Calculating Resident time of Kiln HV2

Bed Volume Should be Calculated

There for Cross Sectional Area should be calculated and It should be multiply from Bed length

Formula for Cross Sectional area of Arch

A = (1/2) x (θ-Sin θ)x r2

When
r= 0.7200m
h=0.4318 m
Calculation θ

cosθ = p/r

P=Radicus –Bed Height

= 72 cm-43.18 cm
=28.82 cm

Cosβ = P/r

= 28.82 cm /72 cm

= 0.400277778

β = COS -1 0.400027

= 66.42

θ = 1330
Calculate θ from Radians

Radians = (m/180) x Degrees

22 x 133
……………………………………….
= .
7 x 180

= 2.322 Rad

Then these values to be applied to

A = (1/2) x (θ-Sin θ)x r2

=(1/2)s x (2.3222 - Sin 1330 ) x (0.72m)2

=(1/2) x (2.3222 - 0.733 ) x 0.5184 m2

 =(1/2) X1.589 x 0.5184 m2

=0.42 m2

When Bed Length is 15.22 m

Volume of Carbon Cross Sectional

= x Bed Length
Bed Area

=0.42 m2 x 14.25 m
=6.3924 m3

Then These Data s to be applied to

Bed Volume
Resident
= ……………………………………………………………………………………
Time
(Production rate X 1000/24) / (Bulk density X 1000)
When
Resident time – Hours
Bed volume – 6.3924 m3
Average Production rate – 4236 MT/day

Average Bulk density – 445 g/ml

 Date Plant Kiln Feed Prod Origin F (kg) Pr. (kg) On Spc. Mo. Vo. (%) C
1-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 MMCI 10742 4110 4110 25.7 18.6 6
2-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 MMCI 11634 4266 2555 23.5 10.5 7
3-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 MMCI 10594 3903 1864 29.2 10.5
4-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 MMCI 12216 4099 1673 24.4 12.9 7
5-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 MMCI 11879 4525 4525 23.2 12.9 6
6-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 MMCI 12048 4234 2612 23.9 15.4 6
7-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 MMCI 12306 4269 4269 29.1 10.5 6
8-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 MMCI 12043 4500 2611 23.8 12.9 5
9-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 Local 10576 4189 2551 23.8 12.9 5
10-Sep-
18 HVB HV2 8.0/5.0 PH5 3/6 Local 10668 4509 1805 14.7 13.8 5
11-Sep-18 HVB HV2 8.0/5.0 PH5 3/6 Local 9990 3999 3581 13.4 13.9 6

Below Raw Data’s are considered for further Calculations

6.3924 m3
= ……………………………………………………………………………………………………
(4.236 MT/day x1000/24) / (445 gml-1x1000)

6.3924 x 445
= ………………………………………….
176.5
Hrs
= 16.115 Hrs
Resident time of Kiln HV is 16.0 HRs