A) Both shallow sub-surface cracks and surface cracks